Brake disc casting equipment

By integrating detection components and ultrasonic detectors in the brake disc casting equipment, the cracks and damage to the inner wall of the hole caused by thermal stress during the casting process are solved, the brake efficiency and heat dissipation effect are improved, and the casting quality is ensured.

CN119489177AInactive Publication Date: 2025-02-21PROTE (YANTAI) AUTOMOTIVE TECH CO LTD
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Patent Information

Application Number
CN202510074964.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2025-02-21
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the brake disc casting process, rapid cooling leads to high thermal stress inside the brake disc, which may cause cracks in the inner wall of the hole and cracks and damage in the inner wall of the heat dissipation hole and gas discharge hole, affecting the brake performance and heat dissipation effect.

Method used

Design a brake disc casting equipment, including moving components, heat dissipation hole crack detection components and gas discharge hole crack detection components, to detect cracks and damage in the inner wall of the brake disc surface hole through ultrasonic detectors and air guns to ensure casting quality.

Benefits of technology

It effectively prevents cracks and damage in the inner walls of the heat dissipation holes and gas discharge holes, improves the brake efficiency and heat dissipation effect, and ensures the quality of the factory brake discs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The brake disc casting equipment relates to the technical field of brake disc production and comprises a bottom plate, supporting columns are fixedly connected to the four corners of the bottom of the bottom plate, an L-shaped plate is fixedly connected to the side wall of the top end of the bottom plate, and a first electric telescopic rod is fixedly connected to the side wall of the bottom end of the L-shaped plate; the telescopic end of the first electric telescopic rod is fixedly connected with an upper mold, and the side wall of the bottom end of the bottom plate is fixedly connected with a lower mold. After casting of the brake disc is completed, whether cracks and damage exist on the inner walls of the heat dissipation holes and the gas discharge holes in the surface of the brake disc or not can be detected, cracks and damage to the inner walls of the heat dissipation holes and the gas discharge holes are prevented, and therefore the situation that the brake efficiency is reduced, and even heat dissipation of the brake disc is affected is avoided; and it is ensured that the quality of the ex-factory brake disc meets the follow-up use requirement, and the casting effect and reliability of the device during brake disc casting are improved to a great extent.
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Description

Technical Field

[0001] The invention belongs to the technical field of brake disc production, and in particular relates to a brake disc casting device. Background Art

[0002] Brake discs are vulnerable parts of automobile braking systems. With the rapid development of the automobile industry, the market demand for brake discs is huge. During production, the prototype of the brake disc is first cast through a casting process, and then the brake disc casting is turned and finished on a lathe.

[0003] When casting brake discs, due to the different specific usage scenarios of brake discs, some brake discs will have heat dissipation holes and gas discharge holes on their surfaces for better heat dissipation and gas circulation during use. This is convenient for subsequent use. In the prior art, after the brake discs with heat dissipation holes and gas discharge holes are cast, the cast brake discs will be directly transported to the next processing link and then put into use directly. However, in the process of casting the brake discs, a refrigerator is usually used to quickly cool the brake discs in the mold to improve the casting efficiency. However, rapid cooling will cause the inside of the brake disc to produce Larger thermal stress will cause the inner wall of the hole to crack, causing cracks and damage to the inner wall of the heat dissipation hole and the gas discharge hole. The damage to the inner wall of the gas discharge hole will hinder the normal discharge of gas, causing gas to accumulate between the brake disc and the brake pad to form bubbles. These bubbles will reduce the contact area between the brake pad and the brake disc, reduce friction, and thus reduce braking efficiency. When the inner wall of the heat dissipation hole is damaged and cracked, heat will accumulate at the damaged area to form hot spots, affecting the uniform heat dissipation of the brake disc, and may also cause deformation or local damage, greatly reducing the casting effect and reliability of the brake disc.

[0004] Therefore, we propose a brake disc casting equipment to solve the above problems. Summary of the invention

[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions: A brake disc casting device comprises a base plate, wherein the four bottom corners of the base plate are fixedly connected to support columns, the top side wall of the base plate is fixedly connected to an L-shaped plate, the bottom side wall of the L-shaped plate is fixedly connected to a first electric telescopic rod, the telescopic end of the first electric telescopic rod is fixedly connected to an upper mold, the bottom side wall of the base plate is fixedly connected to a lower mold, and the lower mold is located directly below the upper mold, the bottom side wall of the base plate is fixedly connected to a plurality of connecting columns, one end of the plurality of connecting columns is fixedly connected to the same support plate, the top side wall of the support plate is fixedly connected to a second electric telescopic rod, the telescopic ends of the second electric telescopic rods are fixedly connected to push plates, the side walls of the base plate at one end adjacent to the lower mold are provided with openings for the push plates to move, the top side wall of the base plate is provided with a moving component, the bottom end of the moving component is provided with a heat dissipation hole crack detection component, and the bottom end of the moving component is also provided with a gas discharge hole crack detection component.

[0006] Preferably, the moving component includes two first grooves symmetrically opened on the top side wall of the bottom plate, the inner walls of the two first grooves are fixedly connected with the first electric slide rails, the top side walls of the first electric slide rails are slidably connected with the first slide plate, the top side walls of the two first slide plates are fixedly connected with the third electric telescopic rods, and the telescopic ends of the two third electric telescopic rods are fixedly connected with the same mounting plate.

[0007] Preferably, the bottom side wall of the mounting plate is rotatably connected to a fourth electric telescopic rod, the telescopic end of the fourth electric telescopic rod is fixedly connected to a rotating circular plate, the top side wall of the mounting plate is fixedly connected to a first motor, and the output end of the first motor passes through the side wall of the mounting plate and is fixedly connected to one end of the fourth electric telescopic rod.

[0008] Preferably, the heat dissipation hole crack detection assembly includes a second groove opened on the bottom side wall of the rotating circular plate, the inner wall of the second groove is fixedly connected with a second electric slide rail, the bottom side wall of the second electric slide rail is slidably connected with a second slide plate, the bottom side wall of the second slide plate is fixedly connected with a fixed plate, the inner wall of the fixed plate is fixedly connected with a third electric slide rail, and the bottom side wall of the third electric slide rail is slidably connected with a third slide plate.

[0009] Preferably, the bottom end side wall of the third slide plate is fixedly connected to a second motor, the output end of the second motor is fixedly connected to a fifth electric telescopic rod, the telescopic end of the fifth electric telescopic rod is fixedly connected to a connecting pipe, the bottom end of the connecting pipe is fixedly connected to a side panel, one end side wall of the side panel is fixedly connected to a first ultrasonic detector, the side wall of the connecting pipe is fixedly connected to an air pump, the air outlet end of the air pump passes through the side wall of the connecting pipe and extends inward, and a plurality of air outlet holes are provided on the outer wall of the connecting pipe.

[0010] Preferably, the gas discharge hole crack detection assembly includes a third groove formed on the bottom side wall of a rotating circular plate, the inner wall of the third groove is fixedly connected with a fourth electric slide rail, the bottom side wall of the fourth electric slide rail is slidably connected with a fourth slide plate, the bottom side wall of the fourth slide plate is fixedly connected with a third motor, the output end of the third motor is fixedly connected with a connecting plate, the bottom side wall of the connecting plate is symmetrically fixedly connected with two fifth electric slide rails, and one end side wall of the fifth electric slide rail is slidably connected with a fifth slide plate.

[0011] Preferably, the side walls of the bottom end of the fifth slide plate are fixedly connected to the sixth electric telescopic rod, the telescopic ends of the sixth electric telescopic rod are fixedly connected to the fixed frame, the inner wall of the fixed frame is rotatably connected to the first round rod, the rod wall of the first round rod is fixedly connected to the first gear, the inner wall of the bottom end of the fixed frame is fixedly connected to the fourth motor, the output end of the fourth motor is fixedly connected to the second gear, and the second gear is meshed with the first gear.

[0012] Preferably, the rod wall of the first round rod is fixedly connected with the seventh electric telescopic rod, the telescopic ends of the seventh electric telescopic rod are fixedly connected with connecting blocks, the side walls of one end of the connecting blocks are fixedly connected with the second ultrasonic detector, the side wall of one end of the connecting block is symmetrically fixedly connected with two fixed blocks, the side walls of the two fixed blocks at opposite ends are rotatably connected to the same second round rod, one end side wall of one of the fixed blocks is fixedly connected with a fifth motor, the output end of the fifth motor passes through the side wall of the corresponding fixed block and is fixedly connected to one end of the second round rod, and the rod wall of the second round rod is fixedly connected with an air gun.

[0013] Compared with the prior art, the present invention has the following beneficial effects: By providing the movable component, the heat dissipation hole crack detection component and the gas discharge hole crack detection component, after the casting of the brake disc is completed, the inner walls of the heat dissipation holes and the gas discharge holes on the surface of the brake disc can be detected for cracks and damage, so as to prevent cracks and damage to the heat dissipation holes and the inner walls of the gas discharge holes, thereby avoiding reducing the braking efficiency and affecting the uniform heat dissipation of the brake disc, ensuring that the quality of the factory brake disc meets the subsequent use requirements, and can adjust the angle of the connecting plate according to the angle of the V-shaped gas discharge hole, and then control the fourth electric slide rail and the fifth electric slide rail to start, so that the second ultrasonic detector can detect whether the inner wall of the V-shaped gas discharge hole is damaged or cracked, and when detecting the heat dissipation holes and the inner walls of the gas discharge holes, the impurities and dust adhering to the inner walls of the heat dissipation holes and the gas discharge holes can be blown away by using an air gun and an air outlet, so as to prevent affecting the detection of the inner walls of the heat dissipation holes and the gas discharge holes by the detector, thereby greatly improving the casting effect and reliability of the device during brake disc casting. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the structure of the present invention from other angles; Figure 3 It is a schematic diagram of the partial structure of the present invention Figure 1 ; Figure 4 It is a schematic diagram of the partial structure of the present invention Figure 2 ; Figure 5 It is a schematic diagram of the partial structure of the present invention Figure 3 ; Figure 6 It is a schematic diagram of the partial structure of the present invention Figure 4 ; Figure 7 For the present invention Figure 6 A magnified view of part A.

[0015] In the figure: 1, bottom plate; 2, support column; 3, L-shaped plate; 4, first electric telescopic rod; 5, upper mold; 6, lower mold; 7, connecting column; 8, support plate; 9, second electric telescopic rod; 10, push plate; 11, moving component; 111, first groove; 112, first electric slide rail; 113, first slide plate; 114, third electric telescopic rod; 115, mounting plate; 116, fourth electric telescopic rod; 117, rotating circular plate; 118, first motor; 12, heat dissipation hole crack detection component; 121, second groove; 122, second electric slide rail; 123, second slide plate; 124, fixed plate; 125, third electric slide rail; 126, third slide plate; 127, second motor; 128, fifth electric telescopic rod; 129, connecting pipe ; 1210, side panel; 1211, first ultrasonic detector; 1212, air pump; 1213, air outlet; 13, gas discharge hole crack detection component; 131, third groove; 132, fourth electric slide rail; 133, fourth slide plate; 134, third motor; 135, connecting plate; 136, fifth electric slide rail; 137, fifth slide plate; 138, sixth electric telescopic rod; 139, fixing frame; 1310, first round rod; 1311, first gear; 1312, fourth motor; 1313, second gear; 1314, seventh electric telescopic rod; 1315, connecting block; 1316, second ultrasonic detector; 1317, fixing block; 1318, second round rod; 1319, fifth motor; 1320, air gun. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0017] The following electrical components are all electrically fused to the peripheral PLC controller.

[0018] Reference Figure 1 - Figure 7 , a brake disc casting equipment, comprising a base plate 1, the four corners of the bottom of the base plate 1 are fixedly connected with support columns 2, the top side wall of the base plate 1 is fixedly connected with an L-shaped plate 3, the bottom side wall of the L-shaped plate 3 is fixedly connected with a first electric telescopic rod 4, the telescopic end of the first electric telescopic rod 4 is fixedly connected with an upper mold 5, the bottom side wall of the base plate 1 is fixedly connected with a lower mold 6, and the lower mold 6 is located directly below the upper mold 5, the bottom side wall of the base plate 1 is fixedly connected with a plurality of connecting columns 7, one end of the plurality of connecting columns 7 is fixedly connected with the same support plate 8, the top side wall of the support plate 8 is fixedly connected with a second electric telescopic rod 9, the telescopic ends of the second electric telescopic rod 9 are fixedly connected with a push plate 10, the side wall of the base plate 1 adjacent to the lower mold 6 is provided with an opening for the push plate 10 to move, the top side wall of the base plate 1 is provided with a moving component 11, the bottom end of the moving component 11 is provided with a heat dissipation hole crack detection component 12, and the bottom end of the moving component 11 is also provided with a gas discharge hole crack detection component 13.

[0019] In the embodiment, the moving assembly 11 includes two first grooves 111 symmetrically opened on the top side wall of the bottom plate 1, the inner walls of the two first grooves 111 are fixedly connected with the first electric slide rails 112, the top side walls of the first electric slide rails 112 are slidably connected with the first slide plate 113, the top side walls of the two first slide plates 113 are fixedly connected with the third electric telescopic rods 114, and the telescopic ends of the two third electric telescopic rods 114 are fixedly connected with the same mounting plate 115; The bottom side wall of the mounting plate 115 is rotatably connected to the fourth electric telescopic rod 116, the telescopic end of the fourth electric telescopic rod 116 is fixedly connected to a rotating circular plate 117, the top side wall of the mounting plate 115 is fixedly connected to the first motor 118, and the output end of the first motor 118 passes through the side wall of the mounting plate 115 and is fixedly connected to one end of the fourth electric telescopic rod 116.

[0020] Specifically, the two first electric slide rails 112 are controlled to start, driving the first slide plate 113 to move, so that the mounting plate 115 and the third electric telescopic rod 114 move toward the brake disc. After the center point of the rotating circular plate 117 is directly above the center point of the brake disc, the first electric slide rails 112 are controlled to stop, and the third electric telescopic rod 114 is controlled to extend and retract so that the mounting plate 115 can be under the upper mold 5, so that the mounting plate 115 can move toward the lower mold 6.

[0021] In the embodiment, the heat dissipation hole crack detection assembly 12 includes a second groove 121 formed on the side wall of the bottom end of the rotating circular plate 117, the inner wall of the second groove 121 is fixedly connected with a second electric slide rail 122, the bottom side wall of the second electric slide rail 122 is slidably connected with a second slide plate 123, the bottom side wall of the second slide plate 123 is fixedly connected with a fixed plate 124, the inner wall of the fixed plate 124 is fixedly connected with a third electric slide rail 125, and the bottom side wall of the third electric slide rail 125 is slidably connected with a third slide plate 126; The second motor 127 is fixedly connected to the side wall of the bottom end of the third slide plate 126, the output end of the second motor 127 is fixedly connected to the fifth electric telescopic rod 128, the telescopic end of the fifth electric telescopic rod 128 is fixedly connected to the connecting pipe 129, the bottom end of the connecting pipe 129 is fixedly connected to the side plate 1210, one end of the side plate 1210 is fixedly connected to the side wall of the first ultrasonic detector 1211, the side wall of the connecting pipe 129 is fixedly connected to the air pump 1212, the air outlet end of the air pump 1212 penetrates the side wall of the connecting pipe 129 and extends inward, and the outer wall of the connecting pipe 129 is provided with a plurality of air outlet holes 1213; The gas discharge hole crack detection assembly 13 includes a third groove 131 formed on the side wall of the bottom end of the rotating circular plate 117, the inner wall of the third groove 131 is fixedly connected with a fourth electric slide rail 132, the bottom side wall of the fourth electric slide rail 132 is slidably connected with a fourth slide plate 133, the bottom side wall of the fourth slide plate 133 is fixedly connected with a third motor 134, the output end of the third motor 134 is fixedly connected with a connecting plate 135, the bottom side wall of the connecting plate 135 is symmetrically fixedly connected with two fifth electric slide rails 136, and one end side wall of the fifth electric slide rail 136 is slidably connected with a fifth slide plate 137; The side walls of the bottom end of the fifth slide plate 137 are fixedly connected with the sixth electric telescopic rod 138, the telescopic ends of the sixth electric telescopic rod 138 are fixedly connected with the fixing frame 139, the inner wall of the fixing frame 139 is rotatably connected with the first round rod 1310, the rod wall of the first round rod 1310 is fixedly connected with the first gear 1311, the inner wall of the bottom end of the fixing frame 139 is fixedly connected with the fourth motor 1312, the output end of the fourth motor 1312 is fixedly connected with the second gear 1313, and the second gear 1313 is meshed with the first gear 1311; The rod wall of the first round rod 1310 is fixedly connected to the seventh electric telescopic rod 1314, the telescopic ends of the seventh electric telescopic rod 1314 are fixedly connected to the connecting blocks 1315, the side walls of one end of the connecting blocks 1315 are fixedly connected to the second ultrasonic detector 1316, the side wall of one end of the connecting block 1315 is symmetrically fixedly connected to two fixed blocks 1317, the side walls of the two fixed blocks 1317 at opposite ends are rotatably connected to the same second round rod 1318, one end side wall of one of the fixed blocks 1317 is fixedly connected to the fifth motor 1319, the output end of the fifth motor 1319 passes through the side wall of the corresponding fixed block 1317 and is fixedly connected to one end of the second round rod 1318, and the rod wall of the second round rod 1318 is fixedly connected to the air gun 1320.

[0022] Specifically, after the casting of the brake disc is completed, the inner walls of the heat dissipation holes and the gas discharge holes on the surface of the brake disc are inspected for cracks and damage to prevent cracks and damage to the heat dissipation holes and the inner walls of the gas discharge holes, thereby avoiding reducing the braking efficiency and affecting the uniform heat dissipation of the brake disc, ensuring that the quality of the factory-produced brake disc meets the subsequent use requirements, and the angle of the connecting plate 135 can be adjusted according to the angle of the V-shaped gas discharge hole. Thereafter, by controlling the fourth electric slide rail 132 and the fifth electric slide rail 136 to start, the second ultrasonic detector 1316 can detect whether the inner wall of the V-shaped gas discharge hole is damaged or cracked. When inspecting the inner walls of the heat dissipation holes and the gas discharge holes, the air gun 1320 and the air outlet 1213 can be used to blow away impurities and dust adhering to the inner walls of the heat dissipation holes and the gas discharge holes to prevent affecting the detection of the inner walls of the heat dissipation holes and the gas discharge holes by the detector, thereby greatly improving the casting effect and reliability of the device during brake disc casting.

[0023] The operating principle of the present invention is now described as follows: In the present invention, when the brake disc needs to be cast, the first electric telescopic rod 4 is first controlled to start, driving the upper mold 5 to move downward, so that the upper mold 5 and the lower mold 6 are molded together, and then the molten metal solution is injected into the upper mold 5 and the lower mold 6 after the mold is closed through the liquid inlet of the upper mold 5. After that, the metal solution in the mold is cooled, and the brake disc is cast. Then, the first electric telescopic rod 4 is controlled to contract, driving the upper mold 5 to move upward and return to its original position. At this time, the upper surface of the brake disc is exposed to the outside, and then the two first electric slide rails 112 are controlled to start, driving the first slide plate 113 to move, so that the mounting plate 115 and the third electric telescopic rod 114 move toward the brake disc, and when the center point of the rotating circular plate 117 is at the center of the brake disc, the first electric slide rail 113 is driven to move, and the mounting plate 115 and the third electric telescopic rod 114 move toward the brake disc. After the center point is directly above, the first electric slide rail 112 is controlled to stop, and the third electric telescopic rod 114 is controlled to be extended so that the mounting plate 115 can be under the upper mold 5, so that the mounting plate 115 moves towards the lower mold 6. Then, the fourth electric telescopic rod 116 is controlled to start, driving the rotating disc to move downward, so that the side plate 1210 is close to the brake disc, and then the inner wall of the heat dissipation hole on the surface of the brake disc is first detected for damage and cracks. At this time, the second electric slide rail 122 is controlled to start, driving the second slide plate 123 to move, driving the fixed plate 124 to move to the same plane of one of the heat dissipation holes on the surface of the brake disc, and then the third electric slide rail 125 is controlled to start, driving the third slide plate 126 to move, so that the fifth electric telescopic rod 128 is located at the corresponding heat dissipation hole. The fifth electric telescopic rod 128 is then controlled to start, driving the side plate 1210 and the first ultrasonic detector 1211 to move downward, so that the first ultrasonic detector 1211 moves to the bottom of the heat dissipation hole, and then the second motor 127 and the first ultrasonic detector 1211 are controlled to start at the same time, and the second motor 127 is used to drive the first ultrasonic detector 1211 to rotate, so that the first ultrasonic detector 1211 can detect whether there are any damages or cracks on the inner wall of the heat dissipation hole. At the same time, the air pump 1212 is controlled to start, and air is injected into the connecting pipe 129, discharged through the air outlet 1213, and blown to the inner wall of the heat dissipation hole, so as to blow away the impurities and dust on the inner wall of the heat dissipation hole, so as to prevent the dust and impurities from affecting the first ultrasonic detector 1211 to detect whether there are any damages or cracks on the inner wall of the heat dissipation hole. After the first ultrasonic detector 1211 rotates one circle, the fifth electric telescopic rod 128 is controlled to contract, driving the first ultrasonic detector 1211 to move upward until the detection of whether the inner wall of the heat dissipation hole has cracks and damage is completed. Then, the second electric slide rail 122 and the third electric slide rail 125 are controlled to start, so that the first ultrasonic detector 1211 can be moved to the position of other heat dissipation holes. Then, the inner walls of other heat dissipation holes are detected for damage and cracks according to the above method. After completing the detection of cracks in the heat dissipation holes, when detecting the gas discharge holes, since the shape of the gas discharge holes is mostly V-shaped and evenly arranged on the surface of the brake disc, the first motor 118 is controlled to start first to drive the rotating circular plate 117 to rotate.The connecting plate 135 is rotated to above one of the gas discharge holes, and then the third motor 134 is controlled to start, driving the connecting plate 135 to rotate, so that the inclination angle of the connecting plate 135 is the same as the inclination angle of the half part of the V-shaped gas discharge hole, and then the fourth electric slide rail 132 is controlled to start, driving the fourth slide plate 133 to move, so that the connecting plate 135 is located above the half part of the V-shaped gas discharge hole, and then the sixth electric telescopic rod 138 is controlled to start, driving the corresponding fixed frame 139 to move downward, so that both fixed frames 139 enter the gas discharge hole, and then the second ultrasonic detector 1316 is controlled to start to detect the inner wall of the gas discharge hole, and at the same time, the fifth motor 1319 is controlled to start to drive the second round rod 1318 to rotate, The angle of the air gun 1320 is adjusted so that the air outlet of the air gun 1320 can always correspond to the position where the second ultrasonic detector 1316 detects the inner wall of the gas discharge hole, and the air gun 1320 is controlled to spray air toward the position where the second ultrasonic detector 1316 detects the gas discharge hole, so as to blow away impurities and dust on the inner wall of the gas discharge hole, so as to facilitate the detection of the inner wall of the gas discharge hole. Then, the fifth electric slide rail 136 is controlled to start, so as to drive the fifth slide plate 137 to move, and the second ultrasonic detector 1316 is driven to move by the fixed frame 139 to detect the inner wall of the half position of the gas discharge hole. After the fixed frame 139 moves to the V-shaped gas discharge hole bending position, the corresponding fourth motor 1312 is controlled to start, so as to drive the second gear 1313 The second gear 1313 is rotated to drive the meshed first gear 1311 to rotate, and the first round rod 1310 is driven to rotate, so that the second ultrasonic detector 1316 rotates toward the bent position of the gas discharge hole, and then the seventh electric telescopic rod 1314 is controlled to start, so that the second ultrasonic detector 1316 and the air gun 1320 are moved toward the bent position of the gas discharge hole, so as to detect whether the inner wall of the bent position of the gas discharge hole is damaged or cracked, and then the sixth electric telescopic rod 138 is controlled to shrink, and then the third motor 134 is controlled to start, so as to drive the connecting plate 135 to rotate, so that the position of the connecting plate 135 is parallel to the inner wall of one end of the V-shaped gas discharge hole below, and then the fourth electric slide rail 132 and the fifth electric slide rail 136 are controlled to start, so that the first electric slide rail 132 is driven to rotate, and the second ultrasonic detector 1316 and the air gun 1320 are driven to rotate toward the bent position of the gas discharge hole, so as to detect whether the inner wall of the bent position of the gas discharge hole is damaged or cracked, and then the sixth electric telescopic rod 138 is controlled to shrink, and then the third motor 134 is controlled to start, so as to drive the connecting plate 135 to rotate, so that the position of the connecting plate 135 is parallel to the inner wall of one end of the V-shaped gas discharge hole below, and then the fourth electric slide rail 132 and the fifth electric slide rail 136 are controlled to start, so that the first electric telescopic rod 138 is driven to rotate, and the second ultrasonic detector 1316 and the air gun 1320 are driven to rotate toward the bent position of the gas discharge hole, and then the seventh electric telescopic rod 1314 is controlled to start, so that the second ultrasonic detector 1316 and the air gun 1320 are moved toward the bent position of the gas discharge The second ultrasonic detector 1316 is located above the inner wall of one end of the gas discharge hole, and then the sixth electric telescopic rod 138 is controlled to start, driving the fixed frame 139 to move downward, so that the detection end of the second ultrasonic detector 1316 faces the inner wall of one end of the gas discharge hole, and the second ultrasonic detector 1316 is used to detect the inner wall of one end of the gas discharge hole. At this time, the detection of whether the inner wall of the half of the V-shaped gas discharge hole is damaged or cracked is completed, and then the inner wall of the other half of the V-shaped gas discharge hole is detected in the above manner, and then the rotation of the rotating circular plate 117 is controlled, and the above steps are followed to detect whether the inner wall of the gas discharge hole on the surface of other brake discs is cracked or damaged, so as to ensure that the quality of the brake disc leaving the factory meets the subsequent use requirements.After the casting of the brake disc is completed, the inner wall of the heat dissipation holes and the gas discharge holes on the surface of the brake disc can be inspected for cracks and damage to prevent cracks and damage to the inner wall of the heat dissipation holes and the gas discharge holes, thereby avoiding reducing the braking efficiency and affecting the uniform heat dissipation of the brake disc, ensuring that the quality of the factory-produced brake disc meets the subsequent use requirements, and the angle of the connecting plate 135 can be adjusted according to the angle of the V-shaped gas discharge hole, and then the fourth electric slide rail 132 and the fifth electric slide rail 136 are controlled to start, so that the second ultrasonic detector 1316 can detect whether the inner wall of the V-shaped gas discharge hole is damaged or cracked. When the heat dissipation holes and the inner wall of the gas discharge holes are detected, the air gun 1320 and the air outlet 1213 can be used to blow away impurities and dust adhering to the inner wall of the heat dissipation holes and the gas discharge holes, so as to prevent the detector from affecting the detection of the inner wall of the heat dissipation holes and the gas discharge holes, thereby greatly improving the casting effect and reliability of the device during the casting of the brake disc.

[0024] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A brake disc casting device, comprising a base plate (1), characterized in that: The bottom four corners of the bottom plate (1) are fixedly connected to support columns (2); the top side wall of the bottom plate (1) is fixedly connected to an L-shaped plate (3); the bottom side wall of the L-shaped plate (3) is fixedly connected to a first electric telescopic rod (4); the telescopic end of the first electric telescopic rod (4) is fixedly connected to an upper mold (5); the bottom side wall of the bottom plate (1) is fixedly connected to a lower mold (6); the lower mold (6) is located directly below the upper mold (5); the bottom side wall of the bottom plate (1) is fixedly connected to a plurality of connecting columns (7); one end of the plurality of connecting columns (7) is fixedly connected to the bottom side wall of the bottom plate (1). The bottom plate (1) and the bottom plate (6) are fixedly connected to the same support plate (8), the top side wall of the support plate (8) is fixedly connected to a second electric telescopic rod (9), the telescopic ends of the second electric telescopic rod (9) are fixedly connected to a push plate (10), the side wall of the end adjacent to the lower mold (6) is provided with an opening for the push plate (10) to move, the top side wall of the bottom plate (1) is provided with a moving component (11), the bottom end of the moving component (11) is provided with a heat dissipation hole crack detection component (12), and the bottom end of the moving component (11) is also provided with a gas discharge hole crack detection component (13).

2. A brake disc casting device according to claim 1, characterized in that: The moving assembly (11) comprises two first grooves (111) symmetrically formed on the top side wall of the bottom plate (1); the inner walls of the two first grooves (111) are fixedly connected to a first electric slide rail (112); the top side walls of the first electric slide rail (112) are slidably connected to a first slide plate (113); the top side walls of the two first slide plates (113) are fixedly connected to a third electric telescopic rod (114); and the telescopic ends of the two third electric telescopic rods (114) are fixedly connected to the same mounting plate (115).

3. A brake disc casting device according to claim 2, characterized in that: A fourth electric telescopic rod (116) is rotatably connected to the side wall at the bottom end of the mounting plate (115); a rotating circular plate (117) is fixedly connected to the telescopic end of the fourth electric telescopic rod (116); a first motor (118) is fixedly connected to the side wall at the top end of the mounting plate (115); an output end of the first motor (118) passes through the side wall of the mounting plate (115) and is fixedly connected to one end of the fourth electric telescopic rod (116).

4. The brake disc casting equipment according to claim 1, characterized in that: The heat dissipation hole crack detection assembly (12) comprises a second groove (121) formed on a side wall at the bottom end of a rotating circular plate (117); a second electric slide rail (122) is fixedly connected to the inner wall of the second groove (121); a second slide plate (123) is slidably connected to the side wall at the bottom end of the second electric slide rail (122); a fixed plate (124) is fixedly connected to the side wall at the bottom end of the second slide plate (123); a third electric slide rail (125) is fixedly connected to the inner wall of the fixed plate (124); and a third slide plate (126) is slidably connected to the side wall at the bottom end of the third electric slide rail (125).

5. The brake disc casting equipment according to claim 4, characterized in that: A second motor (127) is fixedly connected to the side wall at the bottom end of the third slide plate (126); a fifth electric telescopic rod (128) is fixedly connected to the output end of the second motor (127); a connecting pipe (129) is fixedly connected to the telescopic end of the fifth electric telescopic rod (128); a side plate (1210) is fixedly connected to the bottom end of the connecting pipe (129); a first ultrasonic detector (1211) is fixedly connected to the side wall at one end of the side plate (1210); an air pump (1212) is fixedly connected to the side wall of the connecting pipe (129); an air outlet end of the air pump (1212) penetrates the side wall of the connecting pipe (129) and protrudes inwardly; and a plurality of air outlet holes (1213) are provided on the outer wall of the connecting pipe (129).

6. The brake disc casting equipment according to claim 1, characterized in that: The gas discharge hole crack detection assembly (13) comprises a third groove (131) formed on a side wall at the bottom end of a rotating circular plate (117); a fourth electric slide rail (132) is fixedly connected to the inner wall of the third groove (131); a fourth slide plate (133) is slidably connected to the side wall at the bottom end of the fourth electric slide rail (132); a third motor (134) is fixedly connected to the side wall at the bottom end of the fourth slide plate (133); a connecting plate (135) is fixedly connected to the output end of the third motor (134); two fifth electric slide rails (136) are symmetrically fixedly connected to the side wall at the bottom end of the connecting plate (135); and a fifth slide plate (137) is slidably connected to the side wall at one end of each of the fifth electric slide rails (136).

7. A brake disc casting device according to claim 6, characterized in that: The side walls of the bottom end of the fifth slide plate (137) are fixedly connected to a sixth electric telescopic rod (138); the telescopic ends of the sixth electric telescopic rod (138) are fixedly connected to a fixed frame (139); the inner wall of the fixed frame (139) is rotatably connected to a first round rod (1310); the rod wall of the first round rod (1310) is fixedly connected to a first gear (1311); the inner wall of the bottom end of the fixed frame (139) is fixedly connected to a fourth motor (1312); the output end of the fourth motor (1312) is fixedly connected to a second gear (1313); the second gear (1313) is meshed with the first gear (1311).

8. The brake disc casting equipment according to claim 7, characterized in that: The rod wall of the first round rod (1310) is fixedly connected to a seventh electric telescopic rod (1314), the telescopic ends of the seventh electric telescopic rod (1314) are fixedly connected to a connecting block (1315), one end side wall of the connecting block (1315) is fixedly connected to a second ultrasonic detector (1316), one end side wall of the connecting block (1315) is symmetrically fixedly connected to two fixed blocks (1317), the two fixed blocks (1317) are rotatably connected to the same second round rod (1318) at the side walls at opposite ends, one end side wall of one of the fixed blocks (1317) is fixedly connected to a fifth motor (1319), the output end of the fifth motor (1319) passes through the side wall of the corresponding fixed block (1317) and is fixedly connected to one end of the second round rod (1318), and the rod wall of the second round rod (1318) is fixedly connected to an air gun (1320).