Bottom modular stacking machine and assembling method thereof

Abstract

The invention discloses a bottom module type stacking machine and an assembling method thereof.The bottom module type stacking machine comprises a bottom module, the bottom module comprises a fixed-height stand column (2) and a variable-height stand column (10), the fixed-height stand column (2) is perpendicularly connected with a bottom frame (1), and a lifting table (3) which ascends and descends along the fixed-height stand column (2) is arranged on the fixed-height stand column (2); a pallet fork (4) for storing and taking materials is arranged on the lifting platform (3), and the lifting platform (3) is driven by a lifting driving device (5); a top beam (6) is arranged at the top of the bottom module; an electric control system device (7) is further arranged on the bottom frame (1). Main components of the stacking machine are integrated into a bottom module, in-plant integral installation, adjustment and on-site integral hoisting are achieved, the lifting quality is controllable, and the on-site implementation quality and efficiency are improved.

Description

Technical Field

[0001] The invention relates to the technical field of stackers, and in particular to a bottom module type stacker and an assembly method thereof. Background Art

[0002] Stackers are large-scale lifting and transportation equipment. For a long time, they have been shipped from the factory in the form of chassis, columns, lifting platforms, top beams and other components. The components are then assembled on site through multiple hoisting operations. After the whole machine is installed, the wiring and wiring of electrical components are carried out, and finally, on-site electrical debugging is carried out. The efficiency of on-site installation and debugging is slow. In addition, there may be missing parts, component quality or wiring problems on site, which ultimately affect the delivery of the product. How to control the quality of stacker electrical components and assembly in the factory and improve the reliability, security, convenience and efficiency of on-site installation, debugging and delivery has become a technical problem that urgently needs to be solved. Summary of the invention

[0003] The purpose of the present invention is to provide a bottom module stacker and an assembly method thereof in response to the above-mentioned problems currently existing, wherein the main components of the stacker are integrated into a bottom module, which can be assembled and adjusted in the factory, hoisted as a whole on site, and the lifting quality can be controlled, thereby improving the quality and efficiency of on-site implementation.

[0004] The technical solution of the present invention is as follows:

[0005] A bottom module stacker comprises a bottom module, wherein the bottom module comprises a fixed height column and a variable height column, the fixed height column is vertically connected to a base frame, a lifting platform is arranged on the fixed height column and is lifted and lowered along the fixed height column; a fork for storing and retrieving materials is arranged on the lifting platform, and the lifting platform is driven by a lifting drive device; a top beam is arranged on the top of the bottom module; and an electric control system device is also arranged on the base frame.

[0006] Furthermore, the height-fixing column can be a single column or a double column, and the single column and the base frame form a Structure, double columns and base frame structure.

[0007] Furthermore, the base frame is supported by a supporting assembly.

[0008] Furthermore, the variable height column is arranged on the base frame.

[0009] Furthermore, a steel wire rope is provided on the variable height column.

[0010] Furthermore, the bottom module can be powered on for testing on a test platform within the factory, and the bottom module can be packaged and shipped after passing the test.

[0011] The present application also includes a bottom modular stacker assembly method, comprising the following steps:

[0012] After the installation of the floor rail is completed, the bottom module can be hoisted into place on the floor rail, or the bottom module can be directly pushed into the floor rail through four supporting components;

[0013] Adjust the bottom module to the correct position based on the ground rail and fix it, and remove the top beam of the double-column structure to the height-changing column;

[0014] The variable height column is connected with the fixed height column of the bottom module and the whole column is adjusted to ensure the shape and position tolerance requirements. The guide and corresponding spacing between the top beam and the ceiling rail are adjusted to complete the arrangement of the wire rope.

[0015] Install other functional module components such as power supply device and safety ladder to complete the equipment operation of stacker;

[0016] After checking and adjusting the local parts, you can power on and manually operate the stacker. After in-depth debugging, the stacker can run automatically.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. A bottom module stacker and its assembly method. The bottom module standardizes and modularizes the main components of the stacker, transforming the original customized production into small and medium batch production, improving product quality and manufacturing efficiency. The main components of the stacker are assembled in the factory to ensure higher installation accuracy requirements. The electrical components are installed and wired in the factory to achieve the effect of factory debugging and testing of the whole machine through the test platform. After passing the test, it will be shipped. After the height-changing columns, top beams and other components are installed on site, they can be powered on and operated manually. This improves the reliability, security, convenience and efficiency of on-site installation, debugging and delivery of the stacker.

[0019] 2. A bottom module stacker and an assembly method thereof. To facilitate the positioning of the bottom module, a support assembly is provided on the basis of the bottom module. The support assembly can directly position the bottom module on the ground rail during installation and also stabilize the bottom module. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is the main view of the bottom module of this application.

[0021] Figure 2 This is a right side view of the bottom module of this application.

[0022] Figure 3 A top view of the bottom module of this application

[0023] Figure 4 This is a schematic diagram of the factory test platform structure of the bottom module of this application.

[0024] Figure 5 This is a schematic diagram of the overall structure of the bottom module of this application.

[0025] Figure numerals: 1-base frame, 2-height-fixed column, 3-lifting platform, 4-fork, 5-lifting drive device, 6-top beam, 7-electric control system device, 8-support component, 9-test platform, 10-height-variable column, 11-wire rope. DETAILED DESCRIPTION

[0026] It should be noted that relational terms such as "first" and "second" are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0027] The features and performance of the present invention are further described in detail below in conjunction with the embodiments.

[0028] See also Figure 1-5 , a bottom modular stacker, such as Figure 1 , Figure 2 and Figure 3 As shown, the bottom module includes a height-fixing column 2 and a height-variable column 10. The height-fixing column 2 is vertically connected to the bottom frame 1. A lifting platform 3 is provided on the height-fixing column 2 for lifting and lowering along the height-fixing column 2. A fork 4 for storing and retrieving materials is provided on the lifting platform 3, and the lifting platform 3 is driven by a lifting drive device 5. A top beam 6 is provided on the top of the bottom module. An electric control system device 7 is also provided on the bottom frame 1. A section of the height-fixing column 2 is used together with the bottom frame 1, the lifting platform 3, the lifting drive, the electric control system device 7, etc. to form the bottom assembly. The weight and the external dimensions of the stored and retrieved materials are analyzed and statistically analyzed to modularize the components and finally form the bottom module.

[0029] The bottom module standardizes and modularizes the main components of the stacker, transforming the original customized production into small and medium-sized batch production, improving product quality and manufacturing efficiency. The main components of the stacker are assembled in the factory to ensure higher installation accuracy requirements. The electrical components are installed and wired in the factory to achieve the effect of factory debugging and testing of the whole machine through the test platform. After passing the test, it will be shipped. After the height-changing columns, top beams and other components are installed on site, they can be powered on and operated manually. This improves the reliability, security, convenience and efficiency of on-site installation, debugging and delivery of the stacker.

[0030] The height-fixing column 2 can be a single column or a double column, and the single column and the base frame 1 form a Structure, double columns and base frame 1 form structure.

[0031] The chassis 1 is supported by a support assembly 8. To facilitate the placement of the bottom module, a support assembly is provided on the bottom module, which can directly place the bottom module on the ground rail during installation and also stabilize the bottom module.

[0032] The height-variable column 10 is disposed on the base frame 1 .

[0033] A steel wire rope 11 is provided on the height-variable column 10 .

[0034] The bottom module can be powered on for testing on the in-factory testing platform 9, and after passing the test, the bottom module is packaged and shipped.

[0035] The present application also includes a bottom modular stacker assembly method, comprising the following steps:

[0036] After the installation of the floor rail is completed, the bottom module can be hoisted into place on the floor rail, or the bottom module can be directly pushed into the floor rail through four supporting components;

[0037] Adjust the bottom module to the correct position based on the ground rail and fix it, and remove the top beam of the double-column structure to the height-changing column;

[0038] The variable height column is connected with the fixed height column of the bottom module and the whole column is adjusted to ensure the shape and position tolerance requirements. The guide and corresponding spacing between the top beam and the ceiling rail are adjusted to complete the arrangement of the wire rope.

[0039] Install other functional module components such as power supply device and safety ladder to complete the equipment operation of stacker;

[0040] After checking and adjusting the local parts, you can power on and manually operate the stacker. After in-depth debugging, the stacker can run automatically.

[0041] The above-mentioned embodiments only express the specific implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the protection scope of the present application. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the technical solution concept of the present application, and these all belong to the protection scope of the present application.

Claims

1. A bottom modular stacker, characterized in that: The invention comprises a bottom module, wherein the bottom module comprises a height-fixing column (2) and a height-variable column (10), the height-fixing column (2) being vertically connected to a bottom frame (1), a lifting platform (3) being arranged on the height-fixing column (2) and being lifted and lowered along the height-fixing column (2); a fork (4) for storing and retrieving materials is arranged on the lifting platform (3), and the lifting platform (3) is driven by a lifting drive device (5); a top beam (6) is arranged on the top of the bottom module; and an electric control system device (7) is also arranged on the bottom frame (1).

2. A bottom modular stacker according to claim 1, characterized in that: The height-fixing column (2) can be a single column or a double column, and the single column and the base frame (1) form a Structure, double columns and base frame (1) form structure.

3. The bottom modular stacker according to claim 1, characterized in that: The base frame (1) is supported by a support assembly (8).

4. The bottom modular stacker according to claim 1, characterized in that: The height-variable column (10) is arranged on the base frame (1).

5. A bottom modular stacker according to claim 1 or 4, characterized in that: A steel wire rope (11) is arranged on the height-changing column (10).

6. The bottom modular stacker according to claim 1, characterized in that: The bottom module can be powered on for testing on a test platform (9) within the factory, and after passing the test, the bottom module can be packaged and shipped.

7. A method for assembling a bottom module stacker, characterized in that: The following steps are involved: After the installation of the floor rail is completed, the bottom module can be hoisted into place on the floor rail, or the bottom module can be directly pushed into the floor rail through four supporting components; Adjust the bottom module to the correct position based on the ground rail and fix it, and remove the top beam of the double-column structure to the height-changing column; The variable height column is connected with the fixed height column of the bottom module and the whole column is adjusted to ensure the shape and position tolerance requirements. The guide and corresponding spacing between the top beam and the ceiling rail are adjusted to complete the arrangement of the wire rope. Install other functional module components such as power supply device and safety ladder to complete the equipment operation of stacker; After checking and adjusting the local parts, you can power on and manually operate the stacker. After in-depth debugging, the stacker can run automatically.

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