Vertical cake making machine
By designing a vertical baking machine that uses conveyor belts and photoelectric sensors to automatically operate, combining the coordinated operation of horizontal and vertical baking components, the problem of difficult to form complex patterns in the prior art is solved, and high-precision and efficient three-dimensional molding is achieved.
Patent Information
- Application Number
- CN202411714838.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-02-28
AI Technical Summary
Existing three-dimensional cake making machines are difficult to adapt to multi-angle or more complex three-dimensional molding needs, especially when products require higher precision and complex appearance.
A vertical cake making machine is designed, using a conveyor belt to drive the dough through a round rolling device, a shaping device and a vertical cake making device, and automatic operation is achieved through photoelectric sensors and control devices. The machine is equipped with horizontal and vertical pie-beating components to achieve precise three-dimensional molding through coordinated operation.
It realizes high-precision molding of complex patterns, improves the degree of automation and production efficiency, and ensures the regularity of product shape and uniformity of thickness.
Smart Images

Figure CN119522944A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of food processing machinery, and in particular to a vertical pancake making machine. Background Art
[0002] Pancake making machine is a common equipment in food machinery, which is widely used in the forming and processing of various foods, especially in the production process of biscuits, pancakes, cakes and other products. The main function of the pancake making machine is to press, shape or print the raw materials into biscuits or other similar products of the required shape. This type of equipment generally relies on a mechanical transmission system to feed the raw materials from the feed end into the forming mold, and shapes the raw materials through a certain pressure or heat. The working mode and production efficiency of the pancake making machine directly affect the shape, quality and production cost of the product.
[0003] Currently, the pancake making machines on the market can be roughly divided into two categories: one is the traditional flat pancake making machine, whose function is mainly concentrated on simple two-dimensional or flat shape product forming, suitable for the production of standardized and regular shaped foods; the other is the more advanced three-dimensional pancake making machine, which can perform three-dimensional forming in certain directions and angles, and is suitable for the production of complex multi-angle products.
[0004] Existing 3D pancake making machines can already handle some relatively simple 3D shapes, but due to technical limitations, they can often only complete forming in four directions, and it is difficult to adapt to multi-angle or more complex 3D forming needs. Especially when the product requires higher precision and more complex shapes, it is difficult for existing technology to form complex patterns when making pancakes. Summary of the invention
[0005] In order to realize the forming of complex patterns during the pancake making process and improve the degree of automation and production efficiency, the present application provides a vertical pancake making machine.
[0006] The vertical pancake making machine provided in this application adopts the following technical solution: A vertical pancake making machine, comprising a box body, a conveyor belt is arranged on the box body, a rounding device, a shaping device and a three-dimensional pancake making device are arranged in sequence in the forward direction of the conveyor belt, a control device is also arranged on the frame body, and the control device is respectively connected to the rounding device, the shaping device and the three-dimensional pancake making device by telecommunication, and a first photoelectric sensor and a second photoelectric sensor are also arranged on one side in the width direction of the conveyor belt, the first photoelectric sensor is located between the rounding device and the shaping device, and the second photoelectric sensor is located between the shaping device and the vertical pancake making device, and the output ends of the first photoelectric sensor and the second photoelectric sensor are both connected to the control device by telecommunication; the first photoelectric sensor is used to detect the direction of the conveyor belt to the rounding device and the shaping device, and the second photoelectric sensor is located between the shaping device and the vertical pancake making device. The conveyor belt receives the first control instruction and performs preliminary shaping on the dough after being rolled into a ball; the second photoelectric sensor is used to detect whether a shaped product to be processed passes through the corresponding position of the conveyor belt; if so, outputs a signal to the control device indicating that the product to be processed has passed; the control device receives the second control instruction and outputs a second control instruction based on the output signal of the second photoelectric sensor; the vertical pancake-making device receives the second control instruction and shapes the shaped dough to be processed.
[0007] By adopting the above technical solution, the staff will place the dough to be processed on the conveyor belt in sequence, and the conveyor belt drives the dough to pass through the rounding device, the shaping device and the vertical pancake making device in sequence. When the first photoelectric sensor detects that the dough to be processed passes through the corresponding position on the conveyor belt, it outputs a signal that the dough to be processed passes through to the control device, and the control device outputs a first control instruction to the shaping device, and the shaping device performs preliminary shaping on the dough to be processed. When the second photoelectric sensor detects that the dough to be processed passes through the corresponding position on the conveyor belt, it outputs a signal that the dough to be processed passes through to the control device, and the control device outputs a second control instruction to the vertical pancake making device, and the vertical pancake making device performs pancake shaping on the dough to be processed, thereby completing the pancake making operation, and the conveyor belt drives the finished pancake dough to be moved out of the vertical pancake making machine.
[0008] Preferably, the vertical pancake-making device includes a second support frame, a mounting plate is provided on the second support frame, a vertical pancake-making assembly and a horizontal pancake-making assembly are provided on the mounting plate, the mounting plate slides in a vertical direction on the second support frame, and a driving assembly for driving the mounting plate to slide in the vertical direction is provided on the second support frame; the control device outputs a first control instruction to the driving assembly, the horizontal pancake-making assembly and the vertical pancake-making assembly, the driving assembly first drives the second support frame to slide in the vertical direction, and after a set interval, the vertical pancake-making assembly and the horizontal pancake-making assembly operate the dough to be processed on the conveyor belt.
[0009] By adopting the above technical solution, when the second photoelectric sensor detects that the dough to be processed passes through the corresponding position on the conveyor belt, a signal that the dough to be processed passes through is output to the control device, and the control device outputs a second control instruction to the drive component, the vertical pancake making component and the horizontal pancake making component. The drive device drives the second support frame to move vertically to the upper side of the dough to be processed, so that the vertical pancake making device and the horizontal pancake making device correspond to the dough to be processed. After the processing is completed, the drive component will drive the second support frame to reset, and the conveyor belt will drive the dough that has been formed to move out of the vertical pancake making machine. The above method helps to improve the automation of the vertical pancake making machine, thereby helping to improve production efficiency.
[0010] Preferably, there are multiple horizontal pancake-making assemblies arranged around the vertical circumference, and any horizontal pancake-making assembly includes a positioning frame, which is fixed on a mounting plate, on which a horizontal pancake-making cylinder is arranged, and the cylinder body of the horizontal pancake-making cylinder is fixedly connected to the positioning frame, and the piston rod of the horizontal pancake-making cylinder is horizontally arranged, and a side mold is fixed at the end of the piston rod of the horizontal pancake-making cylinder, and a molding cavity is formed between all the side molds; all the horizontal pancake-making cylinders receive the second control instruction at the same time, and after a set time interval, the piston rods of all the horizontal pancake-making cylinders are extended at the same time, so that the multiple side molds respectively extrude the dough to be processed to complete the pancake-making.
[0011] By adopting the above technical scheme, multiple horizontal pancake making components are evenly arranged around the vertical direction in the vertical pancake making device, and each horizontal pancake making component realizes the horizontal extrusion function through a positioning frame and a horizontal pancake making cylinder fixed on the positioning frame. A side mold is fixed to the end of the cylinder piston rod, and a molding cavity is formed between multiple side molds. When all the horizontal pancake making cylinders receive the second control instruction at the same time, the piston rods extend synchronously after a set time interval, so that multiple side molds can evenly and accurately extrude and mold the dough to be processed. The synchronous extrusion of the horizontal pancake making components makes the dough subject to uniform pressure in multiple directions, ensuring the consistency of the dough shape and the quality of the pancake-shaped product. The circumferential multi-component arrangement further improves the efficiency and production speed of pancake making, and can complete the dough molding operation in multiple directions in a short time. This method greatly improves the automation level of the vertical pancake making machine, optimizes the uniformity and shaping effect of pancake making, thereby effectively improving production efficiency and ensuring product quality. .
[0012] Preferably, the vertical pancake-making assembly includes a vertical pancake-making cylinder, the cylinder body of the vertical pancake-making cylinder is fixedly connected to the mounting plate, the piston rod of the vertical pancake-making cylinder is arranged downward in a vertical direction, and a top mold is fixed to the end of the piston rod of the vertical pancake-making cylinder, and the top mold is pressed on the upper side of the forming cavity to constitute the upper side surface of the forming cavity; the vertical pancake-making cylinder receives a second control instruction to drive the piston rod to extend downward in a vertical direction, and the top mold is pressed on the dough to be processed.
[0013] By adopting the above technical solution, the vertical pancake-beating cylinder in the vertical pancake-beating assembly can realize the precise vertical pressing function. When the vertical pancake-beating cylinder receives the second control command, the piston rod extends downward, and the top mold is vertically pressed above the dough to be processed. This design enables the top mold to apply pressure evenly from top to bottom, press the dough into a pancake shape and ensure the consistency of the product's shape in the vertical direction. This pressing action, combined with the horizontal extrusion of the horizontal pancake-beating assembly, can apply balanced pressure to the dough from different directions to form a complete three-dimensional shaping effect. The vertical pressing function further improves the pressure distribution in the molding cavity, allowing the pancake-beating machine to produce products with regular shapes and uniform thickness. The addition of the vertical pancake-beating assembly optimizes the automation and accuracy of the dough shaping process and reduces the scrap rate due to uneven shapes.
[0014] Preferably, the shaping device also includes a first support frame, which is fixed on the frame body, and a positioning plate is provided on the first support frame, and the positioning plate and the first support frame slide and cooperate in a vertical direction, and a first driving cylinder is provided on the first support frame, and the first driving cylinder body is fixed on the first support frame, and the cylinder body of the first driving cylinder is telescoped downward in the vertical direction, and the piston rod end of the first driving cylinder is fixed on the positioning plate, and an outer mold is also fixed to the lower end of the positioning plate, and an inner mold is provided on the inner side of the outer mold, and the inner mold and the outer mold slide in the vertical direction, and a second driving cylinder is also provided on the positioning plate, and the cylinder body of the second driving cylinder is fixed on the upper side of the positioning plate, and the piston rod of the second driving cylinder penetrates the positioning plate in the vertical direction, and the piston rod end of the second driving cylinder is fixedly connected to the inner mold.
[0015] By adopting the above technical solution, the inner and outer molds can accurately shape the dough in the cooperation of two cylinders to ensure the accuracy and consistency of the shaping. This device design improves the degree of automation of shaping, provides a good shape foundation for the subsequent pancake making process, simplifies the operation process and improves production efficiency.
[0016] Preferably, the conveyor belt comprises a feeding conveyor belt and a discharging conveyor belt, the forward direction of the feeding conveyor belt is the same as that of the discharging conveyor belt, the upper belt body at the end of the feeding conveyor belt and the front belt body of the discharging conveyor belt are located on the same horizontal plane, and the driving device of the feeding conveyor belt and the driving device of the discharging conveyor belt are respectively connected to the control device by telecommunication; after receiving the start signal, the control device controls the feeding conveyor belt driving device to drive the feeding conveyor belt forward; after receiving the output signal of the first photoelectric sensor, the control device controls the feeding conveyor belt driving device to stop driving at a set interval, and outputs a first control signal to the shaping device, and the shaping device performs preliminary shaping on the dough to be processed; the control device detects the shaping device After the shaping is completed, the feeding transmission belt driving device is controlled to drive the feeding conveyor belt forward, and the discharging conveyor belt driving device is controlled to drive the discharging conveyor belt forward. The dough that has completed the preliminary shaping moves to the end of the feeding conveyor belt, and then moves to the discharging conveyor belt and moves forward with the discharging conveyor belt. After the control device receives the output signal of the second photoelectric sensor, it controls the discharging conveyor belt driving device to stop driving at a set interval, and outputs a second control signal to the vertical pancake making device. The vertical pancake making device shapes the dough to be processed. After the control device detects that the shaping device has completed pancake making, it controls the discharging conveyor belt driving device to drive the discharging conveyor belt forward, so that the dough that has completed pancake making is moved out of the vertical pancake making machine.
[0017] By adopting the above technical scheme, during the shaping and cake-making operations, the corresponding feeding conveyor belt and discharging conveyor belt will stop moving, so that the dough to be processed and the processing device are relatively still, which helps to ensure the processing quality. Through these processes, the connection between automated feeding, shaping, cake-making and discharging can be effectively realized, thereby improving production efficiency and accuracy.
[0018] Preferably, the rounding device includes a bottom plate, which is vertically arranged, and the length direction of the bottom plate is in the forward direction of the conveyor belt. Two bottom plates are arranged on the upper side of the conveyor belt, and one bottom plate is respectively arranged on the edges on both sides of the width direction of the conveyor belt, and the two bottom plates are spaced apart. A conveyor belt is arranged on the upper side of the conveyor belt, and the length direction of the conveyor belt is parallel to the length direction of the conveyor belt. The conveyor belt is vertically arranged, and the drive rollers of the conveyor belt are located on both sides of the length direction of the bottom plate. The bottom plate on any side is located between the conveyor belt bodies, and the forward speed of the conveyor belt is inconsistent with the forward speed of the conveyor belt.
[0019] By adopting the above technical solution, the dough to be processed on the conveyor belt passes between the two bottom plates as it moves forward with the conveyor belt, and the lower conveyor belt and the conveyor belt on one side move forward at the same time. Since the forward speed of the conveyor belt is inconsistent with the forward speed of the conveyor belt, the bottom and side surfaces of the dough to be processed are subjected to different friction forces, thereby achieving the goal of rolling the dough into a round shape.
[0020] Preferably, an adjustment frame is fixed on the frame body, and the bottom plates between the conveyor belt and its belt body are respectively fixed relative to the adjustment frame, and the bottom plates on the other side slide and cooperate on the adjustment frame along the width direction of the conveyor belt, and the adjustment frame is provided with an adjustment component for adjusting the relative position between the two bottom plates.
[0021] By adopting the above technical solution, the staff can adjust the distance between the bottom plates on both sides by adjusting the components according to the size of the dough to be processed, thereby changing the height and size of the dough after being rolled into a ball.
[0022] In summary, the present application includes at least one of the following beneficial technical effects: 1. The shaping device and vertical dough-beating device are linked to two photoelectric sensors through the control device, realizing the fully automated operation of feeding, shaping, dough-beating and discharging. After the two sensors detect the position of the dough, the control device issues corresponding instructions to ensure that each processing step is automatically executed at the best time. The control of the feeding and discharging conveyor belts keeps the dough relatively still during the processing stage, improving the processing accuracy and consistency of the finished product, and effectively improving production efficiency; 2. The coordinated operation of the horizontal and vertical pancake-beating components applies pressure to the dough from different directions, achieving a precise three-dimensional shaping effect. Through the surrounding arrangement of the horizontal pancake-beating components and the vertical pressing of the vertical pancake-beating cylinder, the dough is subjected to uniform pressure during the shaping process, thereby producing pancake products with regular shapes and uniform thickness, further improving product quality; 3. The design of the adjustment frame in the rounding device allows the staff to adapt to the processing needs of dough of different sizes by adjusting the spacing between the bottom plates. The speed difference between different conveyor belts and conveyor belts realizes the automatic rounding of dough, and the adjustment component can change the height and size of the formed dough, thereby increasing the application range of the equipment and improving the flexibility and efficiency of processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is an axonometric diagram mainly showing the overall structure of the vertical pancake making machine in the embodiment of the present application; Figure 2 It is an axonometric diagram mainly showing the overall structure of the ball rolling device in the embodiment of the present application; Figure 3 It is an axonometric diagram mainly showing the overall structure of the shaping device in the embodiment of the present application; Figure 4 It is an axonometric diagram mainly showing the overall structure of the vertical pancake making device in the embodiment of the present application; Figure 5 It is an exploded view of the structure of each part of the vertical pancake making device mainly embodies the embodiment of the present application.
[0024] Figure numerals: 1. frame; 11. protective cover; 12. first photoelectric sensor; 13. second photoelectric sensor; 2. feeding conveyor belt; 3. discharging conveyor belt; 4. rounding device; 41. adjusting frame; 42. bottom plate; 43. conveyor belt; 44. adjusting screw; 45. rotating handle; 5. shaping device; 51. first supporting frame; 52. first driving cylinder; 53. positioning plate; 54. outer mold; 55. second driving cylinder; 6. vertical pancake making device; 61. second supporting frame; 62. third driving cylinder; 63. mounting plate; 64. horizontal pancake making assembly; 641. positioning frame; 642. horizontal pancake making cylinder; 643. side mold; 65. vertical pancake making assembly; 651. vertical pancake making cylinder; 652. top mold. DETAILED DESCRIPTION
[0025] The following is combined with Figure 1-5 This application is described in further detail.
[0026] The embodiment of the present application discloses a vertical pancake making machine.
[0027] See also Figure 1 The vertical pancake making machine includes a frame 1, on which a conveyor belt is arranged, and the conveyor belt includes a feeding conveyor belt 2 and a discharging conveyor belt 3. The feeding conveyor belt 2 and the discharging conveyor belt 3 have the same advancing direction, and the discharging conveyor belt 3 is located downstream of the feeding conveyor belt 2, and the downstream of the feeding conveyor belt 2 and the upstream of the discharging conveyor belt 3 are close to each other. The feeding conveyor belt 2 and the discharging conveyor belt 3 both include a belt body and a driving device, and the driving device generally includes a motor, a supporting roller and a tensioning roller. The frame 1 is also provided with a rounding device 4, a shaping device 5 and a vertical pancake making device 6. The rounding device 4 and the shaping device 5 are both located on the upper side of the feeding conveyor belt 2, and the vertical pancake making device 6 is located on the upper side of the discharging conveyor belt 3. A protective cover 11 is arranged on the frame 1, and one side of the protective cover 11 is connected to the frame 1, and the protective cover 11 is arranged on the outer side of the shaping device 5 and the vertical pancake making device 6. The frame 1 is also provided with a first photoelectric sensor 12 and a second photoelectric sensor 13. The first photoelectric sensor 12 is located between the rounding device 4 and the shaping device 5, and the second photoelectric sensor 13 is located between the shaping device 5 and the rounding device 4. The frame 1 is also provided with a control device, and the driving device of the feeding conveyor belt 2 and the driving device of the discharging conveyor belt 3 are respectively connected to the control device by telecommunication. The first photoelectric sensor 12, the second photoelectric sensor 13, the shaping device 5 and the vertical pancake making device 6 are respectively connected to the control device by telecommunication.
[0028] The control device can be configured as a PLC integrated module including a processor and components such as a power supply, a control screen, and buttons electrically connected to the processor.
[0029] In actual use, the staff puts the dough to be processed on the feeding conveyor 2 in sequence, starts the vertical pancake making machine, and the control device receives the start signal and outputs a forward signal to the driving device of the feeding conveyor 2. The driving device of the feeding conveyor 2 drives the feeding conveyor 2 forward, so that the dough to be processed passes through the rounding device 4 and is rolled into a round dough. When the round dough passes through the first photoelectric sensor 12, the first photoelectric sensor 12 detects that an object has passed, and outputs a signal that an object has passed to the control device. After the control device receives the output signal of the first photoelectric sensor 12, it outputs a stop signal to the driving device of the feeding conveyor 2 after a set time interval, so that the feeding conveyor 2 stops moving forward. At this time, the round dough is located at the lower side of the shaping device 5, and the control device simultaneously outputs a first control instruction to the shaping device 5, and the shaping device 5 performs preliminary shaping on the round dough.
[0030] After the control device detects that the shaping device 5 has completed the action, it outputs a forward instruction to the driving device of the feeding conveyor belt 2 and the driving device of the discharging conveyor belt 3, so that the feeding conveyor belt 2 and the discharging conveyor belt 3 can advance respectively. After the feeding conveyor belt 2 drives the shaped dough to advance to the end, the shaped dough contacts the upper belt body of the discharging conveyor belt 3, and the discharging conveyor belt 3 then drives the shaped dough to continue to advance.
[0031] When the shaped dough passes through the second photoelectric sensor 13, the second photoelectric sensor 13 detects that an object has passed, and outputs a signal indicating that an object has passed to the control device. After receiving the output signal of the second photoelectric sensor 13, the control device outputs a stop signal to the drive device of the discharge conveyor belt 3 after a set time interval, so that the discharge conveyor belt 3 stops moving forward. At this time, the shaped dough is located directly below the vertical pancake beating device 6. The control device simultaneously outputs a second control instruction to the vertical pancake beating device 6, and the vertical pancake beating device 6 performs a pancake shaping operation on the shaped dough.
[0032] After the control device detects that the vertical pancake making device 6 has completed the action, it outputs a forward instruction to the driving device of the discharge conveyor belt 3, and the discharge conveyor belt 3 continues to move forward, thereby driving the dough that has completed the pancake shaping operation to move out of the vertical pancake making machine.
[0033] See also Figure 1 , Figure 2The rounding device 4 includes an adjustment frame 41, which is fixed on the frame body 1. A bottom plate 42 is arranged on the adjustment frame 41. The bottom plate 42 is arranged vertically. The length direction of the bottom plate 42 is parallel to the forward direction of the feeding conveyor belt 2. The bottom plate 42 is located above the feeding conveyor belt 2. Two bottom plates 42 are arranged at intervals along the width direction of the feeding conveyor belt 2. An adjustment component is arranged on one side of the bottom plate 42 in the thickness direction. The adjustment component includes an adjustment screw 44. The adjustment screw 44 is arranged horizontally. The adjustment screw 44 passes through the adjustment frame 41 along its own axis direction and is threadedly connected to the adjustment frame 41. One end of the adjustment screw 44 is arranged on the bottom plate 42 near the side thereof and is rotatably connected to the bottom plate 42. The other bottom plate 42 is fixedly connected to the adjustment frame 41. A rotating handle 45 is fixed on the end of the adjustment screw 44 away from the bottom plate 42. Before starting the vertical pancake making machine, the staff can adjust the spacing between the two bottom plates 42 as needed, so that the rounding device 4 is suitable for dough of different sizes.
[0034] A conveyor belt 43 is arranged on the bottom plate 42 on the side away from the adjusting screw 44. The advancing direction of the conveyor belt 43 is the same as that of the feeding conveyor belt 2. The supporting rollers at both ends of the conveyor belt 43 in the advancing direction are respectively rotatably connected to the bottom plate 42 on this side. The belt body of the conveyor belt 43 on one side close to the adjusting screw 44 is located between the two bottom plates 42 and is arranged vertically. When the dough to be processed passes through the rounding device 4, the advancing speeds of the feeding conveyor belt 2 and the conveyor belt 43 are inconsistent, and the bottom plate 42 on the other side is stationary. The feeding conveyor belt 2, the bottom plate 42 on the other side and the conveyor belt 43 respectively apply different friction forces to different surfaces of the dough to be processed, driving the dough to rotate continuously to achieve the rounding operation.
[0035] See also Figure 1 , Figure 3The shaping device 5 includes a first support frame 51, which is relatively fixed to the frame body 1. A positioning plate 53 is arranged on the first support frame 51, and the positioning plate 53 and the first support frame 51 slide and cooperate in the vertical direction. A first driving cylinder 52 is fixed on the upper side of the first support frame 51, and the cylinder body of the first driving cylinder 52 is fixed on the first support frame 51. The piston rod of the first driving cylinder 52 is telescoped downward in the vertical direction, and the end of the piston rod of the first driving cylinder 52 is fixed on the positioning plate 53. An outer mold 54 is fixed on the lower side of the positioning plate 53. During the shaping operation, the outer mold 54 is covered on the outer side of the round dough. A second driving cylinder 55 is arranged on the upper side of the positioning plate 53, and the cylinder body of the second driving cylinder 55 is fixed on the positioning plate 53. The piston rod of the second driving cylinder 55 is roped downward in the vertical direction, and the end of the piston rod of the second driving cylinder 55 is fixed with an inner mold, which is arranged on the inner side of the outer mold 54. After the control device outputs the first control command, the first driving cylinder 52 and the second driving cylinder 55 receive the first control command respectively. The piston rod of the first driving cylinder 52 extends, so that the outer mold 54 is covered on the upper side of the stationary feeding conveyor belt 2 at the lower side, and the round dough is located inside the outer mold 54 and does not contact the outer mold 54. The piston rod of the second driving cylinder 55 extends, so that the inner mold moves downward, thereby squeezing the round dough, so that the round dough fits on the inner side of the outer mold 54 and the lower side of the inner mold, and the shaping operation is achieved.
[0036] See also Figure 1 , Figure 4 and Figure 5 , the vertical pancake making machine includes a second support frame 61, and the second support frame 61 is fixed on the frame body 1. A mounting plate 63 is provided on the second support frame 61, and a vertical pancake making assembly 65 and a horizontal pancake making assembly 64 are provided on the mounting plate 63. The mounting plate 63 slides along the vertical direction on the second support frame 61, and a driving assembly is provided on the second support frame 61, and the driving assembly includes a third driving cylinder 62, and the cylinder body of the third driving cylinder 62 is fixedly connected to the second support frame 61. The end of the piston rod of the third driving cylinder 62 is fixed on the mounting plate 63. The vertical pancake making assembly 65 includes a vertical pancake making cylinder 651, and the cylinder body of the vertical pancake making cylinder 651 is fixed on the mounting plate 63. The piston rod of the vertical pancake making cylinder 651 penetrates the mounting plate 63 in the vertical direction, and the piston rod of the vertical pancake making cylinder 651 is telescoped downward in the vertical direction, and a top mold 652 is fixed to the end of the piston rod of the vertical pancake making cylinder 651.
[0037] The transverse pancake making assembly 64 includes a positioning frame 641, which is fixed on the mounting plate 63, and a transverse pancake making cylinder 642 is fixed on the positioning frame 641, and a side mold 643 is fixed to the end of the piston rod of the transverse pancake making cylinder 642. The transverse pancake making assembly 64 is provided with multiple side molds 643 arranged around the circumference of the piston rod axis of the third driving cylinder 62, and the multiple side molds 643 are all located on the lower side of the top mold 652, and the cylinder bodies of all the transverse pancake making cylinders 642 are located on the outside. A molding cavity is formed between the multiple side molds 643 and the upper top mold 652.
[0038] The control device outputs the second control command to the third driving cylinder 62, the horizontal pancake-beating cylinder 642 and the vertical pancake-beating cylinder 651. The piston rod of the third driving cylinder 62 extends downward, driving the mounting plate 63 to move downward in the vertical direction, so that the forming cavity cover is set on the shaped dough, and the piston rods of the multiple horizontal pancake-beating cylinders 642 and the vertical pancake-beating cylinders 651 extend at the same time, thereby squeezing the shaped dough to complete the pancake-beating forming operation.
[0039] The implementation principle of a vertical pancake making machine in the embodiment of the present application is as follows: before the actual operation, the staff rotates the rotating handle 45 according to the size of the dough to adjust the relative distance between the two bottom plates 42. The staff starts the vertical pancake making machine and places the dough to be processed on the feeding conveyor belt 2 in sequence. After receiving the start signal, the control device outputs a forward instruction to the driving device of the feeding conveyor belt 2 and the driving device of the discharging conveyor belt 3, so that the feeding conveyor belt 2 and the discharging conveyor belt 3 move forward synchronously. The dough passes between the two bottom plates 42 with the feeding conveyor belt 2, and the conveyor belt 43, the bottom plate 42 on the other side and the conveyor belt apply different friction forces to different positions of the dough, driving the dough to rotate continuously to achieve the rounding operation.
[0040] The feeding conveyor belt 2 drives the dough that has been rolled into a round shape to continue to move forward. The first photoelectric sensor 12 detects that an object has passed by and outputs a signal that an object has passed by to the control device. After a set time interval, the control device outputs a first control instruction to the first driving cylinder 52 and the second driving cylinder 55, and simultaneously outputs a stop signal to the driving device of the feeding conveyor belt 2. The feeding conveyor belt 2 stops moving forward, and the piston rod of the first driving cylinder 52 extends to drive the outer mold 54 to cover the dough that has been rolled into a round shape on the lower side. The piston rod of the second driving cylinder 55 extends to drive the inner mold to move downward in the vertical direction, thereby squeezing the dough that has been rolled into a round shape, so that the dough fits on the inner side of the outer mold 54 and the lower side of the inner mold, completing the initial shaping. The piston rod of the first driving cylinder 52 and the piston rod of the second driving cylinder 55 shrink. After the control device detects that the piston rod of the first driving cylinder 52 and the piston rod of the second driving cylinder 55 have completed their contraction, the control device outputs a forward signal to the driving device of the feeding conveyor belt 2, and the feeding conveyor belt 2 continues to move forward. The dough that has completed the preliminary shaping moves to its end with the conveyor belt, and the discharge conveyor belt 3 relays to drive the dough forward.
[0041] The second photoelectric sensor 13 detects that an object has passed, and outputs a signal indicating that an object has passed to the control device. After a set time interval, the control device outputs a second control instruction to the third drive cylinder 62, multiple horizontal pancake-making cylinders 642, and vertical pancake-making cylinders 651, and simultaneously outputs a stop signal to the drive device of the discharge conveyor belt 3, and the discharge conveyor belt 3 stops moving forward. The piston rod of the third drive cylinder 62 extends, pushing the mounting plate 63 to slide in the vertical direction, so that the molding cavity cover is set on the dough that has completed the preliminary shaping. The piston rods of multiple horizontal drive cylinders and the piston rods of the vertical drive cylinder extend, and the side mold 643 and the top mold 652 squeeze the dough, thereby completing the pancake-making of the dough. The piston rod of the third drive cylinder 62, the piston rods of multiple horizontal pancake-making cylinders 642, and the piston rods of the vertical pancake-making cylinder 651 shrink. When the control device detects that the third drive cylinder 62 has completed shrinking, it outputs a forward signal to the discharge conveyor belt 3, and the discharge conveyor belt 3 drives the dough that has completed the pancake-making to move out of the vertical pancake-making machine.
[0042] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A vertical pancake making machine, characterized in that: The invention comprises a frame (1), wherein a conveyor belt is arranged on the frame (1), and a rounding device (4), a shaping device (5) and a three-dimensional pancake making device are arranged in sequence in the forward direction of the conveyor belt. A control device is also arranged on the frame (1), and the control device is respectively connected to the rounding device (4), the shaping device (5) and the three-dimensional pancake making device by telecommunication. A first photoelectric sensor (12) and a second photoelectric sensor (13) are also arranged on one side in the width direction of the conveyor belt, wherein the first photoelectric sensor (12) is located between the rounding device (4) and the shaping device (5), and the second photoelectric sensor (13) is located between the shaping device (5) and the vertical pancake making device (6), and the output ends of the first photoelectric sensor (12) and the second photoelectric sensor (13) are both connected to the control device by telecommunication. The first photoelectric sensor (12) is used to detect whether a rounded product to be processed passes through a corresponding position of the conveyor belt, and if so, outputs a signal to the control device indicating that the product to be processed has passed through; The control device receives and outputs a first control instruction based on an output signal of a first photoelectric sensor (12); The shaping device (5) receives the first control instruction and performs preliminary shaping on the dough to be processed after being rolled into a ball; The second photoelectric sensor (13) is used to detect whether a shaped product to be processed passes through a corresponding position of the conveyor belt, and if so, outputs a signal indicating that the product to be processed has passed through to the control device; The control device receives and outputs a second control instruction based on an output signal of a second photoelectric sensor (13); The vertical cake-beating device (6) receives the second control instruction and beats and shapes the dough to be processed after being shaped.
2. A vertical pancake making machine according to claim 1, characterized in that: The vertical pancake-making device (6) comprises a second support frame (61), a mounting plate (63) is arranged on the second support frame (61), a vertical pancake-making assembly (65) and a horizontal pancake-making assembly (64) are arranged on the mounting plate (63), the mounting plate (63) slides in a vertical direction on the second support frame (61), and a driving assembly for driving the mounting plate (63) to slide in a vertical direction is arranged on the second support frame (61); the control device outputs a first control instruction to the driving assembly, the horizontal pancake-making assembly (64) and the vertical pancake-making assembly (65), the driving assembly first drives the second support frame (61) to slide in a vertical direction, and after a set time interval, the vertical pancake-making assembly (65) and the horizontal pancake-making assembly (64) operate the dough to be processed on the conveyor belt.
3. A vertical pancake making machine according to claim 2, characterized in that: There are multiple horizontal pancake-making components (64) arranged around the vertical circumference, and any horizontal pancake-making component (64) includes a positioning frame (641), the positioning frame (641) is fixed on the mounting plate (63), a horizontal pancake-making cylinder (642) is arranged on the positioning frame (641), the cylinder body of the horizontal pancake-making cylinder (642) is fixedly connected to the positioning frame (641), the piston rod of the horizontal pancake-making cylinder (642) is arranged horizontally, and a side mold (643) is fixed at the end of the piston rod of the horizontal pancake-making cylinder (642), and a molding cavity is formed between all the side molds (643); all the horizontal pancake-making cylinders (642) receive the second control instruction at the same time, and after a set time interval, the piston rods of all the horizontal pancake-making cylinders (642) are extended at the same time, so that the multiple side molds (643) respectively extrude the dough to be processed to complete the pancake-making.
4. A vertical pancake making machine according to claim 2, characterized in that: The vertical pancake-beating assembly (65) includes a vertical pancake-beating cylinder (651), the cylinder body of the vertical pancake-beating cylinder (651) is fixedly connected to the mounting plate (63), the piston rod of the vertical pancake-beating cylinder (651) is arranged downward in the vertical direction, and a top mold (652) is fixed to the end of the piston rod of the vertical pancake-beating cylinder (651), and the top mold (652) is pressed on the upper side of the forming cavity to form the upper side surface of the forming cavity; the vertical pancake-beating cylinder (651) receives a second control instruction to drive the piston rod to extend downward in the vertical direction, and the top mold (652) is pressed on the dough to be processed.
5. A vertical pancake making machine according to claim 1, characterized in that: The shaping device (5) further comprises a first support frame (51), the first support frame (51) being fixed on the frame body (1), a positioning plate (53) being arranged on the first support frame (51), the positioning plate (53) being slidably matched with the first support frame (51) in a vertical direction, a first driving cylinder (52) being arranged on the first support frame (51), the first driving cylinder body being fixed on the first support frame (51), the piston rod of the first driving cylinder (52) being telescoped downward in a vertical direction, and the piston rod of the first driving cylinder (52) being The end of the piston rod is fixed on the positioning plate (53), and an outer mold (54) is also fixed on the lower end of the positioning plate (53). An inner mold is arranged inside the outer mold (54), and the inner mold and the outer mold (54) slide in the vertical direction. A second driving cylinder (55) is also arranged on the positioning plate (53), and the cylinder body of the second driving cylinder (55) is fixed on the upper side of the positioning plate (53). The piston rod of the second driving cylinder (55) penetrates the positioning plate (53) in the vertical direction, and the end of the piston rod of the second driving cylinder (55) is fixedly connected to the inner mold.
6. A vertical pancake making machine according to claim 1, characterized in that: The conveyor belt comprises a feeding conveyor belt (2) and a discharging conveyor belt (3); the forward direction of the feeding conveyor belt (2) is the same as the forward direction of the discharging conveyor belt (3); the upper belt body at the end of the feeding conveyor belt (2) and the front belt body of the discharging conveyor belt (3) are located on the same horizontal plane; the driving device of the feeding conveyor belt (2) and the driving device of the discharging conveyor belt (3) are respectively connected to the control device by telecommunication; After receiving the start signal, the control device controls the driving device of the feeding conveyor belt (2) to drive the feeding conveyor belt (2) forward; After receiving the output signal of the first photoelectric sensor (12), the control device controls the driving device of the feeding conveyor belt (2) to stop driving at a set time interval, and simultaneously outputs a first control signal to the shaping device (5), and the shaping device (5) performs preliminary shaping on the dough to be processed; After the control device detects that the shaping device (5) has completed shaping, it controls the feeding transmission belt driving device to drive the feeding conveyor belt (2) forward, and at the same time controls the discharging conveyor belt (3) driving device to drive the discharging conveyor belt (3) forward, so that the dough that has completed the preliminary shaping moves along with the feeding conveyor belt (2) to its end, and then moves to the discharging conveyor belt (3), and moves forward along with the discharging conveyor belt (3); After receiving the output signal of the second photoelectric sensor (13), the control device controls the drive device of the discharge conveyor belt (3) to stop driving at a set time interval, and simultaneously outputs a second control signal to the vertical pancake making device (6), and the vertical pancake making device (6) shapes the dough to be processed; After the control device detects that the shaping device (5) has completed making the dough, it controls the drive device of the discharge conveyor belt (3) to drive the discharge conveyor belt (3) forward, so that the dough that has completed making the dough moves out of the vertical dough making machine.
7. A vertical pancake making machine according to claim 1, characterized in that: The rounding device (4) comprises a bottom plate (42), the bottom plate (42) being arranged vertically, the length direction of the bottom plate (42) being in the forward direction of the conveyor belt, two bottom plates (42) being arranged on the upper side of the conveyor belt, one of the two bottom plates (42) being arranged on the edges on both sides of the width direction of the conveyor belt respectively, the two bottom plates (42) being arranged at intervals, a conveyor belt (43) being arranged on the upper side of the conveyor belt, the length direction of the conveyor belt (43) being parallel to the length direction of the conveyor belt, the conveyor belt (43) being arranged vertically, the drive rollers of the conveyor belt (43) being located on both sides of the length direction of the bottom plate (42), the bottom plate (42) on either side being located between the belt bodies of the conveyor belt (43), and the forward speed of the conveyor belt (43) being inconsistent with the forward speed of the conveyor belt.
8. A vertical pancake making machine according to claim 7, characterized in that: An adjusting frame (41) is fixed on the frame body (1); the bottom plate (42) between the conveyor belt (43) and the belt body is fixed relative to the adjusting frame (41); the bottom plate (42) on the other side is slidably matched on the adjusting frame (41) along the width direction of the conveyor belt; and an adjusting component for adjusting the relative position between the two bottom plates (42) is provided on the adjusting frame (41).
Citation Information
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