Oil stain removing device for finish machining treatment of gearbox shell and operation process of oil stain removing device
By introducing a strong flow device into the ultrasonic cleaning device, the spray head group sprays fluid to guide the bubbles to the deep hole slit of the transmission housing, solving the problem that ultrasonic cleaning is difficult to remove internal stains, and achieving a deeper cleaning effect.
Patent Information
- Application Number
- CN202510089706.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2025-02-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Ultrasonic cleaning is difficult to completely remove stains inside the transmission housing, especially the deep holes and slit areas are not cleaned well.
A oil-removing device including an ultrasonic transducer and a strong flow device is designed. The strong flow device intermittently sprays fluid through the nozzle group, guiding bubbles to impact the deep hole slit of the transmission housing to achieve deep cleaning.
Effectively removes oil stains on the surface and depths of the transmission housing, improves the cleaning effect, and protects the transmission housing by adjusting the frequency and direction of the jet fluid to avoid excessive impact.
Smart Images

Figure CN119525208A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ultrasonic cleaning, in particular to a degreasing device for finishing treatment of a gearbox housing and an operating process thereof. Background Art
[0002] Ultrasonic cleaning uses the cavitation, acceleration and straight-forward flow effects of ultrasound in liquid to act on liquid dirt, so that the dirt layer is dispersed, emulsified and peeled off to achieve the cleaning purpose. The working principle of the ultrasonic cleaning machine is to convert the sound energy of the power ultrasonic frequency source into mechanical vibration through the transducer, and then radiate the ultrasound to the cleaning liquid in the tank through the wall of the cleaning tank. Under the action of ultrasound, the microbubbles in the liquid will keep vibrating. The cavitation effect is that ultrasound in the liquid will cause local pressure changes to form cavitation bubbles. When these bubbles suddenly close, they will generate a strong shock wave, which will directly impact the dirt layer, destroy the dirt and the adsorbed substances on the surface of the cleaning parts, and cause the dirt to fall off and disperse into the cleaning liquid.
[0003] During the ultrasonic cleaning and degreasing process of the gearbox housing, the gearbox housing has ravines on the surface, a complex structure and many internal pores. Ultrasonic cleaning may not be able to completely remove the internal stains. The energy of the ultrasonic wave is mainly transmitted through the surface. For hard-to-reach areas such as deep holes and slits, the cleaning effect may not be good. For this reason, the present invention provides a degreasing device for fine machining of the gearbox housing and its operating process. Summary of the invention
[0004] The object of the present invention is to provide a degreasing device for finishing a gearbox housing and an operating process thereof, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a degreasing device for fine machining of a gearbox housing, comprising a square pool for storing ultrasonic cleaning liquid, and ultrasonic transducers for vibration at both sides of the square pool, and a strong flow device for guiding bubbles is also arranged on the inner walls on both sides of the square pool, and the strong flow device comprises a concave protective shell fixed on the square pool, and also comprises an integrated long shaft distributed in the concave protective shell, a row of strong flow units transmitted on the integrated long shaft, a collecting and distributing pipe for conveying fluid to the row of strong flow units, an energy supplier connected to one end of the collecting and distributing pipe, a bottom pipe for introducing fluid into the energy supplier, an adjustment group for establishing transmission between the energy supplier and the strong flow unit, and a range-extending gear for establishing transmission between the energy supplier and the integrated long shaft, and one end of the integrated long shaft passes through a side shell on the square pool.
[0006] The high-current unit includes a nozzle group for spraying fluid on the workpiece, a Z-shaped tube fixedly connected between the nozzle group and the collecting and distributing pipe, a door group for controlling the opening of the internal channel of the Z-shaped tube, a disk group for periodically pushing and pressurizing the door group, and an ignition group for establishing transmission between the nozzle group and the disk group.
[0007] The door group includes a J-shaped column, a block fixed at one end of the J-shaped column, and a unit spring in contact with the other end of the J-shaped column, and the unit spring is sleeved on an inner column arranged at the end of the J-shaped column. The block passes through a square hole arranged on one side of the Z-shaped tube and is inserted into the internal channel of the Z-shaped tube. The disk group includes a split ring plate fixedly sleeved on the integrated long shaft, an outer gear ring arranged on one side of the split ring plate, and a plurality of arc plate frames fixed around the outer edge of the split ring plate, and the arc plate frames move the J-shaped column by circumferential motion.
[0008] The driving group includes a cam frame with one end fixed on the Z-tube, a cam vertical shaft and a cam horizontal shaft supported on the cam frame, and a cam fixed at one end of the cam vertical shaft, the other end of the cam vertical shaft is meshed and connected with the bevel gear fixed at one end of the cam horizontal shaft through a fixed bevel gear, and the other end of the cam horizontal shaft is meshed and connected with the outer gear ring through a fixed shaft gear.
[0009] The nozzle group includes a flow control barrel whose bottom is fixedly connected to the Z-shaped tube, a jet cap on the open end cover of the flow control barrel, a swing control frame supporting the jet cap in the flow control barrel, a swing control shaft vertically fixed on the swing control frame, an inner frame supporting the swing control shaft, and a tail driving part driving the swing control shaft to rotate reciprocatingly, and the jet cap includes a cylinder body and an annular spherical shell fixed at one end of the cylinder body, and the annular spherical shell of the jet cap is sleeved on the annular spherical shell arranged at the open end of the flow control barrel.
[0010] The tail moving part includes a control disk movably sleeved in a through hole opened in the middle of the bottom plate of the flow control barrel, a pressure column sliding through a prismatic hole opened on the control disk, a hemisphere fixed at the end of the pressure column outside the flow control barrel, a return spring supported between the hemisphere and the control disk, and a plurality of C-shaped spring pieces evenly arranged around the control disk, one end of the C-shaped spring piece is clamped with an arc groove evenly arranged on the outer wall of the control disk, the other end of the C-shaped spring piece is fixed to a protrusion set on the flow control barrel, the return spring is sleeved on a short column fixed in the middle of the control disk, one end of the pressure column is meshed and connected with a gear fixed on the swing control shaft by a row of teeth, the outer wall of the cam is in contact with the spherical surface of the hemisphere, and one end of the inner frame is fixed to the control disk.
[0011] The adjustment group includes a baffle plate with one end fixed on the concave protective shell, a direction rod vertically fixed at the other end of the baffle plate, a blocking spring sleeved on the direction rod, and an adjustment frame clamped between the blocking spring and a row of unit springs, one end of the direction rod slides through a coarse hole opened on the adjustment frame, and the inner column on the J-shaped column slides through a fine hole opened on the adjustment frame.
[0012] The energy supplier includes an energy supply round box with one end fixedly connected to the bottom pipe, a fluid axis arranged at the axis center of the energy supply round box, a plurality of fan blades uniformly arranged outside the fluid axis, a limiting ring body clamped with all the fan blades, a limiting plate vertically fixed on one side of the limiting ring body, and a worm gear connected to a row of teeth meshing transmission with the limiting plate, the worm gear is movably sleeved in a column hole opened on the bottom plate at one end of the energy supply round box, and a plate hole for the limiting plate to slide through is also opened on the bottom plate of the energy supply round box. The limiting ring is distributed at one end of the fluid shaft, and the other end of the fluid shaft is sleeved in a through hole opened in the middle of the bottom plate of the other end of the energy supply round box, and the integrated long shaft is meshed and connected with the shaft gear fixed at the end of the fluid shaft through a fixed range-increasing gear. The other end of the energy supply round box is fixedly connected to the collecting and distributing pipe, and the worm is meshed and connected with a row of teeth arranged at one end of the adjusting frame through a fixed shaft gear. A V-shaped frame is fixed in the concave protective shell, and the integrated long shaft is movably sleeved in the column hole opened on the V-shaped frame.
[0013] The fan blade assembly includes a double-control frame with one end fixed on the fluid shaft, a double-acting shaft movably sleeved in a round hole opened on the double-control frame, an L-shaped frame sliding through a square hole opened on the double-control frame, and a blade fixed at one end of the double-acting shaft. One end of the L-shaped frame is inserted into a ring groove opened on the inner wall of the limiting ring body, and the other end of the L-shaped frame is meshed and connected with a cylindrical gear fixed on the double-acting shaft by setting a row of teeth.
[0014] The operation process of the degreasing device for finishing the gearbox housing includes the following steps: Step 1: Before the ultrasonic cleaning operation, set the frequency of the nozzle group to spray fluid intermittently; Step 2: Set the fluid impact direction controlled by the nozzle group before ultrasonic cleaning operation; Step 3: The conveyor machine puts the gearbox housing into a square pool filled with cleaning fluid, and then the ultrasonic transducer vibrates, and the bubbles generated in the cleaning fluid diffuse and directly impact the oil stains on the surface of the gearbox housing; Step 4: Intermittently spray fluid on the nozzle group, guide the bubbles in the fluid flow to impact the deep holes and slits of the gearbox housing, and the bubbles impact the oil stains in the deep holes and slits of the gearbox housing.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. During the ultrasonic cleaning of the gearbox housing, the bubbles in the square pool diffuse and impact the surface of the gearbox housing to remove oil stains. At the same time, fluid is sprayed from each nozzle group at a longer distance. The fluid guides the nearby bubbles to impact the deep holes and slits of the gearbox housing to deeply remove oil stains from the gearbox housing.
[0016] 2. The direction and frequency of the fluid injection of the nozzle group can be set. If the nozzle group continuously injects strong fluid, it may cause excessive impact and erosion on the gearbox housing. By reducing the frequency of the fluid injection of the nozzle group, the gearbox housing can be protected and the cleaning effect of the gearbox housing can be optimized. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the present invention.
[0018] Figure 2 This is a schematic diagram of the location of the high-current device.
[0019] Figure 3 This is a schematic diagram of the structure of the high-current device.
[0020] Figure 4 Schematic diagram of the location of the strong current unit.
[0021] Figure 5 Schematic diagram of the high current unit structure.
[0022] Figure 6 This is a schematic diagram of the door group structure.
[0023] Figure 7 This is a schematic diagram of the arc plate frame position.
[0024] Figure 8 This is a schematic diagram of the ignition group structure.
[0025] Fig. 9 It is a schematic diagram of the nozzle group structure.
[0026] Fig.10 This is a schematic diagram of the tail rotor structure.
[0027] Fig.11 This is a schematic diagram of the adjustment group structure.
[0028] Fig.12 Schematic diagram of the adjustment frame structure.
[0029] Fig.13 This is a schematic diagram of the energy supply structure.
[0030] Fig.14 Schematic diagram of the worm position.
[0031] Fig.15 This is a schematic diagram of the fan blade integrated structure.
[0032] In the figure: square pool 1, ultrasonic transducer 2, strong current device 3, concave protective shell 4, integrated long shaft 5, strong current unit 6, collecting and distributing pipe 7, energy supply 8, bottom pipe 9, adjustment group 10, range increase gear 11, nozzle group 12, Z-type pipe 13, door group 14, disc group 15, priming group 16, unit spring 17, J-type column 18, block 19, arc plate frame 20, split ring plate 21, outer gear ring 22, cam 23, cam frame 24, cam vertical shaft 25, cam horizontal shaft 26, tail Moving part 27, inner frame 28, swing control shaft 29, swing control frame 30, flow control barrel 31, jet cap 32, hemispherical body 33, return compression spring 34, pressure column 35, control panel 36, C-shaped spring piece 37, baffle plate 38, direction rod 39, blocking spring 40, adjusting frame 41, worm 42, limit plate 43, limit ring body 44, fan blade assembly 45, energy supply round box 46, fluid shaft 47, V-shaped frame 48, blade 49, L-shaped frame 50, double moving shaft 51, double control frame 52. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the technical solutions in the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0034] See also Figures 1 to 15 The present invention provides a technical solution: a degreasing device for fine machining of a gearbox housing, comprising a square pool 1 for storing ultrasonic cleaning liquid, and ultrasonic transducers 2 for vibration at both sides of the square pool 1, strong flow devices 3 for guiding bubbles are also arranged on the inner walls on both sides of the square pool 1, the strong flow device 3 comprises a concave protective shell 4 fixed on the square pool 1, and also comprises an integrated long shaft 5 distributed in the concave protective shell 4, a row of strong flow units 6 transmitted on the integrated long shaft 5, a collecting and distributing pipe 7 for conveying fluid to the row of strong flow units 6, an energy supplier 8 connected to one end of the collecting and distributing pipe 7, a bottom pipe 9 for introducing fluid into the energy supplier 8, an adjustment group 10 for establishing transmission between the energy supplier 8 and the strong flow unit 6, and a range-increasing gear 11 for establishing transmission between the energy supplier 8 and the integrated long shaft 5, one end of the integrated long shaft 5 passes through a side shell on the square pool 1, and the ultrasonic transducer 2 is a prior art instrument.
[0035] refer to Figure 5 It is understood that the high-flow unit 6 includes a nozzle group 12 for spraying fluid to the workpiece, a Z-shaped tube 13 fixedly connected between the nozzle group 12 and the collecting and distributing pipe 7, a door group 14 for controlling the opening of the internal channel of the Z-shaped tube 13, a disk group 15 for periodically pushing and pressurizing the door group 14, and an actuating group 16 for establishing a transmission between the nozzle group 12 and the disk group 15.
[0036] refer to Figure 6 It is understood that the door group 14 includes a J-shaped column 18, a block 19 fixed at one end of the J-shaped column 18, and a unit spring 17 in contact with the other end of the J-shaped column 18, and the unit spring 17 is sleeved on the inner column set at the end of the J-shaped column 18, and the block 19 passes through the square hole set on one side of the Z-shaped tube 13 and is inserted into the internal channel of the Z-shaped tube 13. The disk group 15 includes a split ring plate 21 fixedly sleeved on the integrated long shaft 5, an outer gear ring 22 arranged on one side of the split ring plate 21, and a plurality of arc plate frames 20 fixed around the outer edge of the split ring plate 21. The arc plate frame 20 moves the J-shaped column 18 by circumferential motion.
[0037] Set the frequency of the intermittent fluid injection of the nozzle group 12: the integrated long shaft 5 drives all the sub-ring plates 21 to rotate slowly synchronously, refer to Figure 7 It is understood that the arc plate frame 20 moves the J-shaped column 18 during the orbiting motion, and the J-shaped column 18 drives the block 19, which is pulled out from the Z-shaped tube 13, and then the internal channel of the Z-shaped tube 13 is opened, and the collecting and distributing pipe 7 transports the fluid to the Z-shaped tube 13, and then it is sprayed out through the nozzle group 12. After the arc plate frame 20 is moved, the unit spring 17 rebounds to reset the J-shaped column 18, and then the block 19 is inserted to block the channel of the Z-shaped tube 13. Therefore, the nozzle group 12 intermittently sprays fluid. The number of arc plate frames 20 installed on each split ring plate 21 is different, so the frequency of fluid spraying of a row of nozzle groups 12 is different. By installing different numbers of arc plate frames 20 on the split ring plate 21, the spraying frequency of the nozzle group 12 can be controlled and set.
[0038] refer to Figure 8 It is understood that the driving group 16 includes a cam frame 24 with one end fixed on the Z-shaped tube 13, a cam vertical shaft 25 and a cam horizontal shaft 26 supported on the cam frame 24, and a cam 23 fixed at one end of the cam vertical shaft 25, the other end of the cam vertical shaft 25 is meshed and connected to the bevel gear fixed at one end of the cam horizontal shaft 26 through a fixed bevel gear, the other end of the cam horizontal shaft 26 is meshed and connected to the outer gear ring 22 through a fixed shaft gear, and the cam vertical shaft 25 and the cam horizontal shaft 26 are respectively movably sleeved in two through holes opened on the cam frame 24.
[0039] refer to Fig. 9 It is understood that the nozzle group 12 includes a flow control barrel 31 whose bottom is fixedly connected to the Z-shaped tube 13, a jet cap 32 covering the open end of the flow control barrel 31, a swing control frame 30 in the flow control barrel 31 supporting the jet cap 32, a swing control shaft 29 vertically fixed on the swing control frame 30, an inner frame 28 supporting the swing control shaft 29, and a tail moving part 27 driving the swing control shaft 29 to reciprocate, the jet cap 32 includes a cylinder body and an annular spherical shell fixed at one end of the cylinder body, and the annular spherical shell of the jet cap 32 is sleeved on the annular spherical shell arranged at the open end of the flow control barrel 31, and the swing control shaft 29 is movably sleeved in a through hole opened on the inner frame 28.
[0040] refer to Fig.10It is understood that the tail moving part 27 includes a control disk 36 that is movably sleeved in a through hole opened in the middle of the bottom plate of the flow control barrel 31, a pressure column 35 that slides through the prismatic hole opened on the control disk 36, a hemispherical body 33 fixed at the end of the pressure column 35 outside the flow control barrel 31, a return compression spring 34 supported between the hemispherical body 33 and the control disk 36, and a plurality of C-shaped springs 37 evenly arranged around the control disk 36, one end of the C-shaped spring 37 is clamped with an arc groove evenly arranged on the outer wall of the control disk 36, and the other end of the C-shaped spring 37 is fixed to a protrusion set on the flow control barrel 31, the return compression spring 34 is sleeved on a short column fixed in the middle of the control disk 36, one end of the pressure column 35 is meshed and transmission-connected with a gear fixed on the swing control shaft 29 by setting a row of teeth, the outer wall of the cam 23 is in contact with the spherical surface of the hemispherical body 33, and one end of the inner frame 28 is fixed to the control disk 36.
[0041] Set the direction of the fluid sprayed by nozzle group 12, refer to Fig. 9 and Fig.10 , the jet cap 32 can be directly rotated, the jet cap 32, the swing control frame 30, the swing control shaft 29, the inner frame 28 and the control disk 36 rotate synchronously, and after the rotation is completed, the C-shaped spring 37 clamps the control disk 36, and the swing reverse setting of the jet cap 32 is completed. The reason for the continuous swing of the jet cap 32 is that the split ring plate 21 rotates to drive the outer gear ring 22, and then the cam vertical shaft 25 is transmitted through the cam horizontal shaft 26. Next, the cam 23 continuously moves the hemisphere 33, and the hemisphere 33 reciprocates to drive the pressure column 35. Then the swing control shaft 29 reciprocates to drive the swing control frame 30, causing the jet cap 32 to swing reciprocatingly, and the fluid in the Z-tube 13 is injected into the flow control barrel 31, and then discharged through the jet cap 32. The fluid sprayed from the jet cap 32 is wavy, and the fluid can better guide the nearby bubbles to impact the deep hole slit of the gearbox housing. The adjustment group 10 includes a baffle plate 38 with one end fixed on the concave protective shell 4, a direction rod 39 vertically fixed at the other end of the baffle plate 38, a blocking spring 40 sleeved on the direction rod 39, and an adjustment frame 41 clamped between the blocking spring 40 and a row of unit springs 17. One end of the direction rod 39 slides through a coarse hole opened on the adjustment frame 41, and the inner column on the J-shaped column 18 slides through a fine hole opened on the adjustment frame 41.
[0042] The energy supplier 8 includes an energy supply round box 46 with one end fixedly connected to the bottom pipe 9, a fluid axis 47 arranged at the axis center of the energy supply round box 46, a plurality of fan blade assemblies 45 evenly arranged outside the fluid axis 47, a limiting ring body 44 clamped with all the fan blade assemblies 45, a limiting plate 43 vertically fixed on one side of the limiting ring body 44, and a worm 42 connected to a row of teeth meshing transmission on the limiting plate 43, the worm 42 is movably sleeved in a column hole opened on the bottom plate at one end of the energy supply round box 46, and a plate is also opened on the bottom plate of the energy supply round box 46 for the limiting plate 43 to slide through The hole is arranged at one end of the fluid shaft 47, and the other end of the fluid shaft 47 is sleeved in the through hole opened in the middle of the bottom plate at the other end of the energy supply round box 46, and the integrated long shaft 5 is connected to the fixed shaft gear at the end of the fluid shaft 47 through the fixed range increase gear 11, and the other end of the energy supply round box 46 is fixedly connected to the collecting and distributing pipe 7, and the worm 42 is connected to a row of teeth arranged at one end of the adjusting frame 41 through the fixed shaft gear, and a V-shaped frame 48 is fixed in the concave protective shell 4, and the integrated long shaft 5 is movably sleeved in the column hole opened in the V-shaped frame 48.
[0043] The fan blade assembly 45 includes a double-control frame 52 with one end fixed on the fluid shaft 47, a double-acting shaft 51 movably sleeved in a round hole opened on the double-control frame 52, an L-shaped frame 50 sliding through a square hole opened on the double-control frame 52, and a blade 49 fixed at one end of the double-acting shaft 51. One end of the L-shaped frame 50 is inserted into the annular groove opened on the inner wall of the limiting ring body 44, and the other end of the L-shaped frame 50 is meshed and connected with the cylindrical gear fixed on the double-acting shaft 51 by setting a row of teeth.
[0044] The integrated long shaft 5 is externally connected to the motor drive mechanism in the prior art. The integrated long shaft 5 rotates to drive the range-extending gear 11, and then the fluid shaft 47 rotates to drive the fan blade integration 45 to move in a circular motion, causing directional fluid transportation, that is, the cleaning fluid at the bottom of the square pool 1 is transported to the energy supply round box 46 through the bottom pipe 9, and then diffused to all the Z-shaped tubes 13 through the collecting and distributing pipe 7.
[0045] The intensity of the fluid conveyed in the energy supply round box 46 corresponds to the workload of the external drive motor of the integrated long shaft 5. In order to reduce the workload, only when more nozzle groups 12 spray fluid and more Z-tube 13 channels are opened, the fluid conveying in the energy supply round box 46 will be enhanced accordingly. The principle is that when more Z-tube 13 channels are opened, more unit springs 17 will apply elastic force to the adjustment frame 41, while the elastic force provided by the blocking spring 40 remains unchanged. Therefore, the adjustment frame 41 gradually moves closer to the blocking plate 38, and the adjustment frame 41 translates to drive the worm 42 to rotate, and then the limit plate 43 moves to drive the limit ring 44, and the limit ring 44 moves axially to drive all L-frames 50, and then the double-acting shaft 51 rotates to drive the blade 49. Compared with the fluid flow direction, the blade 49 becomes more inclined, so the blade 49 that revolves around at a constant speed pushes more fluid, and the fluid conveying in the energy supply round box 46 is enhanced, so that the fluid can meet the supply of more Z-tubes 13.
[0046] The operation process of the degreasing device for finishing the gearbox housing includes the following steps: Step 1: before the ultrasonic cleaning operation, set the frequency of the nozzle group 12 to intermittently spray the fluid; Step 2: Setting the fluid impact direction controlled by the nozzle group 12 before the ultrasonic cleaning operation; Step 3: The conveyor machine puts the gearbox housing into the square pool 1 filled with cleaning fluid, and then the ultrasonic transducer 2 works and vibrates, and the bubbles generated in the cleaning fluid diffuse and directly impact the oil stains on the surface of the gearbox housing; Step 4: The nozzle group 12 sprays fluid intermittently, and guides air bubbles in the fluid flow to impact the deep hole slits of the gearbox housing, and the air bubbles impact the oil stains in the deep hole slits of the gearbox housing.
[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A degreasing device for finishing a gearbox housing, comprising a square pool (1) for storing ultrasonic cleaning liquid, and ultrasonic transducers (2) for vibration at two sides of the square pool (1), characterized in that: Strong flow devices (3) for guiding bubbles are also arranged on the inner walls on both sides of the square pool (1). The strong flow device (3) comprises a concave protective shell (4) fixed on the square pool (1), an integrated long shaft (5) distributed in the concave protective shell (4), a row of strong flow units (6) driven on the integrated long shaft (5), a collecting and distributing pipe (7) for conveying fluid to the row of strong flow units (6), an energy supplier (8) connected to one end of the collecting and distributing pipe (7), a bottom pipe (9) for introducing fluid into the energy supplier (8), an adjustment group (10) for establishing transmission between the energy supplier (8) and the strong flow unit (6), and a range-increasing gear (11) for establishing transmission between the energy supplier (8) and the integrated long shaft (5), and one end of the integrated long shaft (5) passes through a side shell of the square pool (1).
2. The degreasing device for finishing treatment of a gearbox housing according to claim 1, characterized in that: The high-current unit (6) comprises a nozzle group (12) for spraying fluid onto the workpiece, a Z-shaped tube (13) fixedly connected between the nozzle group (12) and the collecting and distributing pipe (7), a door group (14) for controlling the opening of the internal channel of the Z-shaped tube (13), a disk group (15) for periodically pushing and pressurizing the door group (14), and an activating group (16) for establishing transmission between the nozzle group (12) and the disk group (15).
3. The degreasing device for finishing the gearbox housing according to claim 2, characterized in that: The door assembly (14) comprises a J-shaped column (18), a block (19) fixed at one end of the J-shaped column (18), and a unit spring (17) contacting the other end of the J-shaped column (18), wherein the unit spring (17) is sleeved on an inner column arranged at the end of the J-shaped column (18), and the block (19) is inserted into the internal channel of the Z-shaped tube (13) after passing through a square hole arranged at one side of the Z-shaped tube (13). The disk assembly (15) comprises a split ring plate (21) fixedly sleeved on the integrated long shaft (5), an outer gear ring (22) arranged around one side of the split ring plate (21), and a plurality of arc plate frames (20) fixed around the outer edge of the split ring plate (21), wherein the arc plate frames (20) move the J-shaped column (18) by means of a circular motion.
4. The degreasing device for finishing the gearbox housing according to claim 3, characterized in that: The driving group (16) comprises a cam frame (24) having one end fixed on the Z-shaped tube (13), a cam vertical shaft (25) and a cam horizontal shaft (26) supported on the cam frame (24), and a cam (23) fixed at one end of the cam vertical shaft (25), the other end of the cam vertical shaft (25) being meshed and transmission-connected with a bevel gear fixed at one end of the cam horizontal shaft (26) via a fixed bevel gear, and the other end of the cam horizontal shaft (26) being meshed and transmission-connected with an outer gear ring (22) via a fixed shaft gear.
5. The degreasing device for finishing treatment of a gearbox housing according to claim 4, characterized in that: The nozzle group (12) comprises a flow control barrel (31) whose bottom is fixedly connected to the Z-shaped tube (13), a jet cap (32) covering the open end of the flow control barrel (31), a swing control frame (30) in the flow control barrel (31) supporting the jet cap (32), a swing control shaft (29) vertically fixed on the swing control frame (30), an inner frame (28) supporting the swing control shaft (29), and a tail moving part (27) driving the swing control shaft (29) to reciprocate, the jet cap (32) comprising a cylinder body and an annular spherical shell fixed at one end of the cylinder body, and the annular spherical shell of the jet cap (32) is sleeved on the annular spherical shell arranged at the open end of the flow control barrel (31).
6. The degreasing device for finishing the gearbox housing according to claim 5, characterized in that: The tail moving part (27) comprises a control plate (36) movably sleeved in a through hole provided in the middle of the bottom plate of the flow control barrel (31), a pressure column (35) slidingly passing through a prism hole provided in the control plate (36), a hemispherical body (33) fixed at the end of the pressure column (35) outside the flow control barrel (31), a return compression spring (34) supported between the hemispherical body (33) and the control plate (36), and a plurality of C-shaped spring pieces (37) uniformly arranged around the control plate (36), wherein the C-shaped spring pieces (37) One end of the C-shaped spring (37) is clamped with an arc groove evenly arranged on the outer wall of the control disk (36), the other end of the C-shaped spring (37) is fixed to a protrusion arranged on the flow control barrel (31), the return compression spring (34) is sleeved on a short column fixed in the middle of the control disk (36), one end of the pressure straight column (35) is connected to the gear meshing transmission fixed on the swing control shaft (29) by providing a row of teeth, the outer wall of the cam (23) is in contact with the spherical surface of the hemisphere (33), and one end of the inner frame (28) is fixed on the control disk (36).
7. The degreasing device for finishing treatment of a gearbox housing according to claim 3, characterized in that: The adjustment group (10) comprises a baffle plate (38) having one end fixed on the concave protective shell (4), a direction rod (39) vertically fixed to the other end of the baffle plate (38), a blocking spring (40) sleeved on the direction rod (39), and an adjustment frame (41) clamped between the blocking spring (40) and a row of unit springs (17), one end of the direction rod (39) slides through a coarse hole opened on the adjustment frame (41), and the inner column on the J-shaped column (18) slides through a fine hole opened on the adjustment frame (41).
8. The degreasing device for finishing treatment of a gearbox housing according to claim 7, characterized in that: The energy supplier (8) comprises an energy supply round box (46) having one end fixedly connected to the bottom pipe (9), a fluid shaft (47) arranged at the axis of the energy supply round box (46), a plurality of fan blade assemblies (45) evenly arranged outside the fluid shaft (47), a limit ring body (44) clamped with all the fan blade assemblies (45), a limit plate (43) vertically fixed on one side of the limit ring body (44), and a worm (42) connected to a row of teeth meshing transmission with the limit plate (43), the worm (42) being movably sleeved in a column hole opened on the bottom plate at one end of the energy supply round box (46), and a hole for the limit plate (43) to slide through is also opened on the bottom plate of the energy supply round box (46). The limiting ring body (44) is distributed at one end of the fluid shaft (47), the other end of the fluid shaft (47) is sleeved in a through hole opened in the middle of the bottom plate of the other end of the energy supply round box (46), and the integrated long shaft (5) is meshed and driven with the shaft gear fixed at the end of the fluid shaft (47) through a fixed range increase gear (11), the other end of the energy supply round box (46) is fixedly connected to the collecting and distributing pipe (7), the worm (42) is meshed and driven with a row of teeth arranged at one end of the adjusting frame (41) through a fixed shaft gear, a V-shaped frame (48) is fixed in the concave protective shell (4), and the integrated long shaft (5) is movably sleeved in the column hole opened in the V-shaped frame (48).
9. The degreasing device for finishing treatment of a gearbox housing according to claim 8, characterized in that: The fan blade assembly (45) comprises a double-control frame (52) with one end fixed on the fluid shaft (47), a double-acting shaft (51) movably sleeved in a circular hole provided on the double-control frame (52), an L-shaped frame (50) slidingly passing through a square hole provided on the double-control frame (52), and a blade plate (49) fixed at one end of the double-acting shaft (51); one end of the L-shaped frame (50) is inserted into a ring groove provided on the inner side wall of the limiting ring body (44); and the other end of the L-shaped frame (50) is meshed and transmission-connected with a cylindrical gear fixed on the double-acting shaft (51) by providing a row of teeth.
10. An operating process of a gearbox housing finishing degreasing device, used for the gearbox housing finishing degreasing device according to claim 2, characterized in that: The following steps are involved: Step 1: before the ultrasonic cleaning operation, the frequency of the intermittent fluid spraying of the nozzle group (12) is set; Step 2: before the ultrasonic cleaning operation, setting the fluid impact direction controlled by the nozzle group (12); Step 3: The conveyor machine puts the gearbox housing into a square pool (1) filled with cleaning fluid, and then the ultrasonic transducer (2) works and vibrates, and bubbles generated in the cleaning fluid diffuse and directly impact the oil stains on the surface of the gearbox housing; Step 4: The nozzle group (12) intermittently sprays fluid, and guides air bubbles in the fluid flow to impact the deep hole slit of the gearbox housing, and the air bubbles impact the oil stains in the deep hole slit of the gearbox housing.
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