Novel aluminum material sawing machine

By designing a transverse shift mechanism in an aluminum sawing machine, the problem of easy dislocation of aluminum during the cutting process is solved, and higher cutting accuracy and efficiency are achieved, especially when cutting tail materials, it can effectively save materials.

CN119501187AInactive Publication Date: 2025-02-25HUIZHOU HONGNAI MASCH CO LTD
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Patent Information

Application Number
CN202411966809.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-02-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing aluminum sawing machines are prone to aluminum misalignment during the cutting process, resulting in cutting errors, reducing cutting accuracy and low cutting efficiency.

Method used

A new type of aluminum sawing machine is designed, using a lateral movement mechanism to achieve telescopic and transverse movement of the stopper through the combination of stoppers, guide rails, sliders and lateral movement drive modules, stably clamp the aluminum material, and avoid errors caused by sinking the downward pressing mechanism.

Benefits of technology

Through the design of the transverse shift mechanism, the clamping stability of aluminum is improved, cutting errors are reduced, cutting accuracy and efficiency are improved, especially when cutting tail materials, which can effectively save materials.

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Abstract

The invention relates to the technical field of cutting equipment, and particularly discloses a novel aluminum material sawing machine which comprises a sawing machine body, a feeding mechanism, a briquetting mechanism and a saw blade mechanism are arranged on the sawing machine body, and a transverse moving mechanism is arranged below the briquetting mechanism. The transverse moving mechanism comprises a check block, a guide rail, a sliding block, a check block fixing plate and a transverse moving driving module, the check block is installed on the check block fixing plate, the check block fixing plate is installed on the sliding block, the sliding block is installed on the guide rail in a sliding mode, and the transverse moving driving module is in transmission connection with the check block fixing plate through a connecting plate. The transverse moving mechanism is arranged to abut against an aluminum material in a telescopic transverse moving mode, so that the transverse moving mechanism is stably and reliably matched with the pressing block mechanism to clamp the aluminum material, the mechanism does not sink or deform, the cutting precision is improved, and the cutting efficiency is high; when tailings are cut, the transverse moving mechanism retracts, the feeding mechanism can feed the tailings to a saw blade opening, it is guaranteed that the tailings are as short as possible, and materials are saved.
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Description

Technical Field

[0001] The invention relates to the technical field of cutting equipment, in particular to a novel aluminum material sawing machine. Background Art

[0002] Aluminum sawing machine is a kind of mechanical equipment specially used for cutting and processing aluminum materials. The tool of aluminum sawing machine is circular saw blade with carbide blade inlay. Its working objects include cutting aluminum bars, aluminum plates, aluminum tubes, aluminum profiles, etc. The circular saw blade is driven by motor to rotate and cut aluminum materials. There are two ways of supporting and clamping materials at the sawing mouth on the market. One is a fixed supporting and pressing mechanism. When cutting the tail material, the feeding mechanism cannot send the tail material to the saw blade mouth because the mechanism is fixed, resulting in a great waste of materials. The other is a telescopic dragging and pressing mechanism, such as Figure 1 As shown, during the operation of the existing aluminum sawing machine, the aluminum is first transported forward to the bottom of the pressing block through the feeding mechanism, and then the pressing block is pressed downward by the cylinder. At the same time, a block inclined at 45 degrees is provided under the pressing block, and the block is driven by the cylinder to rise up to block the feeding table on the feeding mechanism. At this time, the aluminum is clamped by the pressing block and the block respectively from top to bottom, and finally the saw blade is driven to move and cut the aluminum, so as to better cut the aluminum tailings and avoid waste.

[0003] Although the existing aluminum sawing machine can meet the basic use requirements, the biggest disadvantage of the upward and downward telescopic mechanism is that when the upper pressure cylinder is pressed downward, the mechanism is prone to sinking and deformation, which is unstable, resulting in defects in the cut product. During the clamping process of the aluminum material, the force under the aluminum material is tilted upward, which causes the aluminum material to be easily misaligned during the cutting process, resulting in cutting errors, reduced cutting accuracy, and low cutting efficiency. Therefore, it is necessary to improve the existing technology. Summary of the invention

[0004] The technical problem to be solved by the present invention is to provide a new type of aluminum sawing machine in view of the above-mentioned defects of the prior art, so as to solve the problem that the aluminum material in the existing aluminum sawing machine is easily misaligned during the cutting process, resulting in cutting errors, reduced cutting accuracy and low cutting efficiency.

[0005] In order to solve the above technical problems, the technical solution of the present invention is:

[0006] A novel aluminum material sawing machine comprises a sawing machine body, on which a feeding mechanism, a pressure block mechanism and a saw blade mechanism are arranged, a transverse movement mechanism is arranged below the pressure block mechanism, and the transverse movement mechanism comprises a stopper, a guide rail, a slider, a stopper fixing plate and a transverse movement driving module, the stopper is mounted on the stopper fixing plate, the stopper fixing plate is mounted on the slider, the slider is slidably mounted on the guide rail, and the transverse movement driving module is transmission-connected to the stopper fixing plate via a connecting plate.

[0007] Preferably, the stop block and the pressing block mechanism are located on the same vertical line, the feeding mechanism comprises a feeding table, and the upper end of the stop block is flush with the upper end of the feeding table.

[0008] Preferably, one end of the connecting plate is connected to the stopper fixing plate, and the other end of the connecting plate is connected to the transmission shaft of the transverse driving module.

[0009] Preferably, an outer side of the guide rail is provided with an outer snap-in buckle, and an inner side of the slider is provided with an inner snap-in buckle matched with the outer snap-in buckle, and the inner snap-in buckle is slidably snap-into the outer snap-in buckle.

[0010] Preferably, the upper end of the stopper fixing plate is fixedly connected to the bottom of the stopper, and the end of the stopper fixing plate is fixedly connected to the connecting plate.

[0011] Preferably, the sliding block is located below the stopper fixing plate, and the transverse driving module is located below the guide rail.

[0012] Preferably, the feeding table is provided with an aluminum baffle, a push block cylinder and a cylinder support frame, the push block cylinder is transmission-connected with a push block, the push block and the aluminum baffle are parallel to each other, a feeding cylinder is installed on the cylinder support frame, and the feeding cylinder is transmission-connected with an aluminum pressure plate.

[0013] Preferably, the sawing machine body comprises a frame, a plurality of guide rollers are arranged on the frame, a plurality of supporting feet are installed at the bottom of the frame, and the feeding mechanism is slidably arranged on the guide rollers.

[0014] Preferably, a discharge port is provided on the side of the frame, a material guide plate is installed on the discharge port, the saw blade mechanism includes a saw blade and a saw blade driving module transmission-connected to the saw blade, and a debris collection frame is provided below the saw blade.

[0015] Preferably, the pressing mechanism comprises a pressing cylinder and a pressing block installed below the pressing cylinder, and the pressing block is drivingly connected to the pressing cylinder.

[0016] By adopting the above technical scheme, a novel aluminum material sawing machine provided by the present invention has the following beneficial effects: a feeding mechanism, a pressing block mechanism and a saw blade mechanism are arranged on the sawing machine body of the novel aluminum material sawing machine, a transverse movement mechanism is arranged below the pressing block mechanism, the transverse movement mechanism comprises a stopper, a guide rail, a slider, a stopper fixing plate and a transverse movement driving module, the stopper is mounted on the stopper fixing plate, the stopper fixing plate is mounted on the slider, the slider is slidably mounted on the guide rail, the transverse movement driving module is connected to the stopper fixing plate through a connecting plate, the feeding mechanism is used to transport the aluminum material to the pressing block Below the mechanism, the pressing block mechanism is used to press and fix the aluminum material downward, and the saw blade mechanism is used to move and cut the aluminum material. The transverse movement mechanism is set to support the aluminum material in a telescopic transverse movement manner, so that the pressing block mechanism can stably and reliably clamp the aluminum material, thereby better ensuring that the material will not sink due to the downward pressure mechanism during clamping and sawing, resulting in product errors. Compared with traditional sawing machines, it can greatly improve the cutting accuracy and have higher cutting efficiency. When cutting the tail material, the transverse movement mechanism retracts, and the feeding mechanism can send the material to the saw blade mouth, ensuring that the tail material is as short as possible and saving material. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a partial structural schematic diagram of an existing aluminum material sawing machine;

[0018] Figure 2 A perspective view of the present invention;

[0019] Figure 3 A three-dimensional diagram of the present invention from another angle;

[0020] Figure 4 It is a partial cross-sectional view of the present invention;

[0021] In the figure, 1-sawing machine body, 2-feeding mechanism, 3-pressing mechanism, 4-saw blade mechanism, 5-stopper, 6-guide rail, 7-slider, 8-stopper fixing plate, 9-transverse driving module, 10-feeding table, 11-connecting plate, 12-external snap-fit ​​buckle, 13-internal snap-fit ​​buckle, 14-aluminum stopper, 15-pushing block cylinder, 16-cylinder support frame, 17-pushing block, 18-feeding cylinder, 19-aluminum pressing plate, 20-frame, 21-guide roller, 22-supporting foot, 23-discharging port, 24-guide plate, 25-saw blade, 26-debris collection frame, 27-pressing block cylinder, 28-pressing block. DETAILED DESCRIPTION

[0022] The specific embodiments of the present invention are further described below in conjunction with the accompanying drawings. It should be noted that the description of these embodiments is used to help understand the present invention, but does not constitute a limitation of the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0023] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0024] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0025] like Figure 2-4 As shown, the novel aluminum material sawing machine comprises a sawing machine body 1, on which a feeding mechanism 2, a pressing block mechanism 3 and a saw blade mechanism 4 are arranged, and a transverse movement mechanism is arranged below the pressing block mechanism 3, and the transverse movement mechanism comprises a stopper 5, a guide rail 6, a slider 7, a stopper fixing plate 8 and a transverse movement driving module 9, wherein the stopper 5 is mounted on the stopper fixing plate 8, the stopper fixing plate 8 is mounted on the slider 7, the slider 7 is slidably mounted on the guide rail 6, and the transverse movement driving module 9 is connected to the stopper fixing plate 8 by a connecting plate 11. It can be understood that the transverse movement driving module 9 can be a general cylinder or the like, or a combination of a motor and a screw rod, which is used to drive the stopper fixing plate 8 to move transversely and retract, the feeding mechanism 2 is an existing feeding mechanism for conveying aluminum materials, the pressing block mechanism 3 is an existing pressing block mechanism for pressing down the aluminum materials, and the saw blade mechanism 4 is an existing aluminum sheet mechanism for cutting aluminum materials.

[0026] Specifically, the stop block 5 and the pressing mechanism 3 are located on the same vertical line, so as to better clamp the aluminum material up and down; the feeding mechanism 2 includes a feeding table 10, and the upper end of the stop block 5 is flush with the upper end of the feeding table 10, so as to better block the feeding table 10 and support the aluminum material; one end of the connecting plate 11 is connected to the stop block fixing plate 8, and the other end of the connecting plate 11 is connected to the transmission shaft of the transverse driving module 9, and the connecting plate 11 moves horizontally left and right under the drive of the transverse driving module 9; an external snap-fit ​​buckle 12 is provided on the outer side of the guide rail 6, and an internal snap-fit ​​buckle 13 matched with the external snap-fit ​​buckle 12 is provided on the inner side of the slider 7, and the internal snap-fit ​​buckle 13 is slidably snapped on the external snap-fit ​​buckle 12, so that the slider 7 can slide better on the guide rail 6. The upper end of the block fixing plate 8 is fixedly connected to the bottom of the block 5, and the end of the block fixing plate 8 is fixedly connected to the connecting plate 11; the slider 7 is located below the block fixing plate 8, and the transverse driving module 9 is located below the guide rail 6. The transverse driving module 9 is placed horizontally, and drives the block fixing plate 8 through the connecting plate 11, thereby driving the block 5 to extend and retract.

[0027] Specifically, the feeding platform 10 is provided with an aluminum baffle 14, a push block cylinder 15 and a cylinder support frame 16. The push block cylinder 15 is connected to a push block 17 in a transmission manner. The push block 17 is parallel to the aluminum baffle 14. The feeding cylinder 18 is installed on the cylinder support frame 16. The feeding cylinder 18 is connected to an aluminum pressing plate 19 in a transmission manner. It can be understood that the push block cylinder 15 and the feeding cylinder 18 can be cylinders passing through, etc. The push block cylinder 15 is used to push the push block 17 to move toward the aluminum baffle 14, so as to clamp the aluminum on the feeding platform 10, prevent the aluminum from shaking and falling during the conveying process, and improve the conveying stability of the aluminum; the feeding cylinder 18 is used to drive the aluminum pressing plate 19 to press downward, so as to cooperate with the feeding platform 10 to press the aluminum, which is also to improve the conveying stability of the aluminum.

[0028] Specifically, the sawing machine body 1 includes a frame 20, on which a plurality of guide rollers 21 are arranged, and a plurality of supporting feet 22 are installed at the bottom of the frame 20, and the feeding mechanism 2 is slidably arranged on the guide rollers 21. It can be understood that the frame can be composed of a plurality of connecting rods and a plurality of connecting plates, and the guide rollers 21 facilitate the movement of the feeding mechanism 2, so as to convey the aluminum material more steadily and smoothly.

[0029] Specifically, a discharge port 23 is provided on the side of the frame 20, and a guide plate 24 is installed on the discharge port 23. The saw blade mechanism 4 includes a saw blade 25 and a saw blade driving module connected to the saw blade, and a debris collection frame 26 is provided below the saw blade 25. It can be understood that the cut aluminum material is sent out through the discharge port 23, and the guide plate 24 is used to better guide the cut aluminum material out; the saw blade driving module includes a saw blade driving motor module and a transverse cylinder module, etc. The saw blade driving motor module is used to drive the saw blade 25 to rotate, and the transverse cylinder module is used to drive the saw blade driving motor module to move transversely, and then drive the saw blade 25 to move transversely, so as to realize mobile cutting of the aluminum material; the debris collection frame 26 is installed on the frame 20, and is surrounded by the side and bottom of the saw blade 25, and is used to collect aluminum debris generated during the cutting process.

[0030] Specifically, the briquetting mechanism 3 includes a briquetting cylinder 27 and a briquetting block 28 installed below the briquetting cylinder 27, and the briquetting block 28 is in driving connection with the briquetting cylinder 27. It can be understood that the briquetting cylinder 27 can be a general cylinder, etc., which is used to drive the briquetting block 28 to press the aluminum material downward. When cutting the tail material, the transverse movement mechanism retracts, and the feeding mechanism can feed the material to the saw blade mouth to ensure that the tail material is as short as possible and save materials; when cutting materials normally, it can stably drag the material and cooperate with the upper pressure cylinder and the upper pressure plate to reliably clamp the material, and the mechanism does not sink or deform.

[0031] It can be understood that the present invention has a reasonable design and a unique structure. By setting a transverse movement mechanism, a telescopic transverse movement method is adopted to support the aluminum material, so as to stably and reliably cooperate with the pressing block mechanism 3 to clamp the aluminum material. The guide rail is fixed on the frame, and the aluminum material support plate is fixed on the slider. Except for the freedom of transverse movement, the support plate is constrained in other directions, especially in the vertical direction, so as to better ensure that the material will not sink due to the downward pressure mechanism when clamping and sawing, resulting in product errors, thereby improving cutting accuracy and high cutting efficiency.

[0032] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions and variations of these embodiments are made without departing from the principles and spirit of the present invention, and still fall within the scope of protection of the present invention.

Claims

1. A novel aluminum material sawing machine, comprising a sawing machine body, on which a feeding mechanism, a block pressing mechanism and a saw blade mechanism are arranged, characterized in that: A transverse movement mechanism is arranged below the pressing block mechanism, and the transverse movement mechanism includes a stopper, a guide rail, a slider, a stopper fixing plate and a transverse movement driving module. The stopper is mounted on the stopper fixing plate, the stopper fixing plate is mounted on the slider, the slider is slidably mounted on the guide rail, the transverse movement driving module is transmission-connected to the stopper fixing plate via a connecting plate, an external snap-on buckle is arranged on the outer side of the guide rail, and an aluminum stopper, a push block cylinder and a cylinder support frame are arranged on the feeding table.

2. The novel aluminum material sawing machine according to claim 1 is characterized in that: The stopper and the pressing block mechanism are located on the same vertical line, the feeding mechanism comprises a feeding platform, and the upper end of the stopper is flush with the upper end of the feeding platform.

3. The novel aluminum material sawing machine according to claim 1 is characterized in that: One end of the connecting plate is connected to the stopper fixing plate, and the other end of the connecting plate is connected to the transmission shaft of the transverse driving module.

4. The novel aluminum material sawing machine according to claim 1 is characterized in that: An inner snap-in buckle matched with the outer snap-in buckle is arranged on the inner side of the sliding block, and the inner snap-in buckle is slidably snap-into the outer snap-in buckle.

5. The novel aluminum material sawing machine according to claim 1 is characterized in that: The upper end of the stopper fixing plate is fixedly connected to the bottom of the stopper, and the end of the stopper fixing plate is fixedly connected to the connecting plate.

6. The novel aluminum material sawing machine according to claim 1 is characterized in that: The sliding block is located below the stopper fixing plate, and the transverse driving module is located below the guide rail.

7. The novel aluminum material sawing machine according to claim 2 is characterized in that: The push block cylinder is drivingly connected with a push block, the push block and the aluminum baffle are parallel to each other, and the cylinder support frame is equipped with a feeding cylinder, which is drivingly connected with an aluminum pressure plate.

8. The novel aluminum material sawing machine according to claim 1 is characterized in that: The sawing machine body comprises a frame, a plurality of guide rollers are arranged on the frame, a plurality of supporting feet are installed at the bottom of the frame, and the feeding mechanism is slidably arranged on the guide rollers.

9. The novel aluminum material sawing machine according to claim 8 is characterized in that: A material discharging port is arranged on the side of the frame, a material guide plate is installed on the material discharging port, the saw blade mechanism comprises a saw blade and a saw blade driving module which is transmission-connected to the saw blade, and a debris collecting frame is arranged below the saw blade.

10. The novel aluminum material sawing machine according to claim 1 is characterized in that: The pressing mechanism comprises a pressing cylinder and a pressing block installed below the pressing cylinder, and the pressing block is drivingly connected to the pressing cylinder.