Low-noise control method and device for press machine

By installing a low-noise control device including monitoring, analysis, model construction and control modules on the press, the problem of operating noise of the press is solved, and the effect of reducing noise, improving the working environment and optimizing the control strategy is achieved.

CN119502449AInactive Publication Date: 2025-02-25WUXI MEISIDA PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202411907612.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-02-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During actual operation, the press will produce a lot of noise, affecting the physical and mental health of the operators, and may interfere with the normal operation of peripheral equipment, and even cause safety hazards.

Method used

A low-noise control device including a monitoring module, a transmission module, a characteristic analysis module, a model building module, a noise reduction strategy formulation module, a GSM module, a control module and an installation component are adopted. The device monitors noise and vibration in real time, analyzes data, builds control models, formulates noise reduction strategies, and adjusts the operating parameters of the press through remote monitoring and communication functions to reduce noise.

Benefits of technology

It effectively reduces the noise level of the press, improves the working environment, reduces interference to peripheral equipment, and continuously optimizes the control strategy through the feedback mechanism to ensure the sustainability and stability of the noise reduction effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of mechanical equipment control, in particular to a press machine low-noise control method and device.The press machine low-noise control device comprises a monitoring module, a transmission module, a characteristic analysis module, a model building module, a noise reduction strategy making module, a GSM module, a control module and an installation component, the transmission module is connected with the monitoring module, and the characteristic analysis module is connected with the transmission module; the noise reduction strategy making module is connected with the characteristic analysis module, the GSM module is connected with the noise reduction strategy making module and the control module, the installation assembly is used for installing the control module on the press machine, and the model building module is connected with the noise reduction strategy making module. The technical problems that in the prior art, large noise can be generated due to the fact that the noise cannot only affect physical and psychological health of operators, but also disturb normal operation of peripheral equipment easily, and even potential safety hazards are caused are solved.
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Description

Technical Field

[0001] The present invention relates to the technical field of mechanical equipment control, and in particular to a method and device for low noise control of a press. Background Art

[0002] As an indispensable mechanical equipment in the modern industrial field, the importance of presses is self-evident. In many fields such as metal processing, plastic molding, and automobile parts manufacturing, presses play a vital role. Its efficient and precise processing capabilities not only greatly improve production efficiency and reduce production costs, but also play a key role in promoting the development of the manufacturing industry to a higher level. In summary, as one of the most important mechanical equipment in the modern industrial field, presses have greatly promoted the development of the manufacturing industry.

[0003] However, during the actual operation of the press, a lot of noise will be generated. The noise not only affects the physical and mental health of the operators, but also easily interferes with the normal operation of surrounding equipment and even causes safety hazards. Summary of the invention

[0004] The purpose of the present invention is to provide a low-noise control method and device for a press, aiming to solve the technical problem in the prior art that a press will generate relatively large noise during actual operation, which not only affects the physical and mental health of the operators, but also easily interferes with the normal operation of surrounding equipment and even causes safety hazards.

[0005] To achieve the above-mentioned purpose, the present invention adopts a low-noise control device for a press, comprising a monitoring module, a transmission module, a characteristic analysis module, a model building module, a noise reduction strategy formulation module, a GSM module, a control module and an installation component, wherein the transmission module is connected to the monitoring module, the characteristic analysis module is connected to the transmission module, the noise reduction strategy formulation module is connected to the characteristic analysis module, the GSM module is connected to the noise reduction strategy formulation module and the control module, the installation component is used to install the control module on the press, and the model building module is connected to the noise reduction strategy formulation module;

[0006] The model building module uses historical data and characteristic parameters as a training set, obtains parameters of the noise prediction model through training, and builds a control model according to the noise prediction model and the control target;

[0007] The monitoring module is used to monitor the noise and vibration during the operation of the press in real time;

[0008] The transmission module is used to transmit the data collected by the monitoring module to the characteristic analysis module;

[0009] The characteristic analysis module is used to analyze the transmitted noise and vibration data and extract characteristic information;

[0010] The noise reduction strategy formulation module formulates a specific noise reduction strategy using the constructed control model and the extracted feature information;

[0011] The GSM module implements remote monitoring and communication functions, and sends the noise reduction strategy and control instructions generated by the noise reduction strategy formulation module to the control module;

[0012] According to the received control instructions and noise reduction strategies, the operating parameters of the press, such as pressure, speed, and frequency, are adjusted.

[0013] In which, the installation assembly includes a base, a sliding member, a force rod, a holding member, a spring, a clamping member and a force block. The base is arranged on a press, and the base has a guide groove, a groove, a first through hole and a second through hole. The force block is connected to the control module, and the force block is slidably connected to the guide groove. The force block has a holding groove, and the sliding member is slidably connected to the groove. The two ends of the spring are fixedly connected to the sliding member and the base respectively, the holding member is fixedly connected to the sliding member, and the holding member is placed in the holding groove. The force rod is fixedly connected to the sliding member, and the holding member is used to drive the force rod to move.

[0014] Among them, the supporting member includes a pressing block, a sliding rod and a supporting rod, the force-bearing rod has a force-bearing groove, the supporting rod is slidably connected to the force-bearing groove, one end of the sliding rod is fixedly connected to the pressing block, and the other end of the sliding rod passes through the second through hole and is fixedly connected to the supporting rod.

[0015] Wherein, the clamping piece has an arc-shaped abutting surface.

[0016] Among them, the low noise control device for the press also includes a chart generating module and a pushing module, the chart generating module is connected to the noise reduction strategy formulating module, and the noise reduction strategy formulating module is connected to the chart generating module.

[0017] Among them, the low noise control device of the press also includes a key generation module, a key management module, an encryption module and a decryption module. The encryption module and the decryption module are respectively connected to the noise reduction strategy formulation module and the control module, the key management module is connected to the encryption module and the decryption module, and the key generation module is connected to the key management module.

[0018] Wherein, the press low noise control device also includes a monitoring module, and the monitoring module is connected to the control module.

[0019] The present invention also provides a method for controlling low noise of a press machine, using the low noise control device for a press machine as described above.

[0020] The steps include:

[0021] First, the noise and vibration conditions of the press machine during operation are monitored in real time by the monitoring module, and transmitted to the characteristic analysis module by the transmission module;

[0022] Then, the characteristic analysis module analyzes the received noise and vibration data, extracts characteristic information, and transmits the data to the noise reduction strategy designation module;

[0023] Then, the noise reduction strategy formulation module formulates a specific noise reduction strategy using the constructed control model and the extracted feature information;

[0024] Then the GSM module realizes the remote monitoring and communication functions, and sends the noise reduction strategy and control instructions generated by the noise reduction strategy formulation module to the control module;

[0025] Finally, according to the received control instructions and noise reduction strategies, the operating parameters of the press, such as pressure, speed, and frequency, are adjusted. At the same time, the adjusted noise and vibration levels are monitored in real time, and the control strategy is continuously optimized through the feedback mechanism.

[0026] A method and device for low noise control of a press of the present invention, when used specifically, firstly, the noise and vibration conditions of the press during operation are monitored in real time through the monitoring module, and transmitted to the characteristic analysis module through the transmission module; then, the characteristic analysis module analyzes the received noise and vibration data, extracts characteristic information, and transmits the data to the noise reduction strategy designation module; then, the noise reduction strategy formulation module adopts the constructed control model and the extracted characteristic information to formulate a specific noise reduction strategy; then, the GSM module realizes remote monitoring and communication functions, and sends the noise reduction strategy and control instructions generated by the noise reduction strategy formulation module to the control module; finally, according to the received control instructions and noise reduction strategy, the operating parameters such as pressure, speed, and frequency of the press are adjusted, and the adjusted noise and vibration levels are monitored in real time, and the control strategy is continuously optimized through the feedback mechanism, thereby solving the technical problem that the press in the prior art will generate large noise during actual operation, and the noise not only affects the physical and mental health of the operators, but also easily interferes with the normal operation of the surrounding equipment, and even causes safety hazards.

[0027] The present invention uses a monitoring module to monitor the noise and vibration conditions of the press in real time during operation, ensuring the real-time and accuracy of the data. The noise reduction strategy formulation module uses advanced machine learning algorithms and control models, combined with the extracted feature information, to intelligently formulate a specific noise reduction strategy; the formulated noise reduction strategy not only considers the noise reduction effect, but also takes into account the cost and technical feasibility, ensuring the economy and practicality of the solution;

[0028] At the same time, by real-time monitoring of the adjusted noise and vibration levels and continuously optimizing the control strategy with the help of feedback mechanism, the continuity and stability of the noise reduction effect are ensured. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0030] Figure 1 It is a principle block diagram of the first embodiment of the present invention.

[0031] Figure 2 It is a schematic diagram of the installation of the installation component and the control module of the first embodiment of the present invention.

[0032] Figure 3 It is a schematic diagram of the internal structure of the installation component of the first embodiment of the present invention.

[0033] Figure 4 It is a structural schematic diagram of the sound insulation sleeve of the present invention.

[0034] Figure 5 It is a principle block diagram of the second embodiment of the present invention.

[0035] Figure 6 It is a flow chart of the steps of the press low noise control method of the present invention.

[0036] 101-monitoring module, 102-transmission module, 103-characteristic analysis module, 104-model building module, 105-noise reduction strategy formulation module, 106-GSM module, 107-control module, 108-installation assembly, 109-base, 110-sliding part, 111-force rod, 112-spring, 113-clamping part, 114-force block, 115-pressing block, 116-sliding rod, 117-holding rod, 118-guide Groove, 119-groove, 120-first through hole, 121-second through hole, 122-holding groove, 123-force groove, 124-arc-shaped abutting surface, 125-contact layer, 126-sound-absorbing layer, 127-protective layer, 128-automatic acquisition module, 201-chart generation module, 202-push module, 203-key generation module, 204-key management module, 205-encryption module, 206-decryption module, 207-monitoring module. DETAILED DESCRIPTION

[0037] Embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be construed as limiting the present invention.

[0038] The first embodiment of the present application is:

[0039] See also Figure 1 to Figure 4 ,in Figure 1 It is a principle block diagram of the first embodiment of the present invention. Figure 2 It is a schematic diagram of the installation of the installation component and the control module of the first embodiment of the present invention. Figure 3 It is a schematic diagram of the internal structure of the installation component of the first embodiment of the present invention. Figure 4 It is a structural schematic diagram of the sound insulation sleeve of the present invention.

[0040] The present invention provides a low-noise control device for a press, comprising a monitoring module 101, a transmission module 102, a characteristic analysis module 103, a model building module 104, a noise reduction strategy formulation module 105, a GSM module 106, a control module 107 and an installation component 108, wherein the installation component 108 comprises a base 109, a sliding member 110, a force rod 111, a supporting member, a spring 112, a clamping member 113 and a force block 114, wherein the supporting member comprises a pressing block 115, a sliding rod 116 and a supporting rod 117. The above-mentioned scheme solves the technical problem that in the prior art, a press machine will generate relatively large noise during actual operation, and the noise not only affects the physical and mental health of the operators, but also easily interferes with the normal operation of surrounding equipment and even causes safety hazards.

[0041] According to this specific implementation, the model building module 104 uses historical data and characteristic parameters as a training set, obtains parameters of a noise prediction model through training, and builds a control model according to the noise prediction model and the control target;

[0042] The monitoring module 101 is used to monitor the noise and vibration during the operation of the press in real time;

[0043] The transmission module 102 is used to transmit the data collected by the monitoring module 101 to the characteristic analysis module 103;

[0044] The characteristic analysis module 103 is used to analyze the transmitted noise and vibration data and extract characteristic information;

[0045] The noise reduction strategy formulation module 105 formulates a specific noise reduction strategy using the constructed control model and the extracted feature information;

[0046] The GSM module 106 implements remote monitoring and communication functions, and sends the noise reduction strategy and control instructions generated by the noise reduction strategy formulation module 105 to the control module 107;

[0047] According to the received control instructions and noise reduction strategies, the operating parameters of the press, such as pressure, speed, and frequency, are adjusted.

[0048] Among them, the transmission module 102 is connected to the monitoring module 101, the characteristic analysis module 103 is connected to the transmission module 102, the noise reduction strategy formulation module 105 is connected to the characteristic analysis module 103, the GSM module 106 is connected to the noise reduction strategy formulation module 105 and the control module 107, the installation component 108 is used to install the control module 107 on the press, and the model building module 104 is connected to the noise reduction strategy formulation module 105. When used specifically, the noise and vibration conditions of the press during operation are first monitored in real time through the monitoring module 101, and transmitted to the characteristic analysis module 103 through the transmission module 102; then the characteristic analysis module 103 analyzes the received noise and vibration data to extract characteristic information information, and transmit the data to the noise reduction strategy designation module; then the noise reduction strategy formulation module 105 adopts the constructed control model and the extracted feature information to formulate a specific noise reduction strategy; then the GSM module 106 realizes the remote monitoring and communication functions, and sends the noise reduction strategy and control instructions generated by the noise reduction strategy formulation module 105 to the control module 107; finally, according to the received control instructions and noise reduction strategy, the pressure, speed, frequency and other operating parameters of the press are adjusted, and the adjusted noise and vibration levels are monitored in real time, and the control strategy is continuously optimized through the feedback mechanism. In this way, the technical problem that the press in the prior art will generate a lot of noise during actual operation, which not only affects the physical and mental health of the operators, but also easily interferes with the normal operation of surrounding equipment and even causes safety hazards is solved.

[0049] The present invention monitors the noise and vibration conditions of the press in real time during operation through the monitoring module 101, thereby ensuring the real-time and accuracy of the data. The noise reduction strategy formulation module 105 utilizes advanced machine learning algorithms and control models, combined with the extracted feature information, to intelligently formulate a specific noise reduction strategy. The formulated noise reduction strategy not only considers the noise reduction effect, but also takes into account the cost and technical feasibility, thereby ensuring the economy and practicality of the solution.

[0050] At the same time, by real-time monitoring of the adjusted noise and vibration levels and continuously optimizing the control strategy with the help of feedback mechanism, the continuity and stability of the noise reduction effect are ensured.

[0051] Secondly, the base 109 is arranged on the press, and the base 109 has a guide groove 118, a groove 119, a first through hole 120 and a second through hole 121. The force block 114 is connected to the control module 107, and the force block 114 is slidably connected to the guide groove 118. The force block 114 has a clamping groove 122, and the sliding member 110 is slidably connected to the groove 119. The two ends of the spring 112 are fixedly connected to the sliding member 110 and the base 109 respectively, and the clamping member 113 is fixedly connected to the sliding member 110, and the clamping member 113 is placed in the clamping groove 122. The force rod 111 is fixedly connected to the sliding member 110, and the abutting member is used to Drive the force-bearing rod 111 to move. During specific use, when installing the control module 107, first press the abutment, and the abutment drives the force-bearing rod 111 to move downward, and drives the sliding member 110 to move downward, and the sliding member 110 drives the spring 112 to extend, and at the same time drives the clamping member 113 to move, and then align the force block 114 with the guide groove 118 and push it to the specified position, and then release the abutment. At this time, the spring 112 resets and drives the sliding member 110 to move upward, and the sliding member 110 drives the clamping member 113 to clamp the force block 114 in the clamping groove 122, thereby completing the installation of the control module 107, otherwise it is easy to disassemble.

[0052] At the same time, the force-bearing rod 111 has a force-bearing groove 123, the supporting rod 117 is slidably connected to the force-bearing groove 123, one end of the sliding rod 116 is fixedly connected to the pressing block 115, and the other end of the sliding rod 116 passes through the second through hole 121 and is fixedly connected to the supporting rod 117. By pressing the pressing block 115, the pressing block 115 drives the supporting rod 117 to move through the sliding rod 116, and the supporting rod 117 slides in the force groove 123 to drive the force-bearing rod 111 to move.

[0053] In addition, the clamping member 113 has an arc-shaped supporting surface 124. During installation, the force-bearing block 114 is directly aligned with the guide groove 118, and the force-bearing block 114 is pushed so that the force-bearing block 114 contacts the arc-shaped supporting surface 124 to drive the clamping member 113 to move downward. The force-bearing block 114 is continued to be pushed to the specified position. After the clamping block is driven by the spring 112, it is clamped in the clamping groove 122 to complete the installation.

[0054] Again, the low noise control device for the press also includes a sound insulation cover, which includes a contact layer 125, a sound absorption layer 126 and a protective layer 127. The contact layer 125 is in contact with the press, and the sound absorption layer 126 is arranged between the contact layer 125 and the protective layer 127. The noise generated by the press can be further controlled by the sound insulation cover.

[0055] Finally, the press low noise control device further includes an automatic acquisition module 128 , which is connected to the model building module 104 , and can be used to acquire historical data.

[0056] When using a low noise control device for a press machine according to the present embodiment, the noise and vibration conditions of the press machine during operation are first monitored in real time by the monitoring module 101, and transmitted to the characteristic analysis module 103 by the transmission module 102; then the characteristic analysis module 103 analyzes the received noise and vibration data, extracts characteristic information, and transmits the data to the noise reduction strategy designation module; then the noise reduction strategy formulation module 105 formulates a specific noise reduction strategy using the constructed control model and the extracted characteristic information; then the GSM module 106 realizes the remote monitoring and communication functions, and sends the noise reduction strategy and control instructions generated by the noise reduction strategy formulation module 105 to the control module 107; finally, according to the received control instructions and noise reduction strategy, the operating parameters of the press machine such as pressure, speed, and frequency are adjusted, and the adjusted noise and vibration levels are monitored in real time, and the control strategy is continuously optimized through the feedback mechanism, so as to solve the technical problem that the press machine in the prior art will generate a large noise during actual operation, and the noise not only affects the physical and mental health of the operators, but also easily interferes with the normal operation of the surrounding equipment, and even causes safety hazards.

[0057] The present invention monitors the noise and vibration conditions of the press in real time during operation through the monitoring module 101, thereby ensuring the real-time and accuracy of the data. The noise reduction strategy formulation module 105 utilizes advanced machine learning algorithms and control models, combined with the extracted feature information, to intelligently formulate a specific noise reduction strategy. The formulated noise reduction strategy not only considers the noise reduction effect, but also takes into account the cost and technical feasibility, thereby ensuring the economy and practicality of the solution.

[0058] At the same time, by real-time monitoring of the adjusted noise and vibration levels and continuously optimizing the control strategy with the help of feedback mechanism, the continuity and stability of the noise reduction effect are ensured.

[0059] The second embodiment of the present application is:

[0060] Based on the first embodiment, please refer to Figure 5 , Figure 5 It is a principle block diagram of the second embodiment of the present invention.

[0061] The present invention provides a press low noise control method and device, which also includes a chart generation module 201, a push module 202, a key generation module 203, a key management module 204, an encryption module 205, a decryption module 206 and a monitoring module 207.

[0062] For this specific implementation, the chart generation module 201 is connected to the noise reduction strategy formulation module 105, and the noise reduction strategy formulation module 105 is connected to the chart generation module 201. The chart generation module 201 is used to generate the formulated noise reduction strategy in the form of a chart and push it to the client through the push module 202.

[0063] Among them, the encryption module 205 and the decryption module 206 are connected to the noise reduction strategy formulation module 105 and the control module 107 respectively, the key management module 204 is connected to the encryption module 205 and the decryption module 206, the key generation module 203 is connected to the key management module 204, and the encryption module 205 encrypts these sensitive information after the noise reduction strategy formulation module 105 generates the noise reduction strategy and control instructions to ensure that the data will not be intercepted or tampered with by unauthorized personnel during remote transmission through the GSM module 106.

[0064] After the control module 107 receives the encrypted data, the decryption module 206 uses the corresponding key to decrypt and restore the original noise reduction strategy and control instructions, thereby ensuring the integrity and accuracy of the data.

[0065] Secondly, the monitoring module 207 is connected to the control module 107 , and the monitoring module 207 is used to monitor the operating status of the control module 107 in real time.

[0066] When using a press low noise control method and device according to the present embodiment, the chart generation module 201 is used to generate a chart of the formulated noise reduction strategy, and push it to the client through the push module 202. After the noise reduction strategy formulation module 105 generates the noise reduction strategy and control instructions, the encryption module 205 encrypts the sensitive information to ensure that the data will not be intercepted or tampered with by unauthorized personnel during remote transmission through the GSM module 106.

[0067] After the control module 107 receives the encrypted data, the decryption module 206 uses the corresponding key to decrypt and restore the original noise reduction strategy and control instructions, thereby ensuring the integrity and accuracy of the data.

[0068] The monitoring module 207 is used to monitor the operating status of the control module 107 in real time.

[0069] See also Figure 6 , Figure 6 It is a flow chart of the steps of the press low noise control method of the present invention.

[0070] The present invention also provides a method for controlling low noise of a press machine, using the low noise control device for a press machine as described above.

[0071] The steps include:

[0072] Before actual use, the model building module 104 uses a machine learning algorithm, such as a support vector machine (SVM), a neural network (NN) or a random forest (RF), to build a noise prediction model; uses historical data and feature parameters as a training set to obtain parameters of the noise prediction model through training; and builds a control model based on the noise prediction model and the control objectives.

[0073] S1. First, the noise and vibration conditions of the press machine during operation are monitored in real time by the monitoring module 101, and transmitted to the characteristic analysis module 103 by the transmission module 102;

[0074] According to this specific implementation, the monitoring module 101 uses a high-precision sound level meter and an acceleration sensor, which are respectively deployed near the key noise source and vibration source of the press; the sensor converts the analog signal into a digital signal through an analog-to-digital converter (ADC), and performs preliminary processing through an embedded system or a microcontroller; the data acquisition frequency is set according to the working cycle and noise characteristics of the press to ensure the integrity and real-time nature of the data;

[0075] The transmission module 102 adopts wired (such as Ethernet, RS485, etc.) or wireless (such as Wi-Fi, Bluetooth, Zigbee, etc.) communication technology; the data transmission protocol selected should ensure the reliability and integrity of the data, such as TCP / IP protocol or a custom reliable transmission protocol; encryption technology can be used during data transmission to ensure data security.

[0076] S2, the characteristic analysis module 103 then analyzes the received noise and vibration data, extracts characteristic information, and transmits the data to the noise reduction strategy designation module;

[0077] According to this specific implementation, digital signal processing (DSP) technology is used to perform pre-processing such as filtering and denoising on the received data.

[0078] Apply algorithms such as Fast Fourier Transform (FFT) or Short-Time Fourier Transform (STFT) to convert time domain signals into frequency domain signals and analyze the spectral characteristics of noise and vibration.

[0079] Extract characteristic parameters, such as spectrum peak, spectrum energy, time domain statistics, etc., for subsequent noise reduction strategy formulation.

[0080] S3, then the noise reduction strategy formulation module 105 formulates a specific noise reduction strategy using the constructed control model and the extracted feature information;

[0081] According to this specific implementation method, a noise reduction strategy combining active noise reduction and passive noise reduction is formulated in combination with the structural characteristics and operating parameters of the press.

[0082] Active noise reduction strategies can use adaptive filtering algorithms to cancel noise by generating reverse sound waves.

[0083] Passive noise reduction strategies may include adding sound insulation materials, optimizing structural design, adjusting working parameters and other measures.

[0084] Comprehensively consider the noise reduction effect, cost and technical feasibility, and select the optimal noise reduction strategy.

[0085] S4, then the GSM module 106 implements remote monitoring and communication functions, and sends the noise reduction strategy and control instructions generated by the noise reduction strategy formulation module 105 to the control module 107;

[0086] According to this specific implementation, the GSM module 106 uses GSM / GPRS communication technology to establish a remote communication link.

[0087] Design and implement remote monitoring software for sending control instructions and receiving feedback information.

[0088] Encryption and verification technology is used in the process of sending and receiving instructions to ensure the reliability and security of communication.

[0089] S5. Finally, according to the received control instructions and noise reduction strategy, the operating parameters of the press, such as pressure, speed, and frequency, are adjusted. At the same time, the adjusted noise and vibration levels are monitored in real time, and the control strategy is continuously optimized through the feedback mechanism.

[0090] According to this specific implementation, the control module 107 uses a programmable logic controller (PLC) or an embedded system as a control core.

[0091] According to the received control instructions and noise reduction strategies, the operating parameters of the press, such as pressure, speed, and frequency, are adjusted.

[0092] The adjusted noise and vibration levels are monitored in real time, and the control strategy is continuously optimized through the feedback mechanism.

[0093] What is disclosed above is only a preferred embodiment of the present invention, and it certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made according to the claims of the present invention still fall within the scope of the invention.

Claims

1. A low noise control device for a press, characterized in that: It includes a monitoring module, a transmission module, a characteristic analysis module, a model building module, a noise reduction strategy formulation module, a GSM module, a control module and an installation component, wherein the transmission module is connected to the monitoring module, the characteristic analysis module is connected to the transmission module, the noise reduction strategy formulation module is connected to the characteristic analysis module, the GSM module is connected to the noise reduction strategy formulation module and the control module, the installation component is used to install the control module on the press, and the model building module is connected to the noise reduction strategy formulation module; The model building module uses historical data and characteristic parameters as a training set, obtains parameters of the noise prediction model through training, and builds a control model according to the noise prediction model and the control target; The monitoring module is used to monitor the noise and vibration during the operation of the press in real time; The transmission module is used to transmit the data collected by the monitoring module to the characteristic analysis module; The characteristic analysis module is used to analyze the transmitted noise and vibration data and extract characteristic information; The noise reduction strategy formulation module formulates a specific noise reduction strategy using the constructed control model and the extracted feature information; The GSM module implements remote monitoring and communication functions, and sends the noise reduction strategy and control instructions generated by the noise reduction strategy formulation module to the control module; According to the received control instructions and noise reduction strategies, the operating parameters of the press, such as pressure, speed, and frequency, are adjusted.

2. The low noise control device for a press machine according to claim 1, characterized in that: The mounting assembly includes a base, a sliding member, a force rod, a holding member, a spring, a clamping member and a force block. The base is arranged on a press machine, and the base has a guide groove, a groove, a first through hole and a second through hole. The force block is connected to the control module, and the force block is slidably connected to the guide groove. The force block has a holding groove, and the sliding member is slidably connected to the groove. The two ends of the spring are fixedly connected to the sliding member and the base respectively, the holding member is fixedly connected to the sliding member, and the holding member is placed in the holding groove. The force rod is fixedly connected to the sliding member, and the holding member is used to drive the force rod to move.

3. The low noise control device for a press machine according to claim 2, characterized in that: The supporting member includes a pressing block, a sliding rod and a supporting rod. The force-bearing rod has a force-bearing groove. The supporting rod is slidably connected to the force-bearing groove. One end of the sliding rod is fixedly connected to the pressing block. The other end of the sliding rod passes through the second through hole and is fixedly connected to the supporting rod.

4. The low noise control device for a press machine according to claim 3, characterized in that: The clamping piece has an arc-shaped abutting surface.

5. The low noise control device for a press machine according to claim 4, characterized in that: The press low noise control device also includes a chart generating module and a pushing module. The chart generating module is connected to the noise reduction strategy formulation module, and the noise reduction strategy formulation module is connected to the chart generating module.

6. The low noise control device for a press machine according to claim 5, characterized in that: The low noise control device for the press also includes a key generation module, a key management module, an encryption module and a decryption module. The encryption module and the decryption module are respectively connected to the noise reduction strategy formulation module and the control module, the key management module is connected to the encryption module and the decryption module, and the key generation module is connected to the key management module.

7. The low noise control device for a press machine according to claim 6, characterized in that: The press low noise control device further comprises a monitoring module, and the monitoring module is connected to the control module.

8. A method for controlling low noise of a press machine, using the low noise control device of a press machine as claimed in claim 7, characterized in that: The steps include: First, the noise and vibration conditions of the press machine during operation are monitored in real time by the monitoring module, and transmitted to the characteristic analysis module by the transmission module; Then, the characteristic analysis module analyzes the received noise and vibration data, extracts characteristic information, and transmits the data to the noise reduction strategy designation module; Then, the noise reduction strategy formulation module formulates a specific noise reduction strategy using the constructed control model and the extracted feature information; Then the GSM module realizes the remote monitoring and communication functions, and sends the noise reduction strategy and control instructions generated by the noise reduction strategy formulation module to the control module; Finally, according to the received control instructions and noise reduction strategies, the operating parameters of the press, such as pressure, speed, and frequency, are adjusted. At the same time, the adjusted noise and vibration levels are monitored in real time, and the control strategy is continuously optimized through the feedback mechanism.