Gas turbine efficiency on-line performance test system
By integrating environmental data monitoring, data communication, online performance calculation and report generation units in the performance testing system of gas turbines, the problems of inefficient and inconvenient operation in the existing technology are solved, and real-time performance monitoring and rapid report generation of gas turbines are realized.
Patent Information
- Application Number
- CN202411684906.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-02-25
AI Technical Summary
The existing gas turbine performance monitoring technology has problems such as poor timeliness and inconvenient operation, making it difficult to achieve real-time monitoring and rapid adjustment.
A gas turbine efficiency online performance testing system is designed, including an environmental data monitoring unit, a data communication transmission unit, an online performance calculation unit, a report generation unit and a power supply power unit in the mobile test tool box. By collecting environmental data and real-time operation parameters online, performing performance parameters and generating performance reports, real-time monitoring is realized.
Real-time performance monitoring and rapid report generation of gas turbines is realized, timeliness and operational convenience is improved, and equipment operation mode can be adjusted in a timely manner.
Smart Images

Figure CN119509991A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of gas turbines and steam turbine combined cycle units, and in particular to an online performance testing system for gas turbine efficiency. Background Art
[0002] Gas turbine performance monitoring is a very important task, and its purpose is to conduct a comprehensive assessment of the performance of gas turbine generator sets. For operators, it is necessary to grasp the performance status of units, systems and thermal equipment in real time in order to adjust the operation mode of the equipment in a timely manner.
[0003] However, in the existing technology, conventional on-site performance tests are mainly carried out during the acceptance of newly built units, before and after unit overhauls, or before and after equipment modifications. In accordance with relevant standards and regulations, a thermal performance test is completed, which requires the formulation of test plans, the arrangement of measurement points, the debugging of equipment, the collection and collation of data, the calculation and analysis of test data, and the issuance of test reports. In addition, the operating equipment is inconvenient, unsuitable, and inflexible in use in different working environments. Therefore, the whole process is not only time-consuming and laborious, but also fails to achieve the timeliness guarantee of timely monitoring. Summary of the invention
[0004] The present invention provides a gas turbine efficiency online performance testing system with strong monitoring timeliness and more convenient operation, which can solve at least one of the above technical problems.
[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions: a gas turbine efficiency online performance test system, comprising a mobile test tool box and an environmental data monitoring unit, a data communication transmission unit, an online performance calculation unit, a report generation unit, a power supply unit and a support hinge unit integrated and installed in the mobile test tool box;
[0006] The environmental data monitoring unit is connected to the online performance calculation unit via the data communication transmission unit, and the online performance calculation unit is connected to the report generation unit via the data communication transmission unit. The environmental data monitoring unit is used to convert a plurality of environmental data analog signals collected in the working environment of the gas turbine and steam turbine combined cycle unit into environmental data digital signals. The data communication transmission unit is used to transmit data and signals. The online performance calculation unit is used to combine the acquired environmental data digital signals with the real-time operating parameters of the gas turbine and steam turbine combined cycle unit to calculate and correct the performance parameters of the gas turbine and steam turbine combined cycle unit. The report generation unit is used to generate a performance report online according to the performance parameters. The power supply unit is used to provide a stable power supply to the powered equipment in the mobile test tool box.
[0007] The support hinge unit comprises a pair of support keyboards which are installed at intervals on the mobile test tool box and are used to connect the box cover and the box body and have adjustable angles.
[0008] Furthermore, the environmental data monitoring unit includes at least a temperature sensor, a humidity sensor, a barometric pressure gauge and an AD converter installed in the box, and the temperature sensor, humidity sensor and barometric pressure gauge are respectively connected to the AD converter to perform analog quantity collection and digital quantity conversion on the temperature, humidity and air pressure in the current working environment of the gas turbine and steam turbine combined cycle unit.
[0009] Furthermore, a computer device is embedded in the inner wall of the box cover, the data communication transmission unit, the online performance calculation unit and the report generation unit are all assembled in the computer device, the keyboard is detachably installed in the box body, can be placed on a pair of the supporting hinge units, and is connected to the computer device by wire or wirelessly.
[0010] Furthermore, the supporting hinge unit includes an articulated mechanism and an articulated roller shaft, the articulated mechanism has two, which are symmetrically arranged and hinged on the articulated roller shaft, and one of the articulated mechanisms is connected to the box cover, and the other articulated mechanism is connected to the box body, and the two articulated mechanisms can rotate around the articulated roller shaft as the box cover and the box body open and close.
[0011] Further, the articulated mechanism comprises a connecting rod body and a supporting assembly;
[0012] One end of the connecting rod body is set as an exposed part, and the exposed part is hinged to the hinged roller shaft. The other end of the connecting rod body is set as a hidden part, and the hidden part is slidably inserted into the box cover / box body. A flexible hoop is fixedly mounted on the connecting rod body between the exposed part and the hidden part. The shell of the box cover / box body is provided with a plug-in groove, and the hidden part is slidably matched with the plug-in groove. The flexible hoop can enter / exit the plug-in groove under a force-deformed state. An assembly groove is provided on the upward side of the hidden part, and the support component is installed in the assembly groove.
[0013] Further, the support assembly includes a support connection module, a connection module and a press-to-lock module;
[0014] The push-to-lock module is installed in the assembly groove, and includes a push-to-lock seat and a push-to-lock head. The push-to-lock seat is fixed to the bottom surface of the inner wall of the assembly groove. The push-to-lock head is elastically installed in the push-to-lock seat and has a movement stroke of popping out or resetting along the height direction of the push-to-lock seat under force.
[0015] The connecting module is vertically installed directly above the push-to-lock module, and comprises an articulated shaft cylinder, an articulated ball and a connecting rod, one end of the connecting rod is fixedly connected to the push-to-lock head, and the other end is fixedly connected to the articulated ball, and the articulated ball is embedded in the articulated shaft cylinder;
[0016] The supporting connection module is vertically hingedly connected to the connection module. When the push-to-lock head is in a force-emerging state, the supporting connection module is completely exposed upward from the assembly groove. When the push-to-lock head is in a force-resetting state, the supporting connection module is completely hidden downward in the assembly groove.
[0017] Furthermore, the opening of the articulated shaft cylinder faces downward, and a limiting opening is arranged at the opening, the inner diameter of the limiting opening is smaller than the diameter of the articulated ball, and two pitch grooves are relatively opened along the same diameter along the upper edge of the limiting opening, and the connecting rod is engaged with the pitch grooves.
[0018] Furthermore, the supporting connection module comprises a first hinged rod and a second hinged rod which are symmetrically distributed, and the first hinged rod and the second hinged rod comprise a first rod body and a second rod body and a first magnetic attraction strip and a second magnetic attraction strip which are identical in shape and material;
[0019] The first magnetic strips have two strips, which are respectively fixed on two sides of the inner side of the rod body along the length direction of the first rod body, and a first cavity is formed between the two first magnetic strips on the inner side of the first rod body;
[0020] The second magnetic strips have two strips, which are respectively fixed on two sides of the inner side of the rod body along the length direction of the second rod body, and a second cavity is formed between the two second magnetic strips on the inner side of the second rod body;
[0021] The same end of the first rod body and the second rod body are both hinged around the circumference of the hinge shaft cylinder, and there is a movement range between the two to rotate around the hinge shaft cylinder until they are adsorbed and merged or rotate away until the hinge rotation limit is reached.
[0022] Furthermore, an embedding groove is centrally formed on the inner side of the first rod body, a telescopic support member is hinged in the embedding groove, and sliding rods are symmetrically fixed on both sides of the embedding groove on the inner side of the first rod body, and the sliding rods extend outward into the first cavity;
[0023] A limit slot is provided on the inner side of the second rod body near the bottom, and springs are symmetrically distributed on the inner side of the second rod body on both sides of the limit slot. The spring is placed outward in the second cavity, and one end of the spring is fixed to the inner side of the second rod body near the bottom, and the other end is slidably sleeved on the slide rod;
[0024] When the first rod body and the second rod body are adsorbed and merged with each other, the telescopic support piece is embedded in the embedding groove, and the sliding end of the spring slides to the bottom end of the slide rod. When the first rod body and the second rod body are rotated away from each other around the hinge shaft, the sliding end of the spring slides along the slide rod toward the top end of the rod body. When the first rod body and the second rod body are rotated away from each other until the hinge rotation limit is reached, the sliding end of the spring slides to the top end of the slide rod, and the telescopic support piece contacts the limit slot.
[0025] Furthermore, the telescopic support member includes a telescopic connecting rod, a limit head and a hinge shaft;
[0026] The hinge shaft is fixedly installed at the bottom of the telescopic connecting rod and is hingedly matched with the embedding groove. The telescopic connecting rod includes an outer rod body and an inner rod body. The outer rod body has two, which are spaced apart and fixed at the bottom of the two outer rod bodies via a cross bar. The inner rod body has two, which are slidably inserted in the outer rod body respectively, and the inner rod body is matched with the positioning groove opened on the inner wall of the top of the outer rod body through the elastic telescopic positioning block installed at the bottom. The limit head is horizontally fixed at the top of the two inner rod bodies, and the limit head is matched with the limit card slot.
[0027] The four corners of the bottom of the keyboard are respectively hinged with leaf pieces, and the leaf pieces can pass through the middle gap of the telescopic connecting rod and be obliquely inserted on the telescopic supporting member.
[0028] The beneficial effects of the present invention are embodied in:
[0029] 1. In the present invention, an environmental data monitoring unit, a data communication transmission unit, an online performance calculation unit, a report generation unit and a power supply unit are integrated and installed in a mobile test tool box. By collecting and acquiring the environmental data of the current working environment of the gas turbine and steam turbine combined cycle unit and the real-time operating parameters of the gas turbine and steam turbine combined cycle unit, the performance parameters of the gas turbine and steam turbine combined cycle unit are calculated, analyzed and corrected online, and the performance report is generated by online summary and processing and sent to the client, so as to realize remote real-time grasp of the performance status of the unit, system and thermal equipment, so as to adjust the operation mode of the equipment in time, and the control timeliness is strong.
[0030] 2. In the present invention, the original hinge structure for connecting the box cover and the box body of the mobile test tool box is improved. On the basis of the original hinge structure, a support hinge unit including a support assembly is added, which neither affects the normal opening and closing hinge of the mobile test tool box nor affects the normal test use of various equipment in the box. At the same time, the keyboard support and support angle adjustment are completed through foldable extension / folding closure / pitch adjustment, which improves the convenience of use for staff and the applicability to the test environment, and has strong operational flexibility. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The drawings described herein are used to provide further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute improper limitations on the present application.
[0032] Figure 1 It is a block diagram of the overall structure of the test system of an embodiment of the present invention.
[0033] Figure 2 It is a schematic diagram of a mobile testing tool box according to an embodiment of the present invention when the hidden part of the connecting rod body is completely hidden when the mobile testing tool box is opened.
[0034] Figure 3 It is a schematic diagram of a mobile testing tool box according to an embodiment of the present invention when the hidden portion of the connecting rod body is fully exposed when the mobile testing tool box is opened.
[0035] Figure 4 It is a top view of the support hinge unit structure of an embodiment of the present invention.
[0036] Figure 5 It is a schematic diagram of an embodiment of the present invention in which the supporting connection module is completely hidden in the assembly groove.
[0037] Figure 6 It is a schematic diagram showing that the supporting connection module according to an embodiment of the present invention is completely exposed outside the assembly groove.
[0038] Figure 7 It is a schematic diagram of assembling the connection module and the push-to-lock head according to an embodiment of the present invention.
[0039] Figure 8 It is a bottom view of the assembly of the keyboard and the supporting hinge unit according to an embodiment of the present invention.
[0040] Fig. 9 It is a schematic diagram of the supporting connection module in the adsorption and merging state according to an embodiment of the present invention.
[0041] Fig.10 It is a schematic diagram of the supporting connection module according to an embodiment of the present invention being rotated away from the hinged rotation limit state.
[0042] Fig.11 It is a schematic diagram of the inner side of the first hinge rod according to an embodiment of the present invention.
[0043] Fig.12 It is a schematic diagram of the inner side of the second hinged rod according to an embodiment of the present invention.
[0044] Fig.13 It is a schematic diagram of the assembly of the spring and the slide rod according to an embodiment of the present invention.
[0045] Fig.14It is a schematic diagram of the oblique insertion assembly of the leaf piece and the telescopic support member according to an embodiment of the present invention.
[0046] Fig.15 It is a structural block diagram of a computer device according to an embodiment of the present invention.
[0047] The components in the attached drawings are marked as follows: 1. Mobile test tool box; 101. Box cover; 102. Box body; 2. Environmental data monitoring unit; 3. Data communication transmission unit; 4. Online performance calculation unit; 5. Report generation unit; 6. Power supply unit; 7. Support hinge unit; 8. Articulated mechanism; 9. Articulated roller; 10. Connecting rod; 1001. Exposed part; 1002. Hidden part; 1003. Flexible hoop; 1004. Assembly groove; 11. Support assembly; 12. Support connection module; 13. Connection module; 14. Press self-locking module; 15. Articulated shaft cylinder; 1501 , limit tube mouth; 1502, pitch slot; 16, hinge ball; 17, connecting rod; 18, push self-locking seat; 19, push self-locking head; 20, keyboard; 2001, page; 21, first hinged rod; 2101, first rod body; 2102, first magnetic strip; 2103, embedded groove; 22, second hinged rod; 2201, second rod body; 2202, second magnetic strip; 2203, limit card slot; 23, telescopic support; 24, sliding rod; 25, spring; 26, telescopic connecting rod; 2601, outer rod body; 2602, inner rod body; 27, limit head; 28, hinge axis. DETAILED DESCRIPTION
[0048] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. In the absence of conflict, the embodiments in this application and the features in the embodiments can be combined with each other. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0049] It should be noted that if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing in the full text includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme that satisfies both A and B.
[0050] See also Figure 1-Figure 3, an embodiment of the present invention provides a gas turbine efficiency online performance test system, comprising a mobile test tool box 1 and an environmental data monitoring unit 2, a data communication transmission unit 3, an online performance calculation unit 4, a report generation unit 5, a power supply unit 6 and a support hinge unit 7 integrated and installed in the mobile test tool box 1;
[0051] The environmental data monitoring unit 2 is connected to the online performance calculation unit 4 via the data communication transmission unit 3, and the online performance calculation unit 4 is connected to the report generation unit 5 via the data communication transmission unit 3. The environmental data monitoring unit 2 is used to convert the collected multiple environmental data analog signals in the working environment of the gas turbine and steam turbine combined cycle unit into environmental data digital signals, and the data communication transmission unit 3 is used to transmit data and signals. The online performance calculation unit 4 is used to combine the acquired environmental data digital signals with the real-time operating parameters of the gas turbine and steam turbine combined cycle unit to calculate and correct the performance parameters of the gas turbine and steam turbine combined cycle unit. The report generation unit 5 is used to generate a performance report online according to the performance parameters, and the power supply unit 6 is used to provide a stable power supply to the powered equipment in the mobile test toolbox 1;
[0052] The support hinge unit 7 has a pair of support keyboards 20 which are installed at intervals on the mobile test tool box 1 and are used to connect the box cover 101 and the box body 102 and have adjustable angles.
[0053] In the present invention, an environmental data monitoring unit, a data communication transmission unit, an online performance calculation unit, a report generation unit and a power supply unit are integrated and installed in a mobile test tool box. By collecting and acquiring the environmental data of the current working environment of the gas turbine and steam turbine combined cycle unit and the real-time operating parameters of the gas turbine and steam turbine combined cycle unit, the performance parameters of the gas turbine and steam turbine combined cycle unit are calculated, analyzed and corrected online, and the performance report is generated by online summary and processing and sent to the client, so as to realize remote real-time grasp of the performance status of the unit, system and thermal equipment, so as to adjust the operation mode of the equipment in time, and the control timeliness is strong.
[0054] See also Figure 1 , Figure 8 and Fig.15 In this embodiment, the environmental data monitoring unit 2 at least includes a temperature sensor, a humidity sensor, a barometric pressure gauge and an AD converter installed in the box 102. The temperature sensor, the humidity sensor and the barometric pressure gauge are respectively connected to the AD converter to perform analog quantity acquisition and digital quantity conversion on the temperature, humidity and air pressure in the current working environment of the gas turbine combined cycle unit;
[0055] A computer device is embedded in the inner wall of the box cover 101, and the data communication transmission unit 3, the online performance calculation unit 4 and the report generation unit 5 are all assembled in the computer device. The keyboard 20 is detachably installed in the box body 102, can be placed on a pair of the supporting hinge units 7, and is connected to the computer device by wire or wirelessly.
[0056] In this embodiment, the mobile test toolbox 1 is a toolbox made of aluminum alloy and has an appearance similar to that of a precision instrument. The mobile test toolbox 1 is a side opening structure, and a handle is installed on one side of the box body 102, and a universal wheel is installed on the other end to improve the flexibility and convenience of carrying and transportation. The computer device is preferably a highly integrated all-in-one computer, and the display screen and the core processor are integrated and installed in the box cover 101. The display screen can be touch-screen or non-touch-screen. However, considering the actual use situation, due to the complexity of the working environment, if a touch-screen display screen is selected, there is a risk of being easily damaged. Therefore, from the perspective of work reliability, the display screen is preferably non-touch-screen, and peripherals such as a mouse and the keyboard 20 are connected by wire or wirelessly;
[0057] The online performance calculation unit 4 obtains the real-time operating parameters of the gas turbine and steam turbine combined cycle unit by manual entry or from the data communication transmission unit 3. The operating parameters include but are not limited to: combined cycle active power, excitation power, gas turbine speed, gas turbine active power, steam turbine active power, natural gas flow, natural gas pressure, natural gas temperature, natural gas composition, compressor inlet temperature, compressor inlet pressure, compressor exhaust temperature, compressor exhaust pressure, back pressure, waste heat boiler inlet flue gas temperature, waste heat boiler inlet flue gas pressure, waste heat boiler The flue gas temperature at the furnace outlet, the flue gas pressure at the waste heat boiler outlet, the water replenishment amount, the condensate flow rate at the waste heat boiler inlet and the condensate temperature at the waste heat boiler inlet. The online performance calculation unit 4 receives the environmental data digital signal transmitted by the data communication transmission unit 3, and then makes a comprehensive evaluation according to the analysis and processing software that has been installed and set in advance, and calculates and corrects the unit performance parameters of the gas turbine and steam turbine combined cycle unit, such as the unit efficiency, gas turbine efficiency, gas turbine heat rate, system leakage rate, compressor efficiency, waste heat boiler efficiency, steam turbine heat rate and efficiency;
[0058] After the online performance calculation unit 4 has completed the calculation and processing, the calculated / corrected data can be transmitted to the report generation unit 5 through the data communication transmission unit 3. The report generation unit 5 compiles and summarizes the report according to the analysis and processing software that has been installed and set up in advance, and sends it to the client in the form of a table or file, such as a mobile phone, tablet or computer, for remote real-time viewing by the staff;
[0059] The computer device comprises a memory and a processor, wherein the memory stores a computer program, and when the computer program is executed by the processor, the processor executes the steps of the above-mentioned analysis and processing software;
[0060] The power supply unit 6 is a safe voltage module with explosion-proof function to avoid fire and explosion. It can convert the AC 220V voltage into safe-grade weak current and provide stable power to various devices in the system.
[0061] It should be noted that those skilled in the art can understand that all or part of the steps implemented in the embodiments of the present invention can be implemented in whole or in part by software, hardware, firmware or any combination thereof. When implemented using hardware, it can be implemented in whole or in part in the form of purchasing standard parts or modified parts. When implemented using software, it can be implemented in whole or in part in the form of a computer program product. The computer program product includes one or more computer instructions. When the computer program instructions are loaded and executed on a computer, the process or function described in the embodiment of the present application is generated in whole or in part. The computer can be a general-purpose computer, a special-purpose computer, a computer network, or other programmable device. The computer instructions can be stored in a computer-readable storage medium, or transmitted from one computer-readable storage medium to another computer-readable storage medium. For example, the computer instructions can be transmitted from a website site, computer, server or data center by wired (e.g., coaxial cable, optical fiber, digital subscriber line (DSL)) or wireless (e.g., infrared, wireless, microwave, etc.) mode to another website site, computer, server or data center. The computer-readable storage medium can be any available medium that a computer can access or a data storage device such as a server or data center that includes one or more available media integrated. The available medium may be a magnetic medium (eg, a floppy disk, a hard disk, a magnetic tape), an optical medium (eg, a DVD), or a semiconductor medium (eg, a solid state disk (SSD)).
[0062] See also Figure 2-Figure 4In this embodiment, the support hinge unit 7 includes an articulated mechanism 8 and an articulated roller shaft 9. The articulated mechanism 8 has two articulated mechanisms 8, which are symmetrically arranged and articulated on the articulated roller shaft 9, and one of the articulated mechanisms 8 is connected to the box cover 101, and the other articulated mechanism 8 is connected to the box body 102. The two articulated mechanisms 8 can rotate around the articulated roller shaft 9 as the box cover 101 and the box body 102 are opened and closed. With this design, when the staff opens the mobile test tool box 1 at the work site, the various test devices in the box are exposed, and the support hinge unit 7 is also exposed. The original articulated structure used to connect the box cover 101 and the box body 102 is designed to be the support hinge unit 7 in this application, which improves the rationality of space utilization and the convenience of actual operation.
[0063] See also Figure 4 In this embodiment, the hinge mechanism 8 includes a connecting rod body 10 and a supporting assembly 11;
[0064] One end of the connecting rod body 10 is set as an exposed part 1001, and the exposed part 1001 is hinged to the hinged roller shaft 9. The other end of the connecting rod body 10 is set as a hidden part 1002, and the hidden part 1002 is slidably plugged into the box cover 101 / box body 102. A flexible hoop 1003 is fixedly mounted on the connecting rod body 10 between the exposed part 1001 and the hidden part 1002. A plug-in slot is provided on the shell of the box cover 101 / box body 102. The hidden part 1002 is slidably matched with the plug-in slot. The flexible hoop 1003 can enter / exit the plug-in slot under a force-deformed state. An assembly slot 1004 is provided on the upward side of the hidden part 1002, and the support component 11 is installed in the assembly slot 1004.
[0065] With such design, the support hinge unit 7 has two working modes. One is that when the support component 11 is not needed, the mobile test tool box 1 can be opened normally. The other is that when the support component 11 is needed, after opening the mobile test tool box 1, the connecting rod body 10 is pulled forcefully to disengage the flexible hoop 1003 from the plug-in slot until the hidden portion 1002 is completely exposed. After use, the hidden portion 1002 is pushed forcefully along the plug-in slot until the flexible hoop 1003 is completely immersed in the plug-in slot. The structural design is reasonable and the operation is flexible and convenient, and it does not affect the normal testing and use of other equipment.
[0066] See also Figure 5-Figure 6 In this embodiment, the support assembly 11 includes a support connection module 12, a connection module 13 and a press self-locking module 14;
[0067] The push-to-lock module 14 is installed in the assembly groove 1004, and includes a push-to-lock seat 18 and a push-to-lock head 19. The push-to-lock seat 18 is fixed to the bottom surface of the inner wall of the assembly groove 1004. The push-to-lock head 19 is elastically installed in the push-to-lock seat 18 and has a movement stroke of popping out or resetting along the height direction of the push-to-lock seat 18 under a force state;
[0068] The connecting module 13 is vertically installed just above the push-to-lock module 14, and includes an articulated shaft cylinder 15, an articulated ball 16, and a connecting rod 17. One end of the connecting rod 17 is fixedly connected to the push-to-lock head 19, and the other end is fixedly connected to the articulated ball 16. The articulated ball 16 is embedded in the articulated shaft cylinder 15.
[0069] The supporting connection module 12 is vertically hingedly connected to the connection module 13. When the push-to-lock head 19 is in a force-popped-out state, it is completely exposed upward from the assembly groove 1004. When the push-to-lock head 19 is in a force-reset state, it is completely hidden downward inside the assembly groove 1004.
[0070] With this design, under the working condition that the support assembly 11 needs to be used, when the hidden part 1002 is completely pulled out, the connection module 13 is pressed, and the pressing self-locking head 19 is forced downward, driving the connection module 13 to pop up upward, so that the support connection module 12 is exposed outside the assembly groove 1004. Conversely, under the working condition that the support assembly 11 is not needed, the connection module 13 is pressed again, and the pressing self-locking head 19 is forced downward again, driving the connection module 13 to reset downward, so that the support connection module 12 is immersed in the assembly groove 1004, and does not affect the normal storage of the hidden part 1002.
[0071] After the supporting connection module 12 pops out of the assembly groove 1004, the hinge shaft 15 is moved around the hinge ball 16, so that the position of the supporting connection module 12 relative to the connecting rod 17 can be adjusted, that is, the angle position of the keyboard 20 can be adjusted, thereby improving the applicability to the working environment and the convenience of use for the staff.
[0072] It should be noted that the press-to-lock module 14 in the present application uses an elastic press-to-lock mechanism in the prior art, such as a ballpoint pen structure, an SD card structure, etc., which has the function of popping up or resetting under pressure, is easy to implement, and the specific structure and principle will not be repeated in this application.
[0073] See also Figure 7In this embodiment, the opening of the articulated shaft cylinder 15 faces downward, and a limiting barrel opening 1501 is provided at the barrel opening. The inner diameter of the limiting barrel opening 1501 is smaller than the diameter of the articulated ball 16, and two pitching slots 1502 are provided along the same diameter on the limiting barrel opening 1501, and the connecting rod 17 is engaged with the pitching slots 1502. With such a design, generally speaking, the most important thing that needs to be adjusted for the keyboard 20 under normal test and use is the support angle, that is, the pitch angle of the keyboard 20 itself. Therefore, by providing the pitching slot 1502 on the articulated shaft cylinder 15, rotating around the articulated ball 16, and engaging the pitching slot 1502 with the connecting rod 17, the pitching angle of the articulated shaft cylinder 15 and the supporting connection module 12 is adjusted, thereby achieving the adjustment of the pitching angle of the keyboard 20 mounted on the supporting connection module 12.
[0074] See also Figure 9-10 In this embodiment, the supporting connection module 12 includes a first hinged rod 21 and a second hinged rod 22 that are symmetrically distributed. The first hinged rod 21 and the second hinged rod 22 include a first rod body 2101 and a second rod body 2201 and a first magnetic strip 2102 and a second magnetic strip 2202 that are the same in shape and material;
[0075] The first magnetic strips 2102 have two strips, which are respectively fixed on the two sides of the inner side of the rod body along the length direction of the first rod body 2101, and a first cavity is formed between the two first magnetic strips 2102 on the inner side of the first rod body 2101;
[0076] The second magnetic strips 2202 have two strips, which are respectively fixed on the two sides of the inner side of the rod body along the length direction of the second rod body 2201, and a second cavity is formed between the two second magnetic strips 2202 on the inner side of the second rod body 2201;
[0077] The same end of the first rod body 2101 and the second rod body 2201 are both hinged around the circumference of the hinge shaft cylinder 15, and there is a movement range between the two to rotate around the hinge shaft cylinder 15 until they are adsorbed and merged or rotate away until the hinge rotation limit is reached.
[0078] With such a design, the first hinged rod 21 and the second hinged rod 22 are moved around the hinged shaft tube 15. During the separation process, the first magnetic strip 2102 and the second magnetic strip 2202 are separated first. When the separation reaches the hinge rotation limit, the first hinged rod 21 and the second hinged rod 22 form a right-angled triangle under the hinged action of the hinged shaft tube 15, which are used to stably support the four corners of the keyboard 20.
[0079] See also Figure 11-13 In this embodiment, an embedding groove 2103 is centrally formed on the inner side of the first rod body 2101, a telescopic support member 23 is hinged in the embedding groove 2103, and sliding rods 24 are symmetrically fixed on both sides of the inner side of the first rod body 2101, and the sliding rods 24 extend outward into the first cavity;
[0080] A limit slot 2203 is provided on the inner side of the second rod body 2201 near the bottom, and springs 25 are symmetrically distributed on both sides of the limit slot 2203 on the inner side of the second rod body 2201. The spring 25 is placed outwardly in the second cavity, and one end of the spring 25 is fixed to the inner side of the second rod body 2201 near the bottom, and the other end is slidably sleeved on the slide bar 24.
[0081] When the first rod body 2101 and the second rod body 2201 are adsorbed and merged with each other, the telescopic support member 23 is embedded in the embedding groove 2103, and the sliding end of the spring 25 slides to the bottom end of the slide bar 24. When the first rod body 2101 and the second rod body 2201 are rotated away from each other around the hinge shaft tube 15, the sliding end of the spring 25 slides along the slide bar 24 toward the top end of the rod body. When the first rod body 2101 and the second rod body 2201 are rotated away from each other until the hinge rotation limit is reached, the sliding end of the spring 25 slides to the top end of the slide bar 24, and the telescopic support member 23 contacts the limit slot 2203.
[0082] With this design, since the magnetic strip protrudes outward from the rod body, a cavity for accommodating the slide bar 24 and the spring 25 can be formed. During the process of the first rod body 2101 and the second rod body 2201 rotating and separating, the sliding end of the spring 25 gradually slides from the bottom of the slide bar 24 to the top thereof until the hinge rotation limit state is reached, and the telescopic support member 23 is taken out, with one end hinged to the first rod body 2101 and the other end supporting and contacting the second rod body 2201. Thus, the support connection module 12 forms a triangular shape with a stable structure, which can provide stable support for the keyboard 20.
[0083] Conversely, in the process of the first rod body 2101 and the second rod body 2201 rotating closer to each other, the telescopic support member 23 is first stored in the embedding groove 2103, and then the sliding end of the spring 25 gradually slides from the top of the slide rod 24 to the bottom thereof, until the first magnetic strip 2102 and the second magnetic strip 2202 are adsorbed and fixed to each other, thereby completing the storage of the support connection module 12.
[0084] See also Fig.14In this embodiment, the telescopic support member 23 includes a telescopic connecting rod 26, a limit head 27 and a hinge shaft 28;
[0085] The hinge shaft 28 is fixedly provided at the bottom of the telescopic connecting rod 26 and is hingedly matched with the embedding groove 2103. The telescopic connecting rod 26 includes an outer rod body 2601 and an inner rod body 2602. The outer rod body 2601 has two, which are spaced apart, and the bottoms of the two outer rod bodies 2601 are fixed via a cross bar. The inner rod body 2602 has two, which are slidably inserted into the outer rod body 2601 respectively, and the inner rod body 2602 is matched with the positioning groove provided on the inner wall of the top of the outer rod body 2601 via the elastic telescopic positioning block installed at the bottom. The limit head 27 is horizontally fixed at the top of the two inner rod bodies 2602, and the limit head 27 is matched with the limit card slot 2203.
[0086] The four bottom corners of the keyboard 20 are respectively hinged with leaf pieces 2001 , and the leaf pieces 2001 can pass through the middle gap of the telescopic connecting rod 26 and be obliquely inserted on the telescopic supporting member 23 .
[0087] With this design, the page 2001 is moved and inserted along the gap between the two outer rods 2601 or the two inner rods 2602, so that the four corners of the keyboard 20 are respectively mounted on the supporting components 11, and then the articulated shaft cylinder 15 is moved to adjust the pitch angle according to the actual use conditions and working environment to complete the adjustment of the mounting angle of the keyboard 20. After use, the keyboard 20 is directly removed and the page 2001 is reset, and then put back to the original position in the box 102. It is simple and easy to operate.
[0088] In summary, in the present invention, on the one hand, the environmental data monitoring unit, the data communication transmission unit, the online performance calculation unit, the report generation unit and the power supply unit are integrated and installed in the mobile test tool box, and the environmental data of the current working environment of the gas turbine and steam turbine combined cycle unit and the real-time operating parameters of the gas turbine and steam turbine combined cycle unit are collected and acquired, and the performance parameters of the gas turbine and steam turbine combined cycle unit are calculated, analyzed and corrected online, and the performance report is generated and sent to the client end through online summary processing, so as to realize remote real-time grasp of the performance status of the unit, system and thermal equipment, so as to adjust the operation mode of the equipment in time, and the control timeliness is strong;
[0089] On the other hand, the original hinged structure for connecting the lid and the body of the mobile test tool box is improved, and a supporting hinge unit including a supporting assembly is added on the basis of the original hinged structure, which neither affects the normal opening and closing hinges of the mobile test tool box nor the normal testing and use of the equipment in the box. At the same time, the keyboard is supported and the support angle is adjusted through foldable extension / folding closure / pitch adjustment, which improves the convenience of use for staff and the applicability to the test environment, and has strong operational flexibility.
[0090] It should be understood that the examples and implementation modes described herein are for illustrative purposes only and are not intended to limit the present invention. Those skilled in the art may make various modifications or changes based on the examples and implementation modes. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A gas turbine efficiency online performance test system, characterized in that: The invention comprises a mobile test tool box (1), and an environmental data monitoring unit (2), a data communication transmission unit (3), an online performance calculation unit (4), a report generation unit (5), a power supply unit (6), and a support hinge unit (7) which are integrated and installed in the mobile test tool box (1); The environmental data monitoring unit (2) is connected to the online performance calculation unit (4) via the data communication transmission unit (3), and the online performance calculation unit (4) is connected to the report generation unit (5) via the data communication transmission unit (3). The environmental data monitoring unit (2) is used to convert a plurality of environmental data analog signals collected in the working environment of the gas turbine and steam turbine combined cycle unit into environmental data digital signals. The data communication transmission unit (3) is used to transmit data and signals. The online performance calculation unit (4) is used to combine the acquired environmental data digital signals with the real-time operating parameters of the gas turbine and steam turbine combined cycle unit to calculate and correct the performance parameters of the gas turbine and steam turbine combined cycle unit. The report generation unit (5) is used to generate a performance report online based on the performance parameters. The power supply unit (6) is used to provide a stable power supply to the live equipment in the mobile test tool box (1). The support hinge unit (7) has a pair of support keyboards (20) which are installed at intervals on the mobile test tool box (1) and are used to connect the box cover (101) and the box body (102), and the angles of the support keyboards (20) are adjustable.
2. The gas turbine efficiency online performance test system according to claim 1, characterized in that: The environmental data monitoring unit (2) comprises at least a temperature sensor, a humidity sensor, a barometric pressure gauge and an AD converter installed in the housing (102); the temperature sensor, the humidity sensor and the barometric pressure gauge are respectively connected to the AD converter to perform analog quantity acquisition and digital quantity conversion on the temperature, humidity and air pressure in the working environment of the gas turbine and steam turbine combined cycle unit.
3. The gas turbine efficiency online performance test system according to claim 1, characterized in that: A computer device is embedded in the inner wall of the box cover (101); the data communication transmission unit (3), the online performance calculation unit (4) and the report generation unit (5) are all assembled in the computer device; the keyboard (20) is detachably mounted in the box body (102), can be placed on a pair of the supporting hinge units (7), and is connected to the computer device by wire or wirelessly.
4. The gas turbine efficiency online performance testing system according to claim 1, characterized in that: The support hinge unit (7) comprises a hinge mechanism (8) and a hinge roller shaft (9), wherein the hinge mechanism (8) has two hinge mechanisms (8) which are symmetrically arranged and hinged on the hinge roller shaft (9), and one of the hinge mechanisms (8) is connected to the box cover (101), and the other hinge mechanism (8) is connected to the box body (102). The two hinge mechanisms (8) can rotate around the hinge roller shaft (9) as the box cover (101) and the box body (102) are opened and closed.
5. The gas turbine efficiency online performance test system according to claim 4, characterized in that: The hinge mechanism (8) comprises a connecting rod body (10) and a supporting assembly (11); One end of the connecting rod body (10) is set as an exposed portion (1001), and the exposed portion (1001) is hinged to the hinged roller shaft (9). The other end of the connecting rod body (10) is set as a hidden portion (1002), and the hidden portion (1002) is slidably plugged into the box cover (101) / box body (102). The connecting rod body (10) is fixedly mounted between the exposed portion (1001) and the hidden portion (1002). A flexible hoop (1003) is provided, and a plug-in slot is provided on the shell of the box cover (101) / box body (102), the hidden part (1002) is slidably matched with the plug-in slot, and the flexible hoop (1003) can pass into / out of the plug-in slot under a force-deformed state, and an assembly slot (1004) is provided on the upper side of the hidden part (1002), and the support component (11) is installed in the assembly slot (1004).
6. The gas turbine efficiency online performance test system according to claim 5, characterized in that: The support assembly (11) comprises a support connection module (12), a connection module (13) and a press-to-lock module (14); The push-to-lock module (14) is installed in the assembly groove (1004), and comprises a push-to-lock seat (18) and a push-to-lock head (19); the push-to-lock seat (18) is fixed to the bottom surface of the inner wall of the assembly groove (1004); the push-to-lock head (19) is elastically installed in the push-to-lock seat (18) and has a movement stroke of popping out or resetting along the height direction of the push-to-lock seat (18) under a force state; The connection module (13) is vertically installed directly above the push-to-lock module (14), and comprises an articulated shaft cylinder (15), an articulated ball (16) and a connection rod (17), one end of the connection rod (17) is fixedly connected to the push-to-lock head (19), and the other end is fixedly connected to the articulated ball (16), and the articulated ball (16) is embedded in the articulated shaft cylinder (15); The supporting connection module (12) is vertically hingedly connected to the connection module (13); when the push-to-lock head (19) is in a forced pop-up state, the supporting connection module (12) is completely exposed upwards outside the assembly groove (1004); and when the push-to-lock head (19) is in a forced reset state, the supporting connection module (12) is completely hidden downwards inside the assembly groove (1004).
7. The gas turbine efficiency online performance test system according to claim 6, characterized in that: The opening of the articulated shaft cylinder (15) faces downward, and a limiting opening (1501) is arranged at the opening. The inner diameter of the limiting opening (1501) is smaller than the diameter of the articulated ball (16), and two pitching slots (1502) are arranged on the limiting opening (1501) along the same diameter, and the connecting rod (17) is engaged with the pitching slots (1502).
8. The gas turbine efficiency online performance test system according to claim 6, characterized in that: The supporting connection module (12) comprises a first hinged rod (21) and a second hinged rod (22) which are symmetrically distributed, and the first hinged rod (21) and the second hinged rod (22) comprise a first rod body (2101) and a second rod body (2201) of the same shape and material, and a first magnetic attraction strip (2102) and a second magnetic attraction strip (2202); The first magnetic strips (2102) have two strips, which are respectively fixed on two sides of the inner side of the rod body along the length direction of the first rod body (2101), and a first cavity is formed between the two first magnetic strips (2102) on the inner side of the first rod body (2101); The second magnetic strips (2202) have two strips, which are respectively fixed on two sides of the inner side of the rod body along the length direction of the second rod body (2201), and a second cavity is formed between the two second magnetic strips (2202) on the inner side of the second rod body (2201); The same end of the first rod body (2101) and the second rod body (2201) are both circumferentially hinged around the hinge shaft cylinder (15), and there is a movement range between the two to rotate around the hinge shaft cylinder (15) until they are adsorbed and merged, or to rotate away until the hinge rotation limit is reached.
9. The gas turbine efficiency online performance testing system according to claim 8, characterized in that: An embedding groove (2103) is centrally provided on the inner side surface of the first rod body (2101), a telescopic support member (23) is hinged in the embedding groove (2103), and sliding rods (24) are symmetrically fixed on both sides of the inner side surface of the first rod body (2101) located on the embedding groove (2103), and the sliding rods (24) extend outward into the first cavity; A limit slot (2203) is provided on the inner side surface of the second rod body (2201) near the bottom, and springs (25) are symmetrically distributed on both sides of the inner side surface of the second rod body (2201) located on the limit slot (2203). The spring (25) is placed outward in the second cavity, and one end of the spring is fixed to the inner side surface of the second rod body (2201) near the bottom, and the other end is slidably sleeved on the slide rod (24); When the first rod body (2101) and the second rod body (2201) are adsorbed and merged with each other, the telescopic support member (23) is embedded in the embedding groove (2103), and the sliding end of the spring (25) slides to the bottom end of the slide bar (24). When the first rod body (2101) and the second rod body (2201) are rotated away from each other around the hinge shaft tube (15), the sliding end of the spring (25) slides along the slide bar (24) toward the top end of the rod body. When the first rod body (2101) and the second rod body (2201) are rotated away from each other until the hinge rotation limit is reached, the sliding end of the spring (25) slides to the top end of the slide bar (24), and the telescopic support member (23) contacts the limit slot (2203).
10. The gas turbine efficiency online performance test system according to claim 9, characterized in that: The telescopic support member (23) comprises a telescopic connecting rod (26), a limiting head (27) and a hinge shaft (28); The hinge shaft (28) is fixedly arranged at the bottom of the telescopic connecting rod (26) and is hingedly matched with the embedding groove (2103). The telescopic connecting rod (26) comprises an outer rod body (2601) and an inner rod body (2602). The outer rod bodies (2601) have two, which are spaced apart, and the bottoms of the two outer rod bodies (2601) are fixed via a cross bar. The inner rod bodies (2602) have two, which are slidably inserted into the outer rod bodies (2601) respectively, and the inner rod bodies (2602) are matched with the positioning grooves provided on the inner wall of the top of the outer rod bodies (2601) via the elastic telescopic positioning blocks installed at the bottom. The limit heads (27) are horizontally fixed at the tops of the two inner rod bodies (2602), and the limit heads (27) are matched with the limit slots (2203). The four corners at the bottom of the keyboard (20) are respectively hinged with leaf pieces (2001), and the leaf pieces (2001) can pass through the middle gap of the telescopic connecting rod (26) and be obliquely inserted on the telescopic support member (23).