Complex flow channel cleaning device and cleaning method
Through the method of high-pressure water-coated steel balls, the problem of low cleaning efficiency of complex runners in the prior art is solved, and efficient, fast and residue-free cleaning effect is achieved, which is suitable for mass production.
Patent Information
- Application Number
- CN202411643109.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2044-11-18
AI Technical Summary
In the prior art, when cleaning complex runners, high-pressure water rinsing is difficult to remove impurities such as burrs and welding slags. Although the abrasive flow equipment is effective, the polishing time is long and the process is cumbersome, and the efficiency is low.
The complex runners are flushed with steel balls by high-pressure water. The steel balls are mixed with high-pressure water through the steel ball mixing device and sprayed to the surface of the workpiece to achieve efficient removal of impurities.
It realizes efficient removal of impurities in the inner cavity of complex runners in a short period of time, avoids damage to the product substrate, and has no residue after cleaning, making it suitable for mass production.
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Figure CN119501824A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of workpiece cleaning, and in particular to a complex flow channel cleaning device and a cleaning method. Background Art
[0002] In the related art, for cleaning of complex flow channels, high-pressure water is generally used to flush the inner cavity or abrasive flow equipment is used for polishing, which has the following technical defects:
[0003] (1) Although high-pressure water flushing is simple, it cannot effectively remove burrs, welding slag and other impurities in the inner cavity of the flow channel.
[0004] (2) Although abrasive flow equipment can effectively remove burrs, welding slag and other impurities in the inner cavity of the flow channel, the polishing time is long, up to 2-3 hours for a single piece. In addition, after cleaning, it needs to be rinsed with diesel first and then with high-pressure water. The process is cumbersome and complicated, and the efficiency is low. Summary of the invention
[0005] The present invention aims to solve at least one of the technical problems existing in the prior art or related art.
[0006] To this end, an object of the present invention is to provide a complex flow channel cleaning device and cleaning method, which can realize high-pressure water entrained steel shots to flush the complex flow channel, the flushing is not easy to damage the product substrate, the flushing time is short, and there is no residue.
[0007] In order to achieve the above-mentioned object, the technical solution of the present invention provides a complex flow channel cleaning device, comprising: a workpiece placement component;
[0008] A box body, arranged below the workpiece placement assembly;
[0009] A steel shot mixing device, the steel shot mixing device comprises a shot storage tank, a water distributor connected to the shot storage tank, one side of the water distributor is connected to a water inlet pipe, and the other side is respectively connected to a first water distribution pipe and a second water distribution pipe, the first water distribution pipe is connected to the inner cavity of the shot storage tank, the second water distribution pipe is built into the bottom plate of the shot storage tank, passes through the bottom of the shot storage tank and is connected to a high-pressure resistant pipe, the high-pressure resistant pipe is placed above the box body to spray high-pressure water containing steel shots onto the workpiece, the second water distribution pipe is fixedly connected to a built-in connecting pipe, the The built-in connecting pipe connects the second water distribution pipe with the inner cavity of the pill storage tank, and is built-in in the bottom plate of the pill storage tank; a pill mixing control assembly is arranged on the second water distribution pipe, and the pill mixing control assembly includes a pill mixing handle and a control rod connected to the pill mixing handle, a pill mixing hole is arranged on the control rod, and the pill mixing hole is located inside the built-in connecting pipe; an electric contact pressure gauge is arranged on one side of the pill storage tank, and a sealing cover with a pressure relief valve is arranged on the top of the pill storage tank; the inner diameter of the first water distribution pipe is larger than the inner diameter of the second water distribution pipe;
[0010] A water tank and a high-pressure pump are connected to each other, and the high-pressure pump is connected to the water inlet pipe of the steel shot mixing device.
[0011] Preferably, a throttling one-way valve is arranged between the water distributor and the first water distribution pipe, and a throttling handle is arranged on the throttling one-way valve.
[0012] Preferably, the inner diameter of the first water distribution pipe is 1.5 times the inner diameter of the second water distribution pipe.
[0013] Preferably, the lower part of the inner cavity of the pill storage tank is in the shape of an inverted frustum; and a temperature measuring probe is arranged at the upper part of the inner cavity of the pill storage tank.
[0014] Preferably, the particle size of the steel shot in the shot storage tank is 0.4 mm; and the diameter of the shot mixing hole is 0.7-3.0 mm.
[0015] Preferably, the complex channel cleaning device further comprises: a self-priming pump, which is respectively connected to the housing and the water tank through pipelines to suck the water in the housing back into the water tank for recycling.
[0016] Preferably, the box is provided with a vibrating screen and a filter screen from top to bottom; the high-pressure resistant pipe is installed on a side wall of the box, and the end of the high-pressure resistant pipe below the workpiece is connected to a nozzle; a steel shot removal outlet is provided on one side of the box; a water level probe is provided in the box, and the position of the water level probe is lower than the position of the filter screen.
[0017] Preferably, the workpiece placement assembly includes: a linear module; a linear power module, fixedly installed above the linear module; a movable disk, installed on one side of the linear module; a sleeve, installed on the movable disk; a rotary power module, installed on the sleeve; and a pneumatic chuck, connected to the rotary power module via a bearing, and the workpiece is detachably placed on the pneumatic chuck.
[0018] The technical solution of the present invention also provides a complex flow channel cleaning method, comprising the following steps:
[0019] Place the workpiece on the pneumatic chuck, control the linear power module to drive the movable plate to move downward, and control the rotary power module to drive the workpiece on the pneumatic chuck to rotate until it reaches the specified position;
[0020] After the workpiece reaches the designated position, the high-pressure pump is controlled to start, and the water in the water tank is pressurized by the high-pressure pump and enters the water distributor through the water inlet pipe. A part of it enters the pill storage tank through the throttling check valve on the first water distribution pipe, and the other part enters the high-pressure resistant pipe through the second water distribution pipe and sprays to the workpiece;
[0021] When the electric contact pressure gauge reaches the specified pressure, the pill mixing handle is controlled to rotate to connect the pill mixing hole. The water-pill mixture in the pill storage tank passes through the built-in connecting pipe and the pill mixing hole into the second water distribution pipe, and is sprayed to the workpiece through the high-pressure resistant pipe, nozzle and spray head to clean the corresponding position.
[0022] Preferably, the following steps are also included: after the cleaning waste liquid falling into the box is filtered by the vibrating screen and the filter screen, the water enters the bottom of the box, and when the water level reaches the specified liquid level, the self-priming pump is controlled to suck the water into the water tank for repeated use;
[0023] According to the cleaning situation, control and adjust the throttling check valve to control the pressure in the pill storage tank and adjust the pill-water ratio;
[0024] If the pressure of the electric contact pressure gauge rises linearly, the pressure relief valve is controlled to open to release the pressure.
[0025] The complex flow channel cleaning device and cleaning method proposed by the present invention have the following beneficial technical effects:
[0026] (1) The complex flow channel cleaning device proposed in the present invention realizes the flushing of complex inner cavities by high-pressure water entrained steel shots without damaging the product substrate. The entire flushing process can be completed in a short time, generally 2-3 minutes, and there is no residue after cleaning, which is conducive to the mass production of products.
[0027] (2) The complex flow channel cleaning device proposed by the present invention has a high degree of automation, and one person can operate 2-3 devices, which greatly reduces the production cost.
[0028] (3) The present invention proposes a complex flow channel cleaning device, in which anti-rust liquid can be added to the water tank, so that rust prevention can be carried out during the cleaning process, simplifying the process and saving time and labor.
[0029] (4) The complex flow channel cleaning device proposed in the present invention does not need to block the multiple holes when cleaning a workpiece with a porous complex inner cavity. It only needs to adjust the workpiece cleaning position, shot output and water pressure to achieve rapid overall cleaning.
[0030] (5) In the complex flow channel cleaning device proposed by the present invention, the diameter of the first water distribution pipe is larger than that of the second water distribution pipe, so that the pressure in the pill storage tank is higher than that in the second water distribution pipe, pushing the water-pill mixture into the second water distribution pipe through the pill mixing hole, flowing through the nozzle and the spray head to be sprayed out. When the diameter of the first water distribution pipe is 1.5 times that of the second water distribution pipe, the effect is better and it is easier to control.
[0031] (6) The present invention proposes a complex channel cleaning device, in which steel shots and water can be reused. Moreover, during the cleaning process, the filtered water can be sucked back into the water tank through a self-priming pump, thereby realizing water recycling, further saving energy and improving efficiency.
[0032] (7) The present invention proposes a complex flow channel cleaning device, which can adjust the pressure and pill content through a throttling check valve, a pressure relief valve, etc., to further improve the cleaning efficiency and quality. At the same time, it can detect pipeline blockage and other conditions and relieve pressure in time, which is beneficial to prevent equipment damage caused by excessive pressure.
[0033] (8) The complex channel cleaning method proposed in the present invention adopts a special complex channel cleaning device, which can realize the flushing of complex inner cavities by high-pressure water entrained steel shots. Generally, after the high-pressure pump is turned on for 5 seconds, the shot mixing hole is connected, and the entire flushing process can be completed in a short time, generally 2-3 minutes, and there is no residue after cleaning, which is conducive to the mass production of products.
[0034] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0036] Figure 1 A schematic structural diagram of a complex flow channel cleaning device according to an embodiment of the present invention is shown;
[0037] Figure 2 A schematic structural diagram of a steel shot mixing device in a complex flow channel cleaning device according to an embodiment of the present invention is shown;
[0038] Figure 3 A schematic cross-sectional view of a steel shot mixing device in a complex flow channel cleaning device according to an embodiment of the present invention is shown;
[0039] Figure 4 A schematic structural diagram of a shot mixing control component in a steel shot mixing device in a complex flow channel cleaning device according to an embodiment of the present invention is shown;
[0040] Figure 5 A schematic structural diagram of a throttling one-way valve in a steel shot mixing device in a complex flow channel cleaning device according to an embodiment of the present invention is shown.
[0041] in, Figures 1 to 5 The corresponding relationship between the reference numerals and the components is as follows:
[0042] 102 workpiece placement assembly, 1021 linear module, 1022 linear power module, 1023 moving plate, 1024 sleeve, 1025 rotary power module, 1026 pneumatic chuck, 104 box, 1041 vibrating screen, 1042 filter screen, 106 steel shot mixing device, 1061 shot storage tank, 1062 water distributor, 1063 water inlet pipe, 1064 first water distribution pipe, 1065 second water distribution pipe, 1066 mixing Pill control assembly, 1066-1 pill mixing handle, 1066-2 control lever, 1066-3 pill mixing hole, 1067 electric contact pressure gauge, 1068 sealing cover, 1068-1 pressure relief valve, 1069 throttling check valve, 1069-1 throttling handle, 1070 temperature probe, 1071 built-in connecting pipe, 108 water tank, 110 high-pressure pump, 112 self-priming pump, 114 high-pressure resistant pipe, 116 nozzle; 202 workpiece. DETAILED DESCRIPTION
[0043] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0044] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.
[0045] Combine the following Figures 1 to 5 A complex flow channel cleaning device and a cleaning method according to an embodiment of the present invention are described in detail.
[0046] like Figures 1 to 5As shown, a complex flow channel cleaning device according to an embodiment of the present invention includes: a workpiece placement component 102, a box 104, a steel shot mixing device 106, a water tank 108, a high-pressure pump 110, etc. The box 104 is arranged below the workpiece placement component 102, and is used to receive the waste liquid after cleaning. The steel shot mixing device 106 is used to achieve mixing of steel shots and high-pressure water, including a shot tank 1061, a water distributor 1062 connected to the shot tank 1061, one side of the water distributor 1062 is connected to the water inlet pipe 1063, and the other side is respectively connected to the first water distributor 1064 and the second water distributor 1065, the first water distributor 1064 is connected to the inner cavity of the shot tank 1061, and the second water distributor 1065 is built into the bottom plate of the shot tank 1061. Inside, it passes through the bottom of the shot tank 1061 and is connected to the high-pressure resistant pipe 114. The high-pressure resistant pipe 114 is placed above the box body 104 to facilitate the spraying of high-pressure water containing steel shots to the workpiece 202, so as to achieve the cleaning of the complex flow channels of the workpiece 202. The second water distribution pipe 1065 is fixedly connected to the built-in connecting pipe 1071. The built-in connecting pipe 1071 connects the second water distribution pipe 1065 with the inner cavity of the shot tank 1061, and is built into the bottom plate of the shot tank 1061. A pill mixing control assembly 1066 is provided on the second water distribution pipe 1065. The pill mixing control assembly 1066 includes a pill mixing handle 1066-1 and a control rod 1066-2 connected to the pill mixing handle 1066-1. A pill mixing hole 1066-3 is provided on the control rod 1066-2. The position of the pill mixing hole 1066-3 can be adjusted by rotating the pill mixing handle 1066-1. When the high-pressure pump 110 runs for a certain period of time or the pressure in the pill storage tank 1061 reaches a certain pressure, the pill mixing handle 1066-1 can be controlled to rotate so that the pill mixing hole 1066-3 connects the inner cavity of the pill storage tank 1061 with the second water distribution pipe 1065, thereby achieving mixed outflow of steel shots and water. The inner diameter of the first water distribution pipe 1064 is larger than the inner diameter of the second water distribution pipe 1065, so that the pressure in the pill storage tank 1061 is larger than the pressure in the second water distribution pipe 1065, so that the steel shots can be mixed into the high-pressure water under the action of pressure. One side of the pill storage tank 1061 is provided with an electric contact pressure gauge 1067, which is convenient for determining whether to connect the pill mixing hole 1066-3 according to the pressure detection situation, and on the other hand, it can play a role in detecting pipeline blockage. When the pressure rises linearly, it may be that the pipeline is blocked. The top of the pill storage tank 1061 is provided with a sealing cover 1068 with a pressure relief valve 1068-1, so that when the pressure rises linearly, it can be relieved to prevent the equipment from being damaged by excessive pressure. The water tank 108 is connected to the high-pressure pump 110, and the high-pressure pump 110 is connected to the water inlet pipe 1063 of the steel shot mixing device 106, and the water in the water tank 108 is pumped into the steel shot mixing device 106 by the high-pressure pump 110.Thus, high-pressure water-entrained steel shots are used to flush complex inner cavities. Stainless steel shots are soft and spherical, and under the buffering of water, they can peel off impurities on the surface of the product (such as sand coating, sand adhesion, welding slag, etc.) without damaging the product substrate. The entire flushing process can be completed in a short time, generally 2-3 minutes, and there is no residue after cleaning, which is conducive to the mass production of products.
[0047] Furthermore, if Figure 1 and Figure 5 As shown, a throttling check valve 1069 is provided between the water distributor 1062 and the first water distribution pipe 1064, and a throttling handle 1069-1 is provided on the throttling check valve 1069. Thus, the pressure in the shot storage tank 1061 can be controlled, and then the content of steel shot in the water-shot mixture sprayed toward the workpiece 202 can be adjusted, and the regulation is convenient and fast.
[0048] Furthermore, the inner diameter of the first water distribution pipe 1064 is 1.5 times the inner diameter of the second water distribution pipe 1065, which makes it easier to push the water-pill mixture in the pill storage tank 1061 into the second water distribution pipe 1065 through the pill mixing hole 1066-3, and the effect is better and easier to control.
[0049] Furthermore, if Figure 2 and Figure 3 As shown, the lower part of the inner cavity of the pill storage tank 1061 is inverted frustum, which makes it easier for the steel pills to enter the mixing pill hole 1066-3 in sequence, and avoids the occurrence of pipeline blockage to a certain extent. A temperature probe 1070 is provided at the upper part of the inner cavity of the pill storage tank 1061 to facilitate temperature detection and further ensure safety.
[0050] Furthermore, the particle size of the steel shot in the shot storage tank 1061 is 0.4 mm, and the hole size of the shot mixing hole 1066-3 is 0.7-3.0 mm. Thus, the cleaning effect of the water-shot mixture on the complex flow channel of the workpiece 202 can be further guaranteed, and the substrate is not easily damaged, and the shot mixing hole 1066-3 is not easily blocked.
[0051] Furthermore, if Figure 1 As shown, the complex channel cleaning device also includes: a self-priming pump 112, which is connected to the box body 104 and the water tank 108 through pipelines respectively. During the cleaning process, the water in the box body 104 can be sucked back into the water tank 108 for recycling, which further saves energy and improves efficiency.
[0052] Furthermore, if Figure 1As shown, the box 104 is provided with a vibrating screen 1041 and a filter screen 1042 from top to bottom; the high-pressure resistant pipe 114 is installed on one side wall of the box 104, and the end of the high-pressure resistant pipe 114 below the workpiece 202 is connected to a nozzle 116; a steel shot outlet is provided on one side of the box 104; a water level probe is provided in the box 104, and the position of the water level probe is lower than the position of the filter screen 1042. Thus, the cleaned water, steel shot, impurities, etc. fall into the box 104, and the impurities are filtered by the vibrating screen 1041, and the steel shot and water fall on the filter screen 1042, and the water slowly passes through the holes of the filter screen 1042 into the bottom of the box 104. When the water level reaches a certain liquid level, the water level probe transmits information to the program, and the program automatically starts the self-priming pump 112 to suck the water of the box 104 into the water tank 108, forming a flushing water cycle. The steel shot that falls on the filter screen 1042 can be taken out through the window on the side of the box 104 and added back into the steel shot tank for recycling.
[0053] Furthermore, if Figure 1 As shown, the workpiece placement assembly 102 includes: a linear module 1021; a linear power module 1022, fixedly mounted above the linear module 1021; a movable disk 1023, mounted on one side of the linear module 1021; a sleeve 1024, mounted on the movable disk 1023; a rotary power module 1025, mounted on the sleeve 1024; and a pneumatic chuck 1026, connected to the rotary power module 1025 via a bearing, and the workpiece 202 is detachably placed on the pneumatic chuck 1026. Thus, the workpiece 202 is placed on the pneumatic chuck 1026 through the foot switch, and the program is started. The program controls the linear power module 1022 above the linear module 1021 to drive the movable disk 1023 to move downward. At the same time, the program controls the rotary power module 1025 to rotate the product workpiece 202 on the pneumatic chuck 1026 through the shaft until it reaches the specified position. When cleaning the porous and complex inner cavity workpiece 202, there is no need to block the porous holes. Only the cleaning position, shot output and water pressure of the workpiece 202 need to be adjusted to achieve rapid overall cleaning.
[0054] A complex channel cleaning method according to an embodiment of the present invention uses a complex channel cleaning device according to any one of the above embodiments, comprising the following steps: placing a workpiece on a pneumatic chuck, controlling a linear power module to drive a movable disk to move downward, and controlling a rotary power module to drive the workpiece on the pneumatic chuck to rotate until it reaches a specified position;
[0055] After the workpiece reaches the designated position, the high-pressure pump is controlled to start, and the water in the water tank is pressurized by the high-pressure pump and enters the water distributor through the water inlet pipe. A part of it enters the pill storage tank through the throttling check valve on the first water distribution pipe, and the other part enters the high-pressure resistant pipe through the second water distribution pipe and sprays to the workpiece;
[0056] When the electric contact pressure gauge reaches the specified pressure, the pill mixing handle is controlled to rotate to connect the pill mixing hole. The water-pill mixture in the pill storage tank passes through the built-in connecting pipe and the pill mixing hole into the second water distribution pipe, and is sprayed to the workpiece through the high-pressure resistant pipe, nozzle and spray head to clean the corresponding position.
[0057] Thus, high-pressure water can be used to carry steel shots to flush complex inner cavities. Generally, after the high-pressure pump is turned on for 5 seconds, the shot mixing hole is connected and the entire flushing process can be completed in a short time, generally 2-3 minutes. Moreover, there is no residue after cleaning, which is conducive to the mass production of products.
[0058] Furthermore, the cleaning waste liquid that falls into the box is filtered by the vibrating screen and the filter screen, and the water enters the bottom of the box. When the water level reaches the specified level, the self-priming pump is controlled to suck the water into the water tank for reuse;
[0059] According to the cleaning situation, control and adjust the throttling check valve to control the pressure in the pill storage tank and adjust the pill-water ratio;
[0060] If the pressure of the electric contact pressure gauge rises linearly, the pressure relief valve is controlled to open to release the pressure.
[0061] Thereby, the safety and reliability of the cleaning process are further guaranteed, the cleaning quality is further guaranteed, and the water and steel shots can be recycled, which further saves resources and reduces production costs.
[0062] In the present invention, the terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance; the term "plurality" refers to two or more, unless otherwise clearly defined. The terms "installed", "connected", "connected", "fixed", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0063] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by terms such as “upper”, “lower”, “left”, “right”, “front” and “back” are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or unit referred to must have a specific direction, be constructed and operated in a specific orientation, and therefore, cannot be understood as a limitation on the present invention.
[0064] In the description of this specification, the description of the terms "one embodiment", "some embodiments", "specific embodiments", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0065] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A complex channel cleaning device, characterized in that: include: Workpiece placement assembly; A box body, arranged below the workpiece placement assembly; A steel shot mixing device, the steel shot mixing device comprises a shot storage tank, a water distributor connected to the shot storage tank, one side of the water distributor is connected to a water inlet pipe, and the other side is respectively connected to a first water distribution pipe and a second water distribution pipe, the first water distribution pipe is connected to the inner cavity of the shot storage tank, the second water distribution pipe is built into the bottom plate of the shot storage tank, passes through the bottom of the shot storage tank and is connected to a high-pressure resistant pipe, the high-pressure resistant pipe is placed above the box body to spray high-pressure water containing steel shots onto the workpiece, the second water distribution pipe is fixedly connected to a built-in connecting pipe, the The built-in connecting pipe connects the second water distribution pipe with the inner cavity of the pill storage tank, and is built-in in the bottom plate of the pill storage tank; a pill mixing control assembly is arranged on the second water distribution pipe, and the pill mixing control assembly includes a pill mixing handle and a control rod connected to the pill mixing handle, a pill mixing hole is arranged on the control rod, and the pill mixing hole is located inside the built-in connecting pipe; an electric contact pressure gauge is arranged on one side of the pill storage tank, and a sealing cover with a pressure relief valve is arranged on the top of the pill storage tank; the inner diameter of the first water distribution pipe is larger than the inner diameter of the second water distribution pipe; A water tank and a high-pressure pump are connected to each other, and the high-pressure pump is connected to the water inlet pipe of the steel shot mixing device.
2. The complex channel cleaning device according to claim 1, characterized in that: A throttling one-way valve is arranged between the water distributor and the first water distribution pipe, and a throttling handle is arranged on the throttling one-way valve.
3. The complex channel cleaning device according to claim 1, characterized in that: The inner diameter of the first water distribution pipe is 1.5 times the inner diameter of the second water distribution pipe.
4. The complex channel cleaning device according to claim 1, characterized in that: The lower part of the inner cavity of the pill storage tank is in the shape of an inverted frustum; and a temperature measuring probe is arranged at the upper part of the inner cavity of the pill storage tank.
5. The complex channel cleaning device according to claim 1, characterized in that: The particle size of the steel shot in the shot storage tank is 0.4 mm; the hole size of the shot mixing hole is 0.7-3.0 mm.
6. The complex channel cleaning device according to any one of claims 1 to 5, characterized in that: Also includes: The self-priming pump is connected to the box body and the water tank through pipelines respectively, so as to suck the water in the box body back into the water tank for recycling.
7. The complex channel cleaning device according to claim 6, characterized in that: The box body is provided with a vibrating screen and a filter screen from top to bottom; the high-pressure resistant pipe is installed on a side wall of the box body, and the end of the high-pressure resistant pipe below the workpiece is connected to a nozzle; a steel shot removal outlet is provided on one side of the box body; a water level probe is provided in the box body, and the position of the water level probe is lower than the position of the filter screen.
8. The complex channel cleaning device according to claim 7, characterized in that: The workpiece placement assembly includes: a linear module; a linear power module fixedly installed above the linear module; a movable disk installed on one side of the linear module; a sleeve installed on the movable disk; a rotary power module installed on the sleeve; and a pneumatic chuck connected to the rotary power module via a bearing, and the workpiece is detachably placed on the pneumatic chuck.
9. A complex channel cleaning method using the complex channel cleaning device according to any one of claims 1 to 8, characterized in that: The following steps are involved: Place the workpiece on the pneumatic chuck, control the linear power module to drive the movable plate to move downward, and control the rotary power module to drive the workpiece on the pneumatic chuck to rotate until it reaches the specified position; After the workpiece reaches the designated position, the high-pressure pump is controlled to start, and the water in the water tank is pressurized by the high-pressure pump and enters the water distributor through the water inlet pipe. A part of it enters the pill storage tank through the throttling check valve on the first water distribution pipe, and the other part enters the high-pressure resistant pipe through the second water distribution pipe and sprays to the workpiece; When the electric contact pressure gauge reaches the specified pressure, the pill mixing handle is controlled to rotate to connect the pill mixing hole. The water-pill mixture in the pill storage tank passes through the built-in connecting pipe and the pill mixing hole into the second water distribution pipe, and is sprayed to the workpiece through the high-pressure resistant pipe, nozzle and spray head to clean the corresponding position.
10. The complex flow channel cleaning method according to claim 9, characterized in that: The following steps are also included: The cleaning waste liquid that falls into the box is filtered by the vibrating screen and the filter screen, and the water enters the bottom of the box. When the water level reaches the specified level, the self-priming pump is controlled to suck the water into the water tank for reuse; According to the cleaning situation, control and adjust the throttling check valve to control the pressure in the pill storage tank and adjust the pill-water ratio; If the pressure of the electric contact pressure gauge rises linearly, the pressure relief valve is controlled to open to release the pressure.
Citation Information
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