Electric heater detection device with classifying and screening functions

By designing an automated electric heater detection device, using detection wheels, power components and detection rod sets, the problem of lack of automation in existing detection methods is solved, and efficient and accurate electrical heater detection and screening are achieved.

CN119500606AActive Publication Date: 2025-02-25JIANGSU DARUN POWER EQUIP CO LTD
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Patent Information

Application Number
CN202411881221.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-02-25
Estimated Expiration
2044-12-19

AI Technical Summary

Technical Problem

The existing electrical heater detection methods lack automation, which leads to high detection ambient temperature, which is unfavorable to operators, and has low detection accuracy, resulting in the flow of electric heaters with quality problems into the market through detection.

Method used

An electric heater detection device with classification screening function was designed, including equipment bracket, detection wheel, power assembly and detection rod set. Automatic detection is achieved through loading robots and loading robots, and temperature sensors and magnetic transmission technology are used for Detection and filtering.

Benefits of technology

Automatic detection and screening of electric heaters is realized, detection efficiency and accuracy are improved, hazards are reduced to operators, and the quality of electric heaters is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an electric heater detection device with a classifying and screening function, and belongs to the technical field of detection equipment. The electric heater detection device comprises an equipment support, a feeding robot, a discharging robot and a plurality of electric heaters to be detected, a detection rotating wheel, a power assembly and a detection rod set are installed on the equipment support, insertion holes are annularly and evenly formed in the detection rotating wheel, and a contact circuit is arranged in the detection rotating wheel; the feeding robot inserts the electric heater into an insertion hole, the discharging robot takes down the detected electric heater, the power assembly drives the detection rotating wheel to rotate intermittently, the detection rod set is provided with a temperature sensor, the temperature sensor detects the electric heater, and the detection rod set is connected with the discharging robot. The power assembly drives the detection rotating wheel and the detection rod set to operate in a matched mode, detection and screening of the electric heater are achieved, and the detection efficiency and the detection precision of the electric heater are improved.
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Description

Technical Field

[0001] The invention relates to the technical field of detection equipment, in particular to an electric heater detection device with classification and screening functions. Background Art

[0002] An electric heater is a device that converts electrical energy into thermal energy and is used to heat air, water or solid objects. They are widely used in home heating, industrial heating, heating water sources, processing and laboratory applications. Electric heaters are usually composed of one or more heating elements (such as resistance wires, electric heating tubes, etc.). Electric current passes through these elements to generate heat, thereby heating the surrounding environment or objects. To detect the quality of a heater, it is necessary to turn on the electric heater and observe the heating effect. A good electric heater should be able to quickly reach the set temperature and maintain a stable temperature so that the heating effect is uniform. Although the existing detection methods are effective, there is a lack of automated detection equipment. Therefore, electric heaters still rely on manual handheld sensors for detection. The high temperature of the detection environment is not only harmful to the health of the operator, but also affects the accuracy of the detection, resulting in some electric heaters with quality problems passing the detection and entering the market. Summary of the invention

[0003] The object of the present invention is to provide an electric heater detection device with classification and screening functions to solve the problems raised in the above background technology.

[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: an electric heater detection device with classification and screening functions, comprising an equipment bracket, a loading robot, an unloading robot and a plurality of electric heaters to be detected, the equipment bracket is equipped with a detection wheel, a power assembly and a detection rod group, the detection wheel is provided with plug holes evenly distributed in a ring shape, a contact circuit is arranged inside the detection wheel, the loading robot inserts the electric heater into the plug hole, the unloading robot removes the detected electric heater, the power assembly drives the detection wheel to rotate intermittently, a temperature sensor is installed on the detection rod group, the temperature sensor detects the electric heater, after the loading robot inserts the electric heater to be detected into the plug hole, the electric heating is connected to the contact circuit, the electric heater starts to heat, after a period of heating, the electric heater moves to the bottom along with the detection wheel, and the detection rod group detects the electric heater through the temperature sensor.

[0005] Furthermore, a front column and a rear column are provided on the equipment bracket, a support shaft is provided above the front column and the rear column, the detection wheel is rotatably mounted on the support shaft, a driven disk is installed at the end of the detection wheel away from the plug-in hole, an active disk is sleeved on the support shaft, a plurality of pairs of magnets are evenly distributed in a ring shape on the side of the driven disk close to the active disk, the magnetic poles of two adjacent magnets facing outwards are opposite, and the structure of the active disk is the same as the setting of the driven disk.

[0006] Furthermore, the side of the active disk away from the driven disk is coaxially connected to the driven bevel gear, the power assembly includes an active bevel gear ring and a driven sprocket, the active bevel gear ring is installed on the equipment bracket, the active bevel gear ring is meshed with the driven bevel gear for transmission, the side of the active bevel gear ring away from the rear column is coaxially connected to the driven sprocket, the servo motor drives the active sprocket to rotate after being energized, the active sprocket drives the linkage sprocket to rotate through the active chain, the linkage sprocket drives the driven sprocket connected to the active bevel gear ring to rotate through the driven chain, and the driven sprocket drives the active bevel gear ring to rotate, The active bevel gear ring drives the driven bevel gear to rotate. Since the diameter of the active bevel gear ring is larger than that of the driven bevel gear, the driven bevel gear drives the active magnetic disk to rotate rapidly. The active magnetic disk can drive the driven magnetic disk to move through magnetic transmission. Since the escapement wheel is restricted by the escapement fork, the detection wheel and the driven magnetic disk are both restricted by the escapement wheel. Therefore, the detection wheel cannot rotate. The active magnetic disk can only provide a rotational circumferential force to the detection wheel through magnetic transmission. Only when the escapement fork releases the restriction on the escapement wheel can the detection wheel rotate, that is, the intermittent rotation of the detection wheel is controlled by the escapement fork.

[0007] Furthermore, an escapement wheel is also provided on one side of the detection wheel connected to the driven magnetic disk, and an escapement fork is rotatably provided on the front column, the escapement fork cooperates with the escapement wheel, a rope is connected to the rotating shaft of the escapement fork, the rope is located between the front column and the rear column, one end of the rope is connected to a spring, and the other end of the rope is connected to an iron block, a positioning slide is provided on the equipment bracket, the iron block is slidably installed in the positioning slide, an electromagnet is provided at the bottom of the positioning slide, and the electromagnet is connected to a control system through a circuit, and the control system controls the electromagnet to be energized once, the electromagnet attracts the iron block, and the iron block rotates the escapement fork by pulling the rope, and after the electromagnet is energized, the spring pulls the escapement fork to reset through the rope, that is, the escapement fork swings back and forth once, and the detection wheel rotates once, and the rotation angle of the detection wheel is the angle between two adjacent electric heaters on the detection wheel.

[0008] Furthermore, a cover is provided on the equipment bracket, and the detection rod group includes an auxiliary rocker arm, a working rocker arm, a driving rocker arm and a crank disk. The auxiliary rocker arm is rotatably installed on the cover, and the working rocker arm is composed of a main rocker arm and a secondary rocker arm. The main rocker arm and the secondary rocker arm are installed in a straight line. The driving rocker arm is composed of a power rocker arm and a slide groove rocker arm. The power rocker arm and the slide groove rocker arm are connected in an L shape. The connection between the power rocker arm and the slide groove rocker arm is rotatably connected to the equipment bracket, and the active chain drives the linkage sprocket to rotate. The linkage sprocket drives the driven sprocket connected to the crank disk to rotate through the driven chain. When the crank disk rotates, it drives the adjusting slider to rotate, and the adjusting slider drives the slide groove rocker to swing. The driving rocker drives the working rocker to swing, and the working rocker further drives the electromagnetic clamp to move repeatedly.

[0009] Furthermore, the crank disk is rotatably installed on the equipment bracket, and a driven sprocket is coaxially connected to one side of the crank disk. An adjusting slider is slidably arranged in the crank disk, and an adjusting bolt is rotatably installed on the crank disk. The adjusting bolt is threadedly connected to the adjusting slider, the auxiliary rocker arm is rotatably connected to one end of the main rocker arm, and one end of the main rocker arm is rotatably connected to the power rocker arm. A through groove is provided on the slide rocker, and the adjusting slider is slidably connected to the through groove. The operator changes the distance from the adjusting slider to the rotation center of the crank disk by rotating the adjusting bolt, thereby changing the swing amplitude of the driving rocker arm and further changing the rotation amplitude of the working rocker arm. Through the setting of the detection rod group, the motion trajectory of the electromagnetic clamp at the end of the auxiliary rocker arm approaches a straight line within a range, and the temperature sensor on the electromagnetic clamp scans and detects the surface of the electric heater, and determines whether the heater is working normally by detecting the temperature of the surface of the electric heater.

[0010] Furthermore, an electromagnetic clamp is provided at one end of the auxiliary rocker away from the main rocker, and a flexible clamp block is provided on the electromagnetic clamp. The temperature sensor is installed on the electromagnetic clamp, and the electromagnetic clamp is connected to the control system circuit. The power rocker, the slide slot rocker, the main rocker and the auxiliary rocker have the same length, and the length of the auxiliary rocker is twice the length of the main rocker. If the electric heater works normally, the working rocker returns normally. If the electric heater has a defect, the control system will control the electromagnetic clamp to power on during the return of the working rocker, and the flexible clamp block will clamp the end of the electric heater. During the swing back, the electric heater will be unplugged from the socket of the detection wheel, and the defective electric heater will be put into the collection frame.

[0011] Furthermore, the power assembly includes a servo motor, a driving sprocket and two interlocking sprockets, the two interlocking sprockets are respectively located directly below the two driven sprockets, each interlocking sprocket is composed of two sprockets, a driven chain is connected between the interlocking sprocket and the driven sprocket, the driving sprocket is installed on the servo motor, and the same driving chain is connected between the driving sprocket and the two interlocking sprockets.

[0012] Furthermore, a contact switch is provided at the rotating mounting position of the auxiliary rocker arm and the cover shell, and the contact switch is connected to the control system circuit. The auxiliary rocker arm touches the contact switch when the working remote rod swings back to the end, and the contact switch controls the electromagnet to be energized, that is, each time the working rocker arm drives the electromagnetic clamp to scan and detect the electric heater once, the detection wheel rotates once, and an electric heater is replaced for the next round of detection. The unloading robot unplugs the electric heater remaining on the socket hole of the detection wheel, and places it on the conveyor line body for subsequent manufacturing processes. The detection wheel and the detection rod group are driven by the power component to cooperate in operation, so as to realize the detection and screening of the electric heater, thereby improving the detection efficiency and detection accuracy of the electric heater.

[0013] Compared with the prior art, the beneficial effects achieved by the present invention are:

[0014] An active magnetic disk is used to provide a rotational circumferential force to the detection wheel through magnetic transmission. The working rocker arm drives the temperature sensor in the electromagnetic clamp to scan and detect the electric heater once each time. The intermittent rotation of the detection wheel is controlled by the escapement fork. If the electric heater works normally, the working rocker arm returns normally. If the electric heater has a defect, the control system will control the electromagnetic clamp to clamp the end of the electric heater during the return of the working rocker arm, and unplug the electric heater from the socket of the detection wheel during the swing back. The detection wheel is driven by the power component to cooperate with the temperature sensor in the detection rod group to realize the detection and screening of the electric heater, thereby improving the detection efficiency and detection accuracy of the electric heater. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0016] Figure 1 The overall appearance structure of the present invention is schematically shown Figure 1 ;

[0017] Figure 2 The overall appearance structure of the present invention is schematically shown Figure 2 ;

[0018] Figure 3 The overall appearance structure of the present invention is schematically shown Figure 3 ;

[0019] Figure 4 It is a schematic diagram of the internal structure of the present invention;

[0020] Figure 5 It is a schematic structural diagram of the detection wheel part of the present invention;

[0021] Figure 6 This is a schematic diagram of the structure of the detection rod group of the present invention. Figure 1 ;

[0022] Figure 7 This is a schematic diagram of the structure of the detection rod group of the present invention. Figure 2 ;

[0023] Figure 8 It is a schematic diagram of the motion stroke of the detection rod group of the present invention;

[0024] In the figure: 1. detection wheel; 2. support shaft; 3. front column; 4. rear column; 5. driven magnetic disk; 6. active magnetic disk; 7. driven bevel gear; 8. active bevel gear ring; 9. escape wheel; 10. escape fork; 11. rope; 12. spring; 13. iron block; 14. electromagnet; 15. cover; 16. auxiliary rocker; 171. main rocker; 172. secondary rocker; 18. electromagnetic clamp; 19. flexible clamp; 201. power rocker; 202. slide rocker; 21. crank plate; 22. adjusting bolt; 23. adjusting slider; 24. servo motor; 25. active sprocket; 26. active chain; 27. linkage sprocket; 28. driven sprocket; 29. ​​driven chain. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] See also Figure 1-Figure 8 The present invention provides a technical solution: an electric heater detection device with classification and screening functions, comprising an equipment bracket, a loading robot, an unloading robot and a plurality of electric heaters to be detected, a detection wheel 1, a power component and a detection rod group are installed on the equipment bracket, the detection wheel 1 is provided with plug holes evenly distributed in a ring shape, a contact circuit (not shown in the figure) is arranged inside the detection wheel 1, the loading robot inserts the electric heater into the plug hole, the unloading robot removes the detected electric heater, the power component drives the detection wheel 1 to rotate intermittently, a temperature sensor is installed on the detection rod group, the temperature sensor detects the electric heater, after the loading robot inserts the electric heater to be detected into the plug hole, the electric heating is connected to the contact circuit, the electric heater starts to heat, after a period of heating, the electric heater moves to the bottom along with the detection wheel 1, and the detection rod group detects the electric heater through the temperature sensor.

[0027] A front column 3 and a rear column 4 are arranged on the equipment bracket, a support shaft 2 is arranged above the front column 3 and the rear column 4, a detection wheel 1 is rotatably installed on the support shaft 2, a driven disk 5 is installed at the end of the detection wheel 1 away from the plug hole, an active disk 6 is sleeved and installed on the support shaft 2, a plurality of pairs of magnets are evenly distributed in a ring shape on the side of the driven disk 5 close to the active disk 6, and the magnetic poles of two adjacent magnets facing the outside are opposite, the structure of the active disk 6 is the same as that of the driven disk 5, the side of the active disk 6 away from the driven disk 5 is coaxially connected to the driven bevel gear 7, the power component includes an active bevel gear ring 8 and a driven sprocket 28, the active bevel gear ring 8 is installed on the equipment bracket, the active bevel gear ring 8 is meshed with the driven bevel gear 7 for transmission, the side of the active bevel gear ring 8 away from the rear column 4 is coaxially connected to the driven sprocket 28, the servo motor 24 drives the active sprocket 25 to rotate after being energized, and the active sprocket 25 rotates. The driven sprocket 25 drives the linkage sprocket 27 to rotate through the active chain 26, and the linkage sprocket 27 drives the driven sprocket 28 connected to the active bevel gear ring 8 to rotate through the driven chain 29, and the driven sprocket 28 drives the active bevel gear ring 8 to rotate, and the active bevel gear ring 8 drives the driven bevel gear 7 to rotate. Since the diameter of the active bevel gear ring 8 is larger than the diameter of the driven bevel gear 7, the driven bevel gear 7 drives the active magnetic disk 6 to rotate rapidly, and the active magnetic disk 6 can drive the driven magnetic disk 5 to move through magnetic transmission. Since the escapement wheel 9 is restricted by the escapement fork 10, the detection wheel 1 and the driven magnetic disk 5 are both restricted by the escapement wheel 9, so the detection wheel 1 cannot rotate, and the active magnetic disk 6 can only provide a rotational circumferential force to the detection wheel 1 through magnetic transmission. Only when the escapement fork 10 releases the restriction on the escapement wheel 9 can the detection wheel 1 rotate, that is, the intermittent rotation of the detection wheel 1 is controlled by the escapement fork 10.

[0028] An escape wheel 9 is also provided on the side of the detection wheel 1 connected to the driven magnetic disk 5. An escapement fork 10 is rotatably provided on the front column 3. The escapement fork 10 cooperates with the escapement wheel 9. A rope 11 is connected to the rotating shaft of the escapement fork 10. The rope 11 is located between the front column 3 and the rear column 4. One end of the rope 11 is connected to a spring 12, and the other end of the rope 11 is connected to an iron block 13. There is a positioning slide on the equipment bracket, and the iron block 13 is slidably installed in the positioning slide. An electromagnet 14 is provided at the bottom of the positioning slide. The electromagnet 14 is connected to a control system through a circuit. Every time the control system controls the electromagnet 14 to be energized once, the electromagnet 14 attracts the iron block 13, and the iron block 13 pulls the escapement fork 10 to rotate through the rope 11. After the electromagnet 14 is energized, the spring 12 pulls the escapement fork 10 to reset through the rope 11, that is, the escapement fork 10 swings back and forth once, and the detection wheel 1 rotates once. The rotation angle of the detection wheel 1 is the angle between two adjacent electric heaters on the detection wheel 1.

[0029] A cover 15 is provided on the equipment bracket, and the detection rod group includes an auxiliary rocker arm 16, a working rocker arm, a driving rocker arm and a crank plate 21. The auxiliary rocker arm 16 is rotatably mounted on the cover 15, the working rocker arm is composed of a main rocker arm 171 and a secondary rocker arm 172, the main rocker arm 171 and the secondary rocker arm 172 are installed in a straight line, the driving rocker arm is composed of a power rocker arm 201 and a chute rocker arm 202, the power rocker arm 201 and the chute rocker arm 202 are connected in an L shape, and the connection between the power rocker arm 201 and the chute rocker arm 202 is rotatably connected to the equipment bracket, the crank plate 21 is rotatably mounted on the equipment bracket, and the crank A driven sprocket 28 is coaxially connected to one side of the disk 21, an adjusting slider 23 is slidably arranged in the crank disk 21, an adjusting bolt 22 is rotatably installed on the crank disk 21, the adjusting bolt 22 is threadedly connected to the adjusting slider 23, the auxiliary rocker arm 16 is rotatably connected to one end of the main rocker arm 171, one end of the main rocker arm 171 is rotatably connected to the power rocker arm 201, a through groove is provided on the slide rocker arm 202, the adjusting slider 23 is slidably connected to the through groove, a contact switch (not shown in the figure) is provided at the rotation installation position of the auxiliary rocker arm 16 and the cover shell 15, and the contact switch is connected to the control system circuit.

[0030] The active chain 26 drives the linkage sprocket 27 to rotate, and the linkage sprocket 27 drives the driven sprocket 28 connected to the crank disk 21 to rotate through the driven chain 29. When the crank disk 21 rotates, it drives the adjusting slider 23 to rotate, and the adjusting slider 23 drives the slide groove rocker 202 to swing, and the driving rocker drives the working rocker to swing, and the working rocker further drives the electromagnetic clamp 18 to move repeatedly. The operator changes the distance from the adjusting slider 23 to the rotation center of the crank disk 21 by rotating the adjusting bolt 22, thereby changing the swing amplitude of the driving rocker, and further changing the rotation amplitude of the working rocker. Through the setting of the detection rod group, the motion trajectory of the electromagnetic clamp 18 at the end of the auxiliary rocker 172 approaches a straight line within a range, and the temperature sensor on the electromagnetic clamp 18 scans and detects the surface of the electric heater, and determines whether the heater is working normally by detecting the temperature of the surface of the electric heater.

[0031] An electromagnetic clamp 18 is provided at one end of the auxiliary rocker 172 away from the main rocker 171, and a flexible clamping block 19 is provided on the electromagnetic clamp 18. A temperature sensor is installed on the electromagnetic clamp 18, and the electromagnetic clamp 18 is connected to the control system circuit. The power rocker 201, the slide slot rocker 202, the main rocker 171 and the auxiliary rocker 172 have the same length. The length of the auxiliary rocker 16 is twice the length of the main rocker 171. The power component includes a servo motor 24, a driving sprocket 25 and two interlocking sprockets 27. The two interlocking sprockets 27 are respectively located directly below the two driven sprockets 28. Each interlocking sprocket 27 is composed of two sprockets. A driven chain 29 is connected between the interlocking sprocket 27 and the driven sprocket 28. The driving sprocket 25 is installed on the servo motor 24. The driving sprocket 25 and the two interlocking sprockets 27 are connected with the same driving chain 26. If the electric heater works normally, the working rocker returns normally. If the electric heater is defective, the control system will control the electromagnetic clamp 18 to be energized during the return of the working remote rod, and the flexible clamp 19 will clamp the end of the electric heater. During the swing back process, the electric heater will be unplugged from the plug-in hole of the detection wheel 1, and the defective electric heater will be put into the collection frame (not shown in the figure). The auxiliary swing rod 16 touches the contact switch when the working remote rod swings back to the end. The contact switch controls the electromagnet 14 to be energized, that is, the working rocker drives the electromagnetic clamp 18 to scan and detect the electric heater once, the detection wheel 1 rotates once, and an electric heater is replaced for the next round of detection. The unloading robot will unplug the electric heater left on the plug-in hole of the detection wheel 1 and place it on the conveyor line for subsequent manufacturing processes. The detection wheel 1 is driven by the power component to cooperate with the detection rod group to realize the detection and screening of the electric heater, thereby improving the detection efficiency and detection accuracy of the electric heater.

[0032] The working principle of the present invention is as follows: after the feeding robot inserts the electric heater to be detected into the plug hole, the electric heating is connected to the contact circuit, and the electric heater starts to heat up. After a period of heating, the electric heater moves to the bottom along with the detection wheel 1, and the detection rod group detects the electric heater through the temperature sensor. After the servo motor 24 is energized, it drives the active sprocket 25 to rotate, and the active sprocket 25 drives the linkage sprocket 27 to rotate through the active chain 26. The linkage sprocket 27 drives the driven sprocket 28 connected to the active bevel gear ring 8 to rotate through the driven chain 29. The driven sprocket 28 drives the active bevel gear ring 8 to rotate, and the active bevel gear ring 8 rotates. The ring 8 drives the driven bevel gear 7 to rotate. Since the diameter of the active bevel gear ring 8 is larger than that of the driven bevel gear 7, the driven bevel gear 7 drives the active magnetic disk 6 to rotate quickly. The active magnetic disk 6 can drive the driven magnetic disk 5 to move through magnetic transmission. Since the escapement wheel 9 is restricted by the escapement fork 10, the detection wheel 1 and the driven magnetic disk 5 are both restricted by the escapement wheel 9. Therefore, the detection wheel 1 cannot rotate. The active magnetic disk 6 can only provide a rotational circumferential force to the detection wheel 1 through magnetic transmission. Only when the escapement fork 10 releases the restriction on the escapement wheel 9 can the detection wheel 1 rotate, that is, the intermittent rotation of the detection wheel 1 is controlled by the escapement fork 10.

[0033] Every time the control system controls the electromagnet 14 to be energized once, the electromagnet 14 attracts the iron block 13, and the iron block 13 pulls the escapement fork 10 to rotate through the rope 11. After the electromagnet 14 is energized, the spring 12 pulls the escapement fork 10 to reset through the rope 11, that is, the escapement fork 10 swings back and forth once, and the detection wheel 1 rotates once. The rotation angle of the detection wheel 1 is the angle between the two adjacent electric heaters on the detection wheel 1. The active chain 26 drives the linkage sprocket 27 to rotate, and the linkage sprocket 27 drives the driven sprocket 28 connected to the crank disk 21 to rotate through the driven chain 29. When the crank disk 21 rotates, it drives the adjusting slider 23 to rotate, and the adjusting slider 23 drives the slide groove rocker 202 to swing, and the driving rocker drives the working rocker to swing, and the working rocker further drives the electromagnetic clamp 18 to move repeatedly.

[0034] The operator changes the distance from the adjusting slider 23 to the rotation center of the crank disk 21 by turning the adjusting bolt 22, thereby changing the swing amplitude of the driving rocker arm and further changing the rotation amplitude of the working rocker arm. By setting the detection rod group, the motion trajectory of the electromagnetic clamp 18 at the end of the auxiliary rocker arm 172 approaches a straight line within a certain range. The temperature sensor on the electromagnetic clamp 18 scans and detects the surface of the electric heater. By detecting the temperature of the surface of the electric heater, it is determined whether the heater is working normally. If the electric heater is working normally, the working rocker arm returns normally. If the electric heater has a defect, the control system will control the electromagnetic clamp 18 to be energized during the return of the working rocker arm, and the flexible clamp 19 clamps the electric heater. At the end of the test wheel 1, the electric heater is unplugged from the socket of the detection wheel 1 during the swing back process, and the defective electric heater is put into the collection frame. The auxiliary swing arm 16 touches the contact switch when the working remote rod swings back to the end. The contact switch controls the electromagnet 14 to be energized, that is, the working rocker drives the electromagnetic clamp 18 to scan and detect the electric heater once, the detection wheel 1 rotates once, and an electric heater is replaced for the next round of detection. The unloading robot unplugs the electric heater left on the socket of the detection wheel 1, and places it on the conveyor line body for subsequent manufacturing processes. The detection wheel 1 is driven by the power component to cooperate with the detection rod group to realize the detection and screening of the electric heater, thereby improving the detection efficiency and detection accuracy of the electric heater.

[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0036] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An electric heater detection device with classification and screening function, comprising an equipment bracket, a loading robot, a unloading robot and a plurality of electric heaters to be detected, characterized in that: The equipment bracket is provided with a detection wheel (1), a power assembly and a detection rod group. The detection wheel (1) is provided with plug holes evenly distributed in a ring shape. A contact circuit is arranged inside the detection wheel (1). The loading robot inserts the electric heater into the plug hole, and the unloading robot removes the detected electric heater. The power assembly drives the detection wheel (1) to rotate intermittently. The detection rod group is provided with a temperature sensor, and the temperature sensor detects the electric heater.

2. The electric heater detection device with classification and screening function according to claim 1, characterized in that: The equipment bracket is provided with a front column (3) and a rear column (4), a support shaft (2) is provided above the front column (3) and the rear column (4), the detection wheel (1) is rotatably mounted on the support shaft (2), a driven magnetic disk (5) is mounted on the end of the detection wheel (1) away from the plug-in hole, an active magnetic disk (6) is sleeved and mounted on the support shaft (2), a plurality of pairs of magnets are evenly distributed in a ring shape on one side of the driven magnetic disk (5) close to the active magnetic disk (6), the magnetic poles of two adjacent magnets facing outwards are opposite, and the structure of the active magnetic disk (6) is the same as the setting of the driven magnetic disk (5).

3. The electric heater detection device with classification and screening function according to claim 2 is characterized in that: The side of the active magnetic disk (6) away from the driven magnetic disk (5) is coaxially connected to the driven bevel gear (7); the power assembly comprises an active bevel gear ring (8) and a driven sprocket (28); the active bevel gear ring (8) is mounted on an equipment bracket; the active bevel gear ring (8) is meshed with the driven bevel gear (7) for transmission; and the side of the active bevel gear ring (8) away from the rear column (4) is coaxially connected to the driven sprocket (28).

4. The electric heater detection device with classification and screening function according to claim 2, characterized in that: An escape wheel (9) is also provided on the side of the detection wheel (1) connected to the driven magnetic disk (5); an escape fork (10) is rotatably provided on the front column (3); the escape fork (10) cooperates with the escape wheel (9); a rope (11) is connected to the rotating shaft of the escape fork (10); the rope (11) is located between the front column (3) and the rear column (4); one end of the rope (11) is connected to a spring (12); the other end of the rope (11) is connected to an iron block (13); a positioning slide is provided on the equipment bracket; the iron block (13) is slidably installed in the positioning slide; an electromagnet (14) is provided at the bottom of the positioning slide; the electromagnet (14) is connected to a control system through a circuit.

5. The electric heater detection device with classification and screening function according to claim 3 is characterized in that: A cover shell (15) is arranged on the equipment support, and the detection rod group comprises an auxiliary rocking arm (16), a working rocking arm, a driving rocking arm and a crank plate (21). The auxiliary rocking arm (16) is rotatably mounted on the cover shell (15), the working rocking arm is composed of a main rocking arm (171) and a secondary rocking arm (172), and the main rocking arm (171) and the secondary rocking arm (172) are installed in a straight line. The driving rocking arm is composed of a power rocking arm (201) and a slide groove rocking arm (202), and the power rocking arm (201) and the slide groove rocking arm (202) are connected in an L shape, and the connection between the power rocking arm (201) and the slide groove rocking arm (202) is rotatably connected to the equipment support.

6. The electric heater detection device with classification and screening function according to claim 5, characterized in that: The crank plate (21) is rotatably mounted on the equipment bracket, a driven sprocket (28) is coaxially connected to one side of the crank plate (21), an adjusting slider (23) is slidably arranged inside the crank plate (21), an adjusting bolt (22) is rotatably mounted on the crank plate (21), and the adjusting bolt (22) is threadedly connected to the adjusting slider (23); The auxiliary rocker (16) is rotatably connected to one end of the main rocker (171), one end of the main rocker (171) is rotatably connected to the power rocker (201), a through slot is provided on the slide slot rocker (202), and the adjusting slider (23) is slidably connected to the through slot.

7. The electric heater detection device with classification and screening function according to claim 6, characterized in that: An electromagnetic clamp (18) is provided at one end of the auxiliary rocker (172) away from the main rocker (171), a flexible clamping block (19) is provided on the electromagnetic clamp (18), the temperature sensor is mounted on the electromagnetic clamp (18), and the electromagnetic clamp (18) is connected to a control system circuit; The power rocker (201), the chute rocker (202), the main rocker (171) and the auxiliary rocker (172) are of the same length, and the length of the auxiliary rocker (16) is twice the length of the main rocker (171).

8. The electric heater detection device with classification and screening function according to claim 6, characterized in that: The power assembly comprises a servo motor (24), a driving sprocket (25) and two interlocking sprockets (27), the two interlocking sprockets (27) are respectively located directly below two driven sprockets (28), each interlocking sprocket (27) is composed of two sprockets, a driven chain (29) is connected between the interlocking sprocket (27) and the driven sprocket (28), the driving sprocket (25) is mounted on the servo motor (24), and the driving sprocket (25) and the two interlocking sprockets (27) are connected by the same driving chain (26).

9. The electric heater detection device with classification and screening function according to claim 5, characterized in that: A contact switch is provided at the rotational mounting position of the auxiliary swing arm (16) and the cover shell (15), and the contact switch is connected to the control system circuit.

Citation Information

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