Wiring robot for high molecular weight polyethylene primary fibers

Abstract

The invention relates to a wiring robot for high molecular weight polyethylene primary fibers, which comprises an integral support, the integral support is divided into an upper layer and a lower layer through a partition plate, a rechargeable battery and an air pump are fixedly arranged on the surface of the lower layer of the integral support, and a wiring robot is fixedly arranged on the surface of the upper layer of the integral support. A high molecular weight polyethylene primary fiber placing box is arranged on one side, close to the air pump, of the integral bracket; the wiring robot can realize full-automatic knotting connection, reduces manual intervention, improves production efficiency and connection quality, and is suitable for connection of high molecular weight polyethylene fibers in a continuous fiber production line.

Description

Technical Field

[0001] The invention relates to the technical field of fiber production, in particular to a wiring robot for high molecular weight polyethylene primary fibers. Background Art

[0002] High molecular weight polyethylene fiber (UHMWPE) is widely used in bulletproof materials, industrial ropes and high-performance composite materials due to its excellent mechanical properties. Each bundle of primary fibers has a certain length, and when it is almost used up, it needs to be connected to replenish. During the production process, the stretching and subsequent processing of the primary fibers require precise wiring operations to ensure the continuity and efficiency of production. The traditional manual wiring method is time-consuming and labor-intensive, prone to errors, and cannot achieve highly automated production. Therefore, it is very necessary to develop a robotic device for automated wiring in the production process of high molecular weight polyethylene primary fibers. Summary of the invention

[0003] In view of the above problems existing in the prior art, the main object of the present invention is to provide a wiring robot for high molecular weight polyethylene primary fibers.

[0004] The technical solution of the present invention is as follows: a wiring robot for high molecular weight polyethylene primary fibers, comprising an integral support, the integral support being divided into an upper and lower layer by a partition, a rechargeable battery and an air pump being fixedly arranged on the lower surface of the integral support, a wiring robot being fixedly arranged on the upper surface of the integral support, and a high molecular weight polyethylene primary fiber placement box being arranged on one side of the integral support close to the air pump;

[0005] The wiring robot comprises a double slide rail, a first telescopic cylinder is provided at one end between the double slide rails, an output end of the first telescopic cylinder is fixedly connected to a carrying platform, a bottom surface of the carrying platform is fixedly connected to a slider on the double slide rails, brackets are fixedly provided on both sides of the carrying platform, one side of the bracket is fixedly connected to a lifting cylinder, an output end of the lifting cylinder is fixedly connected to a V-shaped degreasing shaping block, and a V-shaped placement frame is fixedly provided on the upper surface of the carrying platform at a position corresponding to the V-shaped degreasing shaping block;

[0006] A lead screw slide is fixedly provided on one side of the double slide rail close to the center position of the upper surface of the integral support, the slider of the lead screw slide is fixedly connected to a cylinder moving slide, the output end of the cylinder moving slide is fixedly connected to a rotary opener and closer, a groove is provided on the upper surface of the integral support, a second cylinder moving slide is obliquely fixed in the groove, the output end of the second cylinder moving slide is fixedly connected to a stripping claw, a second lifting cylinder is provided on one side of the second cylinder moving slide and located on the upper surface of the integral support, the output end of the second lifting cylinder is fixedly connected to a clamping claw, and a polyethylene primary fiber placement V-shaped table is provided on the upper surface of the integral support below the rotary opener and closer.

[0007] On one side of the second lifting cylinder, an elevation frame is provided on the upper surface of the integral bracket, and a third movable slide is fixedly provided on the elevation frame. The output end of the third movable slide is fixedly connected to a clamp fixing platform, and one side of the clamp fixing platform is fixedly connected to a double clamp.

[0008] As a preferred embodiment, the rotary opener and closer includes a rotating motor, the output end of the rotating motor is fixedly connected to a rotating table, a fourth movable slide is provided on the rotating table, the fourth movable slide has two output ends, one of which is fixedly connected to a first connecting rod, one end of the first connecting rod is pinned to a second connecting rod, and the other output end is fixedly connected to an upper clamp, the upper clamp is rotatably connected to a lower clamp, and one end of the second connecting rod is connected to the lower clamp by welding.

[0009] As a preferred embodiment, the bottom surface of the V-shaped degreasing and shaping pressing block is made of rubber material, and an oil leakage hole is provided on the V-shaped placement rack.

[0010] Compared with the prior art, the advantages and positive effects of the present invention are that the wiring robot can realize fully automated knotting and splicing, reduce manual intervention, improve production efficiency and splicing quality, and is suitable for splicing high molecular weight polyethylene fibers in continuous fiber production lines. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 The present invention provides a schematic diagram of the overall structure of a wiring robot for high molecular weight polyethylene primary fibers;

[0012] Figure 2 The present invention provides a wiring robot structure schematic diagram of a wiring robot for high molecular weight polyethylene primary fibers;

[0013] Figure 3 The present invention provides a schematic structural diagram of a rotary switch for a wiring robot for high molecular weight polyethylene primary fibers.

[0014] Legend: 1. Integral bracket; 2. Rechargeable battery; 3. Air pump; 4. High molecular weight polyethylene primary fiber placement box; 5. Wiring robot; 51. Double slide rails; 52. First telescopic cylinder; 53. Carrying platform; 54. Bracket; 55. Lifting cylinder; 56. V-shaped degreasing shaping block; 57. V-shaped placement rack; 58. Screw slide; 59. Cylinder moving slide; 510. Rotary opener and closer; 5101. Rotating table; 5102. First connecting rod; 5103. Lower clamp; 511. Second cylinder moving slide; 512. Stripping claw; 513. Second lifting cylinder; 514. Clamp; 515. Polyethylene primary fiber placement V-shaped table; 516. Third moving slide; 517. Clamp fixing table; 518. Double clamp. DETAILED DESCRIPTION

[0015] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. The components of the embodiments of the present invention generally described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0016] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0017] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0018] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0019] Example

[0020] A wiring robot for high molecular weight polyethylene primary fibers, comprising an integral support 1, characterized in that: the integral support 1 is divided into an upper and lower layer by a partition, a rechargeable battery 2 and an air pump 3 are fixedly arranged on the lower surface of the integral support 1, a wiring robot 5 is fixedly arranged on the upper surface of the integral support 1, and a high molecular weight polyethylene primary fiber placement box 4 is arranged on one side of the integral support 1 close to the air pump 3;

[0021] The wiring robot 5 includes a double slide rail 51, which is two parallel slide rails. A first telescopic cylinder 52 is provided at one end between the double slide rails 51. The output end of the first telescopic cylinder 52 is fixedly connected to a bearing platform 53. The bottom surface of the bearing platform 53 is fixedly connected to a slider on the double slide rail 51. As the first telescopic cylinder 52 extends and contracts, the bearing platform 53 is driven to move on the double slide rail 51. Brackets 54 are fixedly provided on both sides of the bearing platform 53. One side of the bracket 54 is fixedly connected to a lifting cylinder 55. The output end of the lifting cylinder 55 is fixedly connected to a V-shaped degreasing shaping block 56. The upper surface of the bearing platform 53 is fixed to the V-shaped degreasing shaping block 56. A V-shaped placement rack 57 is fixedly provided at the position corresponding to the pressing block 56, and high molecular weight polyethylene primary fiber A is placed on the V-shaped placement rack 57 as the primary fiber waiting to be supplemented and high molecular weight polyethylene primary fiber B is placed as the supplementary fiber, and one end of the high molecular weight polyethylene primary fiber B is connected to one end of the high molecular weight polyethylene primary fiber A to complete the supplement of the 4-4 high molecular weight polyethylene primary fiber A. As the output end of the lifting cylinder 55 is extended, the V-shaped degreasing shaping pressing block 56 is driven to be squeezed and contacted with the V-shaped placement rack 57, so that the high molecular weight polyethylene primary fiber A is connected with the high molecular weight polyethylene primary fiber B.

[0022] A screw slide 58 is fixedly arranged on one side of the double slide rail 51 near the center position of the upper surface of the integral bracket 1. The slider of the screw slide 58 is fixedly connected to a cylinder moving slide 59. The slider of the screw slide 58 drives the cylinder moving slide 59 to move. The output end of the cylinder moving slide 59 is fixedly connected to a rotary opener 510. The rotary opener 510 is driven to move by the cylinder moving slide 59. A groove is provided on the upper surface of the integral bracket 1. A second cylinder moving slide 511 is fixedly arranged in the groove. The second cylinder moving slide 511 is fixedly arranged in the groove. The output end of the slide 511 is fixedly connected to the peeling claw 512, and the second cylinder moves the slide 511 to drive the peeling claw 512 to move. A second lifting cylinder 513 is provided on the upper surface of the integral support 1 on one side of the second cylinder moving slide 511, and the output end of the second lifting cylinder 513 is fixedly connected to the clamping claw 514, and the second lifting cylinder 513 drives the clamping claw 514 to move. Below the rotary opener 510, a polyethylene primary fiber placement V-shaped table 515 is provided on the upper surface of the integral support 1;

[0023] On one side of the second lifting cylinder 513, an elevation frame is provided on the upper surface of the integral bracket 1, on which a third movable slide 516 is fixedly provided, the output end of the third movable slide 516 is fixedly connected to a clamp fixing platform 517, one side of the clamp fixing platform 517 is fixedly connected to a double clamp 518, and the third movable slide 516 is used to drive the double clamp 518 to move.

[0024] The rotary opener and closer 510 includes a rotating motor, the output end of which is fixedly connected to a rotating table 5101, and the rotating motor is used to drive the rotating table 5101 to rotate. A fourth movable slide is provided on the rotating table 5101, and the fourth movable slide has two output ends, one of which is fixedly connected to a first connecting rod 5102, one end of the first connecting rod 5102 is pin-connected to a second connecting rod, and the other output end is fixedly connected to an upper clamp, which is rotatably connected to a lower clamp 5103, and one end of the second connecting rod is connected to the lower clamp 5103 by welding; the bottom surface of the V-shaped degreasing shaping block 56 is made of rubber, and an oil leakage hole is provided on the V-shaped placement frame 57.

[0025] Working principle:

[0026] As shown in the figure, the V-shaped degreasing and shaping pressing block 56 moves downward to compact the high molecular weight polyethylene primary fibers A and the high molecular weight polyethylene primary fibers B placed on the V-shaped placing rack 57, and then the third movable slide 516 moves forward with the double clamping claws 518 to reach the front of the high molecular weight polyethylene primary fibers A and clamp the high molecular weight polyethylene primary fibers A, and then the third movable slide 516 moves backward, and at the same time drives the high molecular weight polyethylene primary fibers A to move backward;

[0027] Then, the rotary opener 510 moves forward under the action of the cylinder moving slide 59, so that the lower clamp 5103 hooks the high molecular weight polyethylene primary fiber A, and the rotary table 5101 rotates along the axis, driving the upper clamp and the lower clamp 5103 to rotate along the axis, rotating 360°;

[0028] The output end of the fourth movable slide moves backward, driving the high molecular weight polyethylene primary fiber A to move backward to form a V shape, starting the output end of the second lifting cylinder 513 to extend, and opening the clamp 514 to clamp one end of the high molecular weight polyethylene primary fiber A, and then starting the output end of the second lifting cylinder 513 to contract, rotating the rotating table 5101 90°. Due to the curvature of the upper clamp, the high molecular weight polyethylene primary fiber A follows the curvature and enters the gap between the upper clamp and the lower clamp 5103. At the same time, the two output ends of the fourth movable slide are started to move away from each other, and at the same time, the first connecting rod 5102 and The second connecting rod moves relative to each other, thereby opening the lower clamp 5103. Subsequently, the two output ends of the fourth movable slide are started to make them close to each other, and the lower clamp 5103 is closed. The stripping claw 512 cuts off one end of the high molecular weight polyethylene primary fiber A connected to the double clamp 518. Subsequently, the rotating table 5101 rotates 90 degrees, so that the high molecular weight polyethylene primary fiber A on it falls due to gravity. The lead screw slide 58 is started to drive the rotary opener 510 to move rightward, tighten the knotted button, and then place the high molecular weight polyethylene primary fiber A on the polyethylene primary fiber placement V-shaped table 515.

[0029] The high molecular weight polyethylene primary fiber B is knotted by the same knotting method, and then the high molecular weight polyethylene primary fiber B is placed on the polyethylene primary fiber placement V-shaped table 515.

[0030] Then the upper clamp and the lower clamp 5103 clamp the high molecular weight polyethylene primary fiber A and the high molecular weight polyethylene primary fiber B, tie a knot between the high molecular weight polyethylene primary fiber A and 4-5 high molecular weight polyethylene primary fibers B, start the screw slide 58, drive the rotary opener 510 to move to the right, tighten the knotted button, and then release the upper clamp to place the tied rope down.

[0031] Finally, it should be noted that the above-described embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some or all of the technical features thereof may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A wiring robot for high molecular weight polyethylene primary fibers, comprising an integral support (1), characterized in that: The integral support (1) is divided into two layers, an upper layer and an lower layer, by a partition. A rechargeable battery (2) and an air pump (3) are fixedly provided on the lower surface of the integral support (1). A wiring robot (5) is fixedly provided on the upper surface of the integral support (1). A high molecular weight polyethylene primary fiber placement box (4) is provided on one side of the integral support (1) close to the air pump (3). The wiring robot (5) comprises a double slide rail (51), a first telescopic cylinder (52) is provided at one end between the double slide rails (51), an output end of the first telescopic cylinder (52) is fixedly connected to a bearing platform (53), a bottom surface of the bearing platform (53) is fixedly connected to a slider on the double slide rail (51), brackets (54) are fixedly provided on both sides of the bearing platform (53), one side of the bracket (54) is fixedly connected to a lifting cylinder (55), an output end of the lifting cylinder (55) is fixedly connected to a V-shaped degreasing shaping block (56), and a V-shaped placement frame (57) is fixedly provided on the upper surface of the bearing platform (53) at a position corresponding to the V-shaped degreasing shaping block (56); A screw slide (58) is fixedly provided on one side of the double slide rail (51) near the center position of the upper surface of the integral support (1); a cylinder movable slide (59) is fixedly connected to the slider of the screw slide (58); the output end of the cylinder movable slide (59) is fixedly connected to a rotary opener (510); a groove is provided on the upper surface of the integral support (1); a second cylinder movable slide (511) is obliquely fixed in the groove; the output end of the second cylinder movable slide (511) is fixedly connected to a stripping claw (512); a second lifting cylinder (513) is provided on one side of the second cylinder movable slide (511) and located on the upper surface of the integral support (1); the output end of the second lifting cylinder (513) is fixedly connected to a clamping claw (514); and a polyethylene primary fiber placement V-shaped table (515) is provided on the upper surface of the integral support (1) below the rotary opener (510); On one side of the second lifting cylinder (513), an elevation frame is provided on the upper surface of the integral bracket (1), and a third movable slide (516) is fixedly provided on the elevation frame. The output end of the third movable slide (516) is fixedly connected to a clamp fixing platform (517), and one side of the clamp fixing platform (517) is fixedly connected to a double clamp (518).

2. A wiring robot for high molecular weight polyethylene primary fibers according to claim 1, characterized in that: The rotary opener and closer (510) comprises a rotary motor, the output end of which is fixedly connected to a rotary table (5101), a fourth movable slide is provided on the rotary table (5101), the fourth movable slide has two output ends, one of which is fixedly connected to a first connecting rod (5102), one end of the first connecting rod (5102) is pin-connected to a second connecting rod, and the other output end is fixedly connected to an upper clamp, the upper clamp is rotatably connected to a lower clamp (5103), and one end of the second connecting rod is connected to the lower clamp (5103) by welding.

3. A wiring robot for high molecular weight polyethylene primary fibers according to claim 1, characterized in that: The bottom surface of the V-shaped degreasing and shaping pressing block (56) is made of rubber material, and an oil leakage hole is provided on the V-shaped placement frame (57).

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