Turnover demolding equipment, prefabricated part production line and turnover demolding method

By designing an automated flip-release device, and using the collaborative work of the first conveying device and the second conveying device, the automatic demolding and transport of prefabricated parts is realized, solving the problem of low demolding efficiency of existing equipment and improving production efficiency.

CN119502108APending Publication Date: 2025-02-25BEIJING GOOD FORTUNE INNOVATIVE INTELLIGENCE TECH CO LTD +1
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Patent Information

Application Number
CN202411388665.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-02-25

AI Technical Summary

Technical Problem

The existing prefabricated parts flip-moulding equipment has low demolding efficiency and is difficult to meet the needs of batch and automated production of various types of prefabricated parts.

Method used

A flip-moulding device is designed, including a first conveying device and a second conveying device, and the automatic demodulation and transport of the prefabricated parts are realized through the control unit. The conveying path of the first conveying device extends from the first opening to the second opening. The conveying path of the second conveying device is perpendicular to the path of the first conveying device, and can receive and transfer the demolded preform.

Benefits of technology

It realizes automatic mold release and transport of prefabricated parts, improves mold release efficiency, meets batch and various types of prefabricated parts production needs, and reduces human intervention.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses overturning demolding equipment, a prefabricated part production line and an overturning demolding method. The overturning demolding equipment comprises a first end wall, a second end wall, a first conveying device and a second conveying device, and a first opening is formed in the first end wall; a second opening is formed in the second end wall; a conveying path of the first conveying device extends from the first opening to the second opening; the second conveying device is located between the first end wall and the second end wall and comprises a second conveying unit right opposite to the first conveying device, and the second conveying unit can move towards or away from the first conveying device; a conveying path of the second conveying unit extends towards one side of the overturning demolding equipment; the overturning demolding equipment has a first state that the first conveying device is located over the second conveying device and a second state that the second conveying device is located over the first conveying device. The overturning demolding equipment disclosed by the invention can better meet the requirements of batch demolding, transferring and automatic production of prefabricated parts.
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Description

Technical Field

[0001] The invention relates to the technical field of prefabricated part production, and in particular to rollover demoulding equipment, a prefabricated part production line and a rollover demoulding method. Background Art

[0002] There are many advantages to realizing batch production and multi-category production lines for prefabricated parts. For example, it is possible to selectively produce according to different production needs within an effective space, and it can effectively reduce the investment cost of equipment. In the field of railway transportation, many types and large quantities of prefabricated parts are required. For example, laying railways requires sleepers and some other small prefabricated parts (such as covers, fences, square bricks, etc.), which are not only of many types, but also used in large quantities. How to develop a production line that can meet the needs of a variety of prefabricated parts is a technical problem that needs to be solved urgently by those skilled in the art.

[0003] The flip demoulding equipment is an important part of the prefabricated production line. The existing prefabricated flip demoulding equipment often requires human intervention, and the demoulding efficiency is low, which is difficult to meet the use needs of batch and multi-variety prefabricated production lines. Therefore, it is urgent to develop a prefabricated flip demoulding equipment that can meet the needs of batch and multi-variety prefabricated automated production. Summary of the invention

[0004] The purpose of this application is at least to realize the flip demoulding of prefabricated parts, reduce human intervention, and better meet the needs of automated, batch demoulding and production of prefabricated parts. It is specifically achieved through the following technical solutions:

[0005] In a first aspect, the present solution relates to a flip demoulding device, comprising a first end wall, a second end wall, a first conveying device, a second conveying device and a control unit, wherein the first end wall is provided with a first opening penetrating the first end wall; the second end wall is opposite to the first end wall, and the second end wall is provided with a second opening penetrating the second end wall, and the second opening is directly opposite to the first opening; the first conveying device is located between the first end wall and the second end wall, the first conveying device comprises a first conveying drive motor and a first conveying unit, and the first conveying unit is transmission-connected to the first conveying drive motor; the conveying path of the first conveying unit extends from the first opening to the second opening; the second conveying device is connected to the first end wall and the second end wall, respectively The first end wall and the second end wall are connected and located between the second conveying device, and the second conveying device includes a second conveying drive motor and a second conveying unit opposite to the first conveying unit, the second conveying unit is transmission-connected to the second conveying drive motor, and the second conveying unit is configured to be able to move toward or away from the first conveying unit; the conveying path of the second conveying unit is toward one side of the flip demolding device; the first conveying drive motor and the second conveying drive motor are electrically connected to the control unit and are controlled by the control unit; the flip demolding device has a first state and a second state, in the first state, the first conveying unit is located directly above the second conveying unit, and in the second state, the second conveying unit is located directly above the first conveying unit.

[0006] The present application arranges the first conveying device between the first end wall and the second end wall, and extends the conveying path of the first conveying unit included in the first conveying device from the first opening to the second opening, so that under the action of the first conveying device, the undemolded preform can be transferred from one of the first opening and the second opening to the flipping station of the flip demolding device, and the demolded mold or the mold table installed with the mold can be transferred out of the flip demolding device from the other of the first opening and the second opening.

[0007] Secondly, the present application makes the flip demolding equipment include a second conveying device, and the second conveying device includes a second conveying unit directly opposite to the first conveying unit, and the conveying path of the second conveying unit is perpendicular or substantially perpendicular to the conveying path of the first conveying unit, so that the second conveying unit can receive the demolded preforms, and the demolded preforms can be transported to a position away from the flip demolding equipment by the second conveying unit, so as to prepare for the next demolding.

[0008] Again, the present application makes the second conveying unit face the first conveying unit and is configured to be able to move toward or away from the first conveying device, thereby adjusting the position of the second conveying unit according to the actual working conditions of the flip demolding equipment. Specifically, the second conveying unit can be moved to an appropriate position toward the first conveying unit before flip demolding, so that during the flipping and demolding process, it can better receive the preforms that have been separated from the mold, effectively prevent the preforms from slipping out of the mold during the flipping process, shorten the distance the preforms fall during the demolding process, and thus better ensure the quality and yield rate of the preform products. It is also possible to achieve reliable flip demolding of multiple preforms at the same time.

[0009] In addition, the present application enables the flip demolding equipment to include a first conveying device, a second conveying device and a control unit, and enables the first conveying drive motor included in the first conveying device and the first conveying unit to be transmission-connected, and enables the second conveying drive motor included in the second conveying device and the second conveying unit to be transmission-connected, and further enables the first conveying drive motor and the second conveying drive motor to be electrically connected to the control unit and controlled by the control unit, thereby enabling the flip demolding equipment to be controlled by the control unit to achieve automatic demolding and transportation of preforms, so as to better meet the needs of automatic production of preforms.

[0010] In some embodiments of the present application, the second conveying device also includes a mounting frame and a push-pull unit, the first end of the mounting frame is connected to the inner side of the first end wall, the second end of the mounting frame is connected to the inner side of the second end wall, and the mounting frame is located on one side of the conveying path of the first conveying unit, and the mounting frame is opposite to the first conveying unit; the second conveying unit is connected to the mounting frame via the push-pull unit, and the push-pull unit is configured to be able to push the second conveying unit toward the first conveying unit; the conveying path of the second conveying unit is skewed and perpendicular to the conveying path of the first conveying unit.

[0011] The present application provides sufficient load-bearing guarantee for the installation of the second conveying unit and the push-pull unit by making the second conveying device include a mounting frame, and connecting the first end of the mounting frame to the inner side of the first end wall, and connecting the second end of the mounting frame to the inner side of the second end wall; it can also provide guarantee for the normal operation of the flip demolding equipment.

[0012] In some embodiments of the present application, the second conveying unit also includes a base frame and a chain conveying assembly. The base frame is overall plate-shaped and is connected to the mounting frame via a push-pull unit. Multiple chain conveying assemblies are installed on the base frame at intervals along the conveying direction of the first conveying unit, and the transmission direction of each chain conveying assembly is perpendicular or substantially perpendicular to the conveying direction of the first conveying unit.

[0013] The present application enables the second conveying unit to include a base frame and a chain conveying assembly, and the chain conveying assembly is installed on the base frame at intervals along the conveying direction of the first conveying unit. Under the action of the plate-like base frame, the load-bearing requirements of multiple preforms can be met at the same time, especially the load-bearing requirements for small preforms; and the chain conveying assembly can better meet the conveying requirements of small preforms, effectively prevent small preforms from slipping during the conveying process, and make the conveying of preforms after demolding more reliable.

[0014] In some embodiments of the present application, the chain-type transmission assembly includes a driving sprocket, a driven sprocket, a transmission chain, a first transmission shaft and a second transmission shaft; a plurality of driving sprockets are installed on the first side of the base frame, and the rotation axis of each driving sprocket is parallel or substantially parallel to the transmission path of the first transmission unit; a plurality of driven sprockets are installed on the second side of the base frame, and the plurality of driven sprockets are arranged one-to-one with the driving sprockets, and the rotation axis of each driven sprocket is parallel or substantially parallel to the rotation axis of the driving sprocket; each driving sprocket is transmission-connected to the corresponding driven sprocket via a transmission chain; some adjacent driving sprockets are sleeved on the first transmission shaft, and the first transmission shaft is transmission-connected to a second transmission drive motor; the remaining adjacent driving sprockets are sleeved on the second transmission shaft, and the second transmission shaft is transmission-connected to another second transmission drive motor.

[0015] The present application can effectively improve the synchronization of multiple chain-type transmission components by making some adjacent driving sprockets sleeved on the first transmission shaft, and making the first transmission shaft driven by the second transmission drive motor, and then under the action of the first transmission shaft, to achieve a better transmission effect. Similarly, making the remaining adjacent driving sprockets sleeved on the second transmission shaft, and making the second transmission shaft driven by another second transmission drive motor, and then under the action of the second transmission shaft, the synchronization of multiple chain-type transmission components can also be improved.

[0016] In some embodiments of the present application, the push-pull unit is a screw lifting platform, and the base frame is connected to the mounting frame via the screw lifting platform; or, the push-pull unit is a telescopic cylinder, the cylinder body of the telescopic cylinder is connected to the mounting frame, and the telescopic end of the telescopic cylinder is connected to the base frame.

[0017] In some embodiments of the present application, the flip demolding device also includes a first side wall and a second side wall, the first end of the first side wall is connected to the inner side of the first end wall, the second end of the first side wall is connected to the inner side of the second end wall, and the first side wall is vertical or substantially vertical to the first conveying unit; the first end of the second side wall is connected to the inner side of the first end wall, the second end of the second side wall is connected to the inner side of the second end wall, and the second side wall is vertical or substantially vertical to the first conveying unit; the first side wall and the second side wall are opposite to each other and are located on both sides of the area facing the first opening and the second opening.

[0018] In some embodiments of the present application, the first conveying unit includes rollers and a first conveying drive motor, and a plurality of rollers are arranged at intervals along the conveying direction of the first conveying unit, the first end of each roller is rotatably connected to the first side wall, and the second end of each roller is rotatably connected to the second side wall; at least some of the rollers are transmission-connected to the first conveying drive motor and driven by the first conveying drive motor.

[0019] The present application can not only improve the overall stability of the flip demoulding device by setting the first side wall and the second side wall, but also better meet the installation requirements of rollers, etc., making the flip demoulding device structure simpler.

[0020] In some embodiments of the present application, the flipping and demolding equipment also includes a motor mounting frame, which is installed on the side of the roller facing away from the second conveying unit; the first end of the motor mounting frame is connected to the inner side of the first end wall, and the second end of the motor mounting frame is connected to the inner side of the second end wall; the first conveying drive motor is installed on the motor mounting frame, and a transmission wheel is provided on the rotating shaft of at least part of the roller, and the first conveying drive motor and the transmission wheel can be transmission-connected.

[0021] The present application can also effectively improve the overall mechanical properties and reliability of the flip demolding equipment by setting up a motor mounting frame, connecting the first end of the motor mounting frame to the inner side of the first end wall, and connecting the second end of the motor mounting frame to the inner side of the second end wall.

[0022] In some embodiments of the present application, a transmission sprocket is provided on the power output shaft of the first transmission drive motor, and two transmission wheels are provided on the rotating shaft of each roller, and the transmission wheels are all transmission sprockets. The transmission sprocket on the power output shaft of the first transmission drive motor is connected to the transmission sprocket on the rotating shaft of one roller through a chain, and adjacent rollers are connected through chain transmission.

[0023] In some embodiments of the present application, the flipping and demolding equipment also includes a pneumatic vibrator, which is installed on the first side wall and / or on the second side wall, and the pneumatic vibrator is configured to vibrate the mold conveyed by the first conveying device or the mold table on which the mold is fixed; a lifting member extending toward the second side wall is installed on the inner side of the first side wall, and a lifting member extending toward the first side wall is also installed on the inner side of the second side wall. In the first state, the protruding ends of the lifting members have a position for lifting the mold table or mold being transported.

[0024] The present application provides a pneumatic rapper on the first side wall and / or the second side wall, and then the pneumatic rapper can be used to rap the mold platform or preform mold that carries the mold, so as to achieve reliable demolding of the preform. In addition, the present application provides a lifting member on the first side wall and the second side wall, and then the mold or mold platform that has not been demolded can be lifted to provide better conditions for demolding the preform.

[0025] In some embodiments of the present application, the flipping and demolding equipment also includes a pneumatic vibrator, which is installed on a mounting frame and is configured to vibrate the mold driven by the first conveying device or the mold table on which the mold is fixed; a lifting member extending toward the second side wall is installed on the inner side of the first side wall, and a lifting member extending toward the first side wall is also installed on the inner side of the second side wall, and the protruding ends of the lifting members have positions for lifting the mold table or mold being transported.

[0026] The present application provides a pneumatic vibrator on the mounting frame, and can also vibrate the mold platform or preform mold that carries the mold through the pneumatic vibrator to achieve reliable demolding of the preform. Similarly, the present application provides a lifting member on the first side wall and the second side wall, and can lift the mold or mold platform that has not been demolded, so as to provide better conditions for demolding the preform.

[0027] In some embodiments of the present application, openings are provided on the first side wall and the second side wall, and a vibration unit is correspondingly provided at each opening; the vibration unit includes a guide rail, a slider, a lifting member, an air bag and a connecting rod, the guide rail is installed at a position adjacent to the opening and extends in a direction perpendicular to the conveying path of the first conveying device; the slider is slidably connected to the guide rail; the first end of the lifting member is connected to the slider, the second end of the lifting member passes through the opening and extends toward the area between the first side wall and the second side wall, and in the first state, the second end of the lifting member has a position for lifting the transferred mold or the mold table with the mold fixed thereon; one end of the connecting rod is connected to the air bag, and the other end of the connecting rod is connected to the slider;

[0028] The first side wall and the second side wall are both provided with a stop structure for stopping the inflatable bag, and the stop structure is opposite to the inflatable bag. The inflatable bag has an inflated state and a deflated state. When the inflatable bag is in the inflated state, the lifting component can lift the mold on the second conveying device or the mold table with the mold fixed to the set position. When the inflatable bag is in the deflated state, the mold or the mold table with the mold fixed moves toward the second conveying unit.

[0029] The present application makes the vibration unit include a guide rail, a slider, a lifting member, an air bag and a connecting rod. During the demolding process, the air bag can be inflated and deflated. When inflated, the air bag expands, and under the action of the stop structure, the slider can drive the lifting member to lift the mold or the mold table installed with the mold. When lifted to a set height, the gas in the air bag is quickly released, thereby causing the mold or the mold table installed with the mold to vibrate, thereby realizing the demolding process of the preform.

[0030] In some embodiments of the present application, two groups of openings are provided on the first side wall, and the two groups of openings are spaced apart along the conveying direction of the first conveying device, and each opening corresponds to a vibration unit; two groups of openings are provided on the second side wall, and the two groups of openings are spaced apart along the conveying direction of the first conveying device, and each opening corresponds to a vibration unit.

[0031] In some embodiments of the present application, the first end wall is disc-shaped as a whole, and a first circular raceway is provided on the circular outer edge of the first end wall; the second end wall is disc-shaped as a whole, and a second circular raceway is provided on the circular outer edge of the second end wall; the flip demoulding equipment also includes two first support wheel assemblies, each of which includes a first support wheel, and the two first support wheels support the first circular raceway; the flip demoulding equipment also includes two second support wheel assemblies, each of which includes a second support wheel, and the two second support wheels support the second circular raceway; the flip demoulding equipment also includes a support wheel drive motor, and at least one of the first support wheel assembly and the second support wheel assembly is transmission-connected to a support wheel drive motor.

[0032] In a second aspect, the present application also relates to a preform production line, which comprises the flip demoulding device as described in any of the aforementioned embodiments.

[0033] In some embodiments of the present application, the preform production line is configured to produce sleepers and small preforms, and the rollover demoulding device is configured to convey the sleeper molds and to rollover demould the small preforms.

[0034] In some embodiments of the present application, the preform production line comprises:

[0035] A first conveying line, the first conveying line is located upstream of the flip demoulding device, and extends from an upstream station of the flip demoulding device to a first opening of the flip demoulding device;

[0036] A second conveyor line and a small preform stacking station, wherein the second conveyor line is located on one side of the flip demoulding device, and a first end of the second conveyor line is opposite to the second conveying unit, and the second conveyor line is located at a position to receive the small preforms conveyed by the second conveying unit, and a second end of the second conveyor line extends to the small preform stacking station;

[0037] A third conveying line and a rail sleeper flipping and demoulding device, wherein the third conveying line extends from the second opening of the flipping and demoulding device to the rail sleeper flipping and demoulding device;

[0038] The fourth conveyor line and the sleeper stacking station, the fourth conveyor line extends from the sleeper flipping and demoulding device to the sleeper stacking station;

[0039] A fifth conveyor line, the fifth conveyor line extends from the sleeper flipping and demoulding device to a downstream station of the sleeper flipping and demoulding device;

[0040] Among them, the sleeper flipping and demoulding device is configured to flip and demould the sleeper and transfer the sleeper mold and transfer the small preform mold or the mold table with the small preform mold fixed to the fifth conveyor line.

[0041] In some embodiments of the present application, the device for flipping and demoulding the sleeper comprises:

[0042] Load-bearing beams, two load-bearing beams are arranged side by side;

[0043] A lifting trolley, the lifting trolley is straddled on two load-bearing beams, and the lifting trolley is configured to be able to move along the load-bearing beams. The lifting trolley is also provided with a turning hoist, and the turning hoist is configured to be able to lift and turn over the sleeper mold and to lift a mold table with a small prefabricated mold fixed thereon;

[0044] The third conveyor line extends from the second opening of the flip demoulding equipment to directly below the running track of the lifting trolley; the fifth conveyor line extends from directly below the running track of the lifting trolley to the downstream workstation.

[0045] In a third aspect, the present application also relates to a flip demolding method, which is used for the flip demolding equipment described in any of the aforementioned embodiments; it includes conveying the preform to be demolded to a first conveying device; controlling the second conveying unit to run toward the first conveying device to a set position to constrain the preform to be demolded; rotating the first end wall and the second end wall to drive the mold or mold table of the preform to be demolded to flip and demold; controlling the second conveying unit to transfer the demolded preform and separate it from the flip demolding equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0046] Figure 1 It is a structural schematic diagram of the flip demoulding device involved in the embodiment of the present application from a first perspective;

[0047] Figure 2 for Figure 1 A schematic structural diagram of the flip demoulding device from a second viewing angle is shown;

[0048] Figure 3 for Figure 1 An exploded view of the flip demoulding device is shown;

[0049] Figure 3.1 for Figure 3 A partial magnified view of the structure at A in the middle;

[0050] Figure 3.2 for Figure 3 A partial magnified view of the structure at B in the middle;

[0051] Figure 4 for Figure 1 The structural schematic diagram of the flip demoulding device shown in the third perspective;

[0052] Figure 5 for Figure 1 A schematic structural diagram of the flip demoulding device from a fourth viewing angle is shown;

[0053] Figure 6 for Figure 1 A schematic structural diagram of the flip demoulding device from a fifth viewing angle is shown;

[0054] Figure 6.1 for Figure 6 A partial magnified view of the structure at C in the middle;

[0055] Figure 7 for Figure 6 AA section view in;

[0056] Figure 8 for Figure 6 In the BB section view, no die table is set in the figure;

[0057] Fig. 9 for Figure 6 BB sectional view in which a die table is provided;

[0058] Fig.10 It is a structural schematic diagram of a second conveying device involved in some embodiments of the present application;

[0059] Fig.11 It is part of the sleeper and small prefabricated part production line involved in some embodiments of the present application.

[0060] In the figure:

[0061] 1. first end wall; 11. first opening; 12. first circular raceway;

[0062] 2. second end wall; 21. second opening; 22. second circular raceway;

[0063] 31. roller; 32. first transmission drive motor; 33. transmission sprocket;

[0064] 4. Second transmission device; 41. Second transmission unit; 411. Base frame; 412. Chain transmission assembly; 4121. Driving sprocket; 4122. Driven sprocket; 4123. Second transmission drive motor; 4124. First transmission shaft; 4126. Second transmission shaft; 42. Mounting frame; 43. Push-pull unit;

[0065] 5. Motor mounting bracket;

[0066] 61. first side wall; 62. second side wall; 611. opening; 612. stop structure; 63. guide wheel mounting frame; 64. guide wheel;

[0067] 71. Guide rail; 72. Sliding block; 73. Lifting member; 74. Inflatable bag; 75. Connecting rod; 76. Spring;

[0068] 81. first support wheel assembly; 811. first support wheel; 82. second support wheel assembly; 821. second support wheel; 83. support wheel drive motor;

[0069] 91. First conveyor line; 92. Overturning and demoulding equipment; 93. Second conveyor line; 94. Small prefabricated parts stacking station; 95. Third conveyor line; 96. Fourth conveyor line; 97. Sleeper overturning and demoulding device; 971. Loading beam; 972. Lifting trolley; 98. Fifth conveyor line; 99. Sleeper stacking station;

[0070] 100. Mould table. DETAILED DESCRIPTION

[0071] The exemplary embodiments of the present application will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present application are shown in the accompanying drawings, it should be understood that the present application can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided in order to enable a more thorough understanding of the present application and to fully convey the scope of the present application to those skilled in the art.

[0072] It should be understood that the terms used herein are only for the purpose of describing specific example embodiments and are not intended to be limiting. Unless the context clearly indicates otherwise, the singular forms "one", "an" and "said" as used herein may also be meant to include plural forms. The terms "include", "comprise", "contain", and "have" are inclusive and therefore specify the presence of stated features, steps, operations, elements and / or parts, but do not exclude the presence or addition of one or more other features, steps, operations, elements, parts and / or their combinations. The method steps, processes and operations described herein are not interpreted as requiring them to be performed in the specific order described or illustrated, unless the execution order is clearly indicated. It should also be understood that additional or alternative steps may be used.

[0073] Although the terms "first", "second", "third", etc. can be used in the text to describe multiple elements, components, regions, layers and / or sections, these elements, components, regions, layers and / or sections should not be limited by these technical terms. These terms can only be used to distinguish an element, component, region, layer or section from another region, layer or section. Unless the context clearly indicates, terms such as "first", "second", etc. and other numerical terms do not imply order or sequence when used in the text. Therefore, the first element, component, region, layer or section discussed below can be referred to as the first element, component, region, layer or section without departing from the teachings of the example embodiments.

[0074] For ease of description, spatial relative terms may be used herein to describe the relationship of one element or feature relative to another element or feature as shown in the figure, such as "inside", "outside", "inner side", "outer side", "below", "below", "above", "above", etc. Such spatial relative terms are intended to include different orientations of the device in use or operation in addition to the orientation depicted in the figure. For example, if the device in the figure is turned over, then the element described as "below other elements or features" or "below other elements or features" will subsequently be oriented as "above other elements or features" or "above other elements or features". Therefore, the example term "below..." can include both above and below orientations.

[0075] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0076] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "provided with", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0077] In the present application, "above a certain value" includes the number itself, for example, "above two" includes "two".

[0078] In the present application, the so-called "substantially vertical" and "substantially parallel" are descriptions adopted to ensure that the required scope of protection covers technical solutions that are not vertical or parallel due to processing errors, installation errors, etc.

[0079] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0080] Combine the following Figures 1 to 11 The invention introduces the rollover demoulding equipment, prefabricated parts production line and rollover demoulding method provided by the invention.

[0081] The flip demoulding device provided in the present application includes a first end wall 1, a second end wall 2, a first conveying device and a second conveying device 4. Among them, the first end wall 1 is provided with a first opening 11 penetrating the first end wall 1; the second end wall 2 is opposite to the first end wall 1, and the second end wall 2 is provided with a second opening 21 penetrating the second end wall 2, and the second opening 21 is directly opposite to the first opening 11. The first conveying device is located between the first end wall 1 and the second end wall 2, wherein the conveying path of the first conveying device extends from the first opening 11 to the second opening 21. In a specific implementation, the first conveying device includes a first conveying drive motor 32 and a first conveying unit, the first conveying unit and the first conveying drive motor 32 can be transmission-connected, and the first conveying drive motor 32 is electrically connected to the control unit and controlled by the control unit. The present application arranges the first conveying device between the first end wall 1 and the second end wall 2, and extends the conveying path of the first conveying device from the first opening 11 to the second opening 21. Thus, under the action of the first conveying device, the undemolded preform can be transferred from one of the first opening 11 and the second opening 21 to the flipping station of the flip demolding device, and the demolded mold or the mold table 100 installed with the mold can be transferred out of the flip demolding device from the other of the first opening 11 and the second opening 21.

[0082] like Figures 1 to 3 As shown, the second conveying device 4 is connected to the first end wall 1 and the second end wall 2 respectively and is located between the first end wall 1 and the second end wall 2. Fig.10 As shown, the second conveying device 4 includes a second conveying drive motor 4123 and a second conveying unit 41 directly opposite to the first conveying device, the second conveying unit 41 is transmission-connected to the second conveying drive motor 4123, and the second conveying unit 41 is configured to be able to move toward or away from the first conveying device as a whole. In a specific implementation, the second conveying drive motor 4123 is electrically connected to the control unit and is controlled by the control unit.

[0083] For example Figures 1 to 3 As shown, the second conveying device 4 and the first conveying device are respectively located on opposite sides of the conveying path of the first conveying device. And the conveying path of the second conveying unit 41 is perpendicular to the conveying path of the first conveying unit. In the present application, the flip demoulding device includes a second conveying device 4, and the second conveying device 4 includes a second conveying unit 41 directly opposite to the first conveying device, and the conveying path of the second conveying unit 41 is directed to one side of the flip demoulding device, so that the second conveying unit 41 can receive the demoulded preforms, and the second conveying unit 41 can transport the demoulded preforms to a position away from the flip demoulding device to prepare for the next demoulding.

[0084] The present application makes the second conveying unit 41 face the first conveying unit and is configured to be able to move toward or away from the first conveying device, thereby adjusting the position of the second conveying unit 41 according to the actual working condition of the flip demoulding equipment. Specifically, the second conveying unit can be moved to an appropriate position toward the first conveying unit before flip demoulding, so that during the flipping and demoulding process, the preforms that have been separated from the mold can be better received, and the preforms can be effectively prevented from slipping out of the mold and falling from a high position during the flipping process, and the falling distance of the preforms during the demoulding process can be shortened, thereby better ensuring the quality and yield rate of the preform products. At the same time, the dynamic load generated by the preforms during the demoulding process can be reduced, so as to better improve the working condition of the second conveying unit 41 and reduce the maintenance cost of the equipment.

[0085] During specific operation, the flip demoulding device has a first state and a second state. In the first state, the first conveying device is located directly above the second conveying device 4 (such as Figure 1 As shown), in the second state, the second conveying device 4 is located directly above the first conveying device (not shown).

[0086] It should be noted that the structural forms of the first end wall 1 and the second end wall 2 of the present application are not specifically limited, and they can be any end wall that meets the installation and bearing requirements. Figures 1 to 3 and Figure 5 As shown, the first end wall 1 is disc-shaped as a whole, and a first circular raceway 12 is provided on the circular outer edge of the first end wall 1; the second end wall 2 is also disc-shaped as a whole, and a second circular raceway 22 is provided on the circular outer edge of the second end wall 2.

[0087] In order to enable the flip demoulding device to have a first state and a second state, as Figures 1 to 3 and Figure 5 and Figure 6As shown, the flip demoulding device further includes two first support wheel assemblies 81, and the two first support wheels 811 are respectively located on both sides below the first circular raceway 12. Each first support wheel assembly 81 includes a first support wheel 811, and the two first support wheels 811 support the first circular raceway 12. The flip demoulding device also includes two second support wheel assemblies 82, and the two second support wheel assemblies 82 are respectively located on both sides below the second circular raceway 22, and each second support wheel assembly 82 includes a second support wheel 821, and the two second support wheels 821 support the second circular raceway 22.

[0088] In order to enable the flip demoulding device to flip, the flip demoulding device further includes a support wheel drive motor 83, so that at least one of the first support wheel assembly 81 and the second support wheel assembly 82 is driveably connected to a support wheel drive motor 83. Figure 3 As shown, the support wheel drive motor 83 is further connected to a second support wheel assembly 82. In specific operation, the first support wheel 811 drives the first end wall 1 and the second end wall 2 to rotate through the drive of the support wheel drive motor 83, so that the flip demoulding device has a first state and a second state. In specific implementation, two, three or four of the first support wheel assembly 81 and the second support wheel assembly 82 can be selectively connected to a support wheel drive motor 83.

[0089] The present application enables the flip demolding equipment to include a first conveying device, a second conveying device 4 and a control unit, and enables the first conveying drive motor 32 included in the first conveying device and the first conveying unit to be transmission-connected, and enables the second conveying drive motor 4123 included in the second conveying device 4 and the second conveying unit 41 to be transmission-connected, and further enables the first conveying drive motor 32, the second conveying drive motor 4123 and the support wheel drive motor 83 to be controlled by the control unit, thereby enabling the flip demolding equipment to better meet the needs of automated demolding and transportation of the preform production line.

[0090] It should also be pointed out that the "first conveying device" in the present application is not specifically limited, and it can be any conveying device that can convey the mold or the mold table 100 with the mold fixed thereon to the area between the first opening 11 and the second opening 21, and can convey the mold or the mold table 100 with the mold fixed thereon out of the flip demoulding device through the first opening 11 or the second opening 21. In specific implementation, the first conveying device can be selectively a roller conveying device, a chain conveying device, or a belt conveying device, specifically, Figures 1 to 3 and Figure 8 and Fig. 9 As shown, the first conveying device is a roller conveying device.

[0091] In addition, the "second conveying device" in the present application is not specifically limited, and it can be any device that can carry and convey the demolded preforms. In specific implementation, the second conveying device 4 is preferably a roller conveying device, a chain conveying device, or a belt conveying device. Figures 1 to 3 and Figure 6 and Figure 7 and Fig.10 As shown, the second conveying device 4 is a chain conveying device.

[0092] It should also be noted that the shapes and sizes of the "first opening" and the "second opening" in the present application are not specifically limited, and they can be any shapes and sizes that allow the mold or the mold table 100 on which the mold is fixed to pass through. Figures 1 to 3 As shown, the first opening 11 and the second opening 21 are both arranged in a square shape.

[0093] It should be explained that the "transmission path of the first transmission unit" in the present application refers to the path for the first transmission unit to transmit the mold or the mold table 100 on which the mold is installed. Similarly, the "transmission path of the second transmission unit" in the present application refers to the path for the second transmission unit 41 to transmit the demolded preform. In specific implementation, it is preferred that the transmission path of the first transmission unit and the transmission path of the second transmission unit 41 are on two parallel planes.

[0094] It should also be noted that the control unit in the present application is not specifically limited, and it can be any unit that can meet the control requirements of the flip demoulding device. In specific implementation, the control unit can be further selectively a PLC programmable logic controller, an industrial computer, etc.

[0095] As some preferred embodiments of the present application, the second conveying device 4 further includes a mounting frame 42 and a push-pull unit 43. The first end of the mounting frame 42 is connected to the inner side of the first end wall 1, and the second end of the mounting frame 42 is connected to the inner side of the second end wall 2. The mounting frame 42 is located on one side of the conveying path of the first conveying unit. The mounting frame 42 is directly opposite to the first conveying unit; the second conveying unit 41 is connected to the mounting frame 42 via the push-pull unit 43, and the push-pull unit 43 is configured to be able to push the second conveying unit 41 toward the first conveying unit.

[0096] It should be noted that the structure of the "mounting frame" in the present application is not specifically limited, and it can be any structure that can meet the installation requirements and load-bearing requirements of the push-pull unit 43 and the second conveying unit 41. In a specific implementation, it can be a mounting frame 42 made of metal profiles. Figures 1 to 3 and Fig.10As shown, the mounting frame 42 is a door-type mounting frame formed by welding metal square tubes. A first mounting flange is provided at the first end of the mounting frame 42, and a second mounting flange is provided at the second end of the mounting frame 42. The first end of the mounting frame 42 is detachably connected to the first end wall 1 via the first mounting flange, and the second end of the mounting frame 42 is detachably connected to the second end wall 2 via the second mounting flange.

[0097] The present application provides sufficient load-bearing guarantee for the installation of the second conveying unit 41 and the push-pull unit 43 by making the second conveying device 4 include a mounting frame 42, and connecting the first end of the mounting frame 42 to the inner side of the first end wall 1, and connecting the second end of the mounting frame 42 to the inner side of the second end wall 2; it can also provide guarantee for the normal operation of the flip demolding equipment.

[0098] As some preferred embodiments of the present application, the second conveying unit 41 further includes a base frame 411 and a chain conveying assembly 412. The base frame 411 is in the shape of a flat plate as a whole, and is connected to the mounting frame 42 via a push-pull unit 43. A plurality of chain conveying assemblies 412 are installed on the base frame 411 at intervals along the conveying direction of the first conveying unit. In specific implementation, it is preferred that the transmission direction of each chain conveying assembly 412 is skewed and perpendicular to the conveying direction of the first conveying unit.

[0099] In the present application, the structure of the base frame 411 is not specifically limited, and it can be any structure that can meet the installation requirements of the chain-type transmission component 412. Fig.10 As shown, the base frame 411 is flat as a whole, and a plurality of chain-type conveyor assemblies 412 are installed on the base frame 411 at intervals along the conveying direction of the first conveying unit. It should be noted that the spacing between adjacent chain-type conveyor assemblies 412 should be set according to the size of the preforms to be transported to avoid the preforms being stuck between adjacent chain-type conveyor assemblies 412. In addition, the number of chain-type conveyor assemblies 412 on the base frame 411 is not specifically limited.

[0100] The present application makes the second conveying unit 41 include a base frame 411 and a chain conveying assembly 412, and the chain conveying assembly 412 is installed on the base frame 411 at intervals along the conveying direction of the first conveying unit. Under the action of the plate-shaped base frame, the load-bearing requirements of the preforms can be better met, especially the load-bearing requirements for small preforms; and the chain conveying assembly 412 can better meet the conveying requirements of small preforms, effectively prevent small preforms from slipping during the conveying process, and make the conveying of the demoulding preforms more reliable. In addition, the chain conveying assembly 412 can also adapt to harsher working conditions and effectively improve the working condition level of the flip demoulding equipment.

[0101] As some preferred embodiments under the aforementioned implementation modes, Fig.10 As shown, the chain-type transmission assembly 412 includes a driving sprocket 4121 , a driven sprocket 4122 , a transmission chain, a second transmission driving motor 4123 , a first transmission shaft 4124 and a second transmission shaft 4126 .

[0102] Among them, a plurality of driving sprockets 4121 are installed on the first side of the base frame 411, and the rotation axis of each driving sprocket 4121 is parallel or substantially parallel to the transmission path of the first transmission unit. A plurality of driven sprockets 4122 are installed on the second side of the base frame 411, and a plurality of driven sprockets 4122 are arranged one by one with the driving sprockets 4121, and the rotation axis of each driven sprocket 4122 is parallel or substantially parallel to the rotation axis of the driving sprocket 4121. Each driving sprocket 4121 is connected to the corresponding driven sprocket 4122 through a transmission chain. Some adjacent driving sprockets 4121 are sleeved on the first transmission shaft 4124, and the first transmission shaft 4124 is connected to a second transmission drive motor 4123 in a transmission manner; the remaining adjacent driving sprockets 4121 are sleeved on the second transmission shaft 4126, and the second transmission shaft 4126 is connected to another second transmission drive motor 4123 in a transmission manner.

[0103] Specific as Fig.10 As shown, the axes of the first transmission shaft 4124 and the second transmission shaft 4126 are parallel to the transmission direction of the first transmission unit. In specific implementation, the two second transmission drive motors 4123 are made to move synchronously as much as possible. Specifically, the two second transmission drive motors 4123 can be controlled with the assistance of encoders, or with the assistance of PID controllers and PLC controllers. As a convertible implementation, the two second transmission drive motors 4123 can also be made servo motors and controlled by servo controllers to achieve synchronization of the two second transmission drive motors 4123 as much as possible.

[0104] The present application can effectively ensure the synchronization of multiple chain-type transmission components 412 connected to the first transmission shaft 4124 by making some adjacent driving sprockets 4121 sleeved on the first transmission shaft 4124, and making the first transmission shaft 4124 driven by a second transmission driving motor 4123, and then under the action of the first transmission shaft 4124, to achieve a better transmission effect. Similarly, the remaining adjacent driving sprockets 4121 are sleeved on the second transmission shaft 4126, and the second transmission shaft 4126 is driven by another second transmission driving motor 4123, and then under the action of the second transmission shaft 4126, the synchronization of multiple chain-type transmission components 412 connected to the second transmission shaft 4126 can also be ensured.

[0105] As some preferred embodiments of the present application, the push-pull unit 43 is a screw lifting platform, and the base frame 411 is connected to the mounting frame 42 via the screw lifting platform. Figure 4 and Fig.10 As shown, two mounting seats are provided on the mounting frame 42, so that the second conveying device 4 includes two sets of screw lifting platforms, and the two sets of screw lifting platforms are respectively installed on one mounting seat, and the lifting ends of the two sets of screw lifting platforms are connected to the base frame 411 included in the second conveying unit 41. When the driving motor included in the screw lifting platform rotates, the second conveying unit 41 can be driven to move toward the first conveying device or move in a direction away from the first conveying device.

[0106] In a specific implementation, the second conveying device 4 may also selectively include a set of screw lifting platforms, and the screw lifting platforms may include four screws and be installed on the mounting frame 42, and the four screws are driven by the same driving motor.

[0107] As some convertible embodiments of the present application, the push-pull unit 43 can also be selectively made into a telescopic cylinder, the cylinder body of the telescopic cylinder is connected to the mounting frame 42, and the telescopic end of the telescopic cylinder is connected to the base frame 411. Specifically, the cylinder body of the telescopic cylinder is fixed on the mounting frame 42, and the telescopic end of the telescopic cylinder faces the first conveying unit, and the telescopic end of the telescopic cylinder is connected to the base frame 411. In specific implementation, the base frame 411 can be selectively connected to the mounting frame 42 through one or more telescopic cylinders. When the push-pull unit 43 is a telescopic cylinder, in specific implementation, the telescopic cylinder is connected to the hydraulic oil tank through the control valve and the hydraulic pump. The control valve is electrically connected to the control unit and is controlled by the control unit. In specific operation, the position of the telescopic end of the telescopic cylinder is adjusted by the control of the control valve and the hydraulic pump by the control unit, so that the second conveying unit 41 moves toward the first conveying unit or moves in a direction away from the first conveying unit.

[0108] As some preferred embodiments of the present application, the flip demoulding device further includes a first side wall 61 and a second side wall 62 opposite to each other. Figure 1 and Figure 2 As shown, the first end of the first side wall 61 is connected to the inner side of the first end wall 1, the second end of the first side wall 61 is connected to the inner side of the second end wall 2, and the first side wall 61 is perpendicular or substantially perpendicular to the first conveying unit. The first end of the second side wall 62 is connected to the inner side of the first end wall 1, the second end of the second side wall 62 is connected to the inner side of the second end wall 2, and the second side wall 62 is perpendicular or substantially perpendicular to the first conveying unit. Figure 1 and Figure 2 As shown, the first side wall 61 and the second side wall 62 are opposite to each other and are located on both sides of the area facing each other between the first opening 11 and the second opening 21. In a specific implementation, the first side wall 61 and the second side wall 62 are made of plate materials.

[0109] As some preferred embodiments of the present application, the first conveying device includes a roller 31 and a first conveying drive motor 32. Figures 1 to 3 As shown, multiple rollers 31 are arranged at intervals along the conveying direction of the first conveying unit, the first end of each roller 31 is rotatably connected to the first side wall 61, and the second end of each roller 31 is rotatably connected to the second side wall 62; at least some of the rollers 31 are transmission-connected to the first conveying drive motor 32 and are driven by the first conveying drive motor 32.

[0110] The present application can improve the overall stability of the flip demoulding device by setting the first side wall 61 and the second side wall 62, and can also better meet the installation requirements of the roller 31, making the flip demoulding device structure simpler. Figures 1 to 3 As shown, a plurality of support rollers 31 are installed between the first side wall 61 and the second side wall 62 at intervals, and are arranged at intervals along the conveying direction of the first conveying unit.

[0111] As some preferred embodiments of the present application, the flip demoulding device further includes a motor mounting frame 5, which is mounted on the side of the roller 31 facing away from the second conveying device 4; the first end of the motor mounting frame 5 is connected to the inner side of the first end wall 1, and the second end of the motor mounting frame 5 is connected to the inner side of the second end wall 2. The first conveying drive motor 32 is mounted on the motor mounting frame 5, and a transmission wheel is provided on the rotating shaft of at least part of the roller 31, and the first conveying drive motor 32 is transmission-connected to the transmission wheel. In a specific implementation, the first conveying drive motor 32 is electrically connected to the control unit and controlled by the control unit.

[0112] The present application can also effectively improve the overall mechanical properties and reliability of the flip demolding equipment by setting up a motor mounting frame 5, connecting the first end of the motor mounting frame 5 to the inner side of the first end wall 1, and connecting the second end of the motor mounting frame 5 to the inner side of the second end wall 2.

[0113] As a preferred embodiment of the above-mentioned embodiment, a transmission sprocket 33 is provided on the power output shaft of the first transmission driving motor 32. Figure 3.1 As shown, two transmission wheels are provided on the rotating shaft of each roller 31, and the transmission wheels are all transmission sprockets 33. The transmission sprocket 33 on the power output shaft of the first transmission drive motor 32 is connected to the transmission sprocket 33 on the rotating shaft of one roller 31 through a chain, and adjacent rollers 31 are connected through chain transmission. As a convertible embodiment, some rollers 31 can also be selectively made to be driven rollers.

[0114] As some preferred embodiments of the present application, the flip demoulding device also includes a pneumatic vibrator, which is installed on the first side wall 61 and / or on the second side wall 62, and the pneumatic vibrator is configured to vibrate the mold conveyed by the first conveying device or the mold table 100 on which the mold is fixed. The present application provides a pneumatic vibrator on the first side wall 61 and / or the second side wall 62, and then the mold table 100 bearing the mold or the preform mold can be vibrated by the pneumatic vibrator to better achieve reliable demoulding of the preform. In specific implementation, the pneumatic vibrator can be selectively installed only on the first side wall 61, or only on the second side wall 62, and the pneumatic vibrator can also be selectively installed on both the first side wall 61 and the second side wall 62.

[0115] As a convertible embodiment, a pneumatic rapper can be selectively mounted on the mounting frame 42, and the pneumatic rapper is configured to rap the mold driven by the first conveyor or the mold table 100 on which the mold is fixed. Alternatively, the pneumatic rapper can be selectively mounted on the foundation below the first conveyor or the second conveyor, and can vibrate the mold in the first state or the mold table on which the mold is mounted (not shown).

[0116] In a specific implementation, a lifting member 73 is further installed on the inner side of the first side wall 61 and extends toward the second side wall 62, and a lifting member 73 is also installed on the inner side of the second side wall 62 and extends toward the first side wall 61. In the first state, the extended ends of the lifting members 73 have positions for lifting the transferred mold or the mold table 100 on which the mold is fixed. The present application provides a lifting member 73 on the first side wall 61 and the second side wall 62, thereby lifting the mold or the mold table 100 that has not been demolded, so as to provide better conditions for demolding the preform.

[0117] In order to ensure that the mold or the mold table 100 with the mold fixed thereon can be smoothly transported by the first conveying unit, in a specific implementation, a guide wheel mounting frame 63 is preferably provided at a position of the first side wall 61 adjacent to the first conveying device. A plurality of guide wheels 64 are arranged at intervals on the guide wheel mounting frame 63 to guide the mold or the mold table 100 with the mold fixed thereon. Similarly, a guide wheel mounting frame 63 is also provided at a position of the second side wall 62 adjacent to the first conveying device, and a plurality of guide wheels 64 are arranged at intervals on the guide wheel mounting frame 63 to guide the mold or the mold table 100 with the mold fixed thereon. In a specific implementation, as Figure 3 , Figure 3.1 and Figure 3.2As shown, the guide wheel mounting frame 63 is a long strip structure as a whole, and the guide wheel mounting frame 63 extends along the conveying direction of the first conveying device, and a plurality of guide wheels 64 are arranged at intervals along the extending direction of the guide wheel mounting frame 63. During specific operation, the guide wheels 64 can guide the mold or the mold table with the mold installed thereon, so that the mold or the mold table with the mold installed thereon can be smoothly conveyed by the first conveying device.

[0118] As some preferred embodiments of the present application, the first side wall 61 and the second side wall 62 are both provided with openings 611, and a vibration unit is correspondingly arranged at each opening 611. Figures 1 to 3 and Figure 6 and Figure 6.1 As shown, the vibration unit includes a guide rail 71, a slider 72, a lifting member 73, an air bag 74 and a connecting rod 75. The guide rail 71 is installed near the opening 611 and extends in a direction perpendicular to the conveying path of the first conveying device. The slider 72 is slidably connected to the guide rail 71. The first end of the lifting member 73 is connected to the slider 72, and the second end of the lifting member 73 passes through the opening 611 and extends toward the area between the first side wall 61 and the second side wall 62. In the first state, the second end of the lifting member 73 has a position to lift the mold table 100 or the mold being transported; one end of the connecting rod 75 is connected to the air bag 74, and the other end of the connecting rod 75 is connected to the slider 72.

[0119] like Figure 6.1 , Figure 8 and Fig. 9 As shown, a stop structure 612 for stopping the air bag 74 is provided on the first side wall 61 and the second side wall 62. The stop structure 612 is opposite to the air bag 74. The air bag 74 has an inflated state and a deflated state. When the air bag 74 is in the inflated state, the lifting member 73 can lift the mold or mold table 100 to the set position. When the air bag 74 is in the deflated state, the mold or mold table 100 moves toward the second conveying device 4.

[0120] It should be noted that the stop structure 612 disposed on the first side wall 61 and the second side wall 62 in the present application is not specifically limited, and it can be any structure that can stop the inflatable bag 74. Figure 1 and Figure 3 As shown, a bending portion is provided in the length direction of the first side wall 61, so that the bending portion is directly opposite to the inflatable bag 74 included in the vibration unit provided on the first side wall 61. Figure 2 , Figure 6 and Figure 6.1As shown, a bending portion is also provided in the length direction of the second side wall 62, and the bending portion is directly opposite to the inflatable bag 74 included in the vibration unit provided on the second side wall 62. As a convertible embodiment, the stopper structure 612 can also be selectively a stopper member (not shown) installed on the first side wall 61 and the second side wall 62.

[0121] The present application makes the vibration unit include a guide rail 71, a slider 72, a lifting member 73, an airbag 74 and a connecting rod 75, so that the airbag 74 can be inflated and deflated during the demoulding process. Specifically, when inflating, the airbag 74 expands, and under the action of the stop structure 612, the slider 72 can drive the lifting member 73 to lift the mold or the mold table 100 installed with the mold. When it is lifted to a set height, the gas in the airbag 74 is quickly released, and the mold or the mold table 100 installed with the mold is vibrated to achieve the demoulding process of the preform. In specific implementation, the airbag 74 is connected to the gas source via a control valve, and the control valve is electrically connected to the control unit and controlled by the control unit.

[0122] As a preferred embodiment of the aforementioned embodiment, two groups of openings 611 are further provided on the first side wall 61, and the two groups of openings 611 are spaced apart along the conveying direction of the first conveying device, and each opening 611 is provided with a corresponding vibration unit. Figure 1 and Figure 3 As shown, two groups of openings 611 are provided on the first side wall 61, and each group of openings 611 includes two adjacent openings 611. Each opening 611 is a long strip hole, and further, a guide rail 71 extending in a direction perpendicular to the conveying path of the first conveying unit is provided on both sides of each opening 611, and each slider 72 is connected to the inflatable bag 74 through a connecting rod 75 extending toward the stop structure 612. One end of each lifting member 73 is connected to the slider 72, and the other end thereof extends from the opening 611 to between the first side wall 61 and the second side wall 62. In order to enable the inflatable bag 74 to release gas quickly, the slider 72 is further connected to the first side wall 61 through a spring 76. Under the action of gravity and the spring 76, the mold or the mold table with the mold installed is quickly dropped to achieve the purpose of vibration demoulding.

[0123] As a preferred embodiment of the aforementioned embodiment, two groups of openings 611 are further provided on the second side wall 62, and the two groups of openings 611 are arranged at intervals along the conveying direction of the first conveying device, and each opening 611 is correspondingly provided with a vibration unit. Figure 2 and Figure 6 and Figure 6.1As shown, two groups of openings 611 are provided on the second side wall 62, and each group of openings 611 includes two adjacent openings 611. Each opening 611 is a long strip hole, and further, a guide rail 71 extending in a direction perpendicular to the conveying path of the first conveying unit is provided on both sides of each opening 611, and each slider 72 is connected to the inflatable bag 74 through a connecting rod 75 extending toward the stop structure 612. One end of each lifting member 73 is connected to the slider 72, and the other end thereof extends from the opening 611 to between the first side wall 61 and the second side wall 62. In order to enable the inflatable bag 74 to release gas quickly, the slider 72 is further connected to the second side wall 62 through a spring 76. As a convertible embodiment, each group of openings 611 can also selectively include one opening, and a vibration unit is provided at each opening 611.

[0124] The present application also relates to a preform production line, which includes the flip demoulding device 92 as described in any of the aforementioned embodiments.

[0125] As some preferred embodiments of the present application, the preform production line is configured to produce sleepers and small preforms, and the rollover demoulding device 92 is configured to transport sleeper molds and to rollover demould the small preforms.

[0126] As some preferred embodiments under the aforementioned embodiments, Fig.11 As shown, the preform production line further includes a first conveyor line 91, a second conveyor line 93, a small preform stacking station 94, a third conveyor line 95, a rail sleeper flip demoulding device 97, a fourth conveyor line 96, a rail sleeper stacking station 99 and a fifth conveyor line 98. Among them, the first conveyor line 91 is located upstream of the flip demoulding device 92, and extends from the upstream station of the flip demoulding device 92 to the first opening 11 of the flip demoulding device 92.

[0127] It should be noted that the upstream of the flip demoulding device 92 in the present application is described with reference to the production process of prefabricated parts. In specific operation, the first conveyor line 91 is used to convey un-demolded rail sleepers and un-demolded small prefabricated parts. In addition, it should be noted that the upstream station of the flip demoulding device 92 in the present application can be selectively a maintenance station for prefabricated parts. In specific implementation, the first conveyor line 91 can be selectively a roller conveyor line.

[0128] For example Fig.11As shown, the second conveyor line 93 is located on one side of the flip demoulding device 92, and the first end of the second conveyor line 93 is opposite to the second conveying unit 41, and the second conveyor line 93 is located at a position to receive the small preforms conveyed by the second conveying unit 41, and the second end of the second conveyor line 93 extends to the small preform stacking station 94. In specific operation, the flip demoulding device 92 flips and demoulds the small preforms, and makes the small preforms fall on the second conveying unit 41, and the second conveying unit 41 transfers the demoulded small preforms to the second conveyor line 93, and transfers the small preforms to the small preform stacking station 94 through the second conveyor line 93, and further stacks the small preforms manually or by a stacking robot. In specific implementation, the second conveyor line 93 can be selectively made into a chain conveyor line or a roller conveyor line.

[0129] For example Fig.11 As shown, the third conveyor line 95 extends from the second opening 21 of the overturning and demoulding device 92 to the sleeper overturning and demoulding device 97. The fourth conveyor line 96 extends from the sleeper overturning and demoulding device 97 to the sleeper stacking station 99. The fifth conveyor line 98 extends from the sleeper overturning and demoulding device 97 to the downstream station of the sleeper overturning and demoulding device 97. The sleeper overturning and demoulding device 97 is configured to overturn and demould the sleeper and transfer the sleeper mold, and transfer the small preform mold or the mold table 100 with the small preform mold installed to the fifth conveyor line 98.

[0130] In specific operation, when the product produced by the preform production line is a small preform, the un-demolded small preform is conveyed to the first conveying unit included in the first conveying device through the first conveying line 91, and the position of the second conveying unit 41 is adjusted so that the second conveying unit 41 moves to the set position toward the small preform mold carried by the first conveying unit or the mold table 100 fixed with the small preform mold. After the position of the second conveying unit 41 is adjusted, the flip demoulding device 92 is placed in the first state and demoulding is performed, and then the small preform mold or the mold table 100 carrying the small preform mold is flipped, and then the flip demoulding device 92 is placed in the second state, and the small preform mold or the mold table 100 carrying the small preform mold is further transferred to the third conveying line 95 through the first conveying unit, and then the small preform mold or the mold table 100 carrying the small preform mold is further transferred to the downstream station of the flip demoulding device 92 through the third conveying line 95.

[0131] Specific as Fig.11As shown, the small preform mold or the mold table 100 carrying the small preform mold is transferred to the rail sleeper flip demolding station through the third conveyor line 95, and then the small preform mold or the mold table 100 carrying the small preform mold is transferred to the fifth conveyor line 98 through the rail sleeper flip demolding device 97. The small preform mold or the mold table 100 carrying the small preform mold is further transferred to the mold cleaning station through the fifth conveyor line 98.

[0132] When the product produced by the prefabricated parts production line is a sleeper, the demoulding device is placed in the second state, and the undemolded sleepers are sequentially conveyed to the sleeper demoulding device 97 via the first conveyor line 91, the first conveying unit and the third conveyor line 95. The sleeper demoulding device 97 is further used to demould the sleepers, and the demoulded sleepers are transferred to the sleeper stacking station 99 via the fourth conveyor line 96, and the sleepers are stacked by the sleeper stacking device. Under the action of the sleeper demoulding device 97, the sleeper mold is transferred to the fifth conveyor line 98, and the sleeper mold is transferred to the downstream station of the sleeper demoulding device 97 via the fifth conveyor line 98. In specific implementation, the downstream station of the sleeper demoulding device 97 can be selectively made a mold cleaning station.

[0133] As some preferred embodiments under the aforementioned embodiments, Fig.11 As shown, the rail sleeper flip demoulding device 97 includes a load beam 971 and a lifting trolley 972, and the two load beams 971 are arranged side by side. Specifically, the lifting trolley 972 is straddled on the two load beams 971, and the lifting trolley 972 is configured to be able to move along the load beams 971. The lifting trolley 972 is also provided with a flip hoist, which is configured to be able to lift and flip the rail sleeper mold and to be able to lift the mold table 100 installed with a small prefabricated mold; the third conveyor line 95 extends from the second opening 21 of the flip demoulding device 92 to the right below the running track of the lifting trolley 972; the fifth conveyor line 98 extends from the right below the running track of the lifting trolley 972 to the downstream station.

[0134] In addition, the present application also relates to a flip demolding method, which is used for the flip demolding device 92 involved in any of the aforementioned embodiments; it includes conveying the preform to be demolded to a first conveying device; controlling the second conveying unit 41 to run toward the first conveying device to a set position to constrain the preform to be demolded; rotating the first end wall 1 and the second end wall 2 to drive the mold or mold table 100 of the preform to be demolded to flip and demold; controlling the second conveying unit 41 to transfer the demolded preform and separate it from the flip demolding device 92.

[0135] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.

Claims

1. A flip demoulding device, characterized in that: The flip demoulding equipment comprises: A first end wall, wherein the first end wall is provided with a first opening penetrating through the first end wall; A second end wall, the second end wall is opposite to the first end wall, and the second end wall is provided with a second opening penetrating through the second end wall, and the second opening is directly opposite to the first opening; a first conveying device, the first conveying device is located between the first end wall and the second end wall, the first conveying device comprises a first conveying drive motor and a first conveying unit, the first conveying unit is transmission-connected to the first conveying drive motor; a conveying path of the first conveying unit extends from the first opening to the second opening; a second conveying device, the second conveying device is connected to the first end wall and the second end wall respectively and is located between the first end wall and the second end wall, and the second conveying device includes a second conveying drive motor and a second conveying unit directly opposite to the first conveying unit, the second conveying unit is transmission-connected to the second conveying drive motor, and the second conveying unit is configured to be able to move toward or away from the first conveying unit; a conveying path of the second conveying unit extends toward one side of the flip demoulding device; a control unit, the first transmission drive motor and the second transmission drive motor being electrically connected to and controlled by the control unit; The flip demoulding device has a first state and a second state. In the first state, the first conveying unit is located directly above the second conveying unit. In the second state, the second conveying unit is located directly above the first conveying unit.

2. The flip demoulding equipment according to claim 1, characterized in that: The second transmission device also includes: A mounting frame, wherein a first end of the mounting frame is connected to an inner side of the first end wall, a second end of the mounting frame is connected to an inner side of the second end wall, and the mounting frame is located at one side of a conveying path of the first conveying unit, and the mounting frame is opposite to the first conveying unit; a push-pull unit, the second conveying unit being connected to the mounting frame via the push-pull unit, the push-pull unit being configured to be able to push the second conveying unit toward the first conveying unit; The conveying path of the second conveying unit is skewed and perpendicular to the conveying path of the first conveying unit.

3. The flip demoulding equipment according to claim 2, characterized in that: The second transmission unit also includes: A base frame, the base frame is in a plate shape as a whole, and the base frame is connected to the mounting frame via the push-pull unit; A chain-type conveying assembly, wherein a plurality of the chain-type conveying assemblies are installed on the base frame at intervals along the conveying direction of the first conveying unit, and the transmission direction of each of the chain-type conveying assemblies is perpendicular or substantially perpendicular to the conveying direction of the first conveying unit.

4. The flip demoulding device according to claim 3, characterized in that: The chain conveyor assembly comprises: A driving sprocket, a plurality of the driving sprockets are mounted on the first side of the base frame, and a rotation axis of each of the driving sprockets is parallel or substantially parallel to a conveying path of the first conveying unit; A driven sprocket, wherein a plurality of the driven sprockets are mounted on the second side of the base frame, and the plurality of the driven sprockets are arranged one-to-one with the driving sprocket, and a rotation axis of each of the driven sprockets is parallel or substantially parallel to a rotation axis of the driving sprocket; A transmission chain, wherein each of the driving sprockets is connected to a corresponding driven sprocket via a transmission chain; A first transmission shaft, on which some of the adjacent driving sprockets are sleeved, and the first transmission shaft is transmission-connected to one of the second transmission drive motors; A second transmission shaft, the remaining adjacent driving sprockets are sleeved on the second transmission shaft, and the second transmission shaft is transmission-connected to another second transmission drive motor.

5. The rollover demoulding device according to claim 3, characterized in that: The push-pull unit is a screw lifting platform, and the base frame is connected to the mounting frame via the screw lifting platform; or, The push-pull unit is a telescopic cylinder, a cylinder body of the telescopic cylinder is connected to the mounting frame, and a telescopic end of the telescopic cylinder is connected to the base frame.

6. The rollover demoulding device according to any one of claims 2 to 5, characterized in that: The flip demoulding device also includes: a first side wall, wherein a first end of the first side wall is connected to an inner side of the first end wall, a second end of the first side wall is connected to an inner side of the second end wall, and the first side wall is perpendicular or substantially perpendicular to the first conveying unit; a second side wall, wherein a first end of the second side wall is connected to an inner side of the first end wall, a second end of the second side wall is connected to an inner side of the second end wall, and the second side wall is perpendicular or substantially perpendicular to the first conveying unit; The first side wall and the second side wall are opposite to each other and are located on two sides of a facing area between the first opening and the second opening.

7. The flip demoulding device according to claim 6, characterized in that: The first transmission unit also includes: Rollers, a plurality of the rollers are arranged at intervals along the conveying direction of the first conveying unit, a first end of each of the rollers is rotatably connected to the first side wall, and a second end of each of the rollers is rotatably connected to the second side wall; At least part of the rollers are transmission-connected to the first conveying drive motor and driven by the first conveying drive motor.

8. The rollover demoulding device according to claim 7, characterized in that: Also includes: A motor mounting frame, the motor mounting frame being mounted on a side of the roller facing away from the second conveying unit; a first end of the motor mounting frame being connected to an inner side of the first end wall, and a second end of the motor mounting frame being connected to an inner side of the second end wall; The first transmission drive motor is mounted on the motor mounting frame, and a transmission wheel is provided on the rotating shaft of at least part of the rollers, and the first transmission drive motor is transmission-connected to the transmission wheel.

9. The rollover demoulding device according to claim 8, characterized in that: A transmission sprocket is provided on the power output shaft of the first transmission drive motor, and two transmission wheels are provided on the rotating shaft of each of the rollers, and the transmission wheels are all transmission sprockets. The transmission sprocket on the power output shaft of the first transmission drive motor is connected to the transmission sprocket on the rotating shaft of one of the rollers through a chain, and adjacent rollers are connected through chain transmission.

10. The rollover demoulding device according to claim 6, characterized in that: The flip demoulding equipment also includes a pneumatic rapper, which is installed on the first side wall and / or on the second side wall, and is configured to rap the mold conveyed by the first conveying device or the mold table on which the mold is fixed; a lifting member extending toward the second side wall is installed on the inner side of the first side wall, and a lifting member extending toward the first side wall is also installed on the inner side of the second side wall. In the first state, the outwardly extending ends of the lifting members have a position to lift the mold table or mold being transported; or, The flipping and demoulding equipment also includes a pneumatic vibrator, which is installed on the mounting frame and is configured to vibrate the mold driven by the first conveying device or the mold table on which the mold is fixed; a lifting member extending toward the second side wall is installed on the inner side of the first side wall, and a lifting member extending toward the first side wall is also installed on the inner side of the second side wall. In the first state, the outward ends of the lifting members have a position for lifting the mold table or mold being transferred.

11. The rollover demoulding device according to claim 6, characterized in that: The first side wall and the second side wall are both provided with openings, and a vibration unit is correspondingly arranged at each opening; The vibration unit comprises: a guide rail installed at a position adjacent to the opening and extending in a direction perpendicular to a conveying path of the first conveying unit; A slider, wherein the slider is slidably connected to the guide rail; A lifting member, wherein a first end of the lifting member is connected to the slider, a second end of the lifting member passes through the opening and extends toward the area between the first side wall and the second side wall, and in the first state, the second end of the lifting member has a position for lifting the transferred mold or the mold table with the mold fixed thereon; An inflatable bag and a connecting rod, one end of the connecting rod is connected to the inflatable bag, and the other end of the connecting rod is connected to the slider; The first side wall and the second side wall are both provided with a stop structure for stopping the inflatable bag, and the stop structure is opposite to the inflatable bag. The inflatable bag has an inflated state and a deflated state. When the inflatable bag is in the inflated state, the lifting member can lift the mold or mold platform on the second conveying device to a set position. When the inflatable bag is in the deflated state, the mold or mold platform moves toward the second conveying unit.

12. The rollover demoulding device according to claim 11, characterized in that: Two groups of openings are provided on the first side wall, and the two groups of openings are arranged at intervals along the conveying direction of the first conveying unit, and each of the openings is correspondingly provided with one of the vibration units; The second side wall is provided with two groups of openings, wherein the two groups of openings are arranged at intervals along the conveying direction of the first conveying unit, and each of the openings is correspondingly provided with one of the vibration units.

13. The rollover demoulding device according to any one of claims 1 to 5 and 7 to 12, characterized in that: The first end wall is in the shape of a disk as a whole, and a first circular raceway is provided on the circular outer edge of the first end wall; The second end wall is in a disc shape as a whole, and a second circular raceway is provided on the circular outer edge of the second end wall; The flip demoulding device further comprises two first supporting wheel assemblies, each of which comprises a first supporting wheel, and the two first supporting wheels support the first circular raceway; The flip demoulding device further comprises two second supporting wheel assemblies, each of the second supporting wheel assemblies comprises a second supporting wheel, and the two second supporting wheels support the second circular raceway; The flip demoulding device also includes a support wheel drive motor, and at least one of the first support wheel assembly and the second support wheel assembly is driveably connected to a support wheel drive motor.

14. A prefabricated parts production line, characterized in that: The preform production line comprises the rollover demoulding device according to any one of claims 1 to 13.

15. The prefabricated parts production line according to claim 14, characterized in that: The preform production line is configured to produce sleepers and small preforms, and the rollover demoulding device is configured to convey sleeper molds and to rollover demould small preforms.

16. The prefabricated parts production line according to claim 15, characterized in that: The prefabricated parts production line comprises: A first conveying line, the first conveying line is located upstream of the flip demoulding device, and extends from an upstream station of the flip demoulding device to a first opening of the flip demoulding device; A second conveyor line and a small preform palletizing station, wherein the second conveyor line is located at one side of the flip demoulding device, and a first end of the second conveyor line is opposite to the second conveying unit, the second conveyor line is located at a position to receive the small preforms conveyed by the second conveying unit, and a second end of the second conveyor line extends to the small preform palletizing station; A third conveying line and a rail sleeper flipping and demoulding device, wherein the third conveying line extends from the second opening of the flipping and demoulding device to the rail sleeper flipping and demoulding device; a fourth conveyor line and a sleeper stacking station, wherein the fourth conveyor line extends from the sleeper flipping and demoulding device to the sleeper stacking station; a fifth conveying line, the fifth conveying line extending from the sleeper flipping and demoulding device to a downstream station of the sleeper flipping and demoulding device; Wherein, the sleeper flipping and demoulding device is configured to flip and demould the sleeper and transfer the sleeper mold and the small preform mold or the mold table fixed with the small preform mold to the fifth conveyor line.

17. The prefabricated part production line according to claim 16, characterized in that: The sleeper flipping and demoulding device comprises: A load-bearing beam, two of which are arranged side by side; A lifting trolley, the lifting trolley is straddled on the two load-bearing beams, and the lifting trolley is configured to be able to move along the load-bearing beams. The lifting trolley is also provided with a turning hoist, and the turning hoist is configured to be able to lift and turn over the sleeper mold and to lift the mold table with the small prefabricated mold fixed thereon; The third conveyor line extends from the second opening of the flip demoulding device to directly below the running track of the lifting trolley; the fifth conveyor line extends from directly below the running track of the lifting trolley to the downstream workstation.

18. A flip demoulding method, characterized in that: The rollover demoulding method is used for the rollover demoulding device according to any one of claims 1 to 13; comprising: Conveying the preform to be demoulded to a first conveying device; Controlling the second conveying unit to move toward the first conveying device to a set position to constrain the preform to be demoulded; Rotating the first end wall and the second end wall to drive the preform to be demoulded to flip and demould; The second conveying unit is controlled to transfer the demoulded preform and separate it from the flip demoulding device.