Roller assembly manufacturing method and device, electronic equipment and readable storage medium
Patent Information
- Application Number
- CN202411932368.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2044-12-26
AI Technical Summary
In the prior art, the production efficiency of the roller assembly is low and the quality caused by manual assembly is not high.
Automatic production equipment is adopted, including a first robot, a heating module and an assembly module. The roller is heated to expand the sleeve, which is convenient for sleeve installation on the rotating shaft, and precise assembly is used by the robot to ensure the step engagement connection between the rollers.
It realizes automated production of roller components, improves production efficiency, and ensures synchronous rotation and high quality of components through step-engagement connections between adjacent rollers.
Smart Images

Figure CN119501472A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of automated manufacturing, and in particular to a roller assembly manufacturing method, device, electronic device and readable storage medium. Background Art
[0002] In some industrial automation manufacturing processes, multiple rollers are required to be threaded on a transmission shaft to form a roller assembly for transporting materials. For example, in the production process of some large-size screen equipment, a roller assembly is required to transport glass panels. In the related art, multiple rollers are usually manually threaded on the transmission shaft to form a roller assembly, which is very inefficient. Summary of the invention
[0003] The present application aims to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes a roller assembly manufacturing method, device, electronic device and readable storage medium, which can realize automated production of roller assemblies, improve production efficiency, and produce high-quality roller assemblies.
[0004] The roller assembly manufacturing method according to the first aspect of the present application is applied to a roller assembly production device, wherein the roller assembly production device includes a first manipulator, a heating module, and an assembly module;
[0005] The method comprises:
[0006] Controlling the first manipulator to fix the rotating shaft to the assembly module;
[0007] Controlling the heating module to heat the roller; wherein the roller comprises a sleeve and a wheel body, the wheel body is sleeved on the sleeve, a side wall at one end of the sleeve is provided with a first step, and an opposite end is provided with a second step, and the wheel body is located between the first step and the second step;
[0008] Controlling the first manipulator to clamp the first roller from the heating module, sleeve the shaft sleeve of the first roller on the rotating shaft, and controlling the first manipulator to make the first roller move along the axial direction of the rotating shaft;
[0009] When it is detected that the temperature of the i-1th roller is lower than a preset temperature threshold, the first manipulator is controlled to clamp the i-th roller from the heating module, sleeve the shaft sleeve of the i-th roller on the rotating shaft, and control the first manipulator to move the i-th roller along the axial direction of the rotating shaft until the i-th roller abuts against the i-1th roller; wherein i is a positive integer, 2≤i≤N, and N is a preset number;
[0010] Control the first manipulator to apply a first driving force to the i-th roller, and gradually increase the strength value of the first driving force from zero until the i-th roller performs a first rotation along a preset direction, and obtain a first strength value of the first driving force when the i-th roller performs the first rotation;
[0011] When it is detected that the first force value is less than a preset force threshold, during the first rotation of the i-th roller, the first manipulator is controlled to apply a second driving force to the i-th roller until the first step of the i-th roller is engaged with the second step of the i-1-th roller, and the first manipulator is controlled to stop applying the first driving force and the second driving force; wherein the second driving force is used to drive the i-th roller to move in a direction close to the i-1-th roller;
[0012] When it is detected that the first step of the Nth roller is engaged with the second step of the N-1th roller and the temperature of the Nth roller is lower than the preset temperature threshold, the first manipulator is controlled to perform unloading processing on the rotating shaft.
[0013] According to the roller assembly manufacturing method of the embodiment of the present application, at least the following beneficial effects are achieved: firstly, the roller is heated by the heating module, so that the sleeve of the roller can expand, thereby temporarily increasing the cross-sectional area of the sleeve, which is convenient for the sleeve to be sleeved on the rotating shaft later. Then, the first manipulator is controlled to clamp the first roller from the heating module, sleeve the sleeve of the first roller on the rotating shaft, and control the first manipulator to move the first roller along the axial direction of the rotating shaft. Then, when it is detected that the temperature of the i-1 roller is lower than the preset temperature threshold, it means that the i-1 roller has been fixed on the rotating shaft, and the next roller can be assembled at this time, so the first manipulator is controlled to clamp the i roller from the heating module, sleeve the sleeve of the i roller on the rotating shaft, and control the first manipulator to move the i roller along the axial direction of the rotating shaft until the i roller abuts against the i-1 roller. Then, the first manipulator is controlled to apply a first driving force to the ith roller, and the force value of the first driving force is gradually increased from zero until the ith roller makes a first rotation along a preset direction, and the first force value of the first driving force when the ith roller makes the first rotation is obtained; when it is detected that the first force value is less than the preset force threshold, during the first rotation of the ith roller, the first manipulator is controlled to apply a second driving force to the ith roller until the first step of the ith roller is engaged with the second step of the i-1th roller, and the first manipulator is controlled to stop applying the first driving force and the second driving force. When it is detected that the first step of the Nth roller is engaged with the second step of the N-1th roller, and the temperature of the Nth roller is lower than the preset temperature threshold, the first manipulator is controlled to perform blanking processing on the rotating shaft. In this way, the automated production of roller components is realized, and the production efficiency is improved. In addition, the first step and the second step between two adjacent rollers are engaged and connected, so that the two adjacent rollers influence each other, which can ensure that when the rotating shaft rotates, each roller rotates synchronously with the rotating shaft. Therefore, the roller assembly manufactured in this application has a higher quality.
[0014] According to some embodiments of the first aspect of the present application, after controlling the first manipulator to apply the second driving force to the i-th roller, the method further includes:
[0015] When it is detected that the i-th roller is in a stationary state, continuously increasing the strength value of the first driving force until the i-th roller performs a second rotation along the preset direction;
[0016] Obtaining a second force value of the first driving force when the i-th roller performs the second rotation;
[0017] When it is detected that the second force value is greater than the preset force threshold, it is determined that the first step of the i-th roller is engaged and connected with the second step of the i-1-th roller.
[0018] According to some embodiments of the first aspect of the present application, the assembly module includes a first base, a turntable and a support member, the turntable is vertically arranged and movably arranged on one side of the first base, the support member is installed on the first base, and a groove is arranged on the top of the support member;
[0019] The controlling the first manipulator to fix the rotating shaft to the assembly module comprises:
[0020] Controlling the first manipulator to fix one end of the rotating shaft to the turntable, and allowing the rotating shaft to pass through the groove;
[0021] The controlling the first manipulator to make the first roller move along the axial direction of the rotating shaft comprises:
[0022] The first manipulator is controlled to move the first roller along the axial direction of the rotating shaft until the first roller abuts against the supporting member.
[0023] According to some embodiments of the first aspect of the present application, the roller assembly production equipment further includes a sleeve assembly module, a second manipulator and an injection molding and sealing module.
[0024] Before controlling the first manipulator to fix the rotating shaft to the assembly module, the method further includes:
[0025] Controlling the sleeve module to insert the rotating shaft into the protective sleeve;
[0026] The second robot is controlled to carry the rotating shaft covered with the protective cover to the injection molding and sealing module, and the injection molding and sealing module is controlled to perform injection molding and sealing on the opening of the protective cover.
[0027] According to some embodiments of the first aspect of the present application, the jacket module includes a second base, a first bearing assembly and a heating assembly, first linear drive assemblies are respectively provided on opposite sides of the second base, the first bearing assembly is respectively connected to two of the first linear drive assemblies, and the heating assembly is located above the second base;
[0028] Before controlling the sleeve-mounting module to place the rotating shaft sleeve in the protective sleeve, the method includes:
[0029] Controlling the first linear drive assembly to drive the first bearing assembly away from the heating assembly;
[0030] Controlling the second manipulator to sequentially place the plurality of protective covers on the first carrying assembly;
[0031] The first linear drive assembly is controlled to drive the first bearing assembly to move so that the first bearing assembly is located below the heating assembly, and the heating assembly is controlled to heat the plurality of protective sleeves.
[0032] According to some embodiments of the first aspect of the present application, the jacket module further includes a third base, a third linear drive assembly, a clamping assembly, and a second bearing assembly, the third base is located on one side of the second base, and the second linear drive assemblies are respectively provided on two opposite sides of the third base, and the second bearing assemblies are respectively connected to the two second linear drive assemblies; the third linear drive assembly is mounted above the third base, and the clamping assembly is installed on the third linear drive assembly;
[0033] The step of controlling the sleeve assembly module to insert the rotating shaft into the protective sleeve includes:
[0034] Controlling the second manipulator to carry the plurality of rotating shafts not covered with the protective covers to the second bearing assembly;
[0035] Controlling the second linear drive assembly to drive the second bearing assembly to move so that the second bearing assembly is located below the third drive assembly;
[0036] Controlling the clamping assembly to clamp the rotating shaft from the second bearing assembly;
[0037] The third linear drive assembly is controlled to drive the clamping assembly to drive the rotating shaft to move in a direction close to the second base, so that the rotating shaft passes through the protective sleeve arranged on the first bearing assembly.
[0038] According to some embodiments of the first aspect of the present application, the injection molding and sealing module includes a mold drive assembly, a lower mold and a lower mold, the mold drive assembly is connected to the upper mold, and an injection molding assembly is provided inside the upper mold;
[0039] The controlling the second manipulator to carry the rotating shaft provided with the protective cover to the injection molding and sealing module, and controlling the injection molding and sealing module to perform injection molding and sealing on the opening of the protective cover, comprises:
[0040] Controlling the second manipulator to carry the rotating shaft covered with the protective cover to the lower mold;
[0041] Controlling the mold driving assembly to drive the upper mold to be pressed against the lower mold;
[0042] The injection molding component is controlled to perform injection molding and sealing on the opening of the protective cover.
[0043] A second aspect of the present application provides a roller assembly manufacturing device, which is applied to a roller assembly production device, wherein the roller assembly production device includes a first manipulator, a heating module, and an assembly module;
[0044] The device comprises:
[0045] A fixing unit, used for controlling the first manipulator to fix the rotating shaft to the assembly module;
[0046] A heating unit, used to control the heating module to heat the roller; wherein the roller comprises a sleeve and a wheel body, the wheel body is sleeved on the sleeve, a first step is provided on a side wall of one end of the sleeve, and a second step is provided on the other opposite end, and the wheel body is located between the first step and the second step;
[0047] a first motion unit, used to control the first manipulator to clamp the first roller from the heating module, sleeve the shaft sleeve of the first roller on the rotating shaft, and control the first manipulator to move the first roller along the axial direction of the rotating shaft;
[0048] The second motion unit is used to control the first manipulator to clamp the i-th roller from the heating module, sleeve the shaft sleeve of the i-th roller on the rotating shaft, and control the first manipulator to move the i-th roller along the axial direction of the rotating shaft until the i-th roller abuts against the i-1-th roller when detecting that the temperature of the i-1-th roller is lower than a preset temperature threshold; wherein i is a positive integer, 2≤i≤N, and N is a preset number;
[0049] a first force applying unit, used for controlling the first manipulator to apply a first driving force to the i-th roller, and gradually increasing the force value of the first driving force from zero until the i-th roller performs a first rotation along a preset direction, and obtaining a first force value of the first driving force when the i-th roller performs the first rotation;
[0050] a second force applying unit, for controlling the first manipulator to apply a second driving force to the i-th roller during the first rotation of the i-th roller, when detecting that the first force value is less than a preset force threshold, until the first step of the i-th roller is engaged with the second step of the i-1-th roller, and controlling the first manipulator to stop applying the first driving force and the second driving force; wherein the second driving force is used to drive the i-th roller to move in a direction close to the i-1-th roller;
[0051] The unloading unit is used to control the first manipulator to unload the rotating shaft when it is detected that the first step of the Nth roller is engaged with the second step of the N-1th roller and the temperature of the Nth roller is lower than the preset temperature threshold.
[0052] A third aspect of the present application provides an electronic device, comprising a memory and a processor, wherein the memory stores a computer program, and when the processor executes the computer program, the roller assembly manufacturing method described in any one of the first aspect embodiments is implemented.
[0053] A fourth aspect of the present application provides a computer-readable storage medium, wherein the storage medium stores a computer program, and when the computer program is executed by a processor, the roller assembly manufacturing method described in any one of the first aspect embodiments is implemented.
[0054] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0055] The present application is further described below with reference to the accompanying drawings and embodiments, wherein:
[0056] Figure 1 It is a partial structural schematic diagram of a roller assembly production device according to an embodiment of the present application;
[0057] Figure 2 It is another partial structural schematic diagram of the roller assembly production equipment of the embodiment of the present application;
[0058] Figure 3 This is a schematic diagram of the structure of the assembly module of an embodiment of the present application;
[0059] Figure 4 This is a schematic diagram of the structure of the housing module of an embodiment of the present application;
[0060] Figure 5 A schematic diagram of the structure of a roller according to an embodiment of the present application;
[0061] Figure 6 A schematic diagram of the steps of the manufacturing method of the roller assembly according to an embodiment of the present application;
[0062] Figure 7 This is a functional module block diagram of a roller assembly manufacturing device according to an embodiment of the present application;
[0063] Figure 8 A schematic diagram of the hardware structure of an electronic device according to an embodiment of the present application.
[0064] Reference numerals:
[0065] Assembly module 100; first base 110; turntable 120; support member 130;
[0066] First robot 200; Heating module 300;
[0067] The jacket module 400; the second base 410; the first bearing assembly 420; the heating assembly 430; the first linear drive assembly 440; the second linear drive assembly 450; the second bearing assembly 460; the third linear drive assembly 470; the clamping assembly 480; and the fourth linear drive assembly 490;
[0068] A second manipulator 500;
[0069] Injection molding and sealing module 600; lower mold 610; upper mold 620;
[0070] Rotating shaft 710 ; roller 720 ; wheel body 721 ; sleeve 722 ; first step 7221 ; second step 7222 ; protective cover 800 . DETAILED DESCRIPTION
[0071] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.
[0072] In the description of the present application, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0073] In the description of this application, "several" means more than one, "more" means more than two, "greater than", "less than", "exceed", etc. are understood to exclude the number itself, and "above", "below", "within", etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0074] In the description of this application, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in this application based on the specific content of the technical solution.
[0075] In the description of the present application, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0076] The embodiment of the present application provides a roller assembly production device. The roller assembly production device includes a first robot 200, a heating module 300, an assembly module 100, a sleeve module 400, a second robot 500 and an injection molding sealing module 600. Figure 1 and Figure 2 , Figure 1 is a partial structural schematic diagram of a roller assembly production device according to an embodiment of the present application, Figure 2 This is another partial structural schematic diagram of the roller assembly production equipment of the embodiment of the present application. Figure 3 , Figure 3 1 is a schematic diagram of the structure of the assembly module of the embodiment of the present application. The assembly module 100 includes a first base 110, a turntable 120 and a support member 130. The turntable 120 is vertically arranged and movably arranged on one side of the first base 110. The support member 130 is installed on the first base 110, and a groove is arranged on the top of the support member 130. Figure 4 , Figure 4 It is a schematic diagram of the structure of the jacketing module of the embodiment of the present application. The jacketing module 400 includes a second base 410, a first bearing assembly 420 and a heating assembly 430. First linear drive assemblies 440 are respectively provided on opposite sides of the second base 410. The first bearing assembly 420 is respectively connected to the two first linear drive assemblies 440. The heating assembly 430 is located above the second base 410. The jacketing module 400 also includes a third base (not shown in the figure), a third linear drive assembly 470, a clamping assembly 480 and a second bearing assembly 460. The third base is located on one side of the second base 410. Second linear drive assemblies 450 are respectively provided on opposite sides of the third base. The second bearing assembly 460 is respectively connected to the two second linear drive assemblies 450. The third linear drive assembly 470 is mounted above the third base, and the clamping assembly 480 is installed on the third linear drive assembly 470. Reference Figure 5 , Figure 5Schematic diagram of the structure of the roller of the embodiment of the present application. The roller 720 includes a sleeve 722 and a wheel body 721, the wheel body 721 is sleeved on the sleeve 722, the side wall of one end of the sleeve 722 is provided with a first step 7221, and the other end opposite is provided with a second step 7222, and the wheel body 721 is located between the first step 7221 and the second step 7222. The sleeve 722 is a hollow structure so that the sleeve 722 can be sleeved on the rotating shaft 710. The injection molding sealing module 600 includes a mold drive assembly, a lower mold 610 and a lower mold 610, the mold drive assembly is connected to the upper mold 620, and the upper mold 620 is provided with an injection molding assembly. A plurality of rollers 720 are placed in the heating module 300, and water is poured into the heating module 300 so that the rollers 720 are immersed in water, and the heating module 300 heats the water to achieve heating of the rollers 720.
[0077] Specifically, the rotating shaft 710 without the protective film is transported to the second bearing assembly 460 by the second manipulator 500, and the protective film is transported to the first bearing assembly 420 by the second manipulator 500, and then the first bearing assembly 420 is driven by the first linear drive assembly 440, so that the first bearing assembly 420 is located below the heating assembly 430, and after the protective cover 800 is heated by the heating assembly 430, the clamping assembly 480 is controlled to clamp the rotating shaft 710, and the rotating shaft 710 is driven by the third linear drive assembly 470 to insert the rotating shaft 710 into the protective cover 800. Then, the rotating shaft 710 with the protective cover 800 is transported to the lower mold 610 by the second manipulator 500, and then the mold drive assembly is controlled to drive the upper mold 620 to press fit on the lower mold 610, and the injection molding assembly is controlled to perform injection molding and sealing on the opening of the protective cover 800. The injection molding assembly is provided with a pipe for injection molding, through which the injection molding liquid is guided to the opening of the protective cover 800, and after the injection molding liquid is cooled and solidified, the opening of the protective cover 800 is sealed. Then, the first manipulator 200 is controlled to fix the rotating shaft 710 to the assembly module 100, the heating module 300 is controlled to heat the roller 720, and the first manipulator 200 is controlled to install a plurality of heated rollers 720 on the rotating shaft 710 to form a roller assembly.
[0078] In one embodiment, referring to Figure 4 The sleeve module 400 is further provided with a fourth linear drive assembly 490 , and the fourth linear drive assembly 490 is used to drive the protective sleeve 800 to move in a direction close to the rotating shaft 710 to assist the rotating shaft 710 to pass through the protective sleeve 800 .
[0079] It should be noted that the first step 7221 matches the second step 7222 , so that the first step 7221 of one roller 720 is engaged and connected with the second step 7222 of another roller 720 .
[0080] It should be noted that the driving direction of the second linear drive assembly 450 is parallel to the driving direction of the first linear drive assembly 440, and the driving direction of the third linear drive assembly 470 is perpendicular to the driving direction of the second linear drive assembly 450. In addition, the driving directions of the first linear drive assembly 440, the second linear drive assembly 450, and the third linear drive assembly 470 are all horizontal directions.
[0081] Based on the above roller assembly production equipment, a method for manufacturing a roller assembly according to the first embodiment of the present application is proposed. Figure 6 , Figure 6 The present invention is a schematic diagram of the steps of the roller assembly manufacturing method of the embodiment of the present application. The roller assembly manufacturing method of the first aspect of the present application is applied to the roller assembly production equipment of the above embodiment. The roller assembly manufacturing method of the first aspect of the present application includes but is not limited to the following steps:
[0082] Step S610, controlling the first manipulator to fix the rotating shaft to the assembly module;
[0083] Step S620, controlling the heating module to heat the roller;
[0084] It is worth noting that, based on the principle of thermal expansion and contraction, after the roller 720 is heated, the sleeve 722 of the roller 720 expands, so that the cross-sectional area of the sleeve 722 increases, thereby facilitating the sleeve 722 to be sleeved on the rotating shaft 710 .
[0085] Step S630, controlling the first manipulator to clamp the first roller from the heating module, sleeve the shaft sleeve of the first roller on the rotating shaft, and controlling the first manipulator to move the first roller 720 along the axial direction of the rotating shaft;
[0086] Specifically, in step S630 , the first manipulator 200 controls the first roller 720 to move along the end close to the rotating shaft 710 fixed by the assembly module 100 .
[0087] Step S640, when it is detected that the temperature of the i-1th roller is lower than the preset temperature threshold, control the first manipulator to clamp the i-th roller from the heating module, sleeve the shaft sleeve of the i-th roller on the rotating shaft, and control the first manipulator to move the i-th roller along the axial direction of the rotating shaft until the i-th roller abuts against the i-1th roller; wherein i is a positive integer, and 2≤i≤N, and N is a preset number;
[0088] It is worth noting that in the roller assembly, the number of rollers 720 on the rotating shaft 710 is a preset number N, and the present application does not specifically limit the preset number, and those skilled in the art can set the preset number according to actual needs. The first roller 720 refers to the first roller 720 that passes through the rotating shaft 710, and the i-th roller 720 refers to the i-th roller 720 that passes through the rotating shaft 710.
[0089] It should be noted that when the temperature of the roller 720 is lower than the preset temperature threshold, it means that the roller 720 has cooled down, and the cross-sectional area of the sleeve 722 of the roller 720 after cooling returns to the cross-sectional area before expansion, so the roller 720 can be firmly sleeved on the rotating shaft 710, so that the roller 720 and the rotating shaft 710 are relatively fixed. The present application does not make a specific limitation on the preset temperature threshold, and those skilled in the art can set the preset temperature threshold according to actual needs.
[0090] In one embodiment, the roller assembly production equipment is provided with a temperature sensor, and the temperature of the roller 720 is detected by the temperature sensor.
[0091] Step S650, controlling the first manipulator to apply a first driving force to the i-th roller, and gradually increasing the force value of the first driving force from zero until the i-th roller performs a first rotation along a preset direction, and obtaining a first force value of the first driving force when the i-th roller performs the first rotation;
[0092] It is worth noting that in step S650, the first robot 200 applies a first driving force to the i-th roller 720, so that the first driving force gradually increases until the i-th roller 720 rotates, and the rotation process is recorded as the first rotation. After the i-th roller 720 rotates, the force value of the first driving force is no longer increased.
[0093] Step S660, when it is detected that the first force value is less than the preset force threshold, during the first rotation of the i-th roller, the first manipulator is controlled to apply the second driving force to the i-th roller until the first step of the i-th roller is engaged with the second step of the i-1-th roller, and the first manipulator is controlled to stop applying the first driving force and the second driving force; wherein the second driving force is used to drive the i-th roller to move in a direction close to the i-1-th roller;
[0094] It is worth noting that when the first force value is less than the preset force threshold, it means that the first step 7221 of the i-th roller 720 and the second step 7222 of the i-1-th roller 720 are not engaged. At this time, only a smaller force is needed to rotate the i-th roller 720. Therefore, it is necessary to control the first manipulator 200 to apply a second driving force to the i-th roller 720 to promote the i-th roller 720 to approach the i-1-th roller 720, and the i-th roller 720 continues to rotate, so that the first step 7221 of the i-th roller 720 can be engaged and connected with the second step 7222 of the i-1-th roller 720.
[0095] When the first force value is greater than or equal to the preset force threshold, it means that the first step 7221 of the i-th roller 720 and the second step 7222 of the i-1-th roller 720 are already engaged and connected, and when the i-th roller 720 rotates, it will drive the i-1-th roller 720 and the rotating shaft 710 to rotate, so a larger force is required to drive the i-th roller 720 to rotate. Therefore, when the first force value is greater than or equal to the preset force threshold, there is no need to apply the second driving force.
[0096] It should be noted that the present application does not limit the preset force threshold, and those skilled in the art can set the preset force threshold according to actual needs.
[0097] It should be noted that the preset direction may be clockwise or counterclockwise. The direction of the first driving force is the same as the preset direction. The direction of the second driving force is parallel to the axial direction of the rotating shaft 710 and points from the i-th roller 720 to the i-1-th roller 720.
[0098] Step S670, when it is detected that the first step of the Nth roller is engaged with the second step of the N-1th roller and the temperature of the Nth roller is lower than a preset temperature threshold, control the first manipulator to perform material unloading processing on the rotating shaft.
[0099] In one embodiment, the roller assembly production equipment further includes a storage device, and the unloading process is: controlling the first robot 200 to move the rotating shaft 710 to the storage device.
[0100] It is worth noting that the embodiment of the present application needs to repeat step S640 to step S660 until the first step 7221 of the Nth roller 720 is engaged with the second step 7222 of the N-1th roller 720, and the temperature of the Nth roller 720 is lower than the preset temperature threshold, indicating that the last roller 720 has been inserted into the rotating shaft 710, and the last roller 720 has been fixed in the rotating shaft 710 after cooling.
[0101] The roller assembly manufacturing method of the embodiment of the present application is through the above steps S610 to S670, firstly, the roller 720 is heated by the heating module 300, so that the sleeve 722 of the roller 720 can expand, thereby temporarily increasing the cross-sectional area of the sleeve 722, and facilitating the subsequent sleeve 722 to be sleeved on the rotating shaft 710. Then, the first manipulator 200 is controlled to clamp the first roller 720 from the heating module 300, sleeve the sleeve 722 of the first roller 720 on the rotating shaft 710, and control the first manipulator 200 to make the first roller 720 move along the axial direction of the rotating shaft 710. Then, when it is detected that the temperature of the i-1th roller 720 is lower than the preset temperature threshold, it means that the i-1th roller 720 has been fixed on the rotating shaft 710, and the next roller 720 can be assembled at this time. Therefore, the first manipulator 200 is controlled to clamp the i-th roller 720 from the heating module 300, and the sleeve 722 of the i-th roller 720 is sleeved on the rotating shaft 710, and the first manipulator 200 is controlled to make the i-th roller 720 move along the axial direction of the rotating shaft 710 until the i-th roller 720 abuts against the i-1th roller 720. Then, the first manipulator 200 is controlled to apply a first driving force to the i-th roller 720, and the force value of the first driving force is gradually increased from zero until the i-th roller 720 performs a first rotation along a preset direction, and a first force value of the first driving force when the i-th roller 720 performs the first rotation is obtained; when it is detected that the first force value is less than the preset force threshold, during the first rotation of the i-th roller 720, the first manipulator 200 is controlled to apply a second driving force to the i-th roller 720 until the first step 7221 of the i-th roller 720 is engaged with the second step 7222 of the i-1-th roller 720, and the first manipulator 200 is controlled to stop applying the first driving force and the second driving force. When it is detected that the first step 7221 of the N-th roller 720 is engaged with the second step 7222 of the N-1-th roller 720, and the temperature of the N-th roller 720 is lower than the preset temperature threshold, the first manipulator 200 is controlled to perform a material unloading process on the rotating shaft 710. In this way, the roller assembly is automatically produced, and the production efficiency is improved. Moreover, the first step 7221 and the second step 7222 between two adjacent rollers 720 are engaged and connected, so that the two adjacent rollers 720 affect each other, and it can be ensured that when the rotating shaft 710 rotates, each roller 720 rotates synchronously with the rotating shaft 710, so the roller assembly manufactured by the embodiment of the present application is of high quality.
[0102] It is worth noting that in the roller assembly of the related art, the rollers 720 and the rollers 720 do not contact each other, and are only connected by the rotating shaft 710, which causes some rollers 720 to be out of sync when the rotating shaft 710 rotates, for example, some rollers 720 slip, and the quality is poor. In the present application, the first step 7221 and the second step 7222 between two adjacent rollers 720 are engaged and connected, so that the two adjacent rollers 720 affect each other. When the rotating shaft 710 rotates, the rotating shaft 710 drives the rollers 720 to rotate, and the rollers 720 drive each other, which can ensure that the rollers 720 rotate synchronously with the rotating shaft 710, reduce the probability of the rollers 720 being out of sync, and reduce the probability of the rollers 720 slipping.
[0103] In some embodiments, after controlling the first robot 200 to apply the second driving force to the i-th roller 720 in step S660, the following steps are further included:
[0104] Step S661, when it is detected that the i-th roller is in a stationary state, continuously increasing the strength value of the first driving force until the i-th roller performs a second rotation along a preset direction;
[0105] Step S662, obtaining a second force value of the first driving force when the i-th roller performs a second rotation;
[0106] Step S663, when it is detected that the second force value is greater than the preset force threshold, determining that the first step of the i-th roller is engaged and connected with the second step of the i-1-th roller.
[0107] Specifically, after step S660, when the first step 7221 of the i-th roller 720 is engaged with the second step 7222 of the i-1-th roller 720, the first driving force with the first force value cannot drive the i-th roller 720 to rotate, and the second driving force cannot drive the i-th roller 720 to move, and the i-th roller 720 is in a stationary state. Therefore, through step S661, when it is detected that the i-th roller 720 is in a stationary state, it can be preliminarily determined that the first step 7221 of the i-th roller 720 is engaged with the second step 7222 of the i-1-th roller 720, and through steps S662 to S663, it can be completely determined that the first step 7221 of the i-th roller 720 is engaged with the second step 7222 of the i-1-th roller 720.
[0108] In some embodiments, step S610 includes step S611, and step S630 includes step S631.
[0109] Step S611, controlling the first manipulator to fix one end of the rotating shaft to the turntable, and allowing the rotating shaft to pass through the groove;
[0110] Specifically, the rotating shaft 710 is fixed in the rotating disk 120 so that when the rotating shaft 710 rotates, it can drive the rotating disk 120 to rotate, thereby preventing the rotating shaft 710 from being locked.
[0111] Step S631, controlling the first manipulator to move the first roller along the axial direction of the rotating shaft until the first roller abuts against the supporting member.
[0112] Specifically, the first roller 720 is limited by the support member 130, thereby limiting the distance between the first roller 720 and the end of the rotating shaft 710. For example, the support member 130 can be set at different positions to adjust the distance between the first roller 720 and the end of the rotating shaft 710.
[0113] In some embodiments, the method for manufacturing a roller assembly in the embodiment of the present application further includes the following steps before step S610:
[0114] Step S510, controlling the sleeve assembly module to insert the rotating shaft into the protective sleeve;
[0115] Step S520, controlling the second robot to carry the rotating shaft covered with the protective cover to the injection molding and sealing module, and controlling the injection molding and sealing module to perform injection molding and sealing on the opening of the protective cover.
[0116] It is worth noting that the surface of the rotating shaft 710 is relatively smooth. When the roller 720 is directly sleeved on the rotating shaft 710, the friction between the roller 720 and the rotating shaft 710 is relatively small, and the roller 720 is prone to slipping. However, the present application controls the sleeve module 400 to insert the rotating shaft 710 into the protective cover 800 through steps S510 to S520, controls the second manipulator 500 to move the rotating shaft 710 sleeved with the protective cover 800 to the injection molding and sealing module 600, and controls the injection molding and sealing module 600 to perform injection molding and sealing on the opening of the protective cover 800. In this way, the outer surface of the protective cover 800 is relatively rough, and the protective cover 800 can increase the friction and reduce the probability of the roller 720 slipping.
[0117] In some embodiments, the method for manufacturing a roller assembly in the embodiment of the present application further includes the following steps before step S510:
[0118] Step S410, controlling the first linear drive assembly to drive the first bearing assembly away from the heating assembly;
[0119] Step S420, controlling the second manipulator to sequentially place a plurality of protective covers on the first carrying assembly;
[0120] Step S430, controlling the first linear drive assembly to drive the first bearing assembly to move, so that the first bearing assembly is located below the heating assembly, and controlling the heating assembly to heat the plurality of protective covers.
[0121] The embodiment of the present application heats the protective cover 800 through steps S410 to S430 , so that the heated protective cover 800 can expand and temporarily increase the cross-sectional area of the protective cover 800 , so as to facilitate the insertion of the rotating shaft 710 into the protective cover 800 .
[0122] In some embodiments, step S510 includes the following steps:
[0123] Step S511, controlling the second manipulator to carry the plurality of rotating shafts not covered with protective covers to the second carrying assembly;
[0124] Step S512, controlling the second linear drive assembly to drive the second bearing assembly to move, so that the second bearing assembly is located below the third drive assembly;
[0125] Step S513, controlling the clamping assembly to clamp the rotating shaft from the second bearing assembly;
[0126] Step S514, controlling the third linear drive assembly to drive the clamping assembly to drive the rotating shaft to move in a direction close to the second base, so that the rotating shaft passes through the protective cover provided on the first bearing assembly.
[0127] In the embodiment of the present application, through steps S511 to S514 , the rotating shaft 710 is passed through the protective cover 800 , thereby increasing the friction between the rotating shaft 710 and the roller 720 .
[0128] In one embodiment, step S520 may include the following steps:
[0129] Step S521, controlling the second robot to carry the rotating shaft covered with the protective cover to the lower mold;
[0130] Step S522, controlling the mold driving assembly to drive the upper mold to press the lower mold;
[0131] Step S523, controlling the injection molding component to perform injection molding and sealing on the opening of the protective cover.
[0132] In the embodiment of the present application, through steps S521 to S523, the rotating shaft 710 provided with the protective cover 800 is placed on the lower mold 610, and then after the upper mold 620 and the lower mold 610 are pressed together, the injection molding component is controlled to perform the injection molding operation. In one embodiment, when the lower mold 610 and the upper mold 620 are pressed together, an injection molding groove is formed, and the opening of the protective cover 800 is located in the injection molding groove. The injection molding component injects injection molding liquid into the injection molding groove through a pipeline, so that the injection molding liquid can seal the opening of the protective cover 800 after solidification. It can avoid the separation between the protective cover 800 and the rotating shaft 710 when the rotating shaft 710 moves.
[0133] The second aspect of the present application provides a roller assembly manufacturing device. The roller assembly manufacturing device is applied to the roller assembly production equipment of the above embodiment. Figure 7 , Figure 7 This is a functional module block diagram of a roller assembly manufacturing device according to an embodiment of the present application. The roller assembly manufacturing device includes:
[0134] The fixing unit 710 is used to control the first manipulator 200 to fix the rotating shaft 710 to the assembly module 100;
[0135] The heating unit 720 is used to control the heating module 300 to heat the roller 720; wherein the roller 720 includes a shaft sleeve 722 and a wheel body 721, the wheel body 721 is sleeved on the shaft sleeve 722, a side wall of one end of the shaft sleeve 722 is provided with a first step 7221, and the other end opposite thereto is provided with a second step 7222, and the wheel body 721 is located between the first step 7221 and the second step 7222;
[0136] The first motion unit 730 is used to control the first manipulator 200 to clamp the first roller 720 from the heating module 300, sleeve the shaft sleeve 722 of the first roller 720 on the rotating shaft 710, and control the first manipulator 200 to make the first roller 720 move along the axial direction of the rotating shaft 710;
[0137] The second motion unit 740 is used to control the first manipulator 200 to clamp the i-th roller 720 from the heating module 300, sleeve the shaft sleeve 722 of the i-th roller 720 on the rotating shaft 710, and control the first manipulator 200 to move the i-th roller 720 along the axial direction of the rotating shaft 710 until the i-th roller 720 abuts against the i-1-th roller 720, when detecting that the temperature of the i-1-th roller 720 is lower than a preset temperature threshold; wherein i is a positive integer, and 2≤i≤N, and N is a preset number;
[0138] The first force applying unit 750 is used to control the first manipulator 200 to apply a first driving force to the i-th roller 720, and gradually increase the force value of the first driving force from zero until the i-th roller 720 performs a first rotation along a preset direction, and obtain a first force value of the first driving force when the i-th roller 720 performs the first rotation;
[0139] The second force applying unit 760 is used to control the first manipulator 200 to apply a second driving force to the i-th roller 720 during the first rotation of the i-th roller 720 when the first force value is detected to be less than a preset force threshold, until the first step 7221 of the i-th roller 720 is engaged with the second step 7222 of the i-1-th roller 720, and control the first manipulator 200 to stop applying the first driving force and the second driving force; wherein the second driving force is used to drive the i-th roller 720 to move in a direction close to the i-1-th roller 720;
[0140] The unloading unit 770 is used to control the first robot 200 to unload the rotating shaft 710 when it is detected that the first step 7221 of the Nth roller 720 is engaged with the second step 7222 of the N-1th roller 720 and the temperature of the Nth roller 720 is lower than a preset temperature threshold.
[0141] The roller assembly manufacturing device of the embodiment of the present application is used to perform the roller assembly manufacturing method of the first embodiment of the present application. When performing the method, the roller 720 is first heated by the heating module 300, so that the sleeve 722 of the roller 720 can expand, thereby temporarily increasing the cross-sectional area of the sleeve 722, so as to facilitate the subsequent sleeve 722 to be sleeved on the rotating shaft 710. Then, the first manipulator 200 is controlled to clamp the first roller 720 from the heating module 300, sleeve the sleeve 722 of the first roller 720 on the rotating shaft 710, and control the first manipulator 200 to make the first roller 720 move along the axial direction of the rotating shaft 710. Then, when it is detected that the temperature of the i-1th roller 720 is lower than the preset temperature threshold, it means that the i-1th roller 720 has been fixed on the rotating shaft 710, and the next roller 720 can be assembled at this time. Therefore, the first manipulator 200 is controlled to clamp the i-th roller 720 from the heating module 300, and the sleeve 722 of the i-th roller 720 is sleeved on the rotating shaft 710, and the first manipulator 200 is controlled to make the i-th roller 720 move along the axial direction of the rotating shaft 710 until the i-th roller 720 abuts against the i-1th roller 720. Then, the first manipulator 200 is controlled to apply a first driving force to the i-th roller 720, and the force value of the first driving force is gradually increased from zero until the i-th roller 720 performs a first rotation along a preset direction, and a first force value of the first driving force when the i-th roller 720 performs the first rotation is obtained; when it is detected that the first force value is less than the preset force threshold, during the first rotation of the i-th roller 720, the first manipulator 200 is controlled to apply a second driving force to the i-th roller 720 until the first step 7221 of the i-th roller 720 is engaged with the second step 7222 of the i-1-th roller 720, and the first manipulator 200 is controlled to stop applying the first driving force and the second driving force. When it is detected that the first step 7221 of the N-th roller 720 is engaged with the second step 7222 of the N-1-th roller 720, and the temperature of the N-th roller 720 is lower than the preset temperature threshold, the first manipulator 200 is controlled to perform a material unloading process on the rotating shaft 710. In this way, the roller assembly is automatically produced, and the production efficiency is improved. Moreover, the first step 7221 and the second step 7222 between two adjacent rollers 720 are engaged and connected, so that the two adjacent rollers 720 affect each other, and it can be ensured that when the rotating shaft 710 rotates, each roller 720 rotates synchronously with the rotating shaft 710, so the roller assembly manufactured by the present application is of high quality.
[0142] It should be noted that the specific implementation of the roller assembly manufacturing device is basically the same as the specific implementation of the roller assembly manufacturing method in the above-mentioned embodiment, and will not be repeated here. On the premise of meeting the requirements of the embodiment of the present application, the roller assembly manufacturing device can also be provided with other functional modules to realize the roller assembly manufacturing method in the above-mentioned embodiment.
[0143] The third aspect of the present application provides an electronic device, the electronic device includes a memory and a processor, the memory stores a computer program, and the processor implements the roller assembly manufacturing method of the above embodiment when executing the computer program. The electronic device can be any smart terminal including a tablet computer, a car computer, etc.
[0144] In one embodiment, referring to Figure 8 , Figure 8 The hardware structure of the electronic device of the embodiment of the present application is illustrated, and the electronic device includes:
[0145] The processor 801 may be implemented by a general-purpose CPU (Central Processing Unit), a microprocessor, an application-specific integrated circuit (Application Specific Integrated Circuit, ASIC), or one or more integrated circuits, and is used to execute relevant programs to implement the technical solutions provided in the embodiments of the present application;
[0146] The memory 802 can be implemented in the form of a read-only memory (ROM), a static storage device, a dynamic storage device, or a random access memory (RAM). The memory 802 can store an operating system and other application programs. When the technical solution provided in the embodiment of this specification is implemented by software or firmware, the relevant program code is stored in the memory 802, and the processor 801 calls and executes the roller assembly manufacturing method of the embodiment of this application;
[0147] Input / output interface 803, used to implement information input and output;
[0148] The communication interface 804 is used to realize the communication interaction between the device and other devices. The communication can be realized through a wired manner (such as USB, network cable, etc.) or a wireless manner (such as mobile network, WIFI, Bluetooth, etc.);
[0149] A bus 805 that transmits information between the various components of the device (e.g., the processor 801, the memory 802, the input / output interface 803, and the communication interface 804);
[0150] The processor 801 , the memory 802 , the input / output interface 803 and the communication interface 804 are connected to each other in communication within the device via a bus 805 .
[0151] The fourth aspect of the present application is a computer-readable storage medium, wherein the storage medium stores a computer program, and when the computer program is executed by a processor, the roller assembly manufacturing method of the first aspect is implemented.
[0152] The memory, as a non-transient computer-readable storage medium, can be used to store non-transient software programs and non-transient computer executable programs. In addition, the memory may include a high-speed random access memory, and may also include a non-transient memory, such as at least one disk storage device, a flash memory device, or other non-transient solid-state storage device. In some embodiments, the memory may optionally include a memory remotely disposed relative to the processor, and these remote memories may be connected to the processor via a network. Examples of the above-mentioned network include, but are not limited to, the Internet, an intranet, a local area network, a mobile communication network, and combinations thereof.
[0153] The embodiments described in the embodiments of the present application are intended to more clearly illustrate the technical solutions of the embodiments of the present application and do not constitute a limitation on the technical solutions provided in the embodiments of the present application. Those skilled in the art will appreciate that with the evolution of technology and the emergence of new application scenarios, the technical solutions provided in the embodiments of the present application are also applicable to similar technical problems.
[0154] Those skilled in the art will appreciate that the technical solutions shown in the figures do not constitute a limitation on the embodiments of the present application, and may include more or fewer steps than shown in the figures, or a combination of certain steps, or different steps.
[0155] The device embodiments described above are merely illustrative, and the units described as separate components may or may not be physically separated, that is, they may be located in one place or distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0156] Those skilled in the art will appreciate that all or some of the steps in the methods disclosed above, and the functional modules / units in the systems and devices may be implemented as software, firmware, hardware, or a suitable combination thereof.
[0157] The terms "first", "second", "third", "fourth", etc. (if any) in the specification of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0158] It should be understood that in the present application, "at least one (item)" means one or more, and "plurality" means two or more. "And / or" is used to describe the association relationship of associated objects, indicating that three relationships may exist. For example, "A and / or B" can mean: only A exists, only B exists, and A and B exist at the same time, where A and B can be singular or plural. The character " / " generally indicates that the objects associated before and after are in an "or" relationship. "At least one of the following" or similar expressions refers to any combination of these items, including any combination of single or plural items. For example, at least one of a, b or c can mean: a, b, c, "a and b", "a and c", "b and c", or "a and b and c", where a, b, c can be single or multiple.
[0159] In the several embodiments provided in the present application, it should be understood that the disclosed systems and methods can be implemented in other ways. For example, the system embodiments described above are merely schematic. For example, the division of the above units is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be an indirect coupling or communication connection through some interfaces, devices or units, which can be electrical, mechanical or other forms.
[0160] The units described above as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0161] In addition, each functional unit in each embodiment of the present application may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit. The above-mentioned integrated unit may be implemented in the form of hardware or in the form of software functional units.
[0162] If the integrated unit is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present application, or the part that contributes to the prior art, or all or part of the technical solution can be embodied in the form of a software product, and the computer software product is stored in a storage medium, including multiple instructions to enable a computer device (which can be a personal computer, server, or network device, etc.) to execute all or part of the steps of the methods of various embodiments of the present application. The aforementioned storage medium includes: U disk, mobile hard disk, read-only memory (Read-Only Memory, referred to as ROM), random access memory (Random Access Memory, referred to as RAM), disk or optical disk and other media that can store programs.
[0163] The preferred embodiments of the present invention are described above with reference to the accompanying drawings, but the scope of the rights of the present invention is not limited thereto. Any modification, equivalent substitution and improvement made by a person skilled in the art without departing from the scope and essence of the present invention should be within the scope of the rights of the present invention.
Claims
1. A method for manufacturing a roller assembly, characterized in that: Applicable to roller assembly production equipment, the roller assembly production equipment comprises a first manipulator, a heating module and an assembly module; The method comprises: Controlling the first manipulator to fix the rotating shaft to the assembly module; Controlling the heating module to heat the roller; wherein the roller comprises a sleeve and a wheel body, the wheel body is sleeved on the sleeve, a side wall at one end of the sleeve is provided with a first step, and an opposite end is provided with a second step, and the wheel body is located between the first step and the second step; Controlling the first manipulator to clamp the first roller from the heating module, sleeve the shaft sleeve of the first roller on the rotating shaft, and controlling the first manipulator to make the first roller move along the axial direction of the rotating shaft; When it is detected that the temperature of the i-1th roller is lower than a preset temperature threshold, the first manipulator is controlled to clamp the i-th roller from the heating module, sleeve the shaft sleeve of the i-th roller on the rotating shaft, and control the first manipulator to move the i-th roller along the axial direction of the rotating shaft until the i-th roller abuts against the i-1th roller; wherein i is a positive integer, 2≤i≤N, and N is a preset number; Control the first manipulator to apply a first driving force to the i-th roller, and gradually increase the strength value of the first driving force from zero until the i-th roller performs a first rotation along a preset direction, and obtain a first strength value of the first driving force when the i-th roller performs the first rotation; When it is detected that the first force value is less than a preset force threshold, during the first rotation of the i-th roller, the first manipulator is controlled to apply a second driving force to the i-th roller until the first step of the i-th roller is engaged with the second step of the i-1-th roller, and the first manipulator is controlled to stop applying the first driving force and the second driving force; wherein the second driving force is used to drive the i-th roller to move in a direction close to the i-1-th roller; When it is detected that the first step of the Nth roller is engaged with the second step of the N-1th roller and the temperature of the Nth roller is lower than the preset temperature threshold, the first manipulator is controlled to perform unloading processing on the rotating shaft.
2. The method for manufacturing a roller assembly according to claim 1, characterized in that: After controlling the first manipulator to apply the second driving force to the i-th roller, the method further includes: When it is detected that the i-th roller is in a stationary state, continuously increasing the strength value of the first driving force until the i-th roller performs a second rotation along the preset direction; Obtaining a second force value of the first driving force when the i-th roller performs the second rotation; When it is detected that the second force value is greater than the preset force threshold, it is determined that the first step of the i-th roller is engaged and connected with the second step of the i-1-th roller.
3. The method for manufacturing a roller assembly according to claim 1, characterized in that: The assembly module includes a first base, a turntable and a support member, wherein the turntable is vertically arranged and movably arranged on one side of the first base, the support member is installed on the first base, and a groove is arranged on the top of the support member; The controlling the first manipulator to fix the rotating shaft to the assembly module comprises: Controlling the first manipulator to fix one end of the rotating shaft to the turntable, and allowing the rotating shaft to pass through the groove; The controlling the first manipulator to make the first roller move along the axial direction of the rotating shaft comprises: The first manipulator is controlled to move the first roller along the axial direction of the rotating shaft until the first roller abuts against the supporting member.
4. The method for manufacturing a roller assembly according to claim 1, characterized in that: The roller assembly production equipment also includes a sleeve assembly module, a second manipulator and an injection molding and sealing module. Before controlling the first manipulator to fix the rotating shaft to the assembly module, the method further includes: Controlling the sleeve module to insert the rotating shaft into the protective sleeve; The second robot is controlled to carry the rotating shaft covered with the protective cover to the injection molding and sealing module, and the injection molding and sealing module is controlled to perform injection molding and sealing on the opening of the protective cover.
5. The method for manufacturing a roller assembly according to claim 4, characterized in that: The jacket module comprises a second base, a first bearing assembly and a heating assembly, the first linear drive assemblies are respectively arranged on two opposite sides of the second base, the first bearing assembly is respectively connected to the two first linear drive assemblies, and the heating assembly is located above the second base; Before controlling the sleeve-mounting module to place the rotating shaft sleeve in the protective sleeve, the method includes: Controlling the first linear drive assembly to drive the first bearing assembly away from the heating assembly; Controlling the second manipulator to sequentially place the plurality of protective covers on the first carrying assembly; The first linear drive assembly is controlled to drive the first bearing assembly to move so that the first bearing assembly is located below the heating assembly, and the heating assembly is controlled to heat the plurality of protective sleeves.
6. The method for manufacturing a roller assembly according to claim 5, characterized in that: The jacket module further includes a third base, a third linear drive assembly, a clamping assembly and a second bearing assembly, wherein the third base is located on one side of the second base, and second linear drive assemblies are respectively disposed on opposite sides of the third base, and the second bearing assembly is respectively connected to two second linear drive assemblies; the third linear drive assembly is mounted above the third base, and the clamping assembly is mounted on the third linear drive assembly; The step of controlling the sleeve assembly module to insert the rotating shaft into the protective sleeve includes: Controlling the second manipulator to carry the plurality of rotating shafts not covered with the protective covers to the second bearing assembly; Controlling the second linear drive assembly to drive the second bearing assembly to move so that the second bearing assembly is located below the third drive assembly; Controlling the clamping assembly to clamp the rotating shaft from the second bearing assembly; The third linear drive assembly is controlled to drive the clamping assembly to drive the rotating shaft to move in a direction close to the second base, so that the rotating shaft passes through the protective sleeve arranged on the first bearing assembly.
7. The method for manufacturing a roller assembly according to claim 4, characterized in that: The injection molding and sealing module comprises a mold driving assembly, a lower mold and a lower mold, the mold driving assembly is connected to the upper mold, and an injection molding assembly is arranged inside the upper mold; The controlling the second manipulator to carry the rotating shaft covered with the protective cover to the injection molding and sealing module, and controlling the injection molding and sealing module to perform injection molding and sealing on the opening of the protective cover, comprises: Controlling the second manipulator to carry the rotating shaft covered with the protective cover to the lower mold; Controlling the mold driving assembly to drive the upper mold to be pressed against the lower mold; The injection molding component is controlled to perform injection molding and sealing on the opening of the protective cover.
8. A roller assembly manufacturing device, characterized in that: Applicable to roller assembly production equipment, the roller assembly production equipment comprises a first manipulator, a heating module and an assembly module; The device comprises: A fixing unit, used for controlling the first manipulator to fix the rotating shaft to the assembly module; A heating unit, used to control the heating module to heat the roller; wherein the roller comprises a sleeve and a wheel body, the wheel body is sleeved on the sleeve, a first step is provided on a side wall of one end of the sleeve, and a second step is provided on the other opposite end, and the wheel body is located between the first step and the second step; a first motion unit, used to control the first manipulator to clamp the first roller from the heating module, sleeve the shaft sleeve of the first roller on the rotating shaft, and control the first manipulator to move the first roller along the axial direction of the rotating shaft; The second motion unit is used to control the first manipulator to clamp the i-th roller from the heating module, sleeve the shaft sleeve of the i-th roller on the rotating shaft, and control the first manipulator to move the i-th roller along the axial direction of the rotating shaft until the i-th roller abuts against the i-1-th roller when detecting that the temperature of the i-1-th roller is lower than a preset temperature threshold; wherein i is a positive integer, 2≤i≤N, and N is a preset number; a first force applying unit, used for controlling the first manipulator to apply a first driving force to the i-th roller, and gradually increasing the force value of the first driving force from zero until the i-th roller performs a first rotation along a preset direction, and obtaining a first force value of the first driving force when the i-th roller performs the first rotation; a second force applying unit, for controlling the first manipulator to apply a second driving force to the i-th roller during the first rotation of the i-th roller, when detecting that the first force value is less than a preset force threshold, until the first step of the i-th roller is engaged with the second step of the i-1-th roller, and controlling the first manipulator to stop applying the first driving force and the second driving force; wherein the second driving force is used to drive the i-th roller to move in a direction close to the i-1-th roller; The unloading unit is used to control the first manipulator to unload the rotating shaft when it is detected that the first step of the Nth roller is engaged with the second step of the N-1th roller and the temperature of the Nth roller is lower than the preset temperature threshold.
9. An electronic device, characterized in that: The electronic device comprises a memory and a processor, wherein the memory stores a computer program, and the processor implements the roller assembly manufacturing method according to any one of claims 1 to 7 when executing the computer program.
10. A computer-readable storage medium storing a computer program, characterized in that: When the computer program is executed by a processor, the roller assembly manufacturing method according to any one of claims 1 to 7 is implemented.
Citation Information
Patent Citations
Packaging device of assembled camshaft for engine and using method thereof
CN104842120A
System and method for detaching and installing roller sheets
CN112496672A
Assembling equipment for multiple pulley blocks
CN114933257A
Automatic roller assembling equipment
CN116393966A
Assembly system for shafting system of permanent magnet direct drive wind power generator
KR1020160147613A