Precise pin cutting equipment for light emitting diode processing
By designing an accurate foot cutting device for LED processing, combined with the coordination of positioning guide rails and positioning foot cutting mechanism, the problem that the length of the LED pins in the prior art cannot meet customer specifications, and the precise foot processing of the pins of the row LED lamps is achieved, ensuring that the accuracy after cutting of the foot reaches ±0.1mm.
Patent Information
- Application Number
- CN202411877524.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-02-28
AI Technical Summary
Due to the errors in positioning and artificial discharge of materials in the existing LED cutting machines, the length of the LED pins after cutting cannot meet the customer's specifications ±0.1mm.
An accurate foot cutting device is designed, including a stage, a positioning guide rail, a positioning foot cutting mechanism and a pressing patch mechanism. Through the cooperation of the symmetrical positioning guide rail and the positioning and cutting mechanism, the precise clamping and cutting of the pins of the LED lamp is achieved; the pressing and mounting mechanism is used to correct the deformation of the LED lamp to ensure a smooth fit to achieve accurate footing.
The synchronous and fast and accurate pin processing of the parallel LED lamp pins is achieved, ensuring that the dimensional accuracy of the LED lamp pins after cutting the foot reaches the customer's specification requirements ±0.1mm, avoiding dimensional deviations caused by loose displacement.
Smart Images
Figure CN119525394A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of light emitting diode pin cutting, and in particular relates to a precise pin cutting device for light emitting diode processing. Background Art
[0002] In the LED production process, semi-finished products are tested and then cut to make the LED into a single product. At the same time, the pin length must meet customer specifications. The pin length tolerance of general LED products is the specification value ±0.5mm.
[0003] Due to the popularization of industrial automation and the simplification of processes by clients, the process of cutting off the excess length of LED pins after the original LED welding is omitted. Therefore, customers require that the length of LED pins be supplied according to the length required by the product. Usually, customers require the tolerance of the assembled LED to be the specification value ±0.1mm.
[0004] The existing LED conventional horizontal guillotine cutting machine ( Fig.13 and Fig.14 As shown in the figure, due to the errors in positioning and manual material placement, as well as the processes from sealing to testing of LED products, the product has slight deformation and cannot meet the customer's specification requirements of ±0.1mm after cutting. Summary of the invention
[0005] To solve the above technical problems, the present invention is achieved through the following technical solutions: The present invention is a precise foot cutting device for light emitting diode processing, comprising a stage, a bracket foot placed under the stage, a waste box arranged on the stage, and a positioning guide rail is suspendedly installed at the box opening of the waste box by adjusting a supporting mechanism, the positioning guide rail is provided with a track flat groove for LED pins to extend into, a positioning foot cutting mechanism is installed on the upper surface of the stage and at the rear side of the waste box, the foot cutting blade of the positioning foot cutting mechanism is located above the rear box wall of the waste box, a pressing patch mechanism is provided above the positioning guide rail, and the pressing patch mechanism is used to correct and press the LED semi-finished product to a horizontal line.
[0006] Furthermore, the positioning and cutting foot mechanism includes a cutting foot cylinder, a connecting block, a movable block, a connecting spring, a positioning slide plate, a positioning guide rod, a positioning strip and a cutting foot blade. The cutting foot cylinder is fixed to the upper surface of the loading platform at the rear side of the waste box through the connecting block. The movable block is horizontally fixed to the end of the piston rod of the cutting foot cylinder, and the front side of the movable block is connected to the positioning slide plate through a symmetrical connecting spring. The side of the positioning slide plate corresponding to the movable block is fixed with a positioning guide rod, and the positioning guide rod is movably connected to the movable block through the connecting spring. A cutting blade is fixed on the front side of the lower surface, and the cutting blade and the positioning slide plate slide up and down in a fit, the positioning slide plate and the cutting blade are slidably arranged in a sliding guide groove provided on the upper surface of the rear box wall of the waste box, and the protruding length of the positioning slide plate is longer than that of the cutting blade, the positioning strip is fixed on the upper surface of the front box wall of the waste box, and the positioning strip is aligned with the positioning slide plate, and a recessed oblique groove is formed on the upper surface of the end portions of the positioning strip and the positioning slide plate that are aligned with each other, and a positioning gap is formed between the two recessed oblique grooves, and the positioning gap is aligned with the flat groove of the track.
[0007] Furthermore, the adjustment support mechanism includes a guide cylinder, a bracket guide rod, an adjusting screw, a fastening nut, a support strip and a scale. Two groups of guide cylinders are vertically fixed on the upper surface of the loading platform and located on both sides of the waste box, and a bracket guide rod is slidably inserted in each guide cylinder. The upper end surfaces of each group of two bracket guide rods are respectively fixed to two symmetrical positioning guide rails, and the bottom end surfaces of each group of two bracket guide rods extend downward to the bottom of the loading platform and are connected to the support strip. An adjusting screw is vertically arranged directly on the two bracket guide rods, and the top end surface of the adjusting screw is connected to the loading platform by a fastening nut. The bottom end portion of the adjusting screw is connected to the support strip by two upper and lower fastening nuts. At least two groups of scales are installed on the loading platform, and each scale extends downward to be connected to the support strip.
[0008] Furthermore, the pressing patch mechanism includes a fixed block, a positioning column, a positioning plate, a pressurizing cylinder, a guide slide bar, a guide sleeve, a balancing strip, a buffer spring, an anti-deflection guide rod, a pressurizing iron block and a buffer rubber strip, the fixed block is installed above the rear box wall of the waste box, and at least two positioning columns are vertically fixed to the upper surface of the fixed block, the upper end portions of at least two of the positioning columns are fixed to the positioning plate by nuts, the pressurizing cylinder is vertically fixed to the positioning plate, and the lower end surface of the piston rod of the pressurizing cylinder is connected to the balancing strip, the upper surface of the balancing strip is vertically connected to at least two guide slide bars, and each guide slide bar is slidably inserted into the guide sleeve fixed on the positioning plate, the lower surface of the balancing strip is connected to the pressurizing iron block through symmetrical buffer springs, the upper surface of the pressurizing iron block is vertically fixed to at least two anti-deflection guide rods, and the two anti-deflection guide rods respectively pass through the buffer spring upwards and are slidably connected to the balancing strip, the lower surface of the pressurizing iron block is fixed with a buffer rubber strip, and the buffer rubber strip is aligned with the flat groove of the track.
[0009] Furthermore, the fixed block is fixed to the two side walls of the sliding guide groove by screws, and the fixed block is used to guide and limit the fitted cutting blade and positioning slide plate. The left and right side walls of the waste box are vertically provided with notch grooves, and the notch grooves are aligned with the track flat grooves.
[0010] Furthermore, a symmetrical side surface of the positioning guide rail is provided with an air avoidance guide groove, and the air avoidance guide groove is located above the track flat groove, and the width of the air avoidance guide groove is greater than the width of the pressurized iron block.
[0011] Furthermore, a symmetrical left end portion of the positioning guide rail is detachably mounted with an inclined material guide ramp, and the end portion of the material guide ramp that fits with the positioning guide rail is lower than the notch of the flat groove of the track.
[0012] Furthermore, the foot-cutting cylinder and the pressurizing cylinder are respectively connected to the air outlet pipe and the electromagnetic valve group through adjustable joints, and the electromagnetic valve group is connected to an air inlet pipe.
[0013] The present invention has the following beneficial effects: 1. The present invention cooperates with each other through symmetrical positioning guides and positioning foot-cutting mechanisms. The track flat grooves formed between the symmetrical positioning guides can support multiple LED lamps in a row and allow the pins to be inserted into the waste box. Then, the piston rod of the foot-cutting cylinder extends out, which will first push the positioning slide plate to slide and cooperate with the positioning strip to clamp and position the pins of the multiple LED lamps between the positioning gaps, thereby avoiding the loosening and displacement of the row of LED lamps when the foot-cutting blade punches the LEDs, thereby causing the phenomenon of dimensional deviation during punching. Then, the piston rod of the foot-cutting cylinder continues to extend to drive the foot-cutting blade to synchronously and quickly and accurately cut the pins of the multiple clamped and positioned pins. Since the positioning slide plate and the movable block are relatively slidably connected by the connecting spring and the positioning guide rod, when the movable block continues to push the foot-cutting blade to slide, the clamped and positioned positioning slide plate will not interfere with the foot-cutting blade, so that the positioning and foot-cutting mechanism can first clamp and position the pins of the row of LED lamps, and then perform fast and accurate foot-cutting processing.
[0014] 2. In the present invention, through the mutual cooperation of symmetrical positioning guide rails and clamping patch mechanisms, the piston rod of the pressurized cylinder can drive the balancing strip and the pressurized iron block to descend vertically, so that the buffer rubber strip can contact the LED lamp pushed into the track flat groove. As the piston rod of the pressurized cylinder continues to extend, the buffer rubber strip will push the row of LED lamps to move downward, so that the lamp body will be pressed and fit tightly to the plane of the track flat groove. At this time, the buffer spring will play a buffering and balancing role for the pressurized iron block, and the anti-deflection guide rod will slide on the balancing strip, thereby preventing the instantaneous pressure of the pressurized iron block from being too large and causing damage to the row of LED lamps. The role of the buffer rubber strip is to prevent the lamp body of the LED lamp from being damaged when the pressurized iron block applies pressure to the LED, thereby facilitating the correction of the deformed semi-finished product of the LED lamp to be pressed on a horizontal line, thereby realizing precise foot cutting processing of the LED lamp pins, so that the LED lamp pins after foot cutting can meet the customer's specification requirements of ±0.1mm.
[0015] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0017] Figure 1 It is a structural schematic diagram of the foot cutting device disclosed in the present invention; Figure 2 It is a rear view structural schematic diagram of the foot cutting device disclosed in the present invention; Figure 3 It is a schematic diagram of the assembly structure of the foot cutting device disclosed in the present invention; Figure 4 It is a structural schematic diagram of the positioning and cutting foot mechanism disclosed in the present invention; Figure 5 It is a structural schematic diagram of the pressing patch mechanism disclosed in the present invention; Figure 6 A state diagram of the LED lamp disclosed in the present invention being placed into a positioning guide rail; Figure 7 This is a diagram showing the state of the pressing patch mechanism disclosed in the present invention applying pressure to the LED lamp; Figure 8 This is a diagram showing the state of the positioning slide plate clamping and positioning the LED lamp disclosed in the present invention; Fig. 9 This is a diagram of the pin cutting state of the LED lamp disclosed in the present invention; Fig.10This is a diagram of the LED semi-finished product bracket disclosed in the present invention in a state without bending and deformation; Fig.11 This is a diagram showing the bending deformation state of the LED semi-finished product bracket disclosed in the present invention; Fig.12 The product specification diagram after cutting disclosed by the present invention; Fig.13 It is a structural schematic diagram of an existing horizontal guillotine cutting machine disclosed in the present invention; Fig.14 The present invention is a schematic diagram of the cutting operation of LED products by the existing horizontal guillotine cutting machine disclosed in the present invention.
[0018] In the figure: 1. stage; 2. Bracket feet; 3. Waste box; 31. Sliding guide groove; 32. Notch groove; 4. Positioning guide rail; 41. Track flat groove; 42. Air-avoiding guide groove; 5. Positioning foot cutting mechanism; 51. Foot cutting cylinder; 52. Connecting block; 53. Movable block; 54. Connecting spring; 55. Positioning slide plate; 551. Concave inclined groove; 552. Positioning gap; 56. Positioning guide rod; 57. Positioning strip; 58. Foot cutting blade; 6. Adjust the support mechanism; 61. Guide cylinder; 62. Support guide rod; 63. Adjust the screw; 64. Fasten the nut; 65. Support strip; 66. Scale; 7. Pressing patch mechanism; 71. Fixing block; 72. Positioning column; 73. Positioning plate; 74. Pressurizing cylinder; 75. Guide slide bar; 76. Guide sleeve; 77. Balance strip; 78. Buffer spring; 79. Anti-deflection guide rod; 791. Pressurizing iron block; 792. Buffer rubber strip; 8. Material guide ramp; 9. Adjustable joint; 91. Air outlet pipe; 92. Solenoid valve assembly; 93. Air inlet pipe. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0021] See also Figure 1-Figure 12 As shown, the present invention is a precision pin cutting device for light emitting diode processing, comprising a stage 1, a bracket leg 2 placed under the stage 1, a waste box 3 is arranged on the stage 1, and a positioning guide rail 4 is suspended and installed at the box opening of the waste box 3 by adjusting a supporting mechanism 6, and a track flat groove 41 for the LED pin to extend into is opened on the positioning guide rail 4, and a positioning pin cutting mechanism 5 is installed on the upper surface of the stage 1 and placed on the rear side of the waste box 3, and the pin cutting blade 58 of the positioning pin cutting mechanism 5 is located above the rear box wall of the waste box 3, and a pressing patch mechanism 7 is arranged above the positioning guide rail 4, and the pressing patch mechanism 7 is used to correct and press the LED semi-finished product to a horizontal line; In the scheme designed by the present invention, when it is necessary to cut the pins of multiple LED semi-finished products in a row, the processing personnel first push the multiple LED lamps in a row from right to left into the track flat groove 41 formed between the symmetrical positioning guide rails 4, and make the pins extend into the waste box 3, and then control the pressing patch mechanism 7 to work, so that it moves vertically downward to press the lamp bodies of the row of LED lamps tightly onto the plane of the track flat groove 41, so that the LED lamps are corrected and pressed on a horizontal line, and then control the positioning and cutting mechanism 5 to work, so that it first clamps and positions the pressed LED lamps, and then the cutting blade 58 continues to move, so that the pins of the row of LED lamps can be precisely cut synchronously, and the cutting is completed. The pins will directly fall into the waste box 3 for collection, and then the positioning and cutting mechanism 5 will drive the cutting blade 58 to slide horizontally to return to the initial position, and then the pressing patch mechanism 7 will move vertically upward to disengage it from the correction and pressing of the LED lamp after the cutting, and then the LED lamp after the cutting will be pushed out and disengaged from the symmetrical positioning guide rail 4, and then the pin waste collected in the waste box 3 for a long time will be taken out and cleaned from the material taking cavity opened on the side of the box body, so that the cutting device designed by the present invention can accurately perform pin cutting processing on multiple LED lamps in a row, so that the LED lamp after the cutting will not be slightly deformed, and the size of the finished product after the cutting can meet the specification value requirement of ±0.1mm.
[0022] As an embodiment of the present invention, the positioning and cutting foot mechanism 5 includes a cutting foot cylinder 51, a connecting block 52, a movable block 53, a connecting spring 54, a positioning slide plate 55, a positioning guide rod 56, a positioning strip 57 and a cutting foot blade 58. The cutting foot cylinder 51 is fixed to the upper surface of the loading platform 1 at the rear side of the waste box 3 through the connecting block 52. The movable block 53 is horizontally fixed to the piston rod end of the cutting foot cylinder 51, and the front side of the movable block 53 is connected to the positioning slide plate 55 through a symmetrical connecting spring 54. The side of the positioning slide plate 55 corresponding to the movable block 53 is fixed with a positioning guide rod 56, and the positioning guide rod 56 is movably connected to the movable block 53 through the connecting spring 54. A cutting blade 58 is fixed to the front side of the lower surface of the movable block 53, and the cutting blade 58 and the positioning slide plate 55 slide in contact with each other up and down. The positioning slide plate 55 and the cutting blade 58 are slidably arranged in a sliding guide groove 31 provided on the upper surface of the rear box wall of the waste box 3, and the extended length of the positioning slide plate 55 is longer than that of the cutting blade 58. The positioning strip 57 is fixed to the upper surface of the front box wall of the waste box 3, and the positioning strip 57 is aligned with the positioning slide plate 55. A recessed oblique groove 551 is formed on the upper surface of the end of the positioning strip 57 and the positioning slide plate 55 aligned with each other, and a positioning gap 552 is formed between the two recessed oblique grooves 551, and the positioning gap 552 is aligned with the track flat groove 41; In the scheme designed by the present invention, when the row of multiple LED lamps is pushed between the symmetrical positioning guide rails 4 and pressed and fitted to the plane of the track flat groove 41 by the pressing patch mechanism 7, the operator then steps on the pedal, and then through the solenoid valve group 92, the air inlet pipe 93, the air outlet pipe 91 and the adjustable joint 9 and other structures, the piston rod of the foot cutting cylinder 51 is extended, and then the movable block 53 will first drive the positioning slide plate 55 to slide in the sliding guide groove 31 toward the positioning strip 57 through the connecting spring 54 and the positioning guide rod 56, so that the recessed inclined groove 551 of the positioning slide plate 55 and the positioning strip 57 are close to each other to form a positioning gap 552 to clamp and position the pins of the row of multiple LED lamps that are deep into the waste box 3, and then the piston rod of the foot cutting cylinder 51 continues to extend, and the positioning guide rail 4 will be in the movable The movable block 53 slides out, and the connecting spring 54 is compressed, and then the movable block 53 will push the cutting blade 58 to perform precise cutting processing on the multiple pins clamped and positioned, and the cooperation of the sliding positioning slide plate 55 and the fixed positioning strip 57 is to add clamping force to the pins of the LED lamp in the horizontal direction to prevent the row of LED lamps from loosening and displacement when the cutting blade 58 punches the LED, which causes the phenomenon of dimensional deviation during punching; when the pins of the LED lamp are cut, the piston rod of the cutting cylinder 51 contracts, and the movable block 53 drives the cutting blade 58 and the positioning slide plate 55 to return to the initial position, and then the pressing patch mechanism 7 moves vertically upward to disengage and press the LED lamp after the cutting, so as to facilitate the LED lamp after the cutting to be pushed out from between the symmetrical positioning guide rails 4.
[0023] As an embodiment of the present invention, the adjustment support mechanism 6 includes a guide cylinder 61, a bracket guide rod 62, an adjustment screw 63, a fastening nut 64, a support strip 65 and a scale 66. Two groups of guide cylinders 61 are vertically fixed on the upper surface of the loading platform 1 and located on both sides of the waste box 3, and a bracket guide rod 62 is slidably inserted in each guide cylinder 61. The upper end surfaces of each group of two bracket guide rods 62 are respectively fixed to two symmetrical positioning guide rails 4, and the bottom end surfaces of each group of two bracket guide rods 62 extend downward to the bottom of the loading platform 1 and are connected to the support strip 65. An adjustment screw 63 is vertically arranged directly on the two bracket guide rods 62, and the top end surface of the adjustment screw 63 is connected to the loading platform 1 by a fastening nut 64. The bottom end of the adjustment screw 63 is connected to the support strip 65 by upper and lower fastening nuts 64. At least two groups of scales 66 are installed on the loading platform 1, and each scale 66 extends downward to be connected to the support strip 65. In the scheme designed by the present invention, the pin cutting equipment of the present invention can perform pin cutting processing of pins of different lengths according to customer requirements. Therefore, when it is necessary to adjust the height of the symmetrical positioning guide rail 4, first loosen the two fastening nuts 64 on the upper and lower surfaces of the support strip 65, and then push the support strip 65 upward or downward, so that the bracket guide rod 62 can push the symmetrical positioning guide rail 4 to move upward or downward synchronously. At this time, the operator can observe the scale line of the moving scale 66 at any time, and then can accurately adjust the distance between the positioning guide rail 4 and the positioning slide plate 55, so as to facilitate the pin cutting processing of pins of different lengths, and then fix the upper and lower fastening nuts 64 to the upper and lower surfaces of the support strip 65, so as to facilitate the support and fixation of the adjusted positioning guide rail 4.
[0024] As an embodiment of the present invention, the pressing patch mechanism 7 includes a fixed block 71, a positioning column 72, a positioning plate 73, a pressurized cylinder 74, a guide slide rod 75, a guide sleeve 76, a balancing strip 77, a buffer spring 78, an anti-deflection guide rod 79, a pressurized iron block 791 and a buffer rubber strip 792. The fixed block 71 is installed above the rear box wall of the waste box 3, and at least two positioning columns 72 are vertically fixed to the upper surface of the fixed block 71. The upper ends of at least two of the positioning columns 72 are fixed to the positioning plate 73 by nuts. A pressurized cylinder 74 is vertically fixed to the positioning plate 73, and the lower end surface of the piston rod of the pressurized cylinder 74 is connected to the A balancing strip 77 is connected, and at least two guide slide bars 75 are vertically connected to the upper surface of the balancing strip 77, and each guide slide bar 75 is slidably inserted into a guide sleeve 76 fixed on the positioning plate 73. The lower surface of the balancing strip 77 is connected to a pressurized iron block 791 through a symmetrical buffer spring 78. At least two anti-deflection guide rods 79 are vertically fixed to the upper surface of the pressurized iron block 791, and the two anti-deflection guide rods 79 respectively pass upward through the buffer spring 78 and are slidably connected to the balancing strip 77. A buffer rubber strip 792 is fixed to the lower surface of the pressurized iron block 791, and the buffer rubber strip 792 is aligned with the track flat groove 41. In the scheme designed by the present invention, when the pins of the row of LED lamps are pushed into the track flat groove 41 and in the appropriate position, the piston rod of the pressurized cylinder 74 is extended through the structures such as the solenoid valve group 92, the air inlet pipe 93, the air outlet pipe 91 and the adjustable joint 9, and then the balance strip 77 and the pressurized iron block 791 connected by the anti-deflection guide rod 79 are driven to move vertically downward, so that the buffer rubber strip 792 will contact the lamp body of the LED lamp. Therefore, as the piston rod of the pressurized cylinder 74 continues to extend, the buffer rubber strip 792 will push the row of LED lamps to move downward, so that the lamp bodies will be pressed and fit on the plane of the track flat groove 41, so that the deformed semi-finished product of the LED lamp can be corrected and pressed on a horizontal line, and the pins of the LED lamps can be accurately cut. When the pressure iron block 791 and the buffer rubber strip 792 push the LED lamps to quickly press and fit, the buffer spring 78 will play a buffering and balancing role for the pressure iron block 791, and the anti-deflection guide rod 79 will slide on the balance strip 77, thereby preventing the pressure iron block 791 from sliding. The instantaneous excessive pressure of block 791 may damage the row of LED lamps, and the buffer rubber strip 792 is used to prevent the LED lamp body from being damaged when the pressure iron block 791 applies pressure to the LED. When the row of LED lamps is cut, the piston rod of the cutting cylinder 51 drives the positioning slide plate 55 and the cutting blade 58 to return to their initial positions, and the piston rod of the pressurizing cylinder 74 contracts, which drives the pressure iron block 791 and the buffer rubber strip 792 to separate and pressurize the LED lamps through the balance strip 77 and the anti-deflection guide rod 79. This makes it easy to remove the LED lamp from the symmetrical positioning guide rail 4 after the feet are cut, and the symmetrical guide slide bar 75 slides up and down in the symmetrical guide sleeve 76, which can play a vertical guiding role for the lifting balance strip 77, preventing the pressure iron block 791 from being eccentric when pressed down, which will affect the precise cutting of the row of LED lamps. The cooperation of the positioning column 72 and the positioning plate 73 can vertically install the pressurized cylinder 74 between the symmetrical positioning guide rails 4, thereby realizing the vertical lifting and lowering of the balance strip 77 and the pressure iron block 791.
[0025] As an embodiment of the present invention, the fixing block 71 is fixed to the two side walls of the sliding guide groove 31 by screws, and the fixing block 71 is used to guide and limit the fitted cutting blade 58 and the positioning slide plate 55, and the left and right side walls of the waste box 3 are vertically provided with notch grooves 32, and the notch grooves 32 are aligned with the track flat groove 41; In the scheme designed by the present invention, the fixing block 71 is fixed to the sliding guide groove 31 by screws, which can not only provide suspended support for the positioning plate 73, but also guide and limit the sliding cutting blade 58 and the positioning slide plate 55, to prevent the sliding positioning strip 57 and the positioning slide plate 55 from detaching from or tilting on the waste box 3, thereby affecting the precise cutting processing of the pins by the cutting blade 58. The opening of the notch groove 32 on the waste box 3 makes it easy for the LED lamp to be cut to be pushed into the notch of the track flat groove 41, thereby achieving precise cutting processing of the pins of the LED lamp.
[0026] As an embodiment of the present invention, the symmetrical side of the positioning guide rail 4 is provided with an air-avoiding guide groove 42, and the air-avoiding guide groove 42 is located above the track flat groove 41, and the width of the air-avoiding guide groove 42 is greater than the width of the pressure iron block 791; In the scheme designed in the present invention, the design of the air-avoiding guide groove 42 makes it easy for the vertically descending pressurized iron block 791 and the buffer rubber strip 792 to accurately press the LED lamp down to fit it onto the plane of the track flat groove 41, thereby preventing the symmetrical positioning guide rails 4 from having a narrow distance, which causes the pressurized iron block 791 to be unable to push the row of LED lamps to be accurately pressed and fitted onto the plane of the track flat groove 41, thereby causing the row of LED lamps to be unable to be accurately cut.
[0027] As an embodiment of the present invention, the left end portion of the symmetrical positioning guide rail 4 is detachably installed with an inclined material guide ramp 8, and the end of the material guide ramp 8 that fits with the positioning guide rail 4 is lower than the notch of the track flat groove 41; and the setting of the inclined material guide ramp 8, when the LED lamp with the cut feet is pushed to the left and pushed out of the positioning guide rail 4, the pushed out LED lamp will fall smoothly into the collection frame placed on the left side of the stage 1, so that the LED lamp with the cut feet can be collected.
[0028] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0029] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A precision cutting device for light emitting diode processing, characterized in that: The invention comprises a stage (1), a support leg (2) disposed below the stage (1), a waste box (3) being arranged on the stage (1), and a positioning guide rail (4) being suspended and installed at the upper opening of the waste box (3) by adjusting a support mechanism (6), the positioning guide rail (4) being provided with a track flat groove (41) for LED pins to extend into, a positioning foot cutting mechanism (5) being installed on the upper surface of the stage (1) and disposed at the rear side of the waste box (3), a foot cutting blade (58) of the positioning foot cutting mechanism (5) being located above the rear box wall of the waste box (3), and a pressing patch mechanism (7) being provided above the positioning guide rail (4), the pressing patch mechanism (7) being used for correcting and pressing the LED semi-finished product to a horizontal line.
2. The precise cutting device for light emitting diode processing according to claim 1, characterized in that: The positioning foot-cutting mechanism (5) comprises a foot-cutting cylinder (51), a connecting block (52), a movable block (53), a connecting spring (54), a positioning slide plate (55), a positioning guide rod (56), a positioning strip (57) and a foot-cutting blade (58). The foot-cutting cylinder (51) is fixed to the upper surface of the loading platform (1) at the rear side of the waste box (3) via the connecting block (52). The movable block (53) is horizontally fixed to the end of the piston rod of the foot-cutting cylinder (51). The front side of the movable block (53) is connected to the positioning slide plate (55) via a symmetrical connecting spring (54). The side of the positioning slide plate (55) corresponding to the movable block (53) is fixed with a positioning guide rod (56). The positioning guide rod (56) passes through the connecting spring (54) and is movably connected to the movable block (53). A cutting blade (58) is fixed on the front side of the lower surface of the waste box (53), and the cutting blade (58) and the positioning slide plate (55) slide in contact with each other up and down. The positioning slide plate (55) and the cutting blade (58) are slidably arranged in a sliding guide groove (31) provided on the upper surface of the rear box wall of the waste box (3), and the extended length of the positioning slide plate (55) is longer than that of the cutting blade (58). The positioning strip (57) is fixed on the upper surface of the front box wall of the waste box (3), and the positioning strip (57) is aligned with the positioning slide plate (55). A recessed oblique groove (551) is formed on the upper surface of the ends of the positioning strip (57) and the positioning slide plate (55) which are aligned with each other, and a positioning gap (552) is formed between the two recessed oblique grooves (551), and the positioning gap (552) is aligned with the track flat groove (41).
3. The precise cutting device for light emitting diode processing according to claim 1, characterized in that: The adjusting support mechanism (6) comprises a guide cylinder (61), a support guide rod (62), an adjusting screw (63), a fastening nut (64), a support strip (65) and a scale (66). Two groups of guide cylinders (61) are vertically fixed on the upper surface of the stage (1) and located on both sides of the waste box (3), and a support guide rod (62) is slidably inserted in each guide cylinder (61). The upper end surfaces of the two support guide rods (62) in each group are respectively fixed to two symmetrical positioning guide rails (4), and the bottom end surfaces of the two support guide rods (62) in each group are It extends downward to the bottom of the stage (1) and is connected to the supporting strip (65). An adjusting screw (63) is vertically arranged directly between the two support guide rods (62), and the top end surface of the adjusting screw (63) is connected to the stage (1) via a fastening nut (64). The bottom end of the adjusting screw (63) is connected to the supporting strip (65) via two upper and lower fastening nuts (64). At least two sets of scales (66) are installed on the stage (1), and each scale (66) extends downward to be connected to the supporting strip (65).
4. The precise cutting device for light emitting diode processing according to claim 2, characterized in that: The pressing patch mechanism (7) comprises a fixed block (71), a positioning column (72), a positioning plate (73), a pressurizing cylinder (74), a guide slide rod (75), a guide sleeve (76), a balancing strip (77), a buffer spring (78), an anti-deflection guide rod (79), a pressurizing iron block (791) and a buffer rubber strip (792). The fixed block (71) is installed above the rear box wall of the waste box (3), and at least two positioning columns (72) are vertically fixed on the upper surface of the fixed block (71). The upper ends of at least two of the positioning columns (72) are fixed to the positioning plate (73) by nuts. A pressurizing cylinder (74) is vertically fixed to the positioning plate (73), and the lower end surface of the piston rod of the pressurizing cylinder (74) is connected to a balancing spring (78). The balance strip (77) is vertically connected to the upper surface of the balance strip (77) with at least two guide slide bars (75), and each guide slide bar (75) is slidably inserted into a guide sleeve (76) fixed on the positioning plate (73); the lower surface of the balance strip (77) is connected to a pressurized iron block (791) via a symmetrical buffer spring (78); at least two anti-deflection guide bars (79) are vertically fixed to the upper surface of the pressurized iron block (791), and the two anti-deflection guide bars (79) respectively pass upward through the buffer spring (78) and are slidably connected to the balance strip (77); a buffer rubber strip (792) is fixed to the lower surface of the pressurized iron block (791), and the buffer rubber strip (792) is aligned with the track flat groove (41).
5. The precise cutting device for light emitting diode processing according to claim 2, characterized in that: The fixing block (71) is fixed to the two side walls of the sliding guide groove (31) by means of screws, and the fixing block (71) is used to guide and limit the fitting foot cutting blade (58) and the positioning slide plate (55). The left and right side walls of the waste box (3) are vertically provided with notch grooves (32), and the notch grooves (32) are aligned with the track flat groove (41).
6. The precise cutting device for light emitting diode processing according to claim 1, characterized in that: A clearance guide groove (42) is provided on the symmetrically fitted side of the positioning guide rail (4), and the clearance guide groove (42) is located above the track flat groove (41), and the width of the clearance guide groove (42) is greater than the width of the pressurized iron block (791).
7. The precise cutting device for light emitting diode processing according to claim 6, characterized in that: The left end of the symmetrical positioning guide rail (4) is detachably mounted with an inclined material guide inclined plate (8), and the end of the material guide inclined plate (8) and the positioning guide rail (4) that fits together is lower than the notch of the track flat groove (41).
8. The precise cutting device for light emitting diode processing according to claim 4, characterized in that: The foot cutting cylinder (51) and the pressurizing cylinder (74) are respectively connected to an air outlet pipe (91) and an electromagnetic valve group (92) via an adjustable joint (9), and the electromagnetic valve group (92) is connected to an air inlet pipe (93).