Stranding and warping processing equipment and processing method thereof
By designing the shaved warping processing equipment, the warp yarn and stranded thread are combined into stranded products, the problems of limited yarn and vulnerable yarn breaking and stopping devices in traditional warping technology are solved, and the continuous operation and equipment maintenance of the loom is achieved.
Patent Information
- Application Number
- CN202411744054.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-30
- Publication Date
- 2025-02-25
AI Technical Summary
In the traditional warping process, the yarns wound on the warp shaft are limited, which causes the loom to frequently shut down and replace the warp shaft. The healing sheets of the traditional yarn breaking and stopping device are easy to get damaged, and the replacement process is cumbersome.
A shackle-shackle processing equipment is designed, including a weaving frame, a machine, a roller, a yarn breaking stop device, a shuttle device and a barrel sway device. Through these components, warp yarns and strands are merged into stranded products for direct use of the loom, avoiding shutdown and replacing warp shafts, and simplifying maintenance through improved healing sheet replacement methods.
It realizes uninterrupted yarn supply, and the loom is operated continuously, saving manpower and material resources, and improving knitting efficiency; at the same time, it simplifies the process of replacing the healing silk sheet, improving the reliability and maintenance efficiency of the equipment.
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Figure CN119507106A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of textiles, and in particular to a warping and stranding processing device and a processing method thereof. Background Art
[0002] The traditional warping process is to place the warp yarn bobbins on the creel and pass them through the traditional warping machine. The warp beam is driven by power to wind the yarn on the warp beam (warp cylinder, warp head) in an orderly manner, and then the warp beam is placed on the loom for the weaving process. However, the yarn wound on the warp beam is limited. Whenever the yarn is used up or is about to be used up, the machine needs to be stopped and the warp beam needs to be replaced. The replacement process is time-consuming and labor-intensive. The yarn breakage stop device on the traditional loom is equipped with multiple heald pieces, and the machine is stopped by the contact between the heald pieces and the sensor. However, the heald pieces are wearing parts. The traditional yarn breakage stop device uses a closed heald frame beam. Replacing the heald pieces requires the entire device to be disassembled and replaced. After replacing the heald pieces, the threading process needs to be performed again, which is time-consuming and labor-intensive. Summary of the invention
[0003] The object of the present invention is to provide a warping equipment and a processing method thereof to solve the above-mentioned problems.
[0004] According to one aspect of the present invention, a yarn stranding and warping processing equipment is provided, comprising: a loom frame, on which a plurality of warp bobbins with warp yarns wound thereon and a strand bobbin with strands wound thereon are hung; a machine table, arranged on one side of the loom frame; a first roller, arranged at the feeding end of the machine table; a first yarn break stopping device, arranged at a station next to the first roller; a second yarn break stopping device, arranged at a station next to the first yarn break stopping device, the second yarn break stopping device comprising a driving mechanism and a heald frame body, the driving mechanism being arranged on the machine table, the driving mechanism having at least two output ends that are alternately lifted and lowered, the heald frame body being fixedly arranged at the output end of the driving mechanism, hanging arms being respectively arranged on both sides of the heald frame body, the hanging arms being detachably provided with a plurality of first heald pieces; a rotary shuttle device, arranged at the second yarn break stopping device The first roller is arranged at the next station of the rotary shuttle device, the rotary shuttle device is connected with the strand, and the rotary shuttle device locks the strand to the warp yarn to form a strand-like product; the second roller is arranged at the next station of the rotary shuttle device; the barrel loading swing device is arranged at the next station of the second roller, the barrel loading swing device is arranged above the machine, and the barrel loading swing device has a movable moving end; after the warp yarn is led out from the warp yarn tube, it passes through the first roller, the first yarn breaking stopping device, the second yarn breaking stopping device and the rotary shuttle device in sequence, and then is combined with the strand to form the strand-like product, and the strand-like product passes through the second roller and the barrel loading swing device in sequence and is collected; the control device is respectively connected with the first roller, the first yarn breaking stopping device, the second yarn breaking stopping device, the rotary shuttle device, the second roller and the barrel loading swing device by signal.
[0005] In some embodiments, the first yarn breakage stopping device includes a plurality of sensing beams and a second heald sheet, wherein the plurality of sensing beams are arranged laterally behind the first roller, and the second heald sheet is provided with a first upper through hole for the sensing beam to pass through and a first lower through hole for the warp yarn to pass through, and a first sensing end is provided on the top of the sensing beam, and the first sensing end is connected to the control device signal, and when the upper end of the first upper through hole contacts the first sensing end, the first sensing end feeds back a signal to the control device so that the control device disconnects the circuit.
[0006] In some embodiments, the driving mechanism includes a first driver, a first rotating shaft and two staggered axle cams, one end of the axle cam is hinged with a connecting rod, a guide block is provided inside the machine, the guide block has two guide holes for the connecting rod to pass through, the connecting rod is lifted and lowered in the guide holes, and the comprehensive frame body is fixed to the upper end of the connecting rod.
[0007] In some embodiments, the first heald piece is provided with a second upper through hole for the hanging arm to pass through and a second lower through hole for the warp yarn to pass through, and a second sensing end is provided on the top of the hanging arm, and the second sensing end is connected to the control device signal, and when the upper end of the second upper through hole contacts the second sensing end, the second sensing end feeds back a signal to the control device so that the control device disconnects the circuit; a limiting groove is provided on the outer end of the hanging arm, and a limiting ring is sleeved in the limiting groove to prevent the first heald piece from escaping the hanging arm; the radius of the limiting ring is greater than the radius of the second upper through hole.
[0008] In some embodiments, the rotary shuttle device includes a stranding platform, a twisting part, a biting twisting part and a pushing twisting part, the twisting part includes a second driver, a rotating block and a twisting needle, the output end of the second driver is passed through the stranding platform, one end of the rotating block is fixedly provided on the output end of the second driver, the output end of the second driver drives the rotating block to perform circular reciprocating motion, one end of the twisting needle is fixedly provided on the other end of the rotating block, the other end of the twisting needle is provided with a bending part, the bending part is provided with a twisting wire hole for the twisting wire to pass through; the biting twisting part includes a third driver and a turntable, the output end of the third driver is passed through the stranding platform and is located on the opposite side of the twisting part, the turntable is fixedly provided on the output end of the third driver, the output end of the third driver drives the turntable to perform unidirectional circular motion, a hook is provided on one side of the turntable, and a yarn groove is provided on the other side, the hook is used The twisted wire fed by the throwing and twisting part is hooked, and the inner side of the hook is provided with an arc surface, and the turntable rotates to make the twisted wire on the hook enter the yarn groove, and the twisted wire in the yarn groove is woven with the twisted wire fed by the throwing and twisting part next time; the pushing and twisting part includes a fourth driver and a yarn pushing mesh plate, and the yarn pushing mesh plate is provided with a plurality of yarn pushing holes for the warp yarns to pass through. The fourth driver is arranged below the stranding platform, and the output end of the fourth driver is connected with a second rotating shaft, and the yarn pushing mesh plate is fixed on the second rotating shaft, and the fourth driver drives the yarn pushing mesh plate to perform reciprocating circular motion; a plurality of the warp yarns pass through the yarn pushing holes and enter the stranding platform, and after the throwing and twisting part feeds the twisted wire into the biting and twisting part, the biting and twisting part feeds the twisted wire onto a plurality of the warp yarns by rotating, and the yarn pushing mesh plate pushes the twisted wire onto a plurality of the warp yarns driven by the second rotating shaft to complete the stranding.
[0009] In some embodiments, the barrel loading rocking device includes a bracket, and the movable end includes an X-axis driver and a Y-axis driver, the X-axis driver is arranged on the bracket, the Y-axis driver is arranged on the output end of the X-axis driver, the output end of the Y-axis driver is provided with a third roller, and the discharge end of the third roller is provided with a discharge chute.
[0010] In some embodiments, a yarn guide mesh plate is disposed on the front side of the first roller, and the yarn guide mesh plate is provided with a plurality of yarn guide holes for the warp yarns to pass through.
[0011] In some embodiments, a cover is hingedly connected to the middle portion of the bracket, and the cover is arranged to cover the second yarn breakage stopping device and the rotary hook device.
[0012] A processing method of a yarn warping processing device comprises the following steps:
[0013] S1, hanging a plurality of the warp yarn bobbins and the twisted wire bobbins on the loom;
[0014] S2, leading out the warp yarns on the plurality of warp yarn tubes, and sequentially arranging the warp yarns through the yarn guide mesh plate, the first roller, the first lower through hole, the second lower through hole, the yarn pusher mesh plate, the stranding table, the second roller, and the third roller;
[0015] S3, leading out the stranded wire on the single stranded wire barrel and passing it through the stranded wire hole, and passing the front end of the stranded wire through the stranding table, the second roller and the third roller in sequence;
[0016] S4, starting the control device so that all components are started simultaneously, and the rotary shuttle device combines a single twisted wire with a plurality of warp yarns to form a stranded product;
[0017] S5, the stranded product passes through the second roller and the third roller and is collected in a barrel;
[0018] S6. The strand-like product is directly introduced into a loom, and a fourth roller is arranged above the loom for pulling and recovering the strands in the strand-like product. The strand-like product from which the strands are separated is produced into a finished product through weaving processing of the loom.
[0019] Compared with the prior art, the beneficial effects of this application are:
[0020] 1. The present application directly passes the yarn on the yarn tube through the rotary hook device and strands it into stranded products for processing by the loom. The stranded products can provide an uninterrupted supply of raw materials for the loom. The loom can be kept running during the weaving process without stopping the machine to replace the warp beam, which saves manpower and material resources while greatly improving the weaving efficiency.
[0021] 2. The heald frame body in the second yarn breakage stopping device of the present application has hanging arms on both sides, and the heald piece can enter from one side of the hanging arm and be hung on the hanging arm. When the heald piece, which is a wearing part, is replaced, it is not necessary to disassemble the entire device, and the process of replacing the heald piece is more convenient and quick;
[0022] 3. Use the rotary hook device to combine the warp yarn and the twisted wire. The combined strands are not easy to separate and have higher integrity, which is convenient for subsequent weaving on the loom;
[0023] 4. The barreling swing device of the present application guides the stranded product to the top of the machine, and then discharges the stranded product in a free-fall manner, so that the discharge process is more orderly and the stranded product after barreling is more convenient to take out. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0025] Figure 2 for Figure 1 Schematic diagram of the structure after the cover is hidden;
[0026] Figure 3 It is a structural schematic diagram of the first roller and the first yarn breakage stopping device of the present invention;
[0027] Figure 4 It is a structural schematic diagram of the second yarn breakage stopping device and the second roller of the present invention;
[0028] Figure 5 It is a structural schematic diagram of the second yarn breakage stopping device of the present invention;
[0029] Figure 6 It is a schematic diagram of the connection structure between the heald frame body and the first heald piece of the present invention;
[0030] Figure 7 It is a structural schematic diagram of the rotary hook device of the present invention;
[0031] Figure 8 It is a schematic diagram of the top view of the rotary hook device of the present invention;
[0032] Fig. 9 It is an enlarged view of the strand-shaped product of the present invention.
[0033] Machine 1; first roller 2; first yarn breakage stopping device 3; second yarn breakage stopping device 4; heald frame body 5; hanging arm 6; first heald piece 7; rotary hook device 8; second roller 9; barrel loading swing device 10; induction beam 11; second heald piece 12; first upper through hole 13; first lower through hole 14; first induction end 15; first rotating shaft 16; different direction cam 17; connecting rod 18; guide block 19; second lower through hole 20; limiting groove 21; limiting ring 22; stranding table 23; rotating block 24; twisting needle 25; twisting wire hole 26; turntable 27; hook 28; yarn groove 29; yarn pushing screen plate 30; third roller 31; unloading trough 32; yarn guide screen plate 33; cover body 34; warp yarn 35; twisted wire 36. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] refer to Figures 1 to 9The present application provides a yarn parallel stranding and warping processing equipment, comprising: a loom frame, on which a plurality of warp yarn tubes with warp yarns 35 wound thereon and a stranded wire tube with stranded wires 36 wound thereon are hung; a machine table 1, arranged on one side of the loom frame; a first roller 2, arranged at the feeding end of the machine table 1; a first yarn break stopping device 3, arranged at the next station of the first roller 2; a second yarn break stopping device 4, arranged at the next station of the first yarn break stopping device 3, the second yarn break stopping device 4 comprises a driving mechanism and a heald frame body 5, the driving mechanism is arranged on the machine table 1, the driving mechanism has at least two output ends that are alternately lifted and lowered, the heald frame body 5 is fixedly arranged at the output end of the driving mechanism, and hanging arms 6 are respectively arranged on both sides of the heald frame body 5, and the hanging arms 6 are detachably provided with a plurality of first heald pieces 7; a rotary shuttle device 8, arranged at the next station of the second yarn break stopping device 4 The rotary shuttle device 8 is connected with the strand 36, and the rotary shuttle device 8 locks the strand 36 to the warp yarn 35 to form a strand-like product; the second roller 9 is arranged at the next station of the rotary shuttle device 8; the barrel loading swing device 10 is arranged at the next station of the second roller 9, and the barrel loading swing device 10 is arranged above the machine 1, and the barrel loading swing device 10 has a movable moving end; after the warp yarn 35 is led out from the warp yarn tube, it passes through the first roller 2, the first yarn break stop device 3, the second yarn break stop device 4 and the rotary shuttle device 8 in sequence, and then is combined with the strand 36 to form a strand-like product, and the strand-like product passes through the second roller 9 and the barrel loading swing device 10 in sequence and is collected; the control device is respectively connected with the first roller 2, the first yarn break stop device 3, the second yarn break stop device 4, the rotary shuttle device 8, the second roller 9 and the barrel loading swing device 10 signal.
[0036] In some embodiments, the first yarn breakage stopping device 3 includes a plurality of sensing beams 11 and a second heald sheet 12, wherein the plurality of sensing beams 11 are arranged laterally behind the first roller 2, the second heald sheet 12 is provided with a first upper through hole 13 for the sensing beam 11 to pass through and a first lower through hole 14 for the warp yarn 35 to pass through, a first sensing end 15 is provided at the top of the sensing beam 11, the first sensing end 15 is connected to a control device signal, when the upper end of the first upper through hole 13 contacts the first sensing end 15, the first sensing end 15 feeds back a signal to the control device so that the control device disconnects the circuit, during the operation of the equipment, after the warp yarn 35 passes through the first lower through hole 14, the second heald sheet 12 will separate the first upper through hole 13 from the first sensing end 15 under the support of the warp yarn 35, if the warp yarn 35 is broken or short of material, the second heald sheet 12 will lose support and fall onto the sensing beam 11, after the first sensing end 15 contacts the first upper through hole 13, a signal is fed back to the control device, and the control device disconnects the circuit of the entire equipment.
[0037] In some embodiments, the driving mechanism includes a first driver, a first rotating shaft 16 and two staggered asymmetric cams 17, one end of the asymmetric cam 17 is hinged with a connecting rod 18, a guide block 19 is arranged inside the machine 1, the guide block 19 has two guide holes for the connecting rod 18 to pass through, the connecting rod 18 is raised and lowered in the guide holes, and the heald frame body 5 is fixed to the upper end of the connecting rod 18, so that the heald frame body 5 forms an alternating up and down lifting action, and this alternating up and down lifting can make the introduction process of the warp yarn 35 smoother, thereby improving the weaving efficiency and quality.
[0038] In some embodiments, the first heald piece 7 is provided with a second upper through hole for the hanging arm 6 to pass through and a second lower through hole 20 for the warp yarn 35 to pass through. A second sensing end is provided on the top of the hanging arm 6, and the second sensing end is connected to the control device signal. When the upper end of the second upper through hole contacts the second sensing end, the second sensing end feeds back a signal to the control device so that the control device disconnects the circuit; a limiting groove 21 is provided on the outer end of the hanging arm 6, and a limiting ring 22 is sleeved in the limiting groove 21 to prevent the first heald piece 7 from escaping from the hanging arm 6; the radius of the limiting ring 22 is larger than the radius of the second upper through hole, and the first heald piece 7 can be directly hung from the openings of the hanging arms 6 on both sides, as an easy The damaged first heald piece 7 needs to be replaced regularly, and the replacement process is more convenient; during the operation of the equipment, after the warp yarn 35 passes through the second lower through hole 20, the first heald piece 7 will separate the second upper through hole from the second sensing end under the support of the warp yarn 35. If the warp yarn 35 is disconnected or out of material, the first heald piece 7 will lose support and fall onto the hanging arm 6. After the second sensing end contacts the second upper through hole, a feedback signal is sent to the control device, and the control device disconnects the circuit of the entire equipment; because the heald frame body 5 needs to be lifted and lowered alternately during operation, the addition of the limit groove 21 and the limit ring 22 can prevent the first heald piece 7 from falling out of the hanging arm 6 during the lifting process.
[0039] In some embodiments, hanging arms 6 are provided on the upper and lower parts of both sides of the heald frame body 5, and the first heald sheet 7 is provided with two second upper through holes corresponding to the hanging arms 6 (located at the upper and lower parts of the first heald sheet 7 respectively), and a second lower through hole 20 (located in the middle part of the first heald sheet 7) is provided in the middle part for the warp yarn 35 to pass through.
[0040] In some embodiments, the rotary shuttle device 8 includes a stranding platform 23, a twisting part, a biting twisting part and a pushing twisting part. The twisting part includes a second driver, a rotating block 24 and a twisting needle 25. The output end of the second driver is passed through the stranding platform 23, one end of the rotating block 24 is fixedly arranged on the output end of the second driver, and the output end of the second driver drives the rotating block 24 to perform circular reciprocating motion. One end of the twisting needle 25 is fixedly arranged on the other end of the rotating block 24, and the other end of the twisting needle 25 is provided with a bending part, and the bending part is provided with a twisting wire hole 26 for the twisting wire 36 to pass through; the twisting part includes a third driver and a turntable 27. The output end of the third driver is passed through the stranding platform 23 and is located on the opposite side of the twisting part. The turntable 27 is fixedly arranged on the output end of the third driver, and the output end of the third driver drives the turntable 27 to perform unidirectional circular motion. A hook 28 is provided on one side of the turntable 27, and a yarn groove 29 is provided on the other side. The hook 28 is used to hook the strand 36 fed into the throwing and twisting part. The inner side of the hook 28 is provided with an arc surface. The turntable 27 rotates to make the strand 36 on the hook 28 enter the yarn groove 29. The strand 36 in the yarn groove 29 is woven with the strand 36 fed into the throwing and twisting part next time. The pushing and twisting part includes a fourth driver and a yarn pushing mesh plate 30. The yarn pushing mesh plate 30 is provided with a plurality of yarn pushing holes for the warp yarn 35 to pass through. The fourth driver is arranged below the stranding platform 23. The output end of the fourth driver is connected to the second rotating shaft, and the pushing yarn mesh plate 30 is fixed on the second rotating shaft. The fourth driver drives the pushing yarn mesh plate 30 to perform reciprocating circular motion; multiple warp yarns 35 pass through the pushing yarn holes and enter the stranding table 23. After the throwing part sends the twisted wire 36 into the biting twisting part, the biting twisting part sends the twisted wire 36 onto the multiple warp yarns 35 by rotating. The pushing yarn mesh plate 30 pushes the twisted wire 36 onto the multiple warp yarns 35 through the drive of the second rotating shaft to complete the stranding.
[0041] The specific working principle of the rotary shuttle device 8 is as follows: a plurality of warp yarns 35 pass through the yarn pushing mesh plate 30 and enter the stranding platform 23. Driven by the second driver, the stranding needle 25 bypasses the bottom of the plurality of warp yarns 35 and sends the strand 36 to the hook 28 on the turntable 27. At this time, the second driver rotates in the opposite direction to make the stranding needle 25 move away from the turntable 27. The turntable 27 rotates unidirectionally at the same time. The strand 36 slides into the yarn groove 29 along the arc surface. The second driver rotates forward to send the yarn again. The strand 36 sent in again is woven with the strand 36 at the yarn groove 29. Finally, the yarn pushing mesh plate 30 pushes the strand 36 into the plurality of warp yarns 35. Each component tightens the warp yarn 35 and the strand 36 to complete the stranding.
[0042] In some embodiments, the barrel loading rocking device 10 includes a bracket, and the moving end includes an X-axis driver and a Y-axis driver. The X-axis driver is arranged on the bracket, and the Y-axis driver is arranged on the output end of the X-axis driver. The output end of the Y-axis driver is provided with a third roller 31, and the discharge end of the third roller 31 is provided with a discharge chute 32. The Y-axis driver and the X-axis driver are moved according to a preset program, so that the strand-shaped product falls into the collection barrel in an orderly manner.
[0043] In some embodiments, a yarn guide mesh plate 33 is provided on the front side of the first roller 2. The yarn guide mesh plate 33 has a plurality of yarn guide holes for the warp yarns 35 to pass through, so that the introduction process of the warp yarns 35 is smoother and the weaving efficiency and quality are improved.
[0044] In some embodiments, a cover 34 is hingedly connected to the middle of the bracket, and the cover 34 covers the second yarn breakage stopping device 4 and the rotary hook device 8.
[0045] A processing method of a yarn warping processing device comprises the following steps:
[0046] S1, hanging a plurality of warp yarn tubes and twisted wire tubes on a loom;
[0047] S2, leading out the warp yarns 35 on the plurality of warp yarn tubes, and sequentially arranging them through the yarn guide mesh plate 33, the first roller 2, the first lower through hole 14, the second lower through hole 20, the yarn pusher mesh plate 30, the stranding table 23, the second roller 9, and the third roller 31;
[0048] S3, guide the stranded wire 36 on the single stranded wire drum and pass it through the stranded wire hole 26, and pass the front end of the stranded wire 36 through the stranding table 23, the second roller 9 and the third roller 31 in sequence;
[0049] S4, start the control device so that all components start at the same time, and the rotary shuttle device 8 combines the single twisted wire 36 with the multiple warp yarns 35 to form a stranded product;
[0050] S5, the stranded product passes through the second roller 9 and the third roller 31 and is collected in barrels;
[0051] S6. The strand-like product is directly introduced into the loom, and a fourth roller is arranged above the loom for pulling and recovering the strands 36 in the strand-like product. The strand-like product from which the strands 36 are separated is produced into a finished product through weaving processing of the loom.
[0052] The first roller 2, the second roller 9, the third roller 31 and the fourth roller of the present application are all driven by motors to increase the tension of the warp yarn 35 and the strand-like product and improve the processing quality.
[0053] The stranded product produced by the present application can be directly used in a loom. A fourth roller is arranged on one side of the loom to pull and recover the stranded wire 36 in the stranded product. The stranded product with the separated stranded wire 36 is processed by the loom to produce a finished product (woven belt, canvas belt).
[0054] The first driver, the second driver, the third driver, the fourth driver, the X-axis driver and the Y-axis driver involved in the present application are all motors.
[0055] The strand products can be infinitely spliced together manually or by equipment, and the spliced strand products can continuously feed the loom.
[0056] The present invention directly passes the yarn on the yarn tube through the rotary hook device 8 and strands it into a stranded product for processing by the loom. The stranded product can provide an uninterrupted supply of raw materials for the loom. The loom can be kept running during the weaving process without stopping the machine to replace the warp beam, which saves manpower and material resources while greatly improving the weaving efficiency.
[0057] The heald frame body 5 in the second yarn breakage stopping device 4 of the present application has hanging arms 6 on both sides, and the heald piece can enter from one side of the hanging arm 6 and be hung on the hanging arm 6. When the heald piece, which is a wearing part, is replaced, it is not necessary to disassemble the entire device, and the process of replacing the heald piece is more convenient and quick;
[0058] The warp yarn 35 and the twisted yarn 36 are combined by using the rotary hook device 8. The combined strand-shaped product is not easy to separate and has a higher integrity, which is convenient for subsequent weaving by the loom;
[0059] The barreling swing device 10 of the present application guides the strand-shaped product to the top of the machine platform 1, and then discharges the strand-shaped product in a free-fall manner, so that the discharge process is more orderly and the strand-shaped product after barreling is more convenient to take out.
[0060] in Fig. 9 The distance between the strands 36 of the stranded product can be adjusted between 1 mm and 200 mm.
[0061] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A yarn warping processing equipment, characterized in that: include: A loom frame, on which a plurality of warp yarn tubes wound with warp yarns and a twisted wire tube wound with twisted wires are hung; A machine platform, arranged on one side of the weaving frame; A first roller is arranged at the feeding end of the machine; A first yarn breakage stopping device is arranged at a next station of the first roller; A second yarn breakage stopping device is arranged at a next station of the first yarn breakage stopping device, the second yarn breakage stopping device comprises a driving mechanism and a heald frame body, the driving mechanism is arranged on the machine platform, the driving mechanism has at least two output ends which are alternately lifted and lowered, the heald frame body is fixedly arranged at the output end of the driving mechanism, hanging arms are respectively arranged on both sides of the heald frame body, and the hanging arms are detachably provided with a plurality of first heald pieces; A rotary shuttle device is arranged at a next station of the second yarn breaking stopping device, the rotary shuttle device is connected to the twisted wire, and the rotary shuttle device locks the twisted wire to the warp yarn to form a strand-shaped product; A second roller is arranged at the next station of the rotary hook device; A barrel-loading swing device is arranged at the next station of the second roller, the barrel-loading swing device is arranged above the machine platform, and the barrel-loading swing device has a movable moving end; After being led out from the warp yarn tube, the warp yarn passes through the first roller, the first yarn breakage stopping device, the second yarn breakage stopping device and the rotary hook device in sequence, and then is combined with the twisted wire to form the strand-shaped product, and the strand-shaped product passes through the second roller and the barreling swing device in sequence and is collected; The control device is respectively connected with the first roller, the first yarn breakage stopping device, the second yarn breakage stopping device, the rotary hook device, the second roller and the barrel loading swing device by signals.
2. The yarn warping processing equipment according to claim 1, characterized in that: The first yarn breakage stopping device includes a plurality of sensing beams and a second heald sheet. The plurality of sensing beams are arranged laterally behind the first roller. The second heald sheet is provided with a first upper through hole for the sensing beam to pass through and a first lower through hole for the warp yarn to pass through. A first sensing end is provided on the top of the sensing beam. The first sensing end is connected to the control device signal. When the upper end of the first upper through hole contacts the first sensing end, the first sensing end feeds back a signal to the control device so that the control device disconnects the circuit.
3. The yarn warping processing equipment according to claim 1, characterized in that: The driving mechanism includes a first driver, a first rotating shaft and two offset cams, one end of the cam is hinged with a connecting rod, a guide block is arranged inside the machine, the guide block has two guide holes for the connecting rod to pass through, the connecting rod is lifted and lowered in the guide holes, and the heald frame body is fixed to the upper end of the connecting rod.
4. The yarn warping processing equipment according to claim 1, characterized in that: The first heald piece is provided with a second upper through hole for the hanging arm to pass through and a second lower through hole for the warp yarn to pass through. A second sensing end is provided on the top of the hanging arm, and the second sensing end is connected with the control device signal. When the upper end of the second upper through hole contacts the second sensing end, the second sensing end feeds back a signal to the control device so that the control device disconnects the circuit. A limiting groove is provided at the outer end of the hanging arm, and a limiting ring is sleeved in the limiting groove to prevent the first heald piece from escaping from the hanging arm. The radius of the limiting ring is greater than the radius of the second upper through hole.
5. The yarn warping processing equipment according to claim 1, characterized in that: The rotary shuttle device includes a stranding platform, a twisting part, a biting twisting part and a pushing twisting part, the twisting part includes a second driver, a rotating block and a twisting needle, the output end of the second driver is passed through the stranding platform, one end of the rotating block is fixedly arranged on the output end of the second driver, the output end of the second driver drives the rotating block to perform circular reciprocating motion, one end of the twisting needle is fixedly arranged on the other end of the rotating block, the other end of the twisting needle is provided with a bending part, the bending part is provided with a twisting wire hole for the twisting wire to pass through; the biting twisting part includes a third driver and a turntable, the output end of the third driver is passed through the stranding platform and is located on the opposite side of the twisting part, the turntable is fixedly arranged on the output end of the third driver, The output end of the actuator drives the turntable to make a unidirectional circular motion, a hook is provided on one side of the turntable, and a yarn groove is provided on the other side, the hook is used to hook the stranded wire fed by the throwing and twisting part, the inner side of the hook is provided with an arc surface, the turntable rotates to make the stranded wire on the hook enter the yarn groove, and the stranded wire in the yarn groove is woven with the stranded wire fed by the throwing and twisting part next time; the pushing and twisting part includes a fourth driver and a yarn pushing mesh plate, the yarn pushing mesh plate is provided with a plurality of yarn pushing holes for the warp yarn to pass through, the fourth driver is arranged below the stranding platform, the output end of the fourth driver is connected to the second rotating shaft, the yarn pushing mesh plate is fixed on the second rotating shaft, and the fourth driver drives the yarn pushing mesh plate to make a reciprocating circular motion; A plurality of the warp yarns pass through the yarn pushing hole and enter the stranding table. After the twisting part sends the twisted wire into the biting part, the biting part sends the twisted wire onto the plurality of the warp yarns by rotating. The yarn pushing mesh plate pushes the twisted wire onto the plurality of the warp yarns through the drive of the second rotating shaft to complete the stranding.
6. The yarn warping processing equipment according to claim 1, characterized in that: The barrel loading swing device includes a bracket, and the movable end includes an X-axis driver and a Y-axis driver. The X-axis driver is arranged on the bracket, and the Y-axis driver is arranged on the output end of the X-axis driver. The output end of the Y-axis driver is provided with a third roller, and the discharge end of the third roller is provided with a discharge chute.
7. The yarn warping processing equipment according to claim 1, characterized in that: A yarn guide mesh plate is arranged on the front side of the first roller, and the yarn guide mesh plate is provided with a plurality of yarn guide holes for the warp yarns to pass through.
8. The yarn warping processing equipment according to claim 6, characterized in that: A cover body is hingedly connected to the middle part of the bracket, and the cover body is covered on the second yarn-breaking stopping device and the rotary hook device.
9. A processing method based on the yarn warping processing equipment according to claims 1-8, characterized in that: The following steps are involved: S1, hanging a plurality of the warp yarn bobbins and the twisted wire bobbins on the loom; S2, leading out the warp yarns on the plurality of warp yarn tubes, and sequentially arranging the warp yarns through the yarn guide mesh plate, the first roller, the first lower through hole, the second lower through hole, the yarn pusher mesh plate, the stranding table, the second roller, and the third roller; S3, leading out the stranded wire on the single stranded wire barrel and passing it through the stranded wire hole, and passing the front end of the stranded wire through the stranding table, the second roller and the third roller in sequence; S4, starting the control device so that all components are started simultaneously, and the rotary shuttle device combines a single twisted wire with a plurality of warp yarns to form a stranded product; S5, the stranded product passes through the second roller and the third roller and is collected in a barrel; S6. The strand-like product is directly introduced into a loom, and a fourth roller is arranged above the loom for pulling and recovering the strands in the strand-like product. The strand-like product from which the strands are separated is produced into a finished product through weaving processing of the loom.
Citation Information
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