Automatic tensioning mechanism for cable installation
By designing tensioning units and cleaning units in the automatic tensioning mechanism, the tension instability and metal corrosion caused by dirt and impurities in cable installation are solved, and the quality and safety of cable installation are improved, as well as the service life of the equipment extend.
Patent Information
- Application Number
- CN202510061953.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-02-18
AI Technical Summary
Dirt and impurities at the contact position of the automatic tensioning mechanism and the cable cause friction changes, affecting the quality and safety of cable installation, and containing acidic or alkaline dirt will corrode the metal surface, reduce mechanical properties, and increase the frequency of repairs and replacement of components.
An automatic tensioning mechanism for cable installation is designed, including a tensioning unit and a cleaning unit. The tensioning unit transmits power through the motor and worm, achieving constant tension of the cable. The cleaning unit cleans the tensioning components through staggered cleaning brushes and water-absorbing materials to prevent impurities from adhering.
Protect the cable from damage through constant tension, reduce the friction between the cable and the installation structure, and improve the quality and safety of cable installation. The cleaning unit keeps the tensioning components clean, extends their service life and reduces the frequency of repairs and replacements.
Smart Images

Figure CN119482178A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cable installation, and in particular to an automatic tensioning mechanism for cable installation. Background Art
[0002] The automatic tensioning mechanism can ensure that the cable maintains constant tension during installation, which is very important for laying and fixing the cable. Constant tension helps prevent the cable from being too loose or too tight during laying, thereby protecting the cable from damage. In complex terrain, the automatic tensioning mechanism can automatically adjust the tension according to terrain changes to ensure that the cable can be laid smoothly in different slopes and curvatures. The automatic tensioning mechanism applies tension by contacting the cable with specific components.
[0003] Dirt, impurities, etc. accumulate at the contact point between the automatic tensioning mechanism and the cable, which will change the friction between the contact parts and the cable. The originally appropriate tensioning force may be too large or too small due to the abnormal change in friction, affecting the quality of cable installation and the safety of subsequent use. After contacting acidic or alkaline dirt, the metal surface will undergo a chemical reaction and gradually corrode, reducing its mechanical properties, making the automatic tensioning mechanism need to be repaired or replaced more frequently.
[0004] Therefore, it is necessary to provide an automatic tensioning mechanism for cable installation to solve the above problems. Summary of the invention
[0005] In view of the above-mentioned problems of the automatic tensioning mechanism for cable installation, the present invention is proposed.
[0006] Therefore, the object of the present invention is to provide an automatic tensioning mechanism for cable installation, which is used to solve the problem that dirt, impurities, etc. accumulate at the contact position between the automatic tensioning mechanism and the cable, which will change the friction between the contact part and the cable. The originally appropriate tensioning force may be too large or too small due to the abnormal change of friction, affecting the quality of cable installation and the safety of subsequent use. After contacting acidic or alkaline dirt, the metal surface will undergo a chemical reaction and gradually corrode, reducing its mechanical properties, making the automatic tensioning mechanism need to be repaired or parts replaced more frequently.
[0007] In order to solve the above technical problems, the present invention provides the following technical solutions: an automatic tensioning mechanism for cable installation, comprising: a main unit, the main unit comprising a power box, a bottom plate is arranged on the rear side of the power box, a support plate is arranged on the top surface of the power box, a tensioning unit is arranged on the inner side of the power box, and an adjustment unit is arranged on the inner side of the bottom plate; The tensioning unit includes a motor arranged on the inner side of a power box, a connecting component with a power adjustment function is arranged at the output end of the motor, a first bevel gear is arranged on the inner side of the power box, and the first bevel gear is located below the motor, a first connecting shaft is arranged on the inner side of the power box, and the first connecting shaft is located below the first bevel gear, a second bevel gear is arranged on the outer side of the first bevel gear, and the second bevel gear and the first bevel gear are meshed with each other, a first connecting wheel is arranged on the outer side of the first connecting shaft, a second belt is arranged on the outer side of the first connecting wheel, a plurality of worms are arranged on the inner side of the second belt, and the worms are located on the left and right sides of the first connecting shaft, a cleaning unit with a tensioning function is arranged on the top surface of the bottom plate, and a tensioning component with an adjustable movement function is arranged on the rear end surface of the worm.
[0008] As a preferred solution of the automatic tensioning mechanism for cable installation described in the present invention, the tensioning assembly includes a telescopic rod arranged at the rear end of the first connecting shaft or the worm, a plurality of slides are arranged on the top surface of the base plate, a plurality of first connecting rods are arranged on the inner side surface of the slide, a first worm gear is arranged on the outer side surface of the first connecting rod, and the first worm gear is meshed with the worm thread arranged on the outer side surface of the telescopic rod, a plurality of power boxes are arranged on the bottom surface of the slide, and the power box is rotatably connected with the telescopic rod or the first connecting rod, a second connecting rod is arranged on the top surface of the first connecting rod, an extrusion wheel is sleeved on the outer wall of the second connecting rod, and a limiting axis is arranged on the top end of the extrusion wheel.
[0009] As a preferred embodiment of the automatic tensioning mechanism for cable installation described in the present invention, the cleaning unit includes a short plate arranged on the opposite side of the two slides, a second connecting shaft is arranged on the inner side of the short plate, a second worm gear is arranged on the outer side of the second connecting shaft, and the second worm gear and the worm are meshed with each other, a first belt is arranged between the left and right outer sides of the second connecting shaft, a connecting belt is arranged on the outer side of the first belt, cleaning cotton is arranged on the outer side of the connecting belt, and multiple groups of staggered cleaning brushes are arranged on the outer side of the cleaning cotton.
[0010] As a preferred solution of the automatic tensioning mechanism for cable installation described in the present invention, wherein: a plurality of cassettes are arranged on the inner side of the connecting belt, and the two cassettes are arranged alternately, a plurality of plug shafts are arranged on the side of the first belt away from the power box, and the cassettes are provided with slots matching the plug shafts, the plug shafts are inserted into the inner side of the cleaning cotton, and the inner side of the power box or the bottom plate is provided with slide grooves matching the cleaning cotton.
[0011] As a preferred solution of the automatic tensioning mechanism for cable installation described in the present invention, the adjusting unit includes a second connecting wheel arranged on the inner side of the power box, and the second connecting wheel is located between the motor and the first bevel gear, a third belt is arranged on the outer side of the second connecting wheel, a lifting assembly is arranged on the inner side of the third belt away from the second connecting wheel, an adjusting assembly is arranged on the inner side of the power box, and the adjusting assembly is located below the lifting assembly.
[0012] As a preferred solution of the automatic tensioning mechanism for cable installation described in the present invention, the lifting assembly includes a first reciprocating screw arranged on the inner side of the third belt away from the second connecting wheel, a lifting plate is arranged on the outer side of the first reciprocating screw, and a plurality of balance bars are arranged on the inner side of the lifting plate, and the front two balance bars are fixedly connected to the power box, and the rear two balance bars are fixedly connected to the bottom plate, and the front two balance bars are higher than the rear two balance bars.
[0013] As a preferred solution of the automatic tensioning mechanism for cable installation described in the present invention, the adjusting component includes a third bevel gear arranged on the outer side surface of the first reciprocating screw, a third connecting rod is arranged on the inner side surface of the power box, and the third connecting rod is located below the first reciprocating screw, a fourth bevel gear is arranged on the outer side surface of the third connecting rod, and the third bevel gear and the fourth bevel gear are meshed with each other, a fourth belt is arranged on the outer side surface of the third connecting rod, and the fourth belt is located behind the fourth bevel gear, a plurality of second reciprocating screws are arranged on the inner side surface of the fourth belt, and the second reciprocating screws are located on the left and right sides of the third connecting rod, and the second reciprocating screw is connected to the slide plate through a slider.
[0014] As a preferred solution of the automatic tensioning mechanism for cable installation described in the present invention, the connecting component includes a rotating shaft arranged at the output end of the motor, a clamping block is arranged at the lower end of the rotating shaft, and the clamping block is slidingly connected to the first bevel gear or the second connecting wheel respectively, an electric push rod is arranged on the bottom surface of the clamping block, and the bottom surface of the electric push rod is fixedly connected to the power box.
[0015] Beneficial effects of the present invention: 1. The tensioning component structure squeezes and tensions the cable to be installed through power transmission. The constant tension helps prevent the cable from being too loose or too tight during the laying process, thereby protecting the cable from damage. At the same time, the worm transmits power to the structural components of the cleaning unit. The cleaning unit structure will clean the structure of the tensioning component during operation, maintain the tensioning setting of the tensioning component structure on the cable surface, and prevent impurities on the cable surface from adhering to the tensioning component structure for a long time and affecting the operation of the tensioning component structure. At the same time, the cleaning unit structure can be quickly replaced to maintain the efficiency of the cleaning unit structure.
[0016] 2. The front and rear extrusion wheels rotate in opposite directions, that is, the direction between the front and rear extrusion wheels, so that the cable between the front and rear extrusion wheels is pushed from left to right, reducing the gap between the cable and the installation structure, and reducing the friction between the cable and the bracket, pipe or other fixed objects during the installation process. The specific tensioning force can be adjusted by adjusting the motor to drive the tensioning component structure to operate. Through the mutual cooperation between the structures, the cable tensioning force can be better controlled, thereby ensuring the safety of the cable after installation.
[0017] 3. Use the staggered cleaning brushes to scrape the surface of the cleaning cotton to separate the sticky impurities from the surface of the extrusion wheel. Then use the water-absorbing material of the cleaning cotton to absorb and clean the water stains on the surface of the extrusion wheel due to pushing the cable, so as to maintain the force of the extrusion wheel on the cable, thereby maintaining the efficient use of the position tensioning component structure and maintaining the working efficiency of the mechanism. The structure of the cassette and the plug-in shaft is convenient for disassembly and replacement of the cleaning cotton and the cleaning brush, thereby ensuring the use quality of the cleaning cotton and the cleaning brush. The slide groove is convenient for adjusting the unit structure to adjust the cleaning unit and the first connecting shaft structure, so as to facilitate the connection of the cable with the mechanism.
[0018] 4. The operation of the adjustment component structure plays a role in adjusting the position of the tensioning component and the cleaning unit structure, which is convenient for the connection between the extrusion wheel and the cable, thereby improving the connection speed between the mechanism and the cable by the staff, thereby improving the use efficiency of the mechanism. The lifting plate is separated from the two balance bars on the rear side, so that the cable can be loaded. Then the first reciprocating screw drives the lifting plate to move downward to complete the loading of the cable. At the same time, a circular groove matching the limit axis is provided on the bottom surface of the lifting plate. The tensioning component structure is limited by setting the circular groove, so as to maintain the stability of the tensioning component structure during operation and realize the coordinated use of the structure. The second reciprocating screw drives the two slides to move in opposite directions through the reciprocating thread set on the surface under the action of the connection between the slider and the slide, so that the distance between the front and rear extrusion wheels is increased, which is convenient for connecting the cable to the tensioning component structure. Through the mutual cooperation between the structures, the cable can be quickly connected, thereby ensuring the effective use of the structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them: Figure 1 The present invention is a three-dimensional structural schematic diagram of an automatic tensioning mechanism for cable installation.
[0020] Figure 2The present invention is a schematic diagram of a right side sectional structure of an automatic tensioning mechanism for cable installation.
[0021] Figure 3 The present invention is a schematic diagram of the combined structure of a tensioning component and a cleaning component of an automatic tensioning mechanism for cable installation.
[0022] Figure 4 The present invention is a schematic structural diagram of a tensioning unit of an automatic tensioning mechanism for cable installation.
[0023] Figure 5 The present invention is a schematic diagram of the combined structure of a tensioning unit and an adjusting unit of an automatic tensioning mechanism for cable installation.
[0024] Figure 6 The present invention is a schematic diagram of the structure of a tensioning component of an automatic tensioning mechanism for cable installation.
[0025] Figure 7 The present invention is a schematic structural diagram of an adjustment unit of an automatic tensioning mechanism for cable installation.
[0026] Figure numerals: 100, main unit; 101, power box; 102, bottom plate; 103, support plate; 200, tensioning unit; 201, motor; 202, connecting assembly; 2021, rotating shaft; 2022, block; 2023, electric push rod; 203, first bevel gear; 204, first connecting shaft; 205, second bevel gear; 206, first connecting wheel; 207, tensioning assembly; 2071, telescopic rod; 2072, slide plate; 2073, power box; 2074, first connecting rod; 2075, first worm gear; 2076, second connecting rod; 2077, extrusion wheel; 2078, limit shaft; 208, worm; 209, cleaning unit; 2 091, second connecting shaft; 2092, second worm gear; 2093, first belt; 2094, connecting belt; 2095, card belt; 2096, plug shaft; 2097, cleaning cotton; 2098, cleaning brush; 2099, short plate; 20910, slide groove; 2010, second belt; 300, adjustment unit; 301, second connecting wheel; 302, third belt; 303, lifting assembly; 3031, first reciprocating screw rod; 3032, lifting plate; 3033, balance rod; 304, adjustment assembly; 3041, third bevel gear; 3042, third connecting rod; 3043, fourth bevel gear; 3044, fourth belt; 3045, second reciprocating screw rod. DETAILED DESCRIPTION
[0027] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0028] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0029] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0030] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0031] Example 1, reference Figure 1-7 , which is the first embodiment of the present invention, provides an automatic tensioning mechanism for cable installation, which includes: a main unit 100, the main unit 100 includes a power box 101, a bottom plate 102 is provided on the rear side of the power box 101, a support plate 103 is provided on the top surface of the power box 101, a tensioning unit 200 is provided on the inner side of the power box 101, and an adjustment unit 300 is provided on the inner side of the bottom plate 102; The tensioning unit 200 includes a motor 201 arranged on the inner side of the power box 101, a connecting component 202 with a power adjustment function is arranged at the output end of the motor 201, a first bevel gear 203 is arranged on the inner side of the power box 101, and the first bevel gear 203 is located below the motor 201, a first connecting shaft 204 is arranged on the inner side of the power box 101, and the first connecting shaft 204 is located below the first bevel gear 203, a second bevel gear 205 is arranged on the outer side of the first bevel gear 203, and the second bevel gear 205 is meshed with the first bevel gear 203, a first connecting wheel 206 is arranged on the outer side of the first connecting wheel 206, a second belt 2010 is arranged on the outer side of the first connecting wheel 206, a plurality of worms 208 are arranged on the inner side of the second belt 2010, and the worms 208 are located on the left and right sides of the first connecting shaft 204, a cleaning unit 209 with a tensioning function is arranged on the top surface of the bottom plate 102, and a tensioning component 207 with an adjustable movement function is arranged on the rear end surface of the worm 208; Specifically, when the mechanism is used for work, the motor 201 in the tensioning unit 200 structure is used for power transmission and operation, and the motor 201 is used as an adjustment structure for power transmission through the connecting component 202. When the connecting component 202 structure transmits power to the adjusting unit 300 structure, the cable is conveniently connected to the internal structure of the bottom plate 102 through the adjusting unit 300 structure, thereby accelerating the working efficiency of the mechanism. When the connecting component 202 transmits the power of the motor 201 to the first bevel gear 203, the first bevel gear 203 drives the first connecting shaft 204 to rotate through the second bevel gear 205, and the first connecting shaft 204 drives the plurality of worms 208 to rotate through the second belt 2010 connected to the first connecting wheel 206, and then the worm 208 transmits power to the adjusting unit 300 structure. The power is transmitted to the tensioning component 207 structure, which squeezes and tensions the cable to be installed through the transmission of power. The constant tension helps to prevent the cable from being overly loose or overly tight during the laying process, thereby protecting the cable from damage. At the same time, the worm 208 transmits the power to the structural component of the cleaning unit 209. The cleaning unit 209 structure cleans the tensioning component 207 structure during operation, maintains the tensioning setting of the tensioning component 207 structure on the cable surface, and prevents impurities on the cable surface from adhering to the tensioning component 207 structure for a long time and affecting the operation of the tensioning component 207 structure. At the same time, the cleaning unit 209 structure can be quickly replaced, thereby maintaining the efficiency of the cleaning unit 209 structure.
[0032] Reference Figure 2-4 and Figure 6-7 As shown, the tensioning assembly 207 includes a telescopic rod 2071 arranged at the rear end of the first connecting shaft 204 or the worm 208, a plurality of slide plates 2072 are arranged on the top surface of the bottom plate 102, a plurality of first connecting rods 2074 are arranged on the inner side surface of the slide plate 2072, a first worm gear 2075 is arranged on the outer side surface of the first connecting rod 2074, and the first worm gear 2075 is meshed with the worm thread arranged on the outer side surface of the telescopic rod 2071, a plurality of power boxes 2073 are arranged on the bottom surface of the slide plate 2072, and the power box 2073 is rotatably connected with the telescopic rod 2071 or the first connecting rod 2074, a second connecting rod 2076 is arranged on the top surface of the first connecting rod 2074, an extrusion wheel 2077 is sleeved on the outer wall of the second connecting rod 2076, and a limit axis 2078 is arranged on the top of the extrusion wheel 2077; Specifically, when the present assembly is used, the power of the motor 201 is transmitted to the first bevel gear 203 through the connecting assembly 202 structure, the first bevel gear 203 drives the worm 208 structure to rotate through the cooperation between the structures, the worm 208 drives the telescopic rod 2071 to rotate, the telescopic rod 2071 drives the first worm gear 2075 to rotate through the worm thread arranged on the inner side of the power box 2073, the first worm gear 2075 drives the second connecting rod 2076 to rotate through the first connecting rod 2074, and the second connecting rod 2076 drives the extrusion wheel 2077 to rotate. The front and rear extrusion wheels 2077 rotate in opposite directions, that is, the direction between the front and rear extrusion wheels 2077, thereby pushing the cable between the front and rear extrusion wheels 2077 from left to right, reducing the gap between the cable and the installation structure, and reducing the friction between the cable and the bracket, pipe or other fixed objects during the installation process. The specific tensioning force can be adjusted by adjusting the motor 201 to drive the tensioning component 207 structure to operate. Through the mutual cooperation between the structures, the cable tensioning force can be better controlled, thereby ensuring the safety of the cable after installation.
[0033] Reference Figure 2-5 and Figure 7 As shown, the cleaning unit 209 includes a short plate 2099 arranged on the opposite side of the two slide plates 2072, a second connecting shaft 2091 is arranged on the inner side of the short plate 2099, a second worm gear 2092 is arranged on the outer side of the second connecting shaft 2091, and the second worm gear 2092 is meshed with the worm 208, a first belt 2093 is arranged between the outer sides of the left and right second connecting shafts 2091, a connecting belt 2094 is arranged on the outer side of the first belt 2093, a cleaning cotton 2097 is arranged on the outer side of the connecting belt 2094, and a plurality of groups of staggered cleaning brushes 2098 are arranged on the outer side of the cleaning cotton 2097; Specifically, when the present device is used, the worm 208 structure drives the second connecting shaft 2091 to rotate by meshing with the second worm gear 2092, the two second connecting shafts 2091 drive the first belt 2093 to rotate, the first belt 2093 drives the connecting belt 2094 to slide, and the connecting belt 2094 drives the cleaning cotton 2097 and the cleaning brush 2098 to operate, so that the cleaning cotton 2097 and the cleaning brush 2098 slide on the surface of the extrusion wheel 2077, and the surface of the cleaning cotton 2097 is scratched by the staggered cleaning brushes 2098 to separate the impurities with higher viscosity from the surface of the extrusion wheel 2077, and then the water stains attached to the surface of the extrusion wheel 2077 due to pushing the cable are adsorbed and cleaned by the water absorbent material of the cleaning cotton 2097, thereby maintaining the force of the extrusion wheel 2077 on the cable, thereby efficiently using the structure of the position tensioning component 207 and maintaining the working efficiency of the present mechanism.
[0034] Reference Figure 2-5 and Figure 7As shown, a plurality of cassettes 2095 are arranged on the inner side of the connecting belt 2094, and two cassettes 2095 are arranged in a staggered manner, a plurality of plug shafts 2096 are arranged on the side of the first belt 2093 away from the power box 2073, and the cassettes 2095 are provided with slots matching the plug shafts 2096, and the plug shafts 2096 are inserted into the inner side of the cleaning cotton 2097, and the inner side of the power box 101 or the bottom plate 102 is provided with a slide groove 20910 matching the cleaning cotton 2097; Specifically, staggered tapes 2095 are arranged to connect the broken parts of the connecting belt 2094, and then multiple plug shafts 2096 are inserted into the inner side of the tapes 2095 to limit the position of the connecting belt 2094, so as to keep the connecting belt 2094 stable on the outer side of the first belt 2093, and maintain the cleaning unit 209 structure for a long time without structural separation. Anti-slip stripes are arranged between the first belt 2093 and the connecting belt 2094 to enhance the connection. The structure of the tapes 2095 and the plug shaft 2096 facilitates the disassembly and replacement of the cleaning cotton 2097 and the cleaning brush 2098, so as to ensure the use quality of the cleaning cotton 2097 and the cleaning brush 2098. The slide groove 20910 facilitates the adjustment unit 300 structure to adjust the cleaning unit 209 and the first connecting shaft 204 structure, and facilitates the connection of the cable with this mechanism.
[0035] Example 2, reference Figure 1 and Figure 5 As shown, it is a second embodiment of the present invention, which provides an automatic tensioning mechanism for cable installation, which includes: an adjusting unit 300, the adjusting unit 300 includes a second connecting wheel 301 arranged on the inner side of the power box 101, and the second connecting wheel 301 is located between the motor 201 and the first bevel gear 203, a third belt 302 is arranged on the outer side of the second connecting wheel 301, a lifting component 303 is arranged on the inner side of the third belt 302 away from the second connecting wheel 301, and an adjusting component 304 is arranged on the inner side of the power box 101, and the adjusting component 304 is located below the lifting component 303; Specifically, when using this mechanism, the power transmission is adjusted through the connecting component 202, so that the motor 201 drives the adjustment unit 300 structure to operate through the connecting component 202, the connecting component 202 drives the second connecting wheel 301 to rotate, and the second connecting wheel 301 drives the lifting component 303 structure to operate through the third belt 302. During the operation of the lifting component 303 structure, it has the function of connecting the cable to the tensioning unit 200 structure. Then the lifting component 303 structure drives the adjustment component 304 structure to operate. The operation of the adjustment component 304 structure plays a role in adjusting the structural position of the tensioning component 207 and the cleaning unit 209, which is convenient for the connection between the extrusion wheel 2077 and the cable, thereby improving the connection speed between the mechanism and the cable by the staff, thereby improving the use efficiency of the mechanism.
[0036] Reference Figure 1 and Figure 5 As shown, the lifting assembly 303 includes a first reciprocating screw rod 3031 arranged on the inner side of the third belt 302 away from the second connecting wheel 301, a lifting plate 3032 is arranged on the outer side of the first reciprocating screw rod 3031, and a plurality of balance bars 3033 are arranged on the inner side of the lifting plate 3032, and the front two balance bars 3033 are fixedly connected to the power box 101, and the rear two balance bars 3033 are fixedly connected to the bottom plate 102, and the front two balance bars 3033 are higher than the rear two balance bars 3033; Specifically, during the rotation process, the first reciprocating screw rod 3031 first drives the lifting plate 3032 to move upward through the reciprocating thread on the surface. The lifting plate 3032 maintains stable movement under the action of multiple balance rods 3033. Then the lifting plate 3032 is separated from the two balance rods 3033 on the rear side, and the cable can be loaded. Then the first reciprocating screw rod 3031 drives the lifting plate 3032 to move downward to complete the loading of the cable. At the same time, a circular groove matching the limit shaft 2078 is provided on the bottom surface of the lifting plate 3032. By setting the circular groove, the tensioning component 207 structure is limited, thereby maintaining the stability of the tensioning component 207 structure during operation and realizing the coordinated use of the structures.
[0037] Reference Figure 1 and Figure 5 As shown, the adjustment component 304 includes a third bevel gear 3041 arranged on the outer side of the first reciprocating screw rod 3031, a third connecting rod 3042 is arranged on the inner side of the power box 101, and the third connecting rod 3042 is located below the first reciprocating screw rod 3031, a fourth bevel gear 3043 is arranged on the outer side of the third connecting rod 3042, and the third bevel gear 3041 and the fourth bevel gear 3043 are meshed with each other, a fourth belt 3044 is arranged on the outer side of the third connecting rod 3042, and the fourth belt 3044 is located behind the fourth bevel gear 3043, a plurality of second reciprocating screw rods 3045 are arranged on the inner side of the fourth belt 3044, and the second reciprocating screw rods 3045 are located on the left and right sides of the third connecting rod 3042, and the second reciprocating screw rods 3045 are connected to the slide plate 2072 through a slider; Specifically, when this component is used, the adjustment component 304 structure and the lifting component 303 structure operate synchronously, the first reciprocating screw 3031 drives the third connecting rod 3042 to rotate through the mutual engagement of the third bevel gear 3041 and the fourth bevel gear 3043, the third connecting rod 3042 drives the two second reciprocating screws 3045 to rotate through the connection of the fourth belt 3044 structure, and the second reciprocating screw 3045 drives the two slides 2072 to move in opposite directions through the reciprocating threads arranged on the surface under the action of the connection between the slider and the slide plate 2072, so that the distance between the front and rear extrusion wheels 2077 is increased, thereby facilitating the connection of the cable and the tensioning component 207 structure, and the cables can be quickly connected through the mutual cooperation between the structures, thereby ensuring the effective use of the structure.
[0038] Reference Figure 1 and Figure 5 As shown, the connecting assembly 202 includes a rotating shaft 2021 arranged at the output end of the motor 201, a clamping block 2022 is arranged at the lower end of the rotating shaft 2021, and the clamping block 2022 is respectively slidably connected to the first bevel gear 203 or the second connecting wheel 301, and an electric push rod 2023 is arranged on the bottom surface of the clamping block 2022, and the bottom surface of the electric push rod 2023 is fixedly connected to the power box 101; Specifically, the block 2022 is driven to move up and down by the electric push rod 2023. When the rotating shaft 2021 has the telescopic function, chamfers are provided at the contact positions between the first bevel gear 203 or the second connecting wheel 301 and the block 2022, so that the block 2022 can be smoothly connected to the first bevel gear 203 or the second connecting wheel 301 during the movement, and the multiple utilization of the power structure can be achieved by setting the structural setting of the connecting component 202, thereby improving the utilization efficiency of the structure.
[0039] Working principle: When the mechanism is used for work, the motor 201 in the tensioning unit 200 structure is used for power transmission and operation, and the motor 201 is used as an adjustment structure for power transmission through the connecting component 202. When the connecting component 202 structure transmits power to the adjusting unit 300 structure, the cable is conveniently connected to the internal structure of the bottom plate 102 through the adjusting unit 300 structure, thereby speeding up the working efficiency of the mechanism. When the connecting component 202 transmits the power of the motor 201 to the first bevel gear 203, the first bevel gear 203 drives the first connecting shaft 204 to rotate through the second bevel gear 205, and the first connecting shaft 204 drives the multiple worms 208 to rotate through the second belt 2010 connected to the first connecting wheel 206, and then the worm 208 transmits power The power is transmitted to the tensioning component 207 structure, and the tensioning component 207 structure squeezes and tensions the cable to be installed through the transmission of power. The constant tension helps to prevent the cable from being excessively loose or too tight during the laying process, thereby protecting the cable from damage. At the same time, the worm 208 transmits the power to the structural components of the cleaning unit 209. The cleaning unit 209 structure cleans the structure of the tensioning component 207 during operation, maintains the tensioning setting of the tensioning component 207 structure on the cable surface, and prevents impurities on the cable surface from adhering to the tensioning component 207 structure for a long time and affecting the operation of the tensioning component 207 structure. At the same time, the cleaning unit 209 structure can be quickly replaced, thereby maintaining the high efficiency of the cleaning unit 209 structure.
[0040] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. An automatic tensioning mechanism for cable installation, characterized in that: include: A main body unit (100), the main body unit (100) comprising a power box (101), a bottom plate (102) being arranged on the rear side of the power box (101), a support plate (103) being arranged on the top surface of the power box (101), a tensioning unit (200) being arranged on the inner side of the power box (101), and an adjustment unit (300) being arranged on the inner side of the bottom plate (102); The tensioning unit (200) comprises a motor (201) arranged on the inner side of a power box (101); a connecting assembly (202) with a power regulating function is arranged at the output end of the motor (201); a first bevel gear (203) is arranged on the inner side of the power box (101), and the first bevel gear (203) is located below the motor (201); a first connecting shaft (204) is arranged on the inner side of the power box (101), and the first connecting shaft (204) is located below the first bevel gear (203); and a second bevel gear (205) is arranged on the outer side of the first bevel gear (203). ), and the second bevel gear (205) is meshed with the first bevel gear (203), the first connecting shaft (204) is provided with a first connecting wheel (206) on the outer side surface, the first connecting wheel (206) is provided with a second belt (2010) on the outer side surface, the second belt (2010) is provided with a plurality of worms (208) on the inner side surface, and the worms (208) are located on the left and right sides of the first connecting shaft (204), the top surface of the bottom plate (102) is provided with a cleaning unit (209) with a tensioning function, and the rear end surface of the worm (208) is provided with a tensioning component (207) with an adjustable movement function.
2. The automatic tensioning mechanism for cable installation according to claim 1, characterized in that: The tensioning assembly (207) comprises a telescopic rod (2071) arranged at the rear end of the first connecting shaft (204) or the worm (208); a plurality of slide plates (2072) are arranged on the top surface of the bottom plate (102); a plurality of first connecting rods (2074) are arranged on the inner side surface of the slide plates (2072); a first worm gear (2075) is arranged on the outer side surface of the first connecting rod (2074); and the first worm gear (2075) and the outer side surface of the telescopic rod (2071) are arranged The worm screw threads are meshed with each other, a plurality of power boxes (2073) are arranged on the bottom surface of the slide plate (2072), and the power boxes (2073) are rotatably connected to the telescopic rod (2071) or the first connecting rod (2074), a second connecting rod (2076) is arranged on the top surface of the first connecting rod (2074), an extrusion wheel (2077) is sleeved on the outer wall of the second connecting rod (2076), and a limit shaft (2078) is arranged on the top end of the extrusion wheel (2077).
3. The automatic tensioning mechanism for cable installation according to claim 2, characterized in that: The cleaning unit (209) comprises a short plate (2099) arranged on the opposite side of the two slide plates (2072); a second connecting shaft (2091) is arranged on the inner side of the short plate (2099); a second worm gear (2092) is arranged on the outer side of the second connecting shaft (2091); the second worm gear (2092) and the worm (208) are meshed with each other; a first belt (2093) is arranged between the outer side surfaces of the left and right second connecting shafts (2091); a connecting belt (2094) is arranged on the outer side of the first belt (2093); a cleaning cotton (2097) is arranged on the outer side of the connecting belt (2094); and a plurality of groups of staggered cleaning brushes (2098) are arranged on the outer side of the cleaning cotton (2097).
4. The automatic tensioning mechanism for cable installation according to claim 3, characterized in that: The inner side of the connecting belt (2094) is provided with a plurality of cassettes (2095), and the two cassettes (2095) are arranged in a staggered manner; the first belt (2093) is provided with a plurality of plug shafts (2096) on the side away from the power box (2073); the cassettes (2095) are provided with slots matching the plug shafts (2096); the plug shafts (2096) are inserted into the inner side of the cleaning cotton (2097); and the inner side of the power box (101) or the bottom plate (102) is provided with a slide groove (20910) matching the cleaning cotton (2097).
5. The automatic tensioning mechanism for cable installation according to claim 1, characterized in that: The adjustment unit (300) comprises a second connecting wheel (301) arranged on the inner side of the power box (101), and the second connecting wheel (301) is located between the motor (201) and the first bevel gear (203); a third belt (302) is arranged on the outer side of the second connecting wheel (301); a lifting component (303) is arranged on the inner side of the third belt (302) away from the second connecting wheel (301); an adjustment component (304) is arranged on the inner side of the power box (101), and the adjustment component (304) is located below the lifting component (303).
6. The automatic tensioning mechanism for cable installation according to claim 5, characterized in that: The lifting assembly (303) comprises a first reciprocating screw rod (3031) arranged on the inner side of the third belt (302) away from the second connecting wheel (301); a lifting plate (3032) is arranged on the outer side of the first reciprocating screw rod (3031); a plurality of balance rods (3033) are arranged on the inner side of the lifting plate (3032); two front balance rods (3033) are fixedly connected to the power box (101); two rear balance rods (3033) are fixedly connected to the bottom plate (102); and the two front balance rods (3033) are higher than the two rear balance rods (3033).
7. The automatic tensioning mechanism for cable installation according to claim 5, characterized in that: The adjustment component (304) comprises a third bevel gear (3041) arranged on the outer side surface of the first reciprocating screw (3031); a third connecting rod (3042) is arranged on the inner side surface of the power box (101), and the third connecting rod (3042) is located below the first reciprocating screw (3031); a fourth bevel gear (3043) is arranged on the outer side surface of the third connecting rod (3042), and the third bevel gear (3041) and the fourth bevel gear (3043) are meshed with each other; a fourth belt (3044) is arranged on the outer side surface of the third connecting rod (3042), and the fourth belt (3044) is located behind the fourth bevel gear (3043); a plurality of second reciprocating screws (3045) are arranged on the inner side surface of the fourth belt (3044), and the second reciprocating screws (3045) are located on the left and right sides of the third connecting rod (3042); and the second reciprocating screws (3045) are connected to the slide plate (2072) via a slider.
8. The automatic tensioning mechanism for cable installation according to claim 6, characterized in that: The connecting assembly (202) comprises a rotating shaft (2021) arranged at the output end of the motor (201); a clamping block (2022) is arranged at the lower end of the rotating shaft (2021); and the clamping block (2022) is slidably connected to the first bevel gear (203) or the second connecting wheel (301), respectively; an electric push rod (2023) is arranged on the bottom surface of the clamping block (2022); and the bottom surface of the electric push rod (2023) is fixedly connected to the power box (101).
Citation Information
Patent Citations
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