Badminton production system based on multiple test functions

By designing a badminton production system with multiple test functions, using the first cylinder-driven detection rod and sponge ball combination, the problem of difficulty in detecting whether the glue on the badminton is completely dried in the prior art is solved, and automatic screening and Quality control.

CN119489047AInactive Publication Date: 2025-02-21JILIN INST OF PHYSICAL EDUCATION
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Patent Information

Application Number
CN202411689314.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-02-21
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The prior art is difficult to detect whether the glue on the badminton is completely dried, resulting in the inability to effectively screen badmintons with unqualified quality.

Method used

A badminton production system based on multiple test functions is designed, using a first cylinder-driven detection rod and sponge ball combination, which can automatically detect the degree of drying of glue on the badminton, and for completely drying and not completely drying badmintons. Carry out automatic screening.

Benefits of technology

Automatic detection and screening of the degree of drying glue on badmintons is achieved, production efficiency is improved, and the output of badmintons with qualified quality is ensured.

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Abstract

The invention relates to the field of shuttlecock production, and provides a shuttlecock production system based on multiple test functions, the shuttlecock production system comprises a base, a main plate, a transmission device and a first cylinder, the main plate, the transmission device and the first cylinder are all fixedly connected to the base, the transmission device is connected with a transmission belt, and the transmission belt is connected with more than seventeen bearing assemblies; the supporting assembly comprises a supporting seat, a first wedge-shaped block and a guide plate, the guide plate is fixedly connected to the conveying belt, the supporting seat is slidably connected to the guide plate, the first wedge-shaped block is fixedly connected to the supporting seat, a supporting groove is formed in the supporting seat, the first piston rod is connected to the first air cylinder, and a glue detection assembly is arranged on the main plate. The glue detection assembly comprises a wedge-shaped seat, a screening plate, a first elastic piece, a connecting plate, a first connecting rod, a first rack, a gear, a second rack, a second connecting rod, a ball pushing rod and a detection rod. Through driving of the first air cylinder, the airing degree of glue on badminton balls can be detected by means of the detection rod and the sponge ball.
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Description

Technical Field

[0001] The invention relates to the technical field of badminton production, and in particular to a badminton production system based on multiple testing functions. Background Art

[0002] The production of badminton involves multiple steps, including feather classification and production, ball head production, and connection between the feathers and the ball head. In the step of connecting the feathers and the ball head, the feathers need to be inserted into the ball head mechanically, and then the position of the feathers is adjusted manually. Then, glue is applied between the feathers and the ball head. After the glue is applied, it needs to be dried before the online operation can be carried out.

[0003] Currently, after drying, it is difficult to test whether the glue between the feather and the ball head is completely dry. Summary of the invention

[0004] In view of the above technical problems, the present invention aims to provide a badminton production system based on multiple testing functions. To solve the above technical problems, the present invention adopts the following technical solutions:

[0005] A badminton production system based on multiple testing functions, comprising a base, a main plate, a transmission device and a first cylinder, wherein the main plate, the transmission device and the first cylinder are all fixedly connected to the base, the transmission device is connected to a transmission belt, and the transmission belt is connected to more than seventeen supporting components;

[0006] The supporting assembly includes a supporting seat, a first wedge block and a guide plate, the guide plate is fixed to the conveyor belt, the supporting seat is slidably connected to the guide plate, the first wedge block is fixed to the supporting seat, a supporting groove is provided on the supporting seat, and the first piston rod is connected to the first cylinder;

[0007] A glue detection component is connected to the main plate, and the glue detection component includes a wedge seat, a screening plate, a first elastic member, a connecting plate, a first connecting rod, a first rack, a gear, a second rack, a second connecting rod, a ball push rod and a detection rod. The wedge seat, the first connecting rod, the first rack, the second rack, the second connecting rod and the ball push rod are all slidably connected to the main plate, the gear is rotationally connected to the main plate, the connecting plate and the detection rod are both fixedly connected to the main plate, the screening plate is fixedly connected to the wedge seat, the screening plate is tilted, the wedge seat is connected to the first rack through the first connecting rod, the first rack is meshed with the gear, the second rack is connected to the ball push rod through the second connecting rod, the second rack is meshed with the gear, and the connecting plate is connected to the wedge seat through the first elastic member.

[0008] Furthermore, a firmness detection assembly is connected to the main plate, and the firmness detection assembly includes a second cylinder, a second piston rod, a transmission rod, and sixteen shaking assemblies. The second cylinder is fixed to the main plate, the second piston rod is connected to the second cylinder, the transmission rod is slidably connected to the main plate, and the second piston rod and the transmission rod are fixed;

[0009] The shaking assembly includes a connecting seat, a mechanical claw, a sliding seat, a second wedge block, an extension piece, a second elastic member, a connecting piece, a fixed rod and more than two third wedge blocks, the connecting seat is fixedly connected to the transmission rod, the mechanical claw is fixedly connected to the sliding seat, the sliding seat is slidably connected to the connecting seat, an inclined channel is provided on the sliding seat, the inclined channel is inclinedly arranged, the second wedge block is slidably connected to the connecting seat, a rotating column is rotatably connected to the second wedge block, and is slidably connected to the inner wall of the inclined channel, the extension piece is fixedly connected to the second wedge block, the extension piece is connected to the connecting piece through the second elastic member, the connecting piece is fixedly connected to the connecting seat, the fixed rod is fixedly connected to the main plate, and more than two third wedge blocks are fixedly connected to the fixed rod;

[0010] In every two adjacent shaking components, the positions where the mechanical claws are connected to the sliding seat are different.

[0011] Furthermore, a limiting block is fixedly connected to the guide plate.

[0012] Furthermore, a limiting plate is fixedly connected to the connecting seat.

[0013] Furthermore, the sliding seat is slidably connected to the connecting seat via a sliding block.

[0014] Furthermore, a slide rail is fixedly connected to the connecting seat, and the sliding block is slidably connected to the slide rail.

[0015] Furthermore, one end of the detection rod is detachably connected to a sponge mass.

[0016] Furthermore, a recovery box is fixedly connected to the main plate.

[0017] Furthermore, a quality sensor, a warning device and a processing module are provided on the inner wall of the recycling box, and the quality sensor and the warning device are electrically connected to the processing module respectively.

[0018] Furthermore, the warning device is a buzzer.

[0019] The present invention has the following beneficial effects:

[0020] The present invention can detect the drying degree of glue on the badminton by means of the detection rod and the sponge ball through the driving of the first cylinder, and can automatically screen the badminton with completely dried glue and the badminton with incompletely dried glue. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The present invention is further described using the accompanying drawings, but the embodiments in the accompanying drawings do not constitute any limitation to the present invention. A person skilled in the art can obtain other drawings based on the following drawings without creative work.

[0022] Figure 1It is a structural schematic diagram of a badminton production system based on multiple testing functions of the present invention;

[0023] Figure 2 The present invention Figure 1 A partial enlarged view of the badminton production system;

[0024] Figure 3 The present invention Figure 2 The enlarged view of point A in the middle;

[0025] Figure 4 The present invention Figure 3 A schematic diagram of the structure of the middle sliding seat and the second wedge block;

[0026] Figure 5 The present invention Figure 3 Schematic diagram of the structure of the fixed rod.

[0027] Figure numerals: 1, base; 2, main plate; 3, transmission device; 4, transmission belt; 5, support seat; 6, support groove; 7, first wedge block; 8, guide plate; 9, limit block; 10, first cylinder; 11, first piston rod; 12, wedge seat; 13, screening plate; 14, first elastic member; 15, connecting plate; 16, first connecting rod; 17, first rack; 18, gear; 19, second rack; 20, second connecting rod ; 21. Push rod; 22. Detection rod; 23. Second cylinder; 24. Second piston rod; 25. Transmission rod; 26. Connecting seat; 27. Mechanical claw; 28. Sliding seat; 29. ​​Oblique channel; 30. Sliding block; 31. Slide rail; 32. Second wedge block; 33. Rotating column; 34. Extension piece; 35. Second elastic member; 36. Connecting piece; 37. Limiting piece; 38. Fixing rod; 39. Third wedge block; 40. Recycling box. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] In the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, "first", "second", "third", and "fourth" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0030] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, it can be a mechanical connection, it can be an electrical connection, it can be a direct connection, it can be connected through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0031] like Figure 1-Figure 2 As shown, a badminton production system based on multiple testing functions includes a base 1, a main plate 2, a transmission device 3 and a first cylinder 10, the main plate 2, the transmission device 3 and the first cylinder 10 are all fixed to the base 1, the transmission device 3 is connected to a transmission belt 4, and the transmission belt 4 is connected to more than seventeen supporting components;

[0032] The supporting assembly includes a supporting seat 5, a first wedge block 7 and a guide plate 8, the guide plate 8 is fixed to the conveyor belt 4, the supporting seat 5 is slidably connected to the guide plate 8, the first wedge block 7 is fixed to the supporting seat 5, a supporting groove 6 is provided on the supporting seat 5, and a first piston rod 11 is connected to the first cylinder 10;

[0033] The main plate 2 is connected with a glue detection assembly, which includes a wedge-shaped seat 12, a screening plate 13, a first elastic member 14, a connecting plate 15, a first connecting rod 16, a first rack 17, a gear 18, a second rack 19, a second connecting rod 20, a ball push rod 21 and a detection rod 22. The wedge-shaped seat 12, the first connecting rod 16, the first rack 17, the second rack 19, the second connecting rod 20 and the ball push rod 21 are all slidably connected to the main plate 2, the gear 18 is rotatably connected to the main plate 2, the connecting plate 15 and the detection rod 22 are fixed to the main plate 2, and the screening plate 13 is fixed to the main plate 2. On the wedge-shaped seat 12, the screening plate 13 is arranged obliquely, and the screening plate 13 can screen the badmintons of unqualified quality. The wedge-shaped seat 12 is connected to the first rack 17 through the first connecting rod 16, the first rack 17 is meshed with the gear 18, the second rack 19 is connected to the ball pushing rod 21 through the second connecting rod 20, the second rack 19 is meshed with the gear 18, and the transmission of the gear 18 can make the first rack 17 and the second rack 19 always keep reverse movement, the connecting plate 15 is connected to the wedge-shaped seat 12 through the first elastic member 14, and the first elastic member 14 is used to reset the wedge-shaped seat 12.

[0034] like Figure 1-Figure 5 As shown, according to an optional embodiment of the present invention, a firmness detection component is connected to the main plate 2, and the firmness detection component includes a second cylinder 23, a second piston rod 24, a transmission rod 25 and sixteen shaking components. The second cylinder 23 is fixed to the main plate 2, the second piston rod 24 is connected to the second cylinder 23, the transmission rod 25 is slidably connected to the main plate 2, and the second piston rod 24 and the transmission rod 25 are fixed;

[0035] The shaking assembly includes a connecting seat 26, a mechanical claw 27, a slide 28, a second wedge block 32, an extension piece 34, a second elastic member 35, a connecting piece 36, a fixing rod 38 and two or more third wedge blocks 39. The connecting seat 26 is fixedly connected to the transmission rod 25, and the mechanical claw 27 is fixedly connected to the slide 28. The mechanical claw 27 can be realized by existing technology. The driving assembly inside the mechanical claw 27 drives the claw body to open and close. The slide 28 is slidably connected to the connecting seat 26. The slide 28 is provided with There is an oblique channel 29, which is inclined. A second wedge block 32 is slidably connected to the connecting seat 26. A rotating column 33 is rotatably connected to the second wedge block 32 and slidably connected to the inner wall of the oblique channel 29. An extension piece 34 is fixed to the second wedge block 32. The extension piece 34 is connected to a connecting piece 36 through a second elastic member 35. The connecting piece 36 is fixed to the connecting seat 26. A fixing rod 38 is fixed to the main plate 2. Two or more third wedge blocks 39 are fixed to the fixing rod 38.

[0036] In every two adjacent shaking assemblies, the positions where the mechanical claws 27 are connected to the slide seat 28 are different, so as to clamp different feathers of the badminton.

[0037] like Figure 2 As shown, according to an optional embodiment of the present invention, a limiting block 9 is fixedly connected to the guide plate 8 .

[0038] like Figure 3 As shown, according to an optional implementation of the present invention, a limiting plate 37 is fixedly connected to the connecting seat 26 .

[0039] like Figure 3 As shown, according to an optional embodiment of the present invention, the sliding seat 28 is slidably connected to the connecting seat 26 via a slider 30 .

[0040] like Figure 3 As shown, according to an optional embodiment of the present invention, a slide rail 31 is fixedly connected to the connecting seat 26 , and the sliding block 30 is slidably connected to the slide rail 31 .

[0041] like Figure 2 As shown, according to an optional embodiment of the present invention, one end of the detection rod 22 is detachably connected to a sponge ball.

[0042] like Figure 2 As shown, according to an optional embodiment of the present invention, a recovery box 40 is fixedly connected to the main plate 2 .

[0043] According to an optional implementation of the present invention, a quality sensor, a warning device and a processing module are provided on the inner wall of the recycling box 40, and the quality sensor and the warning device are electrically connected to the processing module respectively.

[0044] According to an optional implementation of the present invention, the warning device is a buzzer.

[0045] Implementation process: place the badminton in the supporting groove 6 on the supporting seat 5, the ball head is located in the supporting groove 6, and the feather is located outside the supporting groove 6, and the first cylinder 10 is turned on. The first piston rod 11 on the first cylinder 10 extends so that the supporting seat 5 moves up along the guide plate 8, and the first wedge block 7 pushes the wedge seat 12 to move left, and the wedge seat 12, the screening plate 13, the first connecting rod 16, and the first rack 17 all move left. The first rack 17 drives the second rack 19, the second connecting rod 20, and the ball push rod 21 to move right through the gear 18, so that a channel is formed under the detection rod 22 for the badminton on the supporting seat 5 to move up, the first piston rod 11 continues to extend, the first wedge block 7 continues to move up, the first wedge block 7 and the right wall of the wedge seat 12 are against each other, and the wedge seat 12 no longer moves left, until the sponge ball at the lower end of the detection rod 22 is inserted into the top wall of the ball head between the feathers.

[0046] If the glue has been completely dried, the sponge ball will not stick to the badminton, and the first piston rod 11 will shorten. When the first wedge block 7 and the wedge seat 12 are separated from each other, the wedge seat 12, the screening plate 13, the first connecting rod 16, and the first rack 17 are moved to the right and reset under the elastic force of the first elastic member 14. The second rack 19, the second connecting rod 20, and the ball pusher 21 are moved to the left and reset under the drive of the gear 18. The badminton remains on the supporting seat 5 and moves downward as the supporting seat 5 moves downward. Then, the badminton is driven by the conveyor belt 4 to move to the bottom of each shaking component to detect the adhesion strength between the feather and the ball head.

[0047] If the glue is not completely dried, the badminton will stick to the sponge ball. When the first piston rod 11 is shortened, the screening plate 13 moves right to under the badminton, and the push rod 21 moves left to push the ball head, so that the badminton falls off the detection rod 22, and the badminton falls onto the screening plate 13, and falls into the recovery box 40 under the guidance of the screening plate 13.

[0048] The mass sensor in the recycling box 40 can detect the total mass of all the badmintons in the recycling box 40. When the mass value detected by the mass sensor reaches the preset value of the processing module, the processing module controls the buzzer to make a sound to remind the staff to process the badmintons in the recycling box 40.

[0049] The conveyor belt 4 drives the badminton to move under the mechanical claw 27 of the shaking assembly. The claw body on the mechanical claw 27 clamps one of the feathers of the badminton, and the second cylinder 23 is turned on. The second piston rod 24 on the second cylinder 23 is shortened, thereby driving the transmission rod 25 and all the connecting seats 26 to move up, and the slide 28, the mechanical claw 27, the second wedge block 32 and the badminton move up with the connecting seat 26. When the second wedge block 32 and the third wedge block 39 are against each other, the third wedge block 39 pushes the second wedge block 32 to move left, and the rotating column 33 on the second wedge block 32 slides in the inclined channel 29, thereby moving the slide 28 downward. When the second wedge block 32 is separated from the third wedge block 39, the second wedge block 32 moves right and resets under the elastic force of the second elastic member 35, and the rotating column 33 drives the slide 28 to move upward, and then the second piston rod 24 extends, and the slide 28 also moves reciprocatingly up and down, and the second wedge block After passing through all the third wedge blocks 39, the slide 28 and the mechanical claw 27 will move up and down several times, thereby swinging the badminton up and down to detect the adhesion strength between the feather and the ball head. When the adhesion strength is qualified, the feather and the ball head will not separate. When the badminton enters the supporting groove 6 again, the mechanical claw 27 releases the clamping of the feather, and transmits the badminton to the bottom of the right mechanical claw 27 through the conveyor belt 4. Since the positions where the mechanical claw 27 is connected to the slide 28 in every two adjacent shaking components are different, the claw of the right mechanical claw 27 will clamp another feather on the badminton to detect the adhesion strength of the other feather. This is repeated, and the sixteen shaking components respectively detect the adhesion strength of the sixteen feathers of a badminton. When the adhesion strength of all feathers is qualified, the operator takes out the qualified badminton for storage.

[0050] When the degree of adhesion is unqualified, the feather and the ball head will separate when being swung by the mechanical claw 27, and the operator can take away the unqualified badminton for maintenance operation.

[0051] The present invention can detect the drying degree of glue on badminton by driving the first cylinder 10, that is, by means of the detection rod 22 and the sponge ball, and can automatically screen the badminton with completely dried glue and the badminton with incomplete dried glue; by driving the second cylinder 23, the sixteen shaking components can simultaneously detect the adhesion strength of the feathers on the sixteen badmintons, and the transmission by the conveyor belt 4 can make all the feathers on a badminton to be tested for the adhesion strength, so that the badmintons of qualified quality can be selected quickly and efficiently.

[0052] The components, modules, mechanisms and devices not described in detail in the present invention are all universal standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.

[0053] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, rather than to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the present invention.

Claims

1. A badminton production system based on multiple test functions, characterized in that: The invention comprises a base (1), a main plate (2), a transmission device (3) and a first cylinder (10), wherein the main plate (2), the transmission device (3) and the first cylinder (10) are all fixedly connected to the base (1), the transmission device (3) is connected to a transmission belt (4), and the transmission belt (4) is connected to more than seventeen supporting components; The supporting assembly comprises a supporting seat (5), a first wedge block (7) and a guide plate (8), wherein the guide plate (8) is fixedly connected to the conveyor belt (4), the supporting seat (5) is slidably connected to the guide plate (8), the first wedge block (7) is fixedly connected to the supporting seat (5), a supporting groove (6) is provided on the supporting seat (5), and the first piston rod (11) is connected to the first cylinder (10); The main plate (2) is connected with a glue detection assembly, which comprises a wedge-shaped seat (12), a screening plate (13), a first elastic member (14), a connecting plate (15), a first connecting rod (16), a first rack (17), a gear (18), a second rack (19), a second connecting rod (20), a ball push rod (21) and a detection rod (22). The wedge-shaped seat (12), the first connecting rod (16), the first rack (17), the second rack (19), the second connecting rod (20) and the ball push rod (21) are all slidably connected to the main plate (2), and the gear (18) is rotated. The invention relates to a device for rotating a ball pusher (10) and a ball pusher (21). The device is movably connected to the main plate (2). The connecting plate (15) and the detection rod (22) are both fixedly connected to the main plate (2). The screening plate (13) is fixedly connected to the wedge-shaped seat (12). The screening plate (13) is tilted. The wedge-shaped seat (12) is connected to the first rack (17) through a first connecting rod (16). The first rack (17) is meshed with the gear (18). The second rack (19) is connected to the ball pusher (21) through a second connecting rod (20). The second rack (19) is meshed with the gear (18). The connecting plate (15) is connected to the wedge-shaped seat (12) through a first elastic member (14).

2. A badminton production system based on multiple testing functions according to claim 1, characterized in that: The main plate (2) is connected with a firmness detection assembly, which comprises a second cylinder (23), a second piston rod (24), a transmission rod (25) and sixteen shaking assemblies, wherein the second cylinder (23) is fixedly connected to the main plate (2), the second piston rod (24) is connected to the second cylinder (23), the transmission rod (25) is slidably connected to the main plate (2), and the second piston rod (24) and the transmission rod (25) are fixedly connected; The shaking assembly comprises a connecting seat (26), a mechanical claw (27), a sliding seat (28), a second wedge block (32), an extension sheet (34), a second elastic member (35), a connecting sheet (36), a fixing rod (38) and two or more third wedge blocks (39), wherein the connecting seat (26) is fixedly connected to the transmission rod (25), the mechanical claw (27) is fixedly connected to the sliding seat (28), the sliding seat (28) is slidably connected to the connecting seat (26), an inclined channel (29) is provided on the sliding seat (28), and the inclined channel (29) is inclinedly arranged The second wedge block (32) is slidably connected to the connecting seat (26), a rotating column (33) is rotatably connected to the second wedge block (32), and is slidably connected to the inner wall of the inclined channel (29), an extension piece (34) is fixedly connected to the second wedge block (32), the extension piece (34) is connected to the connecting piece (36) through a second elastic member (35), the connecting piece (36) is fixedly connected to the connecting seat (26), a fixing rod (38) is fixedly connected to the main plate (2), and more than two third wedge blocks (39) are fixedly connected to the fixing rod (38); In every two adjacent shaking components, the positions where the mechanical claws (27) are connected to the slide seat (28) are different.

3. A badminton production system based on multiple testing functions according to claim 2, characterized in that: A limiting block (9) is fixedly connected to the guide plate (8).

4. A badminton production system based on multiple testing functions according to claim 3, characterized in that: A limiting plate (37) is fixedly connected to the connecting seat (26).

5. A badminton production system based on multiple testing functions according to claim 4, characterized in that: The sliding seat (28) is slidably connected to the connecting seat (26) via a sliding block (30).

6. A badminton production system based on multiple testing functions according to claim 5, characterized in that: A slide rail (31) is fixedly connected to the connecting seat (26), and the sliding block (30) is slidably connected to the slide rail (31).

7. A badminton production system based on multiple testing functions according to claim 6, characterized in that: One end of the detection rod (22) is detachably connected to a sponge mass.

8. A badminton production system based on multiple testing functions according to any one of claims 1-7, characterized in that: A recovery box (40) is fixedly connected to the main plate (2).

9. A badminton production system based on multiple testing functions according to claim 8, characterized in that: The inner wall of the recovery box (40) is provided with a quality sensor, a warning device and a processing module, and the quality sensor and the warning device are electrically connected to the processing module respectively.

10. A badminton production system based on multiple testing functions according to claim 9, characterized in that: The warning device is a buzzer.