High-precision rapid cutting device for flat welding flange machining
By using the 'V' type stamping cutter head and multiple components in the cutting device, the small welding area and steel belt deformation problems caused by traditional cutting devices are solved, and the effect of high-precision and rapid cutting and improving flange strength is achieved.
Patent Information
- Application Number
- CN202411928163.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-02-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
After the traditional cutting device cuts the steel belt into molding, the ports at both ends are flat, resulting in a small welding area, affecting the flange strength, and the ports at the steel belt are prone to deformation after bending, affecting the butt accuracy, and need to be fed welding, which affects production efficiency.
High-precision fast cutting device is adopted, including frame, roller conveyor, cam stamper and stamping seat. Through the coordination of fixed-length components, trigger components, cutting components and shear components, high-precision fast cutting of steel belts is achieved. The stamping heads in the shear assembly are designed with a ‘V’ shape, which can provide a larger butt area during the bending welding of steel strips and increase welding strength.
Through a high-precision and rapid cutting device, the overall strength after flange forming is improved, and the deformation error after steel belt is reduced, the accuracy of the head and tail docking of steel belt is improved, and the production efficiency is enhanced.
Smart Images

Figure CN119501586A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cutting device technology, and in particular to a high-precision fast cutting device for flat welding flange processing. Background Art
[0002] Flat welding flange refers to a flange that is connected to a container or pipeline by a fillet weld. It is an arbitrary flange. During design, it is checked as an integral or loose flange according to the degree of integrity of the connection between the flange ring and the straight section. Flat welding flanges are widely used in the connection of medium and low pressure containers and pipelines. The production process of large-diameter flat welding flanges is generally to cut the steel plate into strips first, then cut the steel strip of the corresponding length, and finally bend it into a ring shape, then weld the two ends of the steel strip, and finally grind it into shape.
[0003] After the traditional cutting device cuts and shapes the steel strip, the ports at both ends of the steel strip are flat. On the one hand, the flat butt joint has a small welding area and low welding firmness, which affects the strength of the formed flange. On the other hand, the port of the flange steel strip is prone to deformation after bending, which will cause the butt joint at both ends of the steel strip to be not precise, requiring additional material welding, affecting production efficiency. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings of the traditional cutting device in the prior art that after the steel strip is cut into shape, both end ports are flat. On the one hand, the flat surfaces are butt-jointed and the welding area is small, which affects the strength of the formed flange. On the other hand, the ports are prone to deformation after the flange steel strip is bent, and additional material welding is required, which affects production efficiency.
[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a high-precision fast cutting device for flat welding flange processing, comprising a frame, a roller conveyor fixedly installed at one end of the frame, a cam punching machine and a punching seat arranged directly below the cam punching machine, the frame is provided with an adjustment handle for adjusting the spacing of the roller conveyor, an electric push rod is fixedly installed on one side of the frame, a tooth plate is slidably installed on one side of the frame, and the tooth plate is fixedly installed on the telescopic end of the electric push rod, and also includes: A fixed-length component installed at one end of the frame away from the roller conveyor for adjusting the shear length of the flange steel belt; A trigger assembly installed on one side of the frame and used to cooperate with the fixed-length assembly to cut the flange steel strip; A cutting assembly mounted on the frame for cutting the raw material plate into strips; A plurality of connection components mounted on the cutting component for cutting and shearing linkage adjustment; A plurality of shearing components are arranged in the punching seat and are used to cooperate with the cam punching machine to shear the flange steel strip.
[0006] In at least some embodiments, the fixed-length assembly includes a guide plate, a push rod and a driving rod, the guide plate is fixedly mounted on the frame, the push rod is slidably mounted on the guide plate, a slider is rotatably mounted on the driving rod and the driving rod is rotatably mounted on the guide plate through the slider, a pulley is rotatably mounted on one end of the push rod, a first spring is fixedly mounted between the push rod and the guide plate, a plurality of longitudinal first sliding grooves are provided on the push rod, and a first protrusion that slidably cooperates with the first sliding groove is provided on the driving rod.
[0007] In at least some embodiments, the trigger assembly includes a column and a sleeve movably mounted on the column, a second spring is fixedly installed between the sleeve and the column, a support plate is laterally integrally formed on the top of the sleeve and a placement tube is provided on the top of one end of the support plate, and a plurality of gaskets are stacked in the placement tube.
[0008] In at least some embodiments, the length of the support plate integrally formed at the top of the sleeve is equal to the length of the line connecting the center of the sleeve and the center of the punch head of the cam punch.
[0009] In at least some embodiments, the cutting assembly includes an adjusting roller, a first slide and a gear roller, the adjusting roller and the gear roller are both rotatably mounted on a frame, one end of the shaft of the adjusting roller is fixedly mounted with a first gear meshing with a gear plate, two slide bars are arranged in the frame, the first slide is provided with multiple and all are slidably mounted on the slide bars, the gear roller is provided with multiple saw blades, the adjusting roller is provided with multiple second slide grooves, one end of the first slide is provided with a second protrusion slidably matched with the second slide groove, and a connecting rod is fixedly welded on the first slide.
[0010] In at least some embodiments, a plurality of the second sliding grooves are equally divided into left and right mirror images and are arranged on the adjusting roller, and the plurality of the second sliding grooves are all arranged in an arc shape and the curvature increases successively.
[0011] In at least some embodiments, a gear sleeve is fixedly installed at the center of the saw blade, the saw blade is meshingly connected to the gear roller via the gear sleeve, and one end of the connecting rod is rotatably sleeved on the gear sleeve.
[0012] In at least some embodiments, the connecting assembly includes a second slide and a first spring telescopic rod, the first spring telescopic rod is provided with two and is movably inserted at both ends of the second slide, the other end of the first spring telescopic rod is fixedly mounted on the first slide, and a second spring telescopic rod is fixedly mounted on the top of the second slide.
[0013] In at least some embodiments, the shearing assembly includes a mounting frame and a "V"-shaped stamping cutter head, the two sides of the stamping cutter head have different lengths and are set at an angle offset from the saw blade diameter, the second spring telescopic rod passes through the stamping seat and is fixedly connected to the mounting frame, the stamping cutter head is fixedly mounted on the mounting frame, two connecting rods are rotatably mounted on the bottom of the stamping cutter head, the two connecting rods are rotatably connected to each other and are scissors-shaped, one end of the connecting rod is integrally formed with a tooth head, an arc groove for limiting the connecting rod is provided on the mounting frame, a first gear ring and a second gear ring are slidably mounted on the mounting frame, a second gear is rotatably mounted on the mounting frame, the second gear is arranged between the first gear ring and the second gear ring and is meshed with the first gear ring and the second gear ring at the same time, the inner wall of the stamping seat is provided with a tooth surface and the second gear ring is meshed with the tooth surface of the stamping seat.
[0014] In at least some embodiments, the bottom and inner circumferential surface of the first gear ring are both provided with teeth, and the top, inner circumferential surface and outer circumferential surface of the second gear ring are all provided with teeth.
[0015] Compared with the prior art, the advantages and positive effects of the present invention are: In the present invention, the punching cutter head in the shearing assembly adopts a "V"-shaped design. During the punching process, the punching cutter head will cut a "V"-shaped head and a notch at both ends of the steel strip. In the later bending and welding process of the steel strip, the "V"-shaped butt joint area is larger than the plane butt joint area, which effectively improves the welding strength, thereby improving the overall strength of the flange after forming. At the same time, the lengths of both sides of the punching cutter head are set according to the deviation angle of the saw blade diameter, which can make up for the deformation error after the steel strip is bent, and facilitate the end-to-end butt joint of the steel strip. The steel plate is transported by a roller conveyor, and the steel plate is cut into multiple steel strips by the cutting assembly. When the steel strip is transported to a certain length, the trigger assembly is driven by the fixed-length assembly to the bottom of the cam punch, and then the cam punch presses downward to drive the punching seat to shear the cut steel strip, thereby achieving the purpose of continuous automatic batch cutting and improving cutting efficiency. In response to different production requirements of flat welding flanges, when the flange thickness, diameter and ring width need to be adjusted (i.e., the steel plate thickness, steel strip length and steel strip width need to be adjusted), the saw blade and shearing assembly can be adjusted in conjunction by driving the adjusting roller in the cutting assembly to rotate, and the stamping head in the cutting assembly can be always located at the midpoint of the line connecting adjacent saw blades by adding a connecting assembly, thereby improving the cutting accuracy and the versatility of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The overall three-dimensional schematic diagram of the high-precision fast cutting device for flat welding flange processing proposed by the present invention; Figure 2 The present invention provides a schematic structural diagram of a fixed-length component in a high-precision rapid cutting device for flat-weld flange processing; Figure 3A schematic structural diagram of a trigger assembly in a high-precision rapid cutting device for flat welding flange processing proposed by the present invention; Figure 4 The present invention provides a schematic structural diagram of a cutting assembly in a high-precision rapid cutting device for flat welding flange processing; Figure 5 The present invention provides a schematic structural diagram of an adjusting roller in a high-precision fast cutting device for flat welding flange processing; Figure 6 The present invention provides a schematic diagram of the installation of a first slide and a saw blade in a high-precision fast cutting device for flat welding flange processing; Figure 7 The present invention provides a schematic diagram of the installation of the connection components in the high-precision fast cutting device for flat welding flange processing; Figure 8 The present invention provides a schematic diagram of the installation of a shearing assembly in a high-precision rapid cutting device for flat welding flange processing; Fig. 9 The present invention provides a schematic structural diagram of a connection assembly in a high-precision rapid cutting device for flat welding flange processing; Fig.10 A schematic diagram of a shearing assembly from one perspective in a high-precision fast cutting device for flat welding flange processing proposed by the present invention; Fig.11 A schematic diagram of another perspective of the shearing assembly in the high-precision fast cutting device for flat welding flange processing proposed by the present invention; Fig.12 The present invention provides a schematic structural diagram of a punching cutter head in a high-precision fast cutting device for flat welding flange processing.
[0017] Legend: 1, frame; 101, adjustment handle; 102, electric push rod; 103, tooth plate; 2. Roller conveyor; 3. Fixed-length assembly; 301. Guide plate; 302. Push rod; 303. Drive rod; 304. Pulley; 305. First spring; 306. First slide groove; 307. First boss; 4. trigger assembly; 401. column; 402. sleeve; 403. second spring; 404. placement cylinder; 405. gasket; 5. Cam punching machine; 6. Cutting assembly; 601. Adjusting roller; 602. First slide seat; 603. Gear roller; 604. First gear; 605. Saw blade; 606. Connecting rod; 607. Second slide groove; 608. Second boss; 609. Gear sleeve; 7. Connecting assembly; 701. Second slide seat; 702. First spring telescopic rod; 703. Second spring telescopic rod; 8. Stamping seat; 9. Shearing assembly; 901. Mounting frame; 902. Punching cutter head; 903. Connecting rod; 904. Tooth head; 905. First tooth ring; 906. Second tooth ring; 907. Second gear. DETAILED DESCRIPTION
[0018] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0019] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0020] Embodiment, according to Figure 1-Figure 12 ,like Figure 1 In the embodiment of the present invention, the high-precision fast cutting device for flat welding flange processing includes a frame 1, a roller conveyor 2 fixedly installed at one end of the frame 1, a cam punch 5 and a punching seat 8 arranged directly below the cam punch 5, the frame 1 is provided with an adjustment handle 101 for adjusting the spacing of the roller conveyor 2, an electric push rod 102 is fixedly installed on one side of the frame 1, a tooth plate 103 is slidably installed on one side of the frame 1, and the tooth plate 103 is fixedly installed on the telescopic end of the electric push rod 102, and also includes: A fixed length component 3 installed at one end of the frame 1 away from the roller conveyor 2 for adjusting the shear length of the flange steel belt; A trigger assembly 4 is installed on one side of the frame 1 to cooperate with the fixed length assembly 3 to cut the flange steel strip. When the steel strip is conveyed to a certain length, the fixed length assembly 3 drives the trigger assembly 4, and then the cam punch 5 punches downward to drive the punch seat 8 to shear the cut steel strip; A cutting assembly 6 installed on the frame 1 for cutting the raw material plate into strips, wherein the steel plate can be cut into a plurality of steel strips by the cutting assembly 6 during the steel plate conveying process; A plurality of connection components 7 mounted on the cutting component 6 for cutting and shearing linkage adjustment; A plurality of shearing components 9 are arranged in the punching seat 8 for cooperating with the cam punching machine 5 to shear the flange steel strip. In the process of adjusting the cutting component 6, the shearing component 9 is driven by the connecting component 7 to adjust in linkage, so as to ensure the cutting and shearing of steel strips of different widths.
[0021] like Figure 2In the embodiment, the fixed length component 3 includes a guide plate 301, a push rod 302 and a driving rod 303. The guide plate 301 is fixedly mounted on the frame 1, the push rod 302 is slidably mounted on the guide plate 301, a slider is rotatably mounted on the driving rod 303 and the driving rod 303 is rotatably mounted on the guide plate 301 through the slider, a positioning bolt for positioning the driving rod 303 is threadedly mounted on the driving rod 303, a pulley 304 is rotatably mounted on one end of the push rod 302, a first spring 305 is fixedly mounted between the push rod 302 and the guide plate 301, a plurality of longitudinal first sliding grooves 306 are provided on the push rod 302, and a first convex column 307 slidably matched with the first sliding groove 306 is provided on the driving rod 303, wherein the steel plate is transported to a certain length by the roller conveyor 2, and the steel plate pushes the driving The rod 303 rotates, and the driving rod 303 rotates. Through the sliding cooperation of the first protrusion 307 and the vertically arranged first slide groove 306, the push rod 302 is driven to slide in the opposite direction of the steel plate conveying direction. At the same time, the trigger assembly 4 is driven by the pulley 304 to cooperate with the cam punch 5 to shear the steel strip. After the action is completed, the elastic effect of the first spring 305 is used to drive the push rod 302 and the driving rod 303 to return to their original positions to achieve the purpose of fixed-length shearing. If it is necessary to adjust the shearing length of the steel strip, it is only necessary to use the sliding effect of the slider on the driving rod 303 and the guide plate 301 to adjust the position of the driving rod 303, and then make the protrusion stuck in the corresponding first slide groove 306, so that the distance between the driving rod 303 and the punching seat 8 changes, and the purpose of adjusting the shearing length of the steel strip is achieved.
[0022] like Figure 3 In the embodiment, the trigger assembly 4 includes a column 401 and a sleeve 402 movably mounted on the column 401, a second spring 403 is fixedly installed between the sleeve 402 and the column 401, a support plate is formed in a horizontal manner on the top of the sleeve 402, and a placement tube 404 is provided on the top of one end of the support plate, and a plurality of gaskets 405 are stacked and placed in the placement tube 404, such as Figure 1 In the embodiment, the length of the support plate integrally formed on the top of the sleeve 402 is equal to the length of the line connecting the center of the sleeve 402 and the center of the punching head of the cam punch 5. When the steel belt drives the push rod 302 to slide in the opposite direction of the steel plate conveying direction, the pulley 304 pushes the support plate to rotate a certain angle until the placement cylinder 404 is located directly below the cam punch 5. The cam punch 5 presses downward through the gasket 405 to press the sleeve 402 downward to drive the punching seat 8 to punch and shear the steel belt. After the action is completed, the placement cylinder 404 is driven to return to its original position through the elastic action of the second spring 403. By increasing or decreasing the number of gaskets 405 stacked in the placement cylinder 404, the fixed-length component 3 is cooperated to achieve the purpose of punching and shearing steel plates of different thicknesses.
[0023] like Figure 4In the embodiment, the cutting assembly 6 includes an adjusting roller 601, a first slide 602 and a gear roller 603. The adjusting roller 601 and the gear roller 603 are both rotatably mounted on the frame 1. One end of the shaft of the adjusting roller 601 is fixedly mounted with a first gear 604 meshing with the gear plate 103. Two slide bars are arranged in the frame 1. The first slide 602 is provided with a plurality of saw blades 605, which are all slidably mounted on the slide bars. The gear roller 603 is provided with a plurality of second slide grooves 607. One end of the first slide 602 is provided with a second protrusion 608 slidably matched with the second slide groove 607. A connecting rod 606 is fixedly welded on the first slide 602. The steel plate is conveyed by a roller conveyor. During the conveying process, the gear roller 603 is driven to rotate by an external driving motor, and the saw blade 605 is driven to rotate by the meshing action of the gear roller 603 and the gear sleeve 609, so that the complete steel plate can be cut into multiple steel strips. If it is necessary to adjust the width of the cut steel strip, the electric push rod 102 is controlled to extend and retract, and the adjusting roller 601 is driven to rotate by the meshing action of the gear plate 103 and the first gear 604. The adjusting roller 601 rotates and drives the first slide seat 602 to move away from or closer to each other through the sliding cooperation action of the second slide groove 607 and the second protrusion 608, and drives the saw blade 605 to move away from or closer to each other, so as to achieve the purpose of adjusting the spacing between the saw blades 605, and finally achieve the purpose of adjusting the cutting width of the steel strip.
[0024] like Figure 5 In the figure, a plurality of second slide grooves 607 are equally divided into mirror images on the adjusting roller 601, and the plurality of second slide grooves 607 are all arranged in an arc shape and the curvature increases successively. Among them, since the slide grooves are in an arc shape, the rotation of the adjusting roller 601 will drive the first slide 602 to slide through the sliding cooperation with the convex column, and since the curvature increases successively, the distance between adjacent slides will increase or decrease, thereby achieving the purpose of adjusting the distance between the saw blades 605.
[0025] like Figure 6 In the figure, a tooth sleeve 609 is fixedly installed at the center of the saw blade 605, and the saw blade 605 is meshedly connected to the tooth roller 603 through the tooth sleeve 609. One end of the connecting rod 606 is rotatably sleeved on the tooth sleeve 609. During the rotation of the tooth roller 603, the saw blade 605 is driven to rotate on the connecting rod 606 through the meshing action of the tooth roller 603 and the tooth sleeve 609, and the saw blade 605 is driven to slide axially on the tooth roller 603 by the connecting rod 606 without interfering with the rotation of the saw blade 605.
[0026] like Figure 7-9In the figure, the connecting component 7 includes a second slide 701 and a first spring telescopic rod 702. The first spring telescopic rod 702 is provided with two and is movably inserted at both ends of the second slide 701 respectively. The other end of the first spring telescopic rod 702 is fixedly installed on the first slide 602, and a second spring telescopic rod 703 is fixedly installed on the top of the second slide 701. The sliding action of the first slide 602 drives the shearing component 9 to move through the limiting action of the first spring 305 telescopic rod and the second slide 701, and the elastic action of the first spring 305 telescopic rod makes the shearing component 9 always located at the midpoint of the line connecting the two saw blades 605. During the stamping and shearing process of the stamping seat 8, the telescopic action of the second spring 403 telescopic rod will not cause the shearing component 9 to interfere with the stamping seat 8 like a rigid connection.
[0027] like Figure 10-12 In the embodiment, the shearing assembly 9 includes a mounting frame 901 and a V-shaped punching cutter head 902. The two sides of the punching cutter head 902 have different lengths and are arranged at an angle that deviates from the radial line of the saw blade 605. The second spring telescopic rod 703 penetrates the punching seat 8 and is fixedly connected to the mounting frame 901. The punching cutter head 902 is fixedly installed on the mounting frame 901. Two connecting rods 903 are rotatably installed at the bottom of the punching cutter head 902. The two connecting rods 903 are rotatably connected to each other and are in a scissor shape. One end of the connecting rod 903 is integrally formed with The tooth head 904, the mounting frame 901 is provided with an arc groove for limiting the connecting rod 903, the mounting frame 901 is slidably mounted with a first tooth ring 905 and a second tooth ring 906, the mounting frame 901 is rotatably mounted with a second gear 907, the second gear 907 is arranged between the first tooth ring 905 and the second tooth ring 906 and is meshed with the first tooth ring 905 and the second tooth ring 906 at the same time, the inner wall of the stamping seat 8 is provided with a tooth surface and the second tooth ring 906 is meshed with the tooth surface of the stamping seat 8, as shown in FIG. Fig.10 and Fig.11In the figure, the bottom and inner circumference of the first tooth ring 905 are provided with teeth, and the top, inner circumference and outer circumference of the second tooth ring 906 are provided with teeth. In the process of stamping the steel strip by the stamping seat 8, the "V"-shaped stamping tool head 902 will shear a "V"-shaped head and a notch at both ends of the steel strip. In the later bending and welding process of the steel strip, the "V"-shaped butt joint area is larger than the flat butt joint area, which effectively improves the welding strength, thereby improving the overall strength of the flange after forming. At the same time, the length of both sides of the stamping tool head 902 is set according to the deviation angle of the saw blade 605 diameter line, which can make up for the deformation error after the steel strip is bent, and is convenient for the first bending of the steel strip. Tail docking, when adjusting the width of the cut steel strip, the cutting component 6 drives the mounting frame 901 to move through the connecting component 7, and the movement of the mounting frame 901 drives the second gear ring 906 to slide in a circle through the meshing action of the second gear ring 906 and the inner wall tooth surface of the punching seat 8. At the same time, the second gear ring 906 drives the first gear ring 905 to slide in a circle in the opposite direction through the second gear 907, and then the meshing action of the tooth head 904 with the first gear ring 905 and the second gear ring 906 drives the opening and closing angles of both sides of the shearing head to change (under the limiting action of the arc groove on the mounting frame 901), so as to adapt to the cutting of steel strips of different widths.
[0028] The specific working principle is that the steel plate raw materials required for the production of flat welding flanges are transported through the roller conveyor 2, and the adjustment handle 101 can be adjusted for different thicknesses of steel plates (the adjustment handle 101 changes the spacing between the upper and lower rollers of the roller conveyor 2, which belongs to the known technology). During the conveying of the plate through the roller conveyor 2, the toothed roller 603 is driven to rotate by an external driving motor, and the saw blade 605 is driven to rotate through the meshing action of the toothed roller 603 and the toothed sleeve 609 to cut the complete steel plate into multiple steel strips. The steel strips are transported to a certain length through the roller conveyor 2, and the steel plate pushes the driving rod 303 to rotate, and the driving rod 303 rotates the belt The movable push rod 302 slides in the opposite direction of the steel plate conveying direction, and the steel belt pushes the support plate to rotate a certain angle through the pulley 304 until the placement cylinder 404 is located directly below the cam punch 5. The cam punch 5 punches downward through the gasket 405 to press the sleeve 402 downward. By increasing or decreasing the number of gaskets 405 stacked in the placement cylinder 404, the fixed-length component 3 is used to achieve the purpose of intermittent punching and shearing of steel plates of different thicknesses. After the shearing action is completed, the elastic action of the first spring 305 is used to drive the push rod 302 and the driving rod 303 to return to their positions, and the elastic action of the second spring 403 is used to drive the placement cylinder 404 to return to its position; If it is necessary to adjust the flange thickness, diameter and ring width (i.e., adjust the steel plate thickness, steel strip length and steel strip width) to meet different production needs, if it is necessary to adjust the steel strip shearing length, it is only necessary to use the sliding action of the slider on the driving rod 303 and the guide plate 301 to adjust the position of the driving rod 303, and then make the boss stuck in the corresponding first slide groove 306, so that the distance between the driving rod 303 and the stamping seat 8 changes, and the purpose of adjusting the steel strip shearing length is achieved. If it is necessary to adjust the width of the cut steel strip, the electric push rod 102 is controlled to retract and the adjusting roller 601 is driven to rotate through the meshing action of the toothed plate 103 and the first gear 604. The adjusting roller 601 rotates and drives the first slide seat 602 to move away from or approach each other through the sliding cooperation action of the second slide groove 607 and the second boss 608, and drives the saw blade 605 to move away from or approach each other (because the slide groove is arc-shaped, the adjusting roller 601 is adjusted to move away from or approach each other). The rotation of 601 will drive the first slide 602 to slide through the sliding cooperation with the convex column, and since the curvature increases successively, the distance between adjacent slides will increase or decrease), thereby achieving the purpose of adjusting the distance between the saw blades 605, and finally achieving the purpose of adjusting the cutting width of the steel strip. If the width of the cut steel strip needs to be adjusted, the cutting component 6 drives the mounting frame 901 to move through the connecting component 7, and the movement of the mounting frame 901 drives the second gear ring 906 to slide in a circular manner through the meshing action of the second gear ring 906 and the inner wall tooth surface of the punching seat 8. At the same time, the second gear ring 906 drives the first gear ring 905 to slide in a circular manner in the opposite direction through the second gear 907, and then utilizes the meshing action of the tooth head 904 with the first gear ring 905 and the second gear ring 906 to drive the opening and closing angles of both sides of the shearing head to change (under the limiting action of the arc groove on the mounting frame 901), thereby adapting to the cutting of steel strips of different widths.
[0029] The above are only preferred embodiments of the present invention and are not intended to limit the present invention in other forms. Any technician familiar with the profession may use the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A high-precision fast cutting device for flat welding flange processing, comprising a frame (1), a roller conveyor (2) fixedly mounted on one end of the frame (1), a cam punch (5) and a punching seat (8) arranged directly below the cam punch (5), characterized in that: The frame (1) is provided with an adjustment handle (101) for adjusting the spacing of the roller conveyor (2); an electric push rod (102) is fixedly mounted on one side of the frame (1); a tooth plate (103) is slidably mounted on one side of the frame (1); the tooth plate (103) is fixedly mounted on the telescopic end of the electric push rod (102); and further comprises: A fixed-length component (3) installed at one end of the frame (1) away from the roller conveyor (2) and used for adjusting the shear length of the flange steel belt; A trigger component (4) mounted on one side of the frame (1) and used to cooperate with the fixed-length component (3) to cut the flange steel strip; A cutting assembly (6) mounted on the frame (1) for cutting the raw material plate into strips; A plurality of connection components (7) mounted on the cutting component (6) for linkage adjustment of cutting and shearing; A plurality of shearing components (9) are arranged in the punching seat (8) and are used to cooperate with the cam punching machine (5) to shear the flange steel strip.
2. The high-precision rapid cutting device for flat welding flange processing according to claim 1 is characterized in that: The fixed-length assembly (3) comprises a guide plate (301), a push rod (302) and a driving rod (303); the guide plate (301) is fixedly mounted on the frame (1); the push rod (302) is slidably mounted on the guide plate (301); a slider is rotatably mounted on the driving rod (303) and the driving rod (303) is rotatably mounted on the guide plate (301) via the slider; a pulley (304) is rotatably mounted on one end of the push rod (302); a first spring (305) is fixedly mounted between the push rod (302) and the guide plate (301); a plurality of longitudinal first sliding grooves (306) are provided on the push rod (302); and a first convex column (307) slidably matched with the first sliding groove (306) is provided on the driving rod (303).
3. The high-precision rapid cutting device for flat welding flange processing according to claim 1 is characterized in that: The trigger assembly (4) comprises a column (401) and a sleeve (402) movably sleeved on the column (401); a second spring (403) is fixedly installed between the sleeve (402) and the column (401); a support plate is formed integrally with the top of the sleeve (402) in a horizontal direction and a placement tube (404) is provided at the top of one end of the support plate; a plurality of gaskets (405) are stacked and placed in the placement tube (404).
4. The high-precision rapid cutting device for flat welding flange processing according to claim 3 is characterized in that: The length of the support plate integrally formed at the top of the sleeve (402) is equal to the length of the line connecting the center of the sleeve (402) and the center of the punch head of the cam punch (5).
5. The high-precision rapid cutting device for flat welding flange processing according to claim 1 is characterized in that: The cutting assembly (6) comprises an adjusting roller (601), a first slide seat (602) and a gear roller (603); the adjusting roller (601) and the gear roller (603) are both rotatably mounted on the frame (1); a first gear (604) meshingly connected to the gear plate (103) is fixedly mounted on one end of the shaft of the adjusting roller (601); two slide bars are arranged in the frame (1); the first slide seat (602) is provided with a plurality of saw blades (605) which are all slidably mounted on the slide bars; the gear roller (603) is provided with a plurality of second slide grooves (607); a second protrusion (608) slidably matched with the second slide groove (607) is provided at one end of the first slide seat (602); and a connecting rod (606) is fixedly welded to the first slide seat (602).
6. The high-precision rapid cutting device for flat welding flange processing according to claim 5 is characterized in that: A plurality of the second slide grooves (607) are arranged in equal mirror images on the left and right sides of the adjusting roller (601), and the plurality of the second slide grooves (607) are all arranged in an arc shape and the arc increases in sequence.
7. The high-precision rapid cutting device for flat welding flange processing according to claim 6 is characterized in that: A gear sleeve (609) is fixedly mounted at the center of the saw blade (605); the saw blade (605) is meshedly connected to the gear roller (603) via the gear sleeve (609); and one end of the connecting rod (606) is rotatably sleeved on the gear sleeve (609).
8. The high-precision rapid cutting device for flat welding flange processing according to claim 1 is characterized in that: The connecting assembly (7) comprises a second slide seat (701) and a first spring telescopic rod (702), wherein two first spring telescopic rods (702) are provided and are movably inserted at two ends of the second slide seat (701), respectively, and the other end of the first spring telescopic rod (702) is fixedly mounted on the first slide seat (602), and a second spring telescopic rod (703) is fixedly mounted on the top of the second slide seat (701).
9. The high-precision rapid cutting device for flat welding flange processing according to claim 8 is characterized in that: The shearing assembly (9) comprises a mounting frame (901) and a V-shaped punching cutter head (902), the two sides of the punching cutter head (902) having different lengths and being arranged at an angle offset from the radial line of the saw blade (605), the second spring telescopic rod (703) passing through the punching seat (8) and being fixedly connected to the mounting frame (901), the punching cutter head (902) being fixedly mounted on the mounting frame (901), two connecting rods (903) being rotatably mounted at the bottom of the punching cutter head (902), the two connecting rods (903) being rotatably connected to each other and forming a scissors shape, one end of the connecting rod (903) being integrally formed with A tooth head (904), an arc groove for limiting the connecting rod (903) is provided on the mounting frame (901), a first tooth ring (905) and a second tooth ring (906) are slidably mounted on the mounting frame (901), a second gear (907) is rotatably mounted on the mounting frame (901), the second gear (907) is arranged between the first tooth ring (905) and the second tooth ring (906) and is meshingly connected with the first tooth ring (905) and the second tooth ring (906), the inner wall of the stamping seat (8) is provided with a tooth surface, and the second tooth ring (906) is meshingly connected with the tooth surface of the stamping seat (8).
10. The high-precision rapid cutting device for flat welding flange processing according to claim 9, characterized in that: The bottom and inner circumferential surface of the first gear ring (905) are both provided with teeth, and the top, inner circumferential surface and outer circumferential surface of the second gear ring (906) are both provided with teeth.