Full-automatic feeding wear-resistant steel ball equal-length cutting device

Abstract

The invention discloses a full-automatic feeding wear-resistant steel ball equal-length cutting device, and belongs to the technical field of wear-resistant steel ball production device.The full-automatic feeding wear-resistant steel ball equal-length cutting device comprises a bottom plate, a material plate is arranged at the upper end of the bottom plate, a fixing base is arranged on one side of the material plate and fixedly connected with the bottom plate, and a feeding table is arranged above the material plate; a receiving and feeding mechanism is arranged on one side of the feeding table, a limiting and pushing mechanism is arranged below the fixing base, and an abrasive wheel cutting machine is arranged at the rear end of the bottom plate and composed of a driving motor, a protective cover, a handle and a cutting abrasive wheel. According to the full-automatic feeding equal-length cutting device for the wear-resistant steel balls, a first motor is started to drive a rotating shaft to transmit, then a rotating roller and a gear are driven to rotate, and a material receiving groove can accurately receive round steel bars rolling down from an inclined plate and smoothly feed the round steel bars into a round groove of a material plate. In the process, manual operation is reduced, it is ensured that the round steel bars are accurately fed into the material plate according to the sequence and requirements, and the automation degree of the feeding process is improved.

Description

Technical Field

[0001] The invention relates to the technical field of wear-resistant steel ball production devices, and in particular to a wear-resistant steel ball equal-length cutting device with full-automatic feeding. Background Art

[0002] At present, many traditional wear-resistant steel ball production lines still rely on manual feeding. During the manual feeding process, operators need to manually take out round steel bars from the warehouse, and after certain processing, send them to the cutting equipment for cutting. This process is not only time-consuming and labor-intensive, but also has a certain risk of error. Especially in large-scale production, the efficiency and accuracy of manual operation are difficult to meet high-yield requirements. In addition, the feeding and cutting processes of traditional equipment often lack precise control, resulting in material waste, inaccurate cutting, and increased downtime of the production line.

[0003] Therefore, how to replace manual operation with mechanization and automation to improve the feeding accuracy and efficiency in the steel ball production process has become an urgent problem to be solved in the industry. Summary of the invention

[0004] The purpose of the present invention is to provide a wear-resistant steel ball equal length cutting device with fully automatic feeding. By starting the first motor, the shaft is driven to drive the rotation of the roller and the gear, and the receiving trough can accurately catch the round steel rods rolling down from the inclined plate and smoothly feed them into the circular groove of the material plate. This process reduces manual operation, ensures that the round steel rods are accurately fed into the material plate in order and according to demand, improves the automation of the feeding process, and solves the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a fully automatic loading wear-resistant steel ball equal-length cutting device, comprising a base plate, a material plate is arranged at the upper end of the base plate, a fixed seat is arranged on one side of the material plate, and the fixed seat is fixedly connected to the base plate, a feeding table is arranged above the material plate, a material receiving and feeding mechanism is arranged on one side of the feeding table, a limited position pushing mechanism is arranged below the fixed seat, a grinding wheel cutter is arranged at the rear end of the base plate, the grinding wheel cutter consists of a driving motor, a protective cover, a handle and a cutting grinding wheel, the protective cover is slidably connected to the T-shaped slide groove through a T-shaped slider, a baffle is arranged on the other side of the material plate, and the baffle is fixedly connected to the base plate.

[0006] Preferably, the feed table includes an inclined plate, a limit plate is arranged at the upper end of the inclined plate, and two limit plates are arranged, and an electric push rod 1 is arranged on the outer side of the two limit plates, and the electric push rod 1 is installed on the inclined plate through the mounting plate.

[0007] Preferably, the material receiving and feeding mechanism includes a vertical plate, and the vertical plate is fixed to the bottom plate, a first motor is installed at the front end of the vertical plate, a rotating shaft is transmitted on the output end of the first motor, a roller is fixed on the rotating shaft, and a material receiving trough is provided on the roller.

[0008] Preferably, a rack is fixedly provided at the front end of the material plate, a gear is meshedly provided at the upper end of the rack, and the gear is fixed to the rotating shaft, and the bottom of the rack is slidably connected to the slide groove through a slider.

[0009] Preferably, the position-limiting pushing mechanism comprises a moving block, a screw rod and a slide rod are respectively provided inside the moving block, connecting plates are fixedly provided at both ends of the screw rod and the slide rod, and the connecting plates are fixedly connected to the fixing seat.

[0010] Preferably, a pressure plate is provided below the moving block, and the pressure plate is fixedly connected to the moving block through an electric push rod three, and a push plate is provided at the front end of the moving block, and the push plate is fixedly connected to the pressure plate through an electric push rod two.

[0011] Preferably, one end of the screw rod passes through the connecting plate and is connected to the second motor, and the output end of the second motor is transmission-connected to the screw rod.

[0012] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention proposes a fully automatic feeding wear-resistant steel ball isometric cutting device. By starting the first motor, the shaft transmission is driven, and then the roller and gear are driven to rotate. The receiving trough can accurately catch the round steel rods rolling down from the inclined plate and smoothly feed them into the circular groove of the material plate. This process reduces manual operation, ensures that the round steel rods are accurately fed into the material plate in sequence and according to demand, and improves the degree of automation of the feeding process. The rotating action of the roller ensures that the round steel rods can enter the material plate smoothly and continuously. Through the meshing of the gear and the rack, combined with the cooperation of the slider and the chute, the material plate can move horizontally stably, thereby ensuring that each round steel rod can be accurately positioned in the circular groove of the material plate, avoiding the deviation or blockage of the round steel rods during the conveying process. The present invention realizes fully automatic feeding without manual intervention. The automated feeding mechanism greatly improves work efficiency, reduces the labor intensity of manual operation, and reduces the probability of manual errors, ensuring the efficiency and stability of the production process.

[0013] 2. The present invention proposes a fully automatic loading wear-resistant steel ball equal length cutting device. The pressing plate can accurately limit the round steel bar through the control of the electric push rod three, ensuring that the round steel bar always maintains a stable position during the cutting process, effectively preventing displacement or shaking during the cutting process, and improving the cutting accuracy and stability. As the length of the round steel bar changes, the position of the pressing plate can be automatically adjusted by the drive of the second motor and the screw rod to ensure that the pressing plate can always be close to the round steel bar. No matter how the length of the round steel bar changes, the smooth cutting can be continuously guaranteed. The push plate can move under the movement of the pressing plate, and at the same time, it can be adjusted by the electric push rod two to automatically realize the pushing and pressing functions. Through the automated pushing and pressing coordination, human intervention is reduced, and work efficiency and production automation are improved. The automatic adjustment and pushing functions of the present invention reduce dependence on manual labor, reduce labor intensity, reduce the possibility of human operating errors, and further improve the safety and efficiency of the production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a rear view structural schematic diagram of the material receiving and feeding mechanism of the present invention; Figure 3 It is a schematic diagram of the structure of the active state of the material plate of the present invention; Figure 4 It is a schematic diagram of the structure of the position-limiting material pushing mechanism of the present invention.

[0015] In the figure: 1, bottom plate; 2, fixed seat; 3, feeding table; 4, material plate; 5, material receiving and feeding mechanism; 6, limit pushing mechanism; 7, grinding wheel cutting machine; 101, baffle plate; 102, T-type slide; 103, slide; 301, inclined plate; 302, limit plate; 303, electric push rod 1; 401, rack; 501, roller; 502, material receiving trough; 503, rotating shaft; 504, gear; 505, vertical plate; 506, first motor; 601, pressure plate; 602, pushing plate; 603, electric push rod 2; 604, electric push rod 3; 605, connecting plate; 606, screw rod; 607, slide rod; 608, moving block; 609, second motor. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0017] See also Figure 1-Figure 4, this embodiment provides the following technical solutions: A fully automatic loading wear-resistant steel ball equal length cutting device, comprising a bottom plate 1, a material plate 4 is arranged at the upper end of the bottom plate 1, a fixed seat 2 is arranged on one side of the material plate 4, and the fixed seat 2 is fixedly connected to the bottom plate 1, a feeding table 3 is arranged above the material plate 4, a material receiving and feeding mechanism 5 is arranged on one side of the feeding table 3, and a limited position pushing mechanism 6 is arranged below the fixed seat 2, and a grinding wheel cutter 7 is arranged at the rear end of the bottom plate 1, and the grinding wheel cutter 7 is composed of a driving motor, a protective cover, a handle and a cutting grinding wheel, and the protective cover is slidably connected to the T-shaped slide groove 102 through a T-shaped slide block A baffle 101 is provided on the other side of the material plate 4, and the baffle 101 is fixedly connected to the bottom plate 1. A single round steel bar is fed through the feed table 3 under the conveyance of the belt conveyor, and is transported by the material receiving and feeding mechanism 5 and falls into the circular groove of the material plate 4 in sequence. Then, the equal-length cutting of the round steel bar is realized through the cooperation of the limit pushing mechanism 6 and the grinding wheel cutter 7. When the grinding wheel cutter 7 is working, it is pushed forward by holding the handle, and with the cooperation of the T-shaped slider and the T-shaped slide groove 102, the grinding wheel cutter 7 is driven to move horizontally to realize the cutting of multiple round steel bars.

[0018] In this embodiment, the feeding table 3 includes an inclined plate 301, a limiting plate 302 is arranged at the upper end of the inclined plate 301, and two limiting plates 302 are arranged, and electric push rods 303 are arranged on the outer sides of the two limiting plates 302, and the electric push rods 303 are installed on the inclined plate 301 through the mounting plate. Through the telescopic movement of the electric push rods 303, the distance between the two limiting plates 302 can be adjusted according to the round steel bars of different lengths.

[0019] In this embodiment, the material receiving and feeding mechanism 5 includes a vertical plate 505, and the vertical plate 505 is fixed to the bottom plate 1, a first motor 506 is installed at the front end of the vertical plate 505, a rotating shaft 503 is provided on the output end of the first motor 506, a rotating shaft 503 is fixedly provided with a rotating roller 501, and a material receiving groove 502 is provided on the rotating roller 501, a rack 401 is fixedly provided at the front end of the material plate 4, a gear 504 is meshed with the upper end of the rack 401, and the gear 504 is fixed to the rotating shaft 503, and the bottom of the rack 401 is connected to the slide groove 10 through a slider. 3 sliding connection, by starting the first motor 506 to drive the shaft 503 to transmit, and then drive the roller 501 and the gear 504 to rotate, the receiving trough 502 receives the round steel bar rolling down from the inclined plate 301 and sends it into the circular groove of the material plate 4 under the rotation of the roller 501, and at the same time, the gear 504 is engaged with the rack 401, and the material plate 4 is driven to move horizontally toward the fixed seat 2 stably under the action of the slider and the slide 103, so that the round steel bars falling from the receiving trough 502 can enter the circular groove of the material plate 4 in sequence, realizing full-automatic feeding.

[0020] In this embodiment, the limit push mechanism 6 includes a moving block 608, and the interior of the moving block 608 is respectively penetrated by a screw rod 606 and a slide rod 607, and connecting plates 605 are fixedly arranged at both ends of the screw rod 606 and the slide rod 607, and the connecting plate 605 is fixedly connected to the fixed seat 2, and a pressing plate 601 is arranged below the moving block 608, and the pressing plate 601 is fixedly connected to the moving block 608 through an electric push rod three 604, and a pushing plate 602 is arranged at the front end of the moving block 608, and the pushing plate 602 is fixedly connected to the pressing plate 601 through an electric push rod two 603, one end of the screw rod 606 penetrates the connecting plate 605 and is connected to a second motor 609, and the output end of the second motor 609 is transmission-connected to the screw rod 606, and a The circular groove can drive the pressing plate 601 to descend and limit the round steel rod in the material plate 4 through the telescopic movement of the electric push rod three 604, so as to ensure the stability during the cutting process. As the round steel rod is cut shorter and shorter, the position of the pressing plate 601 can be adjusted according to the length of the round steel rod. The second motor 609 drives the screw rod 606 to transmit, and then the moving block 608 drives the pressing plate 601 to reciprocate, so that the pressing plate 601 can always press the round steel rod to ensure the smooth cutting. After the round steel rod is cut off a section according to the fixed length each time, the pushing plate 602 can be used to push the material. The pushing plate 602 can not only move under the movement of the pressing plate 601, but also can be adjusted through the electric push rod two 603, so as to automatically complete the coordination of the pushing, pressing and cutting processes.

[0021] Working principle: When in use, a single round steel bar is fed through the feed table 3 under the conveyance of the belt conveyor, and is transported by the material receiving and feeding mechanism 5 and falls into the circular groove of the material plate 4 in sequence. Then, the equal-length cutting of the round steel bar is achieved through the cooperation of the limit pushing mechanism 6 and the grinding wheel cutter 7. The distance between the two limit plates 302 can be adjusted according to the round steel bars of different lengths through the telescopic movement of the electric push rod 303. The transmission of the rotating shaft 503 is driven by starting the first motor 506, and then the roller 501 and the gear 504 are driven to rotate. The receiving trough 502 catches the round steel bar rolling down from the inclined plate 301 and feeds it into the circular groove of the material plate 4 under the rotation of the roller 501. At the same time, the gear 504 is meshed with the rack 401, and the material plate 4 is driven to move horizontally toward the fixed seat 2 stably under the action of the slider and the slide groove 103, so that the round steel bar falling from the receiving trough 502 can be The round steel bars in the material plate 4 are sequentially entered into the circular groove of the material plate 4 in sequence. Through the telescopic movement of the electric push rod three 604, the pressure plate 601 can be driven to descend to limit the round steel bars in the material plate 4. As the round steel bars are cut shorter and shorter, the position of the pressure plate 601 can be adjusted according to the length of the round steel bars. The second motor 609 drives the screw rod 606 to transmit, and then the moving block 608 drives the pressure plate 601 to reciprocate, so that the pressure plate 601 can always press the round steel bars. After the round steel bars are cut off a section according to the fixed length each time, the material can be pushed by the push plate 602. The push plate 602 can not only move under the movement of the pressure plate 601, but also can be adjusted by the electric push rod two 603. When the grinding wheel cutter 7 is working, it is pushed forward by holding the handle. With the cooperation of the T-shaped slider and the T-shaped slide groove 102, the grinding wheel cutter 7 is driven to move horizontally to achieve cutting of multiple round steel bars.

[0022] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A fully automatic loading wear-resistant steel ball equal length cutting device, comprising a base plate (1), characterized in that: A material plate (4) is arranged at the upper end of the base plate (1), a fixed seat (2) is arranged on one side of the material plate (4), and the fixed seat (2) is fixedly connected to the base plate (1), a feed table (3) is arranged above the material plate (4), a material receiving and feeding mechanism (5) is arranged on one side of the feed table (3), a limited position pushing mechanism (6) is arranged below the fixed seat (2), a grinding wheel cutter (7) is arranged at the rear end of the base plate (1), the grinding wheel cutter (7) is composed of a driving motor, a protective cover, a handle and a cutting grinding wheel, the protective cover is slidably connected to the T-shaped slide groove (102) through a T-shaped slider, and a baffle plate (101) is arranged on the other side of the material plate (4), and the baffle plate (101) is fixedly connected to the base plate (1).

2. The fully automatic loading wear-resistant steel ball equal length cutting device according to claim 1 is characterized by: The feeding platform (3) comprises an inclined plate (301), a limiting plate (302) is arranged at the upper end of the inclined plate (301), and two limiting plates (302) are arranged, and an electric push rod (303) is arranged on the outer side of the two limiting plates (302), and the electric push rod (303) is mounted on the inclined plate (301) through a mounting plate.

3. The fully automatic loading wear-resistant steel ball equal length cutting device according to claim 2 is characterized by: The material receiving and feeding mechanism (5) comprises a vertical plate (505), and the vertical plate (505) is fixed to the bottom plate (1), a first motor (506) is installed at the front end of the vertical plate (505), a rotating shaft (503) is transmission-arranged on the output end of the first motor (506), a rotating roller (501) is fixedly arranged on the rotating shaft (503), and a material receiving trough (502) is arranged on the rotating roller (501).

4. The fully automatic loading wear-resistant steel ball equal length cutting device according to claim 3 is characterized by: A rack (401) is fixedly provided at the front end of the material plate (4), a gear (504) is meshedly provided at the upper end of the rack (401), and the gear (504) is fixed to the rotating shaft (503), and the bottom of the rack (401) is slidably connected to the slide groove (103) via a slider.

5. The fully automatic loading wear-resistant steel ball equal length cutting device according to claim 4 is characterized in that: The position-limiting material pushing mechanism (6) comprises a moving block (608), wherein a screw rod (606) and a slide rod (607) are respectively provided inside the moving block (608), and connecting plates (605) are fixedly provided at both ends of the screw rod (606) and the slide rod (607), and the connecting plates (605) are fixedly connected to the fixing seat (2).

6. The fully automatic loading wear-resistant steel ball equal length cutting device according to claim 5 is characterized by: A pressing plate (601) is arranged below the moving block (608), and the pressing plate (601) is fixedly connected to the moving block (608) via a third electric push rod (604). A pushing plate (602) is arranged at the front end of the moving block (608), and the pushing plate (602) is fixedly connected to the pressing plate (601) via a second electric push rod (603).

7. The fully automatic loading wear-resistant steel ball equal length cutting device according to claim 6 is characterized by: One end of the screw rod (606) passes through the connecting plate (605) and is connected to a second motor (609), and an output end of the second motor (609) is drivingly connected to the screw rod (606).

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