Cleaning device for air conditioner compressor part machining
By designing a cleaning device for processing air conditioning compressor parts with multi-angle nozzle cleaning and ultrasonic cleaning, the problem of single cleaning effect in the prior art is solved, and the complete cleaning of air conditioning compressor parts is achieved.
Patent Information
- Application Number
- CN202411412097.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-02-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The cleaning device for the processing of parts of the existing air-conditioning compressor has a single cleaning effect, making it difficult to fully clean the parts.
A cleaning device for processing parts of air conditioning compressors including a nozzle cleaning mechanism and an ultrasonic cleaning mechanism is designed. The nozzle cleaning mechanism drives the slider and crossbar through the screw linear module, and moves the nozzle to clean the surface of the part from different angles. The ultrasonic cleaning mechanism uses an ultrasonic generator and a scraper plate, combined with the lifting and lowering of the lifting and lowering of the lifting and lowering of the filter to achieve comprehensive cleaning of the parts.
Through multi-angle nozzle cleaning and ultrasonic cleaning, the cleaning effect of air conditioning compressor parts is significantly improved, and metal debris and other dirt on the surface of the part can be more thoroughly removed.
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Figure CN119525186A_ABST
Abstract
Description
Technical Field
[0001] The invention mainly relates to the technical field of cleaning compressor parts, and in particular to a cleaning device for processing air-conditioning compressor parts. Background Art
[0002] The cleaning device for processing air-conditioning compressor parts is a device used in the processing of air-conditioning compressor parts to clean metal debris on the surface of parts by flushing. The air-conditioning compressor parts can be cleaned in batches to facilitate their subsequent use.
[0003] At present, the cleaning effect of the cleaning device used for processing air-conditioning compressor parts is single, and the parts are often only cleaned through a fixed nozzle. In this way, only a few sides of the compressor parts can be processed, and it is difficult to fully clean the parts. Summary of the invention
[0004] The present invention mainly provides a cleaning device for processing air-conditioning compressor parts to solve the technical problems raised in the above-mentioned background technology.
[0005] The technical solution adopted by the present invention to solve the above technical problems is:
[0006] A cleaning device for processing air conditioner compressor parts, comprising a cleaning box, the top end of the cleaning box is connected to a nozzle cleaning mechanism, and the bottom end of the cleaning box is connected to an ultrasonic cleaning mechanism;
[0007] A lifting filter is slidably connected inside the cleaning box to hold air conditioner compressor parts, and the lifting filter is connected to the cleaning box via a lifting assembly;
[0008] The nozzle cleaning mechanism includes a screw linear module connected to both sides of the top of the cleaning box body, a slider connected to the side where the two screw linear modules are close to each other, and a cross bar connected between the two sliders, and a plurality of nozzles are connected to the bottom end of the cross bar.
[0009] Furthermore, the lifting assembly includes lifting ears connected to multiple top corners of the upper surface of the lifting filter, and the lifting ears are connected to the winch drum through a connecting rope. In the present invention, the lifting filter is driven to be lifted and lowered by the connecting rope, so that the workpiece on the lifting filter is driven to change position by the lifting and lowering of the lifting filter, so that the air-conditioning compressor parts can be close to the nozzle for cleaning, or immersed in the cleaning fluid in the cleaning box for ultrasonic cleaning.
[0010] Furthermore, the two hoisting drums on the same side are connected by a double-headed motor, and the double-headed motor is connected to the lower surfaces of the two hoisting drums on the same side and a support plate, and the support plate is connected to the bottom end of one side of the cleaning box. In the present invention, the hoisting drum is driven to rotate by the double-headed motor, and the rotation of the hoisting drum is used to perform the rope-retracting and rope-releasing action of the connecting rope wrapped around the drum body.
[0011] Furthermore, a rotating wheel frame is connected to multiple top corners of the upper surface of the cleaning box, and two rotating wheels are rotatably connected to the interior of the rotating wheel frame through a rotating shaft. A gap is provided between the two rotating wheels for a connecting rope to pass through. In the present invention, the rotating wheel frame is used to provide support for the rotating wheel, and the rotation of the rotating wheel can reduce the friction generated when the connecting rope is retracted and released, thereby extending the service life of the connecting rope.
[0012] Furthermore, one side of the cleaning box is connected to a water tank, the top of the water tank is connected to a water pump through a pipeline, the output end of the water pump is connected to a hose, and the hose is connected to a plurality of nozzles. In the present invention, the cleaning liquid in the water tank is pumped out by the water pump and transported to the nozzles, and discharged by the plurality of nozzles, so that the parts on the lifting filter are cleaned by the cleaning liquid discharged by the nozzles.
[0013] Furthermore, a scraper is connected to the lower surface of the cross bar, and the scraper is used to scrape off the waste debris remaining on the surface of the lifting filter. In the present invention, the slider is driven by the screw linear module, the cross bar is driven by the slider, and the nozzle is driven by the cross bar to move, so that the nozzle passes over the parts placed on the lifting filter to clean all the parts, and as the nozzle moves horizontally, the surface of the parts can be cleaned from different angles of the parts.
[0014] Furthermore, a first slag discharge long hole is provided on one side of the cleaning box, and the slag discharge long hole is used to discharge waste chips remaining on the upper surface of the lifting filter screen. A slag storage box is connected to one side surface of the cleaning box, and the slag storage box is used to collect the waste chips remaining on the upper surface of the lifting filter screen. A second slag discharge long hole is provided at the bottom end of the slag storage box, and the second slag discharge long hole is connected to the slag storage box. The slag storage box is connected to one side surface of the cleaning box. In the present invention, when the scraper scrapes the waste chips remaining on the upper surface of the lifting filter screen to the first slag discharge long hole, the waste chips are discharged into the slag storage box through the first slag discharge long hole to be collected by the slag storage box.
[0015] Furthermore, the ultrasonic cleaning mechanism includes an ultrasonic generator connected to the bottom of the cleaning box body. In the present invention, the ultrasonic generator is operated to perform ultrasonic cleaning on the parts immersed in the cleaning box body.
[0016] Furthermore, the ultrasonic cleaning mechanism also includes a convex frame connected to the lower surface of the lifting filter screen, and a first pulley is connected to the multiple top corners inside the convex frame through a rotating shaft, a transmission belt is connected between two of the first pulleys on the same side, and the two transmission belts are connected by a plurality of scraper plates, and the scraper plates are equidistantly distributed on the outer surface of the transmission belt. In the present invention, when the convex frame rises with the lifting filter screen and the obstruction of the second slag discharge long hole is released, the operation of the scraper plate continuously pushes the waste chips entrained by the bubbles generated by the ultrasonic generator into the slag storage box for storage.
[0017] Furthermore, a power box is connected to the upper surface of the lifting filter, a servo motor is connected to the interior of the power box, a second pulley is connected to the output end of the servo motor, the second pulley is connected to the third pulley via a belt, the third pulley is coaxially arranged with the adjacent first pulley, in the present invention, since the second pulley is connected to the third pulley via a belt, the third pulley is driven to rotate, and since the third pulley is coaxially arranged with the first pulley, the two first pulleys at the same end are driven to operate synchronously.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] Firstly, the present invention drives the slider through the screw linear module, drives the cross bar through the slider, and drives the nozzle to move through the cross bar, so that the nozzle passes over the parts placed on the lifting filter to clean all the parts, and as the nozzle translates, the surface of the part can be cleaned from different angles of the part.
[0020] Secondly, the present invention uses the operation of an ultrasonic generator to perform ultrasonic cleaning on the parts immersed in the cleaning box body, and uses the first pulley to provide support for the transmission belt, which drives the scraper plate. Therefore, when the convex frame rises with the lifting filter and removes the obstruction of the second slag discharge long hole, the scraper plate operates to continuously push the waste chips entrained by the bubbles generated by the ultrasonic generator into the slag storage box for storage.
[0021] The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a structural schematic diagram of the present invention;
[0023] Figure 2 is a cross-sectional view of the present invention;
[0024] Figure 3 It is a structural schematic diagram of the cleaning box of the present invention;
[0025] Figure 4 for Figure 2 A magnified view of the structure of the middle A area;
[0026] Figure 5 for Figure 2 Enlarged view of the structure of area B.
[0027] In the figure: 1. cleaning box; 11. lifting filter; 12. lifting assembly; 121. lifting ear; 122. connecting rope; 123. hoisting drum; 124. double-headed motor; 125. supporting plate; 126. rotating wheel frame; 127. rotating wheel; 13. first slag discharge long hole; 14. slag storage box; 15. second slag discharge long hole; 16. slag storage box; 2. nozzle cleaning mechanism; 21. screw linear module; 22. slider; 23. cross bar; 24. nozzle; 25. water tank; 26. water pump; 27. hose; 3. ultrasonic cleaning mechanism; 31. ultrasonic generator; 32. convex frame; 33. first pulley; 34. transmission belt; 35. scraper plate; 36. power box; 37. servo motor; 38. second pulley; 39. third pulley. DETAILED DESCRIPTION
[0028] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings, but the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the content disclosed in the present invention more thorough and comprehensive.
[0029] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.
[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which the present invention belongs. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0031] For examples, please refer to the attached Figure 1-5 , a cleaning device for processing air-conditioning compressor parts, comprising a cleaning box 1, the top of the cleaning box 1 is connected to a nozzle cleaning mechanism 2, and the bottom of the cleaning box 1 is connected to an ultrasonic cleaning mechanism 3;
[0032] A lifting filter 11 is slidably connected inside the cleaning box 1 for containing air conditioner compressor parts. The lifting filter 11 is connected to the cleaning box 1 via a lifting assembly 12.
[0033] The nozzle cleaning mechanism 2 includes a screw linear module 21 connected to both sides of the top of the cleaning box 1, a slider 22 connected to the side where the two screw linear modules 21 are close to each other, and a cross bar 23 connected between the two sliders 22, and a plurality of nozzles 24 are connected to the bottom end of the cross bar 23.
[0034] For details, please refer to the attached Figure 2 and 3 The lifting assembly 12 includes lifting ears 121 connected to multiple corners of the upper surface of the lifting filter 11, and the lifting ears 121 are connected to the hoisting drum 123 through a connecting rope 122;
[0035] The two hoisting drums 123 on the same side are connected via a double-headed motor 124, and the double-headed motor 124 is connected to the lower surface of the two hoisting drums 123 on the same side and a support plate 125, and the support plate 125 is connected to the bottom end of one side of the cleaning box 1;
[0036] A rotating wheel frame 126 is connected to multiple corners of the upper surface of the cleaning box 1. Two rotating wheels 127 are rotatably connected to the interior of the rotating wheel frame 126 via a rotating shaft. A gap is provided between the two rotating wheels 127 for the connecting rope 122 to pass through.
[0037] It should be noted that, in the present embodiment, the connection between the lifting ear 121 and the connecting rope 122 allows the connecting rope 122 to lift the lifting filter 11 when the lifting and releasing action is performed, so that the lifting and lowering of the lifting filter 11 drives the workpiece on the lifting filter 11 to change position, so that the air conditioner compressor parts can be cleaned close to the nozzle 24, or immersed in the cleaning liquid of the cleaning box 1 for ultrasonic cleaning;
[0038] Furthermore, the double-headed motor 124 drives the hoisting drum 123 to rotate, and the rotation of the hoisting drum 123 can thereby perform a rope-retracting and rope-releasing action of the connecting rope 122 wound around the drum body;
[0039] Furthermore, the rotating wheel frame 126 provides support for the rotating wheel 127 , and the rotation of the rotating wheel 127 can reduce the friction generated when the connecting rope 122 is retracted and released, thereby extending the service life of the connecting rope 122 .
[0040] For details, please refer to the attached Figure 2 and 3A water tank 25 is connected to one side of the cleaning box 1, a water pump 26 is connected to the top of the water tank 25 through a pipeline, a hose 27 is connected to the output end of the water pump 26, and the hose 27 is connected to a plurality of nozzles 24;
[0041] The lower surface of the crossbar 23 is connected with a scraper 231, and the scraper 231 is used to scrape off the waste debris remaining on the upper surface of the lifting filter 11;
[0042] It should be noted that, in this embodiment, the cleaning liquid in the water tank 25 is pumped out by the water pump 26 and transported to the nozzles 24, and discharged by the multiple nozzles 24, so that the cleaning liquid discharged by the nozzles 24 cleans the parts on the lifting filter 11;
[0043] Furthermore, the slider 22 is driven by the screw linear module 21, the crossbar 23 is driven by the slider 22, and the nozzle 24 is driven by the crossbar 23 to move, so that the nozzle 24 passes over the parts placed on the lifting filter 11 to clean all the parts, and as the nozzle 24 moves horizontally, the surface of the parts is cleaned from different angles of the parts;
[0044] When the lifting filter screen 11 moves upward, the scraper 231 moves along with the cross bar 23 to scrape off the waste debris remaining on the upper surface of the lifting filter screen 11 .
[0045] For details, please refer to the attached Figure 2-5 A first slag discharge long hole 13 is provided on one side of the cleaning box 1, and the slag discharge long hole 13 is used to discharge the waste chips remaining on the upper surface of the lifting filter 11. A slag storage box 14 is connected to one side surface of the cleaning box 1, and the slag storage box 14 is used to collect the waste chips remaining on the upper surface of the lifting filter 11. A second slag discharge long hole 15 is provided at the bottom end of the slag storage box 14, and the second slag discharge long hole 15 is connected to the slag storage box 16, and the slag storage box 16 is connected to one side surface of the cleaning box 1;
[0046] The ultrasonic cleaning mechanism 3 includes an ultrasonic generator 31 connected to the bottom of the cleaning box 1;
[0047] It should be noted that, in this embodiment, when the scraper 231 scrapes the waste chips remaining on the upper surface of the lifting filter 11 to the first slag discharge slot 13, the waste chips are discharged into the slag storage box 14 through the first slag discharge slot 13 to be collected by the slag storage box 14;
[0048] Furthermore, the ultrasonic generator 31 operates to perform ultrasonic cleaning on the parts immersed in the cleaning box 1 .
[0049] For details, please refer to the attached Figure 4 and 5The ultrasonic cleaning mechanism 3 also includes a convex frame 32 connected to the lower surface of the lifting filter 11, and a first pulley 33 is connected to the plurality of vertex points inside the convex frame 32 through a rotating shaft, and a transmission belt 34 is connected between two of the first pulleys 33 on the same side, and the two transmission belts 34 are connected by a plurality of scraping plates 35, and the scraping plates 35 are equidistantly distributed on the outer surface of the transmission belt 34;
[0050] The upper surface of the lifting filter 11 is connected to a power box 36, the interior of the power box 36 is connected to a servo motor 37, the output end of the servo motor 37 is connected to a second pulley 38, the second pulley 38 is connected to a third pulley 39 through a belt, and the third pulley 39 is coaxially arranged with the adjacent first pulley 33;
[0051] It should be noted that, in this embodiment, the first pulley 33 provides support for the transmission belt 34, and the transmission belt 34 drives the scraper plate 35, so that when the convex frame 32 rises with the lifting filter 11 and the second slag discharge slot 15 is unblocked, the scraper plate 35 operates to continuously push the waste chips entrained by the bubbles generated by the ultrasonic generator 31 into the slag storage box 16 for storage;
[0052] Furthermore, the power box 36 is used to provide shielding for the servo motor 37, and the servo motor 37 drives the second pulley 38. Since the second pulley 38 is connected to the third pulley 39 by a belt, the third pulley 39 is driven to rotate. Since the third pulley 39 is coaxially arranged with the first pulley 33, the two first pulleys 33 at the same end are driven to operate synchronously.
[0053] The specific operation mode of the present invention is as follows:
[0054] When cleaning the air conditioner compressor parts, the lifting ear 121 is connected to the connecting rope 122, so that when the connecting rope 122 is retracted and released, the connecting rope 122 drives the lifting filter 11 to be lifted and lowered, so that the lifting and lowering of the lifting filter 11 drives the workpiece on the lifting filter 11 to change its position, so that the air conditioner compressor parts can be cleaned close to the nozzle 24, or immersed in the cleaning liquid in the cleaning box 1 for ultrasonic cleaning;
[0055] The slider 22 is driven by the screw linear module 21, the crossbar 23 is driven by the slider 22, and the nozzle 24 is driven by the crossbar 23 to move, so that the nozzle 24 passes over the parts placed on the lifting filter 11 to clean all the parts, and with the translation of the nozzle 24, the surface of the parts is cleaned from different angles of the parts;
[0056] The ultrasonic generator 31 is operated to perform ultrasonic cleaning on the parts immersed in the cleaning box 1. The first pulley 33 provides support for the transmission belt 34, and the transmission belt 34 drives the scraper plate 35. Therefore, when the convex frame 32 rises with the lifting filter 11 and the obstruction of the second slag discharge long hole 15 is released, the scraper plate 35 is operated to continuously push the waste chips entrained by the bubbles generated by the ultrasonic generator 31 into the slag storage box 16 for storage.
[0057] The above is an exemplary description of the present invention in combination with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as such non-substantial improvements are made by adopting the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.
Claims
1. A cleaning device for processing air-conditioning compressor parts, comprising a cleaning box (1), characterized in that: The top end of the cleaning box (1) is connected to a nozzle cleaning mechanism (2), and the bottom end of the cleaning box (1) is connected to an ultrasonic cleaning mechanism (3); A lifting filter (11) is slidably connected inside the cleaning box (1) for containing air-conditioning compressor parts; the lifting filter (11) is connected to the cleaning box (1) via a lifting assembly (12); The nozzle cleaning mechanism (2) comprises a screw linear module (21) connected to both sides of the top of the cleaning box (1), a slider (22) connected to the side where the two screw linear modules (21) are close to each other, and a cross bar (23) connected between the two sliders (22), and a plurality of nozzles (24) are connected to the bottom end of the cross bar (23).
2. The cleaning device for processing air conditioner compressor parts according to claim 1, characterized in that: The lifting assembly (12) comprises lifting ears (121) connected to a plurality of top corners of the upper surface of the lifting filter (11); the lifting ears (121) are connected to a hoisting drum (123) via a connecting rope (122).
3. The cleaning device for processing air conditioner compressor parts according to claim 2, characterized in that: The two hoisting drums (123) on the same side are connected via a double-headed motor (124); the double-headed motor (124) and the lower surfaces of the two hoisting drums (123) on the same side are connected to a support plate (125); and the support plate (125) is connected to the bottom end of one side of the cleaning box (1).
4. The cleaning device for processing air conditioner compressor parts according to claim 3, characterized in that: A rotating wheel frame (126) is connected to multiple corners of the upper surface of the cleaning box (1), and two rotating wheels (127) are rotatably connected to the interior of the rotating wheel frame (126) via a rotating shaft, and a gap is provided between the two rotating wheels (127) for the connection rope (122) to pass through.
5. The cleaning device for processing air conditioner compressor parts according to claim 1, characterized in that: A water tank (25) is connected to one side of the cleaning box (1); the top of the water tank (25) is connected to a water pump (26) via a pipeline; the output end of the water pump (26) is connected to a hose (27); and the hose (27) is connected to a plurality of nozzles (24).
6. The cleaning device for processing air conditioner compressor parts according to claim 1, characterized in that: The lower surface of the crossbar (23) is connected to a scraper (231), and the scraper (231) is used to scrape off the waste debris remaining on the upper surface of the lifting filter (11).
7. The cleaning device for processing air conditioner compressor parts according to claim 1, characterized in that: A first slag discharge long hole (13) is provided on one side of the cleaning box (1), and the first slag discharge long hole (13) is used to discharge waste chips remaining on the upper surface of the lifting filter (11). A slag storage box (14) is connected to the surface of one side of the cleaning box (1), and the slag storage box (14) is used to collect waste chips remaining on the upper surface of the lifting filter (11). A second slag discharge long hole (15) is provided at the bottom end of the slag storage box (14), and the second slag discharge long hole (15) is connected to the slag storage box (16). The slag storage box (16) is connected to the surface of one side of the cleaning box (1).
8. The cleaning device for processing air conditioner compressor parts according to claim 1, characterized in that: The ultrasonic cleaning mechanism (3) comprises an ultrasonic generator (31) connected to the bottom end of the cleaning box (1).
9. The cleaning device for processing air conditioner compressor parts according to claim 1, characterized in that: The ultrasonic cleaning mechanism (3) further comprises a convex frame (32) connected to the lower surface of the lifting filter (11); a first belt pulley (33) is connected to a plurality of top corners inside the convex frame (32) via a rotating shaft; a transmission belt (34) is connected between two of the first belt pulleys (33) on the same side; the two transmission belts (34) are connected via a plurality of scraper plates (35); and the scraper plates (35) are equidistantly distributed on the outer surface of the transmission belt (34).
10. The cleaning device for processing air conditioner compressor parts according to claim 9, characterized in that: The upper surface of the lifting filter (11) is connected to a power box (36), the interior of the power box (36) is connected to a servo motor (37), the output end of the servo motor (37) is connected to a second pulley (38), the second pulley (38) is connected to a third pulley (39) via a belt, and the third pulley (39) is coaxially arranged with the adjacent first pulley (33).