A cleaning device and method for processing the stator of a permanent magnet synchronous servo motor
By designing a cleaning device including an external cleaning mechanism, an internal cleaning mechanism and a cleaning tank, the problem of difficulty in cleaning up the dust inside the stator tank is solved, and efficient cleaning of the outside and inside of the stator is achieved, avoiding the cleaning of dead corners and dust drifting, and protecting the health of staff.
Patent Information
- Application Number
- CN202510095669.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2045-01-22
AI Technical Summary
The existing stator cleaning method is difficult to completely clean the dust inside the stator tank, and there are blind spots to clean up, and the dust is easily dissipated during the cleaning process, affecting the health of the staff.
A cleaning device including an external cleaning mechanism, an internal cleaning mechanism and a cleaning tank is designed. The outer cleaning mechanism cleans the outside of the stator through an annular frame and a driving assembly, and the inner cleaning mechanism cleans the inside of the stator through a lifting plate and a flexible cleaning belt, and uses the cleaning liquid in the cleaning tank to clean it synchronously.
Through the cooperation of the external cleaning mechanism and the internal cleaning mechanism, the outside and inside of the stator can be effectively cleaned, avoid cleaning blind spots, improve the cleaning effect, and ensure that the dust will no longer float through the use of cleaning liquid, protecting the health of staff.
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Figure CN119525175B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of stator cleaning, and particularly relates to a cleaning device and method for processing a stator of a permanent magnet synchronous servo motor. Background Art
[0002] An electric motor consists of two parts, a rotor and a stator. It is a device used to achieve the conversion between electrical energy and mechanical energy, and between mechanical energy and electrical energy. During the processing, assembly, and fitting of the stator or rotor, some impurities such as dust will be generated on the product surface, and the surface needs to be cleaned to meet the required cleanliness requirements.
[0003] Referring to a stator and rotor surface automatic cleaning device disclosed in a patent application with the publication number CN214235368U, which includes an installation frame and at least a pair of dust suction components; at least a pair of lower cavities are provided on the installation frame, and the lower cavities are communicated with the dust suction components through a dust guide pipe assembly; a placement plate is provided in each lower cavity, and the placement plate is installed at the output end of a rotating mechanism, and the rotating mechanism is installed below the installation frame; a plurality of installation brackets are provided on the installation frame near the lower cavity, and an installation plate is connected to the plurality of installation brackets, and at least a pair of telescopic mechanisms are provided on the installation plate. It solves the problem that in the traditional workpiece cleaning device, during the cleaning process, the workpiece is not in a closed state, and the dust during the cleaning directly drifts in the air and is extremely easy to be inhaled by the staff, thus causing serious impacts on the physical health of the staff.
[0004] Existing stators generally use vibration cleaning with a cleaning liquid. For the cleaning of the stator, since stator slots for winding are provided inside the stator, a large amount of dust often exists inside the stator slots, and the existing cleaning often uses a cleaning brush for cleaning, and it is often impossible to completely clean the inside of the stator slots, resulting in dead corners in the cleaning.
[0005] Therefore, it is necessary to provide a cleaning device and method for processing a stator of a permanent magnet synchronous servo motor to solve the above technical problems. Summary of the Invention
[0006] The purpose of the present invention is to provide a cleaning device and method for processing a stator of a permanent magnet synchronous servo motor to solve the problem of the defects of the prior art proposed in the above background art.
[0007] Based on the above idea, the present invention provides the following technical solution: A cleaning device for processing a stator of a permanent magnet synchronous servo motor, including a cleaning device, the cleaning device is provided with a cleaning tank, a cleaning box is arranged inside the cleaning tank, a placement plate is fixedly connected inside the cleaning box, and further includes:
[0008] A plurality of placement rings for placing stators, all of the plurality of placement rings are arranged on the top of the placement plate, and a plurality of first racks are fixedly connected to the bottom of the placement ring. All of the plurality of first racks penetrate through the placement plate and are slidably connected to the placement plate, and elastic members are arranged between the plurality of first racks and the placement plate;
[0009] An outer cleaning mechanism, the outer cleaning structure is arranged outside the placement ring. The outer cleaning mechanism includes an outer cleaning component for cleaning the outside of the stator and a driving component for pushing the outer cleaning component to move;
[0010] A rotating rod concentrically arranged with the placement ring, and the rotating rod penetrates through the placement plate and is rotatably connected to the placement plate. A double-toothed plate is fixedly connected to the top of the rotating rod, a lifting disc plate is slidably connected to the outside of the double-toothed plate, an inner cleaning mechanism for cleaning the inside of the stator is arranged outside the lifting disc plate, and a lifting member is arranged at the bottom of the lifting disc plate for pushing the lifting disc plate to lift and clean outside the double-toothed plate.
[0011] As a further scheme of the present invention: the outer cleaning component includes:
[0012] An annular frame, the annular frame is arranged outside the placement ring, and a plurality of sliding blocks are slidably connected to the inside of the annular frame. Fixing plates are fixedly connected to the tops of all of the plurality of sliding blocks;
[0013] A wiping plate arranged on one side of the fixing plate, a brush is arranged on the side of the wiping plate close to the placement ring, an outer threaded rod is fixedly connected to the other side of the wiping plate, and a second telescopic rod is fixedly connected between the fixing plate and the wiping plate;
[0014] An internal threaded cylinder, the internal threaded cylinder is threadedly connected to the outside of the outer threaded rod, the internal threaded cylinder penetrates through the fixing plate and is rotatably connected to the fixing plate, and a bevel gear is fixedly connected to one end of the internal threaded cylinder.
[0015] As a further scheme of the present invention: the driving component includes:
[0016] Second racks corresponding to the plurality of first racks one by one, all of the plurality of second racks are fixedly connected to the bottom of the annular frame, and all of the plurality of second racks penetrate through the placement plate and are slidably connected to the placement plate;
[0017] A plurality of first gears, all of the plurality of first gears are respectively arranged between the plurality of second racks and the first racks, and are meshed with the second racks and the first racks, and all of the plurality of first gears are rotatably connected to the placement plate;
[0018] A limiting cylinder fixedly connected to the top of the placement plate, and a spiral groove is opened inside the limiting cylinder;
[0019] A rotating ring arranged inside the limiting cylinder, a sliding shaft is fixedly connected to the outside of the rotating ring, the sliding shaft extends into the spiral groove opened outside the limiting cylinder, a plurality of connecting support plates are fixedly connected to the top of the rotating ring, and all of the plurality of connecting support plates are fixedly connected to the plurality of fixing plates respectively;
[0020] The bevel gear disc is meshed and connected with a plurality of bevel gears, and the bevel gear disc is rotatably connected to the tops of a plurality of rotating rings.
[0021] As a further solution of the present invention: a metal ring is fixedly connected to the top of the placement plate, a touch switch for controlling the energization of the placement ring is arranged inside the metal ring, the touch switch is fixedly connected to the top of the placement plate, when the placement ring descends and touches the touch switch, after the placement ring is energized, it is magnetically adsorbed to the metal ring and the stator, for magnetic adsorption and fixation of the stator.
[0022] As a further solution of the present invention: the rotating rod is fixedly connected with a second gear, a third gear is meshed and connected to the outside of the second gear, a protective cover for protection is arranged outside the rotating rod, the protective cover is fixedly connected to the bottom of the placement plate, and a driving motor is fixedly connected inside the protective cover, and the output shaft of the driving motor is fixedly connected to the third gear.
[0023] As a further solution of the present invention: the inner cleaning mechanism includes:
[0024] A plurality of limiting plates are arranged annularly around the lifting disc plate, and the plurality of limiting plates are all fixedly connected to the lifting disc plate;
[0025] A moving plate is slidably connected inside the limiting plate, and a groove is opened at one end of the moving plate close to the placement ring;
[0026] A sliding plate is arranged inside the groove and is slidably connected to the moving plate, and a support plate is fixedly connected to one side of the sliding plate.
[0027] A second hydraulic rod, the telescopic end of the second hydraulic rod is fixedly connected to the sliding plate, when the telescopic end of the second hydraulic rod pushes the sliding plate to move, the support plate extends out of the moving plate and inserts into the stator slot.
[0028] A cleaning brush plate fixedly connected to one end of the moving plate, and the cleaning brush plate is used for cleaning the inner side of the stator in contact.
[0029] As a further solution of the present invention: the inner cleaning mechanism further includes:
[0030] An air cushion is fixedly connected to the outside of the support plate;
[0031] An installation cylinder fixedly connected to the outside of the moving plate, a limiting frame is slidably connected inside the installation cylinder, the limiting frame passes through the moving plate and is fixedly connected to the sliding plate;
[0032] An airbag is arranged inside the installation cylinder, both ends of the airbag are fixedly connected to the installation cylinder and the limiting frame respectively, and a communicating pipe is fixedly connected between the airbag and the air cushion;
[0033] A flexible cleaning belt is arranged at one end of the moving plate. Both ends of the flexible cleaning belt are fixedly connected to the moving plate by second springs. When the air cushion expands, it squeezes the flexible cleaning belt to contact the stator slot.
[0034] Two limiting frames II are fixedly connected to the outside of the moving plate and are arranged outside the flexible cleaning belt for limiting the flexible cleaning belt.
[0035] As a further solution of the present invention: A connecting ring is arranged at the top of the lifting disc plate. A plurality of first hydraulic rods are fixedly connected to the top of the lifting disc plate. The telescopic ends of the plurality of first hydraulic rods are all fixedly connected to the connecting ring. A push rod is hinged between the connecting ring and the plurality of moving plates.
[0036] As a further solution of the present invention: The lifting member includes:
[0037] An installation cover is fixedly connected to the bottom of the lifting disc plate and is slidably connected to the outside of the double-toothed plate.
[0038] Two fourth gears are both meshed with the double-toothed plate. Two lifting motors are fixedly connected inside the installation cover. The output shafts of the two lifting motors are respectively fixedly connected to the fourth gears.
[0039] A cleaning method for the stator of a permanent magnet synchronous servo motor is also provided, which is characterized in that it further includes the following steps:
[0040] Step 1: Place a plurality of stators on the tops of a plurality of placing rings in sequence.
[0041] Step 2: Then push the stator through the inner cleaning mechanism to make the stator coincide with the center of the placing ring, and drive the lifting disc plate to move through the lifting member to press the inner cleaning mechanism against the stator.
[0042] Step 3: When the stator pushes the placing ring down, the outer cleaning mechanism sweeps the outside of the stator, then drives the inner cleaning structure to clean the inside of the stator through the lifting member, and synchronously cleans it with the cleaning liquid in the cleaning tank.
[0043] Compared with the prior art, the beneficial effects of the present invention are:
[0044] 1. The outer cleaning mechanism sweeps the outside of the stator, then drives the inner cleaning structure to clean the inside of the stator through the lifting member, and synchronously cleans it with the cleaning liquid in the cleaning tank. By the cooperation of the outer cleaning mechanism, the inner cleaning mechanism and the cleaning liquid inside the cleaning tank, the cleaning effect on the stator is improved.
[0045] 2. The placement ring is magnetically adsorbed to the metal ring and also adsorbs the stator, ensuring the stator is in a stable state, which facilitates subsequent cleaning of the inner side of the stator. Later, by de-energizing the placement ring, the elastic member at the bottom of the placement ring can push the placement ring upward, and the external cleaning mechanism cleans the placement ring. Then, the internal cleaning mechanism presses down on the stator for repeated cleaning.
[0046] 3. The sliding plate pushes the support plate into the stator slot. When the sliding plate moves, the limiting frame fixedly connected to the outside of the sliding plate moves inside the installation cylinder, squeezing the flexible cleaning belt inside the installation cylinder, and injecting the gas inside the flexible cleaning belt into the air cushion outside the support plate through the connecting pipe, causing the air cushion to expand inside the stator slot. As the air cushion expands, the air cushion pushes the flexible cleaning belt outside to contact the inner wall of the stator slot, avoiding cleaning dead corners. BRIEF DESCRIPTION OF THE DRAWINGS
[0047] The present invention will be further described below with reference to the drawings and embodiments.
[0048] Figure 1 is the overall structural schematic diagram of the present invention;
[0049] Figure 2 is the structural schematic diagram of the cleaning box of the present invention;
[0050] Figure 3 is the structural schematic diagram of the limiting cylinder of the present invention;
[0051] Figure 4 is the structural schematic diagram of the placement ring of the present invention;
[0052] Figure 5 is the structural schematic diagram of the external cleaning mechanism of the present invention;
[0053] Figure 6 is the present invention Figure 5 A - part enlarged structural schematic diagram;
[0054] Figure 7 is the structural schematic diagram of the protective cover of the present invention;
[0055] Figure 8 is the structural schematic diagram of the connecting ring of the present invention;
[0056] Figure 9 is the structural schematic diagram of the lifting member of the present invention;
[0057] Figure 10 is the cross - sectional structural schematic diagram of the moving plate of the present invention;
[0058] Figure 11 is the structural schematic diagram of the air cushion of the present invention.
[0059] In the figure: 1. Cleaning equipment; 100. Installation frame; 101. Connecting plate; 102. Cleaning tank; 103. Placing plate; 2. Placing ring; 201. First rack; 202. First telescopic rod; 203. First spring; 204. Tactile switch; 205. Metal ring; 3. Ring frame; 301. Sliding block; 302. Fixed plate; 303. Internal thread cylinder; 304. External threaded rod; 305. Wiping plate; 306. Second telescopic rod; 307. Bevel gear; 308. Bevel gear disc; 401. Second rack; 402. First gear; 403. Rotating ring; 404. Connecting support plate; 405. Limiting cylinder; 4051. Spiral groove; 5. Double-toothed plate; 501. Protective cover; 502. Rotating rod; 503. Second gear; 504. Third gear; 6. Lifting disc plate; 601. Installation cover; 602. Fourth gear; 603. Lifting motor; 7. Limiting plate; 701. Connecting ring; 702. Pushing rod; 703. First hydraulic rod; 8. Moving plate; 800. Cleaning brush plate; 801. Sliding plate; 802. Second hydraulic rod; 803. Air cushion; 804. Installation cylinder; 8041. Air bag; 805. Flexible cleaning belt; 806. Limiting frame; 807. Second spring; 808. Support plate. Detailed implementation manners
[0060] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention.
[0061] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "periphery", etc. indicating orientations or positional relationships are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0062] As Figures 1 to 11 shown, a cleaning device and method for processing a stator of a permanent magnet synchronous servo motor include the following embodiments:
[0063] Embodiment 1: As Figures 1 to 8 shown, it includes a cleaning device 1. The cleaning device 1 is provided with a cleaning tank, and a cleaning tank 102 is arranged inside the cleaning tank. A placing plate 103 is fixedly connected inside the cleaning tank 102. An installation frame 100 is fixedly connected to the outside of the cleaning device 1. A connecting plate 101 is arranged inside the installation frame 100. The connecting plate 101 is fixedly connected to the cleaning tank 102. And a lifting module is arranged inside the installation frame 100 to drive the connecting plate 101 to lift, so that the cleaning tank 102 descends into the cleaning tank, and the cleaning liquid is used to clean the stator. It also includes:
[0064] A plurality of placement rings 2 for placing stators, and the plurality of placement rings 2 are all arranged on the top of the placement plate 103. A plurality of first racks 201 are fixedly connected to the bottom of the placement ring 2. The plurality of first racks 201 all penetrate through the placement plate 103 and are slidably connected to the placement plate 103. An elastic member is arranged between the plurality of first racks 201 and the placement plate 103. The elastic member includes a first telescopic rod 202 and a first spring 203. The two ends of the first telescopic rod 202 and the first spring 203 are respectively fixedly connected to the first rack 201 and the placement plate 103. When the first rack 201 descends, it can be reset and raised through the first spring 203;
[0065] An outer cleaning mechanism, the outer cleaning structure is arranged outside the placement ring 2. The outer cleaning mechanism includes an outer cleaning component for cleaning the outside of the stator and a driving component for pushing the outer cleaning component to move;
[0066] A rotating rod 502 concentrically arranged with the placement ring 2, and the rotating rod 502 penetrates through the placement plate 103 and is rotatably connected to the placement plate 103. A double-toothed plate 5 is fixedly connected to the top of the rotating rod 502. A lifting disc plate 6 is slidably connected to the outside of the double-toothed plate 5. An inner cleaning mechanism for cleaning the inside of the stator is arranged outside the lifting disc plate 6. A lifting member is arranged at the bottom of the lifting disc plate 6 for pushing the lifting disc plate 6 to lift and clean outside the double-toothed plate 5.
[0067] During specific implementation, a plurality of stators are sequentially placed on the tops of the plurality of placement rings 2; then the stator is pushed by the inner cleaning mechanism to make the stator coincide with the center of the placement ring 2, and the lifting disc plate 6 is driven to move by the lifting member to press down the stator by the inner cleaning mechanism; when the stator pushes the placement ring 2 to descend, the outer cleaning mechanism sweeps the outside of the stator, and then the inner cleaning structure is driven by the lifting member to clean the inside of the stator, and the cleaning is synchronously carried out by the cleaning liquid in the cleaning tank. By the cooperation of the outer cleaning mechanism, the inner cleaning mechanism and the cleaning liquid inside the cleaning tank, the cleaning effect of the stator is improved.
[0068] Embodiment 2: The outer cleaning component includes:
[0069] An annular frame 3, the annular frame 3 is arranged outside the placement ring 2, and a plurality of sliding blocks 301 are slidably connected to the inside of the annular frame 3. A fixing plate 302 is fixedly connected to the top of each of the plurality of sliding blocks 301;
[0070] A wiping plate 305 arranged on one side of the fixing plate 302. A brush is arranged on the side of the wiping plate 305 close to the placement ring 2. An outer threaded rod 304 is fixedly connected to the other side of the wiping plate 305. A second telescopic rod 306 is fixedly connected between the fixing plate 302 and the wiping plate 305;
[0071] The internal-threaded cylinder 303 is threadedly connected to the outside of the external threaded rod 304. The internal-threaded cylinder 303 penetrates through the fixing plate 302 and is rotatably connected to the fixing plate 302. One end of the internal-threaded cylinder 303 is fixedly connected to a bevel gear 307.
[0072] The driving assembly includes:
[0073] Second racks 401 corresponding to the multiple first racks 201 one by one. The multiple second racks 401 are all fixedly connected to the bottom of the annular frame 3, and the multiple second racks 401 all penetrate through the placing plate 103 and are slidably connected to the placing plate 103;
[0074] Multiple first gears 402. The multiple first gears 402 are respectively arranged between the multiple second racks 401 and the first racks 201, and are meshed with the second racks 401 and the first racks 201, and the multiple first gears 402 are rotatably connected to the placing plate 103;
[0075] A limiting cylinder 405 fixedly connected to the top of the placing plate 103, and a spiral groove 4051 is formed inside the limiting cylinder 405;
[0076] A rotating ring 403 arranged inside the limiting cylinder 405. A sliding shaft is fixedly connected to the outside of the rotating ring 403. The sliding shaft extends into the spiral groove 4051 formed on the outside of the limiting cylinder 405. Multiple connecting support plates 404 are fixedly connected to the top of the rotating ring 403, and the multiple connecting support plates 404 are respectively fixedly connected to the multiple fixing plates 302;
[0077] A bevel gear disk 308. The bevel gear disk 308 is meshed with the multiple bevel gears 307, and the bevel gear disk 308 is rotatably connected to the tops of the multiple rotating rings 403.
[0078] During specific implementation, when the stator is placed on the top of the placing ring 2, the lifting member can be used to drive the lifting disk plate 6 to descend. The internal cleaning mechanism on the lifting disk plate 6 is located above the stator and presses down on the stator, causing the stator to push the placing ring 2 to descend. When the placing ring 2 descends, the first rack 201 fixedly connected to the bottom of the placing ring 2 passes through the placing plate 103. The first rack 201 drives the second rack 401 to move in the opposite direction through meshing with the first gear 402, causing the second rack 401 to rise. When the second rack 401 rises, the wiping plate 305 on the top of the annular frame 3 contacts and rises with the outside of the stator, thereby quickly cleaning the outside of the stator;
[0079] When the wiping plate 305 contacts the outer side of the stator, in order to improve the cleaning effect of multiple wiping plates 305, when the annular frame 3 rises, it drives the multiple sliding blocks 301 connected inside it to rise. And the outer side of the fixing plate 302 at the top of the sliding block 301 is fixedly connected with a connecting support plate 404. The bottoms of the multiple connecting support plates 404 are fixedly connected with a rotating ring 403. And the sliding shaft on the outer side of the rotating ring 403 extends to the spiral groove 4051 opened on the outer side of the limiting cylinder 405, so that the rotating ring 403 spirally rises around the spiral groove 4051, thereby driving the multiple connecting support plates 404 to rotate, enabling the connecting support plates 404 to drive the fixing plate 302 to rotate, and thus enabling the wiping plate 305 to rotate annularly around the stator, thereby improving the cleaning effect on the stator;
[0080] When dealing with stators of different sizes, by rotating the bevel gear disk 308, the bevel gear disk 308 drives the multiple meshing bevel gears 307 to rotate, and the bevel gears 307 drive the fixedly connected internal thread cylinder 303 to rotate, so that the external threaded rod 304 threadedly connected inside the internal thread cylinder 303 moves under the limitation of the second telescopic rod 306, thereby making adjustments according to stators of different sizes.
[0081] In this embodiment: A metal ring 205 is fixedly connected to the top of the placing plate 103. An actuating switch 204 for controlling the energization of the placing ring 2 is arranged inside the metal ring 205. The actuating switch 204 is fixedly connected to the top of the placing plate 103. When the placing ring 2 descends and touches the actuating switch 204, after the placing ring 2 is energized, it magnetically adsorbs with the metal ring 205 and the stator, and is used for magnetically fixing the stator.
[0082] During specific implementation, when the placing ring 2 descends, when the placing ring 2 contacts the metal ring 205, it contacts the actuating switch 204, causing the placing ring 2 to be energized and generate magnetism. At this time, the placing ring 2 magnetically adsorbs with the metal ring 205 and adsorbs the stator, ensuring that the stator is in a stable state, facilitating the subsequent cleaning of the inner side of the stator. And later, by cutting off the power supply of the placing ring 2, the elastic member at the bottom of the placing ring 2 can push the placing ring 2 to rise, and the outer cleaning mechanism cleans the placing ring 2, and then the inner cleaning mechanism presses down on the stator for repeated cleaning.
[0083] Embodiment Three: The inner cleaning mechanism includes:
[0084] Multiple limiting plates 7, the multiple limiting plates 7 are arranged annularly around the lifting disk plate 6, and the multiple limiting plates 7 are all fixedly connected with the lifting disk plate 6;
[0085] A moving plate 8 is arranged to be slidably connected inside the limiting plate 7. A groove is opened at one end of the moving plate 8 close to the placing ring 2;
[0086] A sliding plate 801, the sliding plate 801 is arranged inside the groove and is slidably connected with the moving plate 8. One side of the sliding plate 801 is fixedly connected with a support plate 808,
[0087] A second hydraulic rod 802, the telescopic end of the second hydraulic rod 802 is fixedly connected to the sliding plate 801. When the telescopic end of the second hydraulic rod 802 pushes the sliding plate 801 to move, the support plate 808 extends out of the moving plate 8 and inserts into the stator slot.
[0088] A cleaning brush plate 800 fixedly connected to one end of the moving plate 8, and the cleaning brush plate 800 is used for cleaning the inner side of the stator in contact.
[0089] As a further solution of the present invention: the inner cleaning mechanism further includes:
[0090] An air cushion 803, and the air cushion 803 is fixedly connected to the outer side of the support plate 808;
[0091] An installation cylinder 804 fixedly connected to the outer side of the moving plate 8, a limiting frame 806 is slidably connected inside the installation cylinder 804, and the limiting frame 806 passes through the moving plate 8 and is fixedly connected to the sliding plate 801;
[0092] An airbag 8041 arranged inside the installation cylinder 804, both ends of the airbag 8041 are fixedly connected to the installation cylinder 804 and the limiting frame 806 respectively, and a communication pipe is fixedly connected between the airbag 8041 and the air cushion 803;
[0093] A flexible cleaning belt 805 arranged at one end of the moving plate 8, and second springs 807 are fixedly connected between both ends of the flexible cleaning belt 805 and the moving plate 8. When the air cushion 803 expands, it squeezes the flexible cleaning belt 805 to contact the stator slot;
[0094] Two limiting frames II, the limiting frames II are fixedly connected to the outer side of the moving plate 8 and are arranged outside the flexible cleaning belt 805 for limiting the flexible cleaning belt 805.
[0095] During specific implementation, since a plurality of stator slots for winding are provided on the inner side of the stator, there are attachments inside the stator slots. Due to being inside the stator slots, there are difficulties in cleaning. Therefore, in this solution, when the cleaning brush plate 800 on the moving plate 8 inside the limiting plate 7 contacts the inner side of the stator, for the inside of the stator slots, by starting the second hydraulic rod 802 inside the moving plate 8, the second hydraulic rod 802 is fixedly connected inside the moving plate 8, so that the telescopic end of the second hydraulic rod 802 pushes the sliding plate 801, and the sliding plate 801 pushes the support plate 808 to insert into the stator slots. When the sliding plate 801 moves, the limiting frame 806 fixedly connected to the outside of the sliding plate 801 moves inside the mounting cylinder 804, squeezing the flexible cleaning belt 805 inside the mounting cylinder 804, and injecting the gas inside the flexible cleaning belt 805 into the air cushion 803 outside the support plate 808 through the connecting pipe, so that the air cushion 803 expands inside the stator slots. As the air cushion 803 expands, the air cushion 803 pushes the flexible cleaning belt 805 on the outside to contact the inner wall of the stator slots, avoiding cleaning dead corners.
[0096] In this embodiment, the lifting member includes:
[0097] The mounting cover 601, the mounting cover 601 is fixedly connected to the bottom of the lifting disk plate 6, and the mounting cover 601 is slidably connected to the outside of the double-tooth plate 5;
[0098] Two fourth gears 602, both of the two fourth gears 602 are meshed with the double-tooth plate 5, and two lifting motors 603 are fixedly connected inside the mounting cover 601, and the output shafts of the two lifting motors 603 are respectively fixedly connected to the fourth gears 602.
[0099] During specific implementation, by starting the lifting motor 603 inside the mounting cover 601, the output shaft of the lifting motor 603 drives the fourth gear 602 to rotate. Since the fourth gear 602 is meshed with the double-tooth plate 5, the lifting disk plate 6 can be pushed to rise, so that the flexible cleaning belt 805 attached to the inner wall of the positioning slot rises, thereby achieving full cleaning of the inner wall of the positioning slot.
[0100] In this embodiment: A connecting ring 701 is provided at the top of the lifting disk plate 6. A plurality of first hydraulic rods 703 are fixedly connected to the top of the lifting disk plate 6. The telescopic ends of the plurality of first hydraulic rods 703 are all fixedly connected to the connecting ring 701. A push rod 702 is hinged between the connecting ring 701 and the plurality of moving plates 8.
[0101] During specific implementation, when dealing with stators of different sizes, the first hydraulic rod 703 can be activated. The first hydraulic rod 703 drives the connecting ring 701 to descend. The connecting ring 701 moves the moving plate 8 slidably connected inside the limiting plate 7 through the pushing rod 702, so that the cleaning brush plate 800 is in full contact with the inner side of the stator. Moreover, the stator placed initially can be positioned, and the center of the stator is aligned with the center of the placing ring 2.
[0102] In this embodiment, the rotating rod 502 is fixedly connected with a second gear 503. A third gear 504 is meshed and connected to the outside of the second gear 503. A protective cover 501 for protection is arranged outside the rotating rod 502. The protective cover 501 is fixedly connected to the bottom of the placing plate 103, and a driving motor is fixedly connected inside the protective cover 501. The output shaft of the driving motor is fixedly connected with the third gear 504.
[0103] During specific implementation, after the cleaning brush plate 800 contacts the inner side of the stator, the driving motor drives the third gear 504 to rotate. The third gear 504 drives the second gear 503 to rotate, and the second gear 503 drives the rotating rod 502 to rotate, so that the cleaning brush plates 800 of the moving plates 8 on the multiple moving plates 8 clean the inner side of the stator, and the lifting member drives the lifting disc plate 6 to rise, thereby fully cleaning the inner side of the stator.
[0104] A cleaning method for a permanent magnet synchronous servo motor stator during processing is also provided, which is characterized in that it further includes the following steps:
[0105] Step 1: Place multiple stators on the tops of multiple placing rings 2 in sequence;
[0106] Step 2: Then, the inner cleaning mechanism pushes the stator to make the center of the stator coincide with the center of the placing ring 2, and the lifting member drives the lifting disc plate 6 to move, so that the inner cleaning mechanism presses down the stator;
[0107] Step 3: When the stator pushes the placing ring 2 to descend, the outer cleaning mechanism cleans the outer side of the stator, and then the lifting member drives the inner cleaning structure to clean the inner side of the stator, and the cleaning liquid in the cleaning tank is used for synchronous cleaning.
[0108] Meanwhile, the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.
[0109] In the description of this specification, the descriptions referring to the terms "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0110] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the present invention to only the specific embodiments. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. A cleaning device for processing a permanent magnet synchronous servo motor stator, comprising a cleaning device (1), wherein the cleaning device (1) is provided with a cleaning tank, a cleaning box (102) is provided inside the cleaning tank, and a placement plate (103) is fixedly connected inside the cleaning box (102), characterized in that: Also includes: A plurality of placement rings (2) for placing stators, the plurality of placement rings (2) are all arranged on the top of the placement plate (103), and a plurality of first racks (201) are fixedly connected to the bottom of the placement rings (2), the plurality of first racks (201) all penetrate the placement plate (103) and are slidably connected to the placement plate (103), and an elastic member is arranged between the plurality of first racks (201) and the placement plate (103); An external cleaning mechanism, the external cleaning structure is arranged outside the placement ring (2), and the external cleaning mechanism comprises an external cleaning component for cleaning the outside of the stator and a driving component for driving the external cleaning component to move; A rotating rod (502) is arranged concentrically with the placement ring (2), and the rotating rod (502) passes through the placement plate (103) and is rotatably connected to the placement plate (103); a double-tooth plate (5) is fixedly connected to the top of the rotating rod (502); a lifting plate (6) is slidably connected to the outer side of the double-tooth plate (5); an inner cleaning mechanism for cleaning the inner side of the stator is arranged on the outer side of the lifting plate (6); and a lifting member is arranged at the bottom of the lifting plate (6) for pushing the lifting plate (6) to be lifted and lowered on the outer side of the double-tooth plate (5) for cleaning; The internal cleaning mechanism comprises: A plurality of limit plates (7), wherein the plurality of limit plates (7) are arranged in a ring shape around the lifting plate (6), and the plurality of limit plates (7) are all fixedly connected to the lifting plate (6); A movable plate (8) is provided which is slidably connected to the interior of the limiting plate (7), and a groove is provided at one end of the movable plate (8) close to the placement ring (2); A sliding plate (801), the sliding plate (801) is arranged inside the groove and is slidably connected to the moving plate (8), and a support plate (808) is fixedly connected to one side of the sliding plate (801). A second hydraulic rod (802), the telescopic end of the second hydraulic rod (802) being fixedly connected to the sliding plate (801), and when the telescopic end of the second hydraulic rod (802) pushes the sliding plate (801) to move, the support plate (808) extends out of the interior of the moving plate (8) and is inserted into the interior of the stator slot; A cleaning brush plate (800) fixedly connected to one end of the movable plate (8), the cleaning brush plate (800) being used for contact cleaning of the inner side of the stator; The internal cleaning mechanism also includes: An air cushion (803), the air cushion (803) is fixedly connected to the outer side of the support plate (808); A mounting tube (804) is fixedly connected to the outside of the movable plate (8), a limiting frame (806) is slidably connected inside the mounting tube (804), and the limiting frame (806) passes through the movable plate (8) and is fixedly connected to the sliding plate (801); An air bag (8041) is arranged inside the installation tube (804), with two ends of the air bag (8041) respectively fixedly connected to the installation tube (804) and the limit frame (806), and a connecting pipe is fixedly connected between the air bag (8041) and the air cushion (803); A flexible cleaning belt (805) is arranged at one end of the movable plate (8), wherein both ends of the flexible cleaning belt (805) are fixedly connected to the movable plate (8) with a second spring (807), and when the air cushion (803) expands, the flexible cleaning belt (805) is squeezed to contact the stator slot; Two limiting frames 2, the limiting frames 2 being fixedly connected to the outside of the movable plate (8) and arranged on the outside of the flexible cleaning belt (805) and used for limiting the position of the flexible cleaning belt (805); A metal ring (205) is fixedly connected to the top of the placement plate (103), and a touch switch (204) for controlling the power supply of the placement ring (2) is arranged on the inner side of the metal ring (205). The touch switch (204) is fixedly connected to the top of the placement plate (103). When the placement ring (2) descends and touches the touch switch (204), the placement ring (2) is magnetically attracted to the metal ring (205) and the stator after power supply, so as to be magnetically fixed to the stator; A connecting ring (701) is provided on the top of the lifting plate (6), a plurality of first hydraulic rods (703) are fixedly connected to the top of the lifting plate (6), the telescopic ends of the plurality of first hydraulic rods (703) are all fixedly connected to the connecting ring (701), and a pushing rod (702) is hinged between the connecting ring (701) and the plurality of movable plates (8).
2. The cleaning device for processing a permanent magnet synchronous servo motor stator according to claim 1, characterized in that: The external cleaning component comprises: An annular frame (3), the annular frame (3) being arranged outside the placement ring (2), and a plurality of sliding blocks (301) being slidably connected to the inner side of the annular frame (3), and a fixing plate (302) being fixedly connected to the top of each of the plurality of sliding blocks (301); A wiping plate (305) is arranged on one side of the fixed plate (302), a brush is arranged on the side of the wiping plate (305) close to the placement ring (2), an external threaded rod (304) is fixedly connected to the other side of the wiping plate (305), and a second telescopic rod (306) is fixedly connected between the fixed plate (302) and the wiping plate (305); The internal threaded barrel (303) is threadedly connected to the outside of the external threaded rod (304), the internal threaded barrel (303) penetrates the fixed plate (302) and is rotatably connected to the fixed plate (302), and one end of the internal threaded barrel (303) is fixedly connected to a bevel gear (307).
3. The cleaning device for processing a permanent magnet synchronous servo motor stator according to claim 2, characterized in that: The drive assembly comprises: Second racks (401) corresponding one to one with the plurality of first racks (201), the plurality of second racks (401) being fixedly connected to the bottom of the annular frame (3), and the plurality of second racks (401) passing through the placement plate (103) and being slidably connected to the placement plate (103); A plurality of first gears (402), each of the plurality of first gears (402) being respectively disposed between the plurality of second racks (401) and the first rack (201), and meshing with the second racks (401) and the first rack (201), and the plurality of first gears (402) being rotationally connected to the placement plate (103); A limiting cylinder (405) is fixedly connected to the top of the placement plate (103), and a spiral groove (4051) is provided inside the limiting cylinder (405); A rotating ring (403) is arranged inside the limiting cylinder (405), a sliding shaft is fixedly connected to the outside of the rotating ring (403), the sliding shaft extends to the inside of a spiral groove (4051) provided on the outside of the limiting cylinder (405), a plurality of connecting support plates (404) are fixedly connected to the top of the rotating ring (403), and the plurality of connecting support plates (404) are respectively fixedly connected to the plurality of fixing plates (302); The bevel gear disc (308) is meshedly connected with the plurality of bevel gears (307), and the bevel gear disc (308) is rotatably connected to the tops of the plurality of rotating rings (403).
4. The cleaning device for processing a permanent magnet synchronous servo motor stator according to claim 1, characterized in that: The rotating rod (502) is fixedly connected to a second gear (503), and the outer side of the second gear (503) is meshingly connected to a third gear (504). A protective cover (501) for protection is provided on the outer side of the rotating rod (502), and the protective cover (501) is fixedly connected to the bottom of the placement plate (103). A driving motor is fixedly connected inside the protective cover (501), and the output shaft of the driving motor is fixedly connected to the third gear (504).
5. The cleaning device for processing a permanent magnet synchronous servo motor stator according to claim 1, characterized in that: The lifting member comprises: A mounting cover (601), the mounting cover (601) is fixedly connected to the bottom of the lifting plate (6), and the mounting cover (601) is slidably connected to the outer side of the double-tooth plate (5); Two fourth gears (602) are both meshedly connected to the double-toothed plate (5), and two lifting motors (603) are fixedly connected inside the mounting cover (601), and the output shafts of the two lifting motors (603) are respectively fixedly connected to the fourth gears (602).
6. A cleaning method for processing a permanent magnet synchronous servo motor stator, applicable to a cleaning device for processing a permanent magnet synchronous servo motor stator as claimed in any one of claims 1 to 5, characterized in that: The following steps are also included: Step 1, placing a plurality of stators on top of a plurality of placement rings (2) in sequence; Step 2: Push the stator through the internal cleaning mechanism so that the center of the stator and the placement ring (2) are aligned, and drive the lifting plate (6) to move through the lifting member so that the internal cleaning mechanism presses down the stator; Step 3: When the stator pushes the placement ring (2) to descend, the external cleaning mechanism cleans the outside of the stator, and then drives the internal cleaning structure to clean the inside of the stator through the lifting member, and cleans it synchronously through the cleaning liquid in the cleaning tank.
Citation Information
Patent Citations
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