Integrated cutting and grooving machine for mineral wool decorative plate

Abstract

The invention discloses a mineral wool decorative plate integrated segmentation grooving machine which comprises a rack, conveying devices, cutting devices, grooving devices, a material pressing device, a positioning device and a control system, the multiple conveying devices are fixed to the rack, the multiple cutting devices are fixed to the rack and located at the top ends of the conveying devices, the multiple grooving devices are fixed to the rack and located at the top ends of the material pressing devices, and the multiple grooving devices are located at the top ends of the material pressing devices. The conveying devices are arranged on the rack and located between every two adjacent conveying devices, the multiple pressing devices are fixed to the rack and abut against the top ends of the conveying devices, the positioning device comprises photosensitive sensors, and the multiple photosensitive sensors are fixed to the rack. The cutting and slotting processes of the mineral wool decorative plate can be continuously completed on the same equipment, the height and the width are conveniently adjusted, the production efficiency is improved, the machining precision is guaranteed, and the damage risk of the plate is reduced.

Description

Technical Field

[0001] The invention relates to the technical field of decorative board production, in particular to an integrated splitting and grooving machine for mineral wool decorative boards. Background Art

[0002] In today's architectural decoration field, mineral wool decorative panels have become one of the most popular decorative materials due to their excellent sound absorption, heat insulation, fire resistance and other excellent properties. They are widely used in the interior decoration of various commercial buildings, public facilities and residential spaces. With the continuous improvement of people's requirements for architectural aesthetics and the growing demand for personalized design of different construction projects, mineral wool installation panels not only need to have basic functional characteristics, but also must meet diversified and refined modeling and installation requirements, which means that precise segmentation and grooving operations become key links in their production process.

[0003] The processing of mineral wool decorative panels in the prior art generally adopts decentralized processing methods. After the panels are cut by the cutting equipment, they need to be transported to the slotting equipment. During the transportation process, the mineral wool decorative panels are easily damaged by external forces such as collision and extrusion, and scratches and broken corners appear on the surface of the panels, resulting in a decrease in product yield and seriously affecting product quality.

[0004] Moreover, the grooving machines and cutting machines in the prior art can only simply cut and groove a single standard, and are unable to produce mineral wool decorative panels with non-standard width grooves. They lack flexible adjustment mechanisms and are unable to quickly and conveniently adapt to diverse width requirements, which greatly limits the flexibility of product design and makes it difficult to meet the personalized needs of current personalized architectural decoration projects for mineral wool decorative panels of different sizes and styles.

[0005] Therefore, there is an urgent need for an integrated mineral wool decorative panel splitting and grooving machine that can automatically and continuously complete the cutting and grooving processes and is convenient to adjust. Summary of the invention

[0006] The purpose of the present invention is to provide an integrated splitting and grooving machine for mineral wool decorative panels, which can continuously complete the splitting and grooving processes of mineral wool decorative panels on the same device, and can be conveniently adjusted in height and width, thereby improving production efficiency, ensuring processing accuracy, and reducing the risk of panel damage.

[0007] In order to achieve the above object, the present invention adopts the following technical solution:

[0008] An integrated splitting and grooving machine for mineral wool decorative panels, comprising a frame, a conveying device, a cutting device, a grooving device, a pressing device, a positioning device and a control system;

[0009] A plurality of the conveying devices are fixed on the frame in sequence;

[0010] A plurality of cutting devices are fixed on the frame and located at the top of the conveying device. The cutting device comprises a cutting tool assembly, a cutting motor, a first supporting assembly, a first transverse moving assembly and a first longitudinal moving assembly. The first transverse moving assembly is fixed on the frame, the first longitudinal moving assembly is fixed on the first transverse moving assembly, the cutting motor is fixed on the first longitudinal moving assembly, the cutting tool assembly is connected to the output end of the cutting motor, the first supporting assembly is located below the cutting tool assembly, and both sides thereof are fixedly connected to the conveying device.

[0011] A plurality of slotting devices are fixed on the frame and are located between two adjacent conveying devices, the slotting devices include a fixed plate, a slotting tool assembly, a slotting motor, a second supporting assembly, a second transverse moving assembly and a second longitudinal moving assembly, the fixed plate is fixed on the frame, the second transverse moving assembly is fixed on the fixed plate, the second longitudinal moving assembly is fixed on the second transverse moving assembly, the slotting motor is fixed on the second longitudinal moving assembly, the slotting tool assembly is connected to the output end of the slotting motor, the second supporting assembly is located below the slotting tool assembly, and both sides thereof are fixedly connected to the conveying device;

[0012] The material pressing device is fixed on the frame, and the material pressing device abuts against the top end of the conveying device;

[0013] The positioning device includes a photosensitive sensor, and a plurality of the photosensitive sensors are fixed on the frame;

[0014] It includes a controller, which is fixed on the side of the frame and is electrically connected to the photosensitive sensor, the conveying device, the first lateral moving component, the second lateral moving component, the first longitudinal moving component, the second longitudinal moving component, the cutting motor, the slotting motor, and the pressing device.

[0015] Furthermore, the frame includes a supporting frame and a fixed frame, the bottom end of the fixed frame is fixedly connected to the bottom end of the supporting frame, a transverse fixing rod for fixing the photosensitive sensor is fixed at the top of the supporting frame along the conveying direction, the first transverse moving component is fixedly connected to the top of the fixed frame, and the fixed plate is fixedly connected to the bottom of the fixed frame.

[0016] Furthermore, the conveying device includes a transmission belt, multiple springs and side plates. The side plates are arranged on both sides of the middle section of the transmission belt. A transverse plate is fixed between the two side plates. The multiple springs are evenly fixed on the top of the transverse plate. The top of the spring abuts against the belt body of the transmission belt. The controller is electrically connected to the transmission belt.

[0017] Furthermore, the first lateral movement assembly includes a first motor, a first slide rail and a first slide seat, wherein the first slide rail is fixed to the fixed frame, the first motor is fixed to a side end of the fixed frame, a first slide groove and a first screw rod are provided on the first slide seat and adapted to the first slide rail;

[0018] The first slide rails are two parallelly arranged, the first slide groove is embedded in the first slide rail, a threaded hole is provided on the side of the first slide seat, the other end of the first screw rod passes through the threaded hole and is threadedly connected to the first slide seat, the output end of the first motor is fixedly connected to one end of the first screw rod, the rotation of the first screw rod drives the first slide seat to move, and the first motor is electrically connected to the controller.

[0019] Furthermore, the first longitudinal moving assembly includes a second motor, a second slide rail and a second slide seat, the second slide rail is fixed on the first slide seat, the second motor is fixed on the top of the first slide seat, a second slide groove and a second screw rod are provided on the second slide seat and adapted to the second slide rail;

[0020] There are two second slide rails arranged in parallel, the second slide groove is embedded in the second slide rail, a threaded hole is provided on the side of the second slide rail, the other end of the second screw rod passes through the threaded hole and is threadedly connected to the second slide seat, the output end of the second motor is fixedly connected to one end of the second screw rod, the second nut rotates to drive the second slide seat to move, and the second motor is electrically connected to the controller.

[0021] Furthermore, the second transverse moving assembly includes a third motor, a third slide rail and a third slide seat, wherein the third slide rail is fixed to the fixed plate, the third motor is fixed to the side end of the fixed plate, a third slide groove and a third screw rod are provided on the third slide seat and adapted to the third slide rail;

[0022] The third slide rails are two parallelly arranged, the third slide groove is embedded in the third slide rail, a threaded hole is provided on the side of the third slide seat, the other end of the third screw rod passes through the threaded hole and is threadedly connected to the third slide seat, the output end of the third motor is fixedly connected to one end of the third screw rod, the rotation of the third screw rod drives the third slide seat to move, and the third motor is electrically connected to the controller.

[0023] Furthermore, the second longitudinal moving assembly includes a fourth motor, a fourth slide rail and a fourth slide seat, the fourth slide rail is fixed on the third slide seat, the fourth motor is fixed to the bottom end of the third slide seat, a fourth slide groove and a fourth screw rod are provided on the fourth slide seat and adapted to the fourth slide rail;

[0024] The fourth slide rails are two parallelly arranged, the fourth slide groove is embedded in the fourth slide rail, a threaded hole is provided on the side of the fourth slide rail, the other end of the fourth screw rod passes through the threaded hole and is threadedly connected to the fourth slide seat, the output end of the fourth motor is fixedly connected to one end of the first screw rod, the fourth nut rotates to drive the fourth slide seat to move, and the fourth motor is electrically connected to the controller.

[0025] Furthermore, the cutting tool assembly includes a cutting saw and a cutting knife group, the cutting saw and the cutting knife group are arranged through the output end of the cutting motor, and the cutting saw and the cutting knife group are arranged concentrically;

[0026] The cutting knife set has at least one cutting blade and the cutting saw has a diameter greater than the diameter of the cutting knife set, and the diameter difference is less than the thickness of the decorative plate;

[0027] A first dust hood is provided on the outer side cover of the cutting saw and the cutting blade group. The first dust hood is connected to the external dust collector, and the external dust collector is electrically connected to the controller.

[0028] Further, the slotting tool assembly includes a driving shaft and a body fixedly connected to the end of the driving shaft, the center of gravity of the body coincides with the axis of the driving shaft, the body includes at least two slotting tools equidistantly arranged in the axial direction, and the output end of the slotting motor is fixedly connected to the driving shaft;

[0029] A second dust hood is provided on the outer side cover of the slotting tool, and the second dust hood is connected to the external dust collector.

[0030] Furthermore, the pressing device includes a first pressing assembly, a second pressing assembly and a third pressing assembly which are longitudinally adjustable, the two first pressing assemblies are arranged in parallel on both sides of the fixed frame, the second pressing assembly is arranged between the fixed frame and the transmission belt, the two third pressing assemblies are arranged on both sides of the slotting tool, the first pressing assembly is fixedly connected to the side wall of the fixed frame, the second pressing assembly is connected to the bottom end of the fixed frame, the third pressing assembly is fixedly connected to the top end of the supporting frame, and the first pressing assembly, the second pressing assembly and the third pressing assembly are electrically connected to the controller.

[0031] Furthermore, first limit blocks are fixed at both ends of the first slide rail, second limit blocks are fixed at both ends of the second slide rail, third limit blocks are fixed at both ends of the third slide rail, and fourth limit blocks are fixed at both ends of the fourth slide rail.

[0032] The present invention discloses the following technical effects: the present invention discloses an integrated splitting and grooving machine for mineral wool decorative panels, which can accurately detect the position of the mineral wool decorative panels by fixing multiple photosensitive sensors on a frame, and feed back to a controller, so as to facilitate cutting and grooving operations after the mineral wool decorative panels are pressed, prevent the position of the mineral wool decorative panels from moving, and help ensure the accuracy of processing dimensions; the cutting tool and the grooving tool are both provided with a transverse moving component and a longitudinal moving component, so as to realize the transverse and longitudinal movement of the cutting tool and the grooving tool, and flexibly and accurately move in two directions, and can finely adjust the cutting and grooving positions according to actual processing requirements, realize diversified processing styles, and improve processing accuracy and flexibility. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0034] Figure 1 : A front view of an integrated splitting and grooving machine for mineral wool decorative panels according to the present invention;

[0035] Figure 2 : A top view of an integrated splitting and grooving machine for mineral wool decorative panels of the present invention;

[0036] Figure 3 : Schematic diagram of the structure of the first transverse moving assembly and the first longitudinal moving assembly of the present invention;

[0037] Figure 4 : Structural schematic diagram of the second transverse moving assembly and the second longitudinal moving assembly of the present invention;

[0038] Figure 5 : Schematic diagram of the structure of the cutting tool assembly of the present invention;

[0039] Figure 6 : Schematic diagram of the structure of the slotting tool assembly of the present invention;

[0040] Figure 7 : Schematic diagram of the transmission belt structure of the present invention;

[0041] Specifically, 1. frame; 11. support frame; 12. fixed frame; 13. transverse fixed rod; 2. conveying device; 21. transmission belt; 22. spring; 23. side plate; 24. transverse plate; 25. abutment plate; 3. cutting device; 31. cutting tool assembly; 311. cutting saw; 312. cutting blade; 32. cutting motor; 34. first transverse moving assembly; 341. first motor; 342. first slide rail; 343. first slide seat; 3. first slide slot; 345. first screw; 35. first longitudinal moving assembly; 351. second motor; 352. second slide rail; 353. second slide seat; 354. second slide slot; 355. second screw; 4. slotting assembly 41. fixed plate; 42. slotting tool assembly; 421. driving shaft; 422. slotting tool; 43. slotting motor; 45. second transverse moving assembly; 451. third motor; 452. third slide rail; 453. third slide seat; 454. third slide slot; 455. third screw; 46. second longitudinal moving assembly; 461. fourth motor; 462. fourth slide rail; 463. fourth slide seat; 464. fourth slide slot; 465. fourth screw; 5. pressing device; 51. first pressing assembly; 52. second pressing assembly; 53. third pressing assembly; 6. positioning device; 61. photosensitive sensor; 7. controller; 8. first dust hood; 9. second dust hood. DETAILED DESCRIPTION

[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0043] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0044] The specific embodiments are as follows:

[0045] like Figures 1 to 7 As shown; the present invention discloses an integrated splitting and grooving machine for mineral wool decorative panels, comprising a frame 1, a conveying device 2, a cutting device 3, a grooving device 4, a pressing device, a positioning device 6 and a control system;

[0046] A plurality of conveying devices 2 are fixed on the frame 1 in sequence;

[0047] A plurality of cutting devices 3 are fixed on the frame 1 and are located at the top of the conveying device 2. The cutting device 3 includes a cutting tool assembly 31, a cutting motor 32, a first supporting assembly, a first transverse moving assembly 34 and a first longitudinal moving assembly 35. The first transverse moving assembly 34 is fixed on the frame 1, the first longitudinal moving assembly 35 is fixed on the first transverse moving assembly 34, the cutting motor 32 is fixed on the first longitudinal moving assembly 35, the cutting tool assembly 31 is connected to the output end of the cutting motor 32, the first supporting assembly is located below the cutting tool assembly 31, and its side end is fixedly connected to the conveying device 2;

[0048] A plurality of slotting devices 4 are fixed on the frame 1 and are located between two adjacent conveying devices 2. The slotting devices 4 include a fixed plate 41, a slotting tool assembly 42, a slotting motor 43, a second supporting assembly, a second transverse moving assembly 45 and a second longitudinal moving assembly 46. The fixed plate 41 is fixed on the frame 1, the second transverse moving assembly 45 is fixed on the fixed plate 41, the second longitudinal moving assembly 46 is fixed on the second transverse moving assembly 45, the slotting motor 43 is fixed on the second longitudinal moving assembly 46, the slotting tool assembly 42 is connected to the output end of the slotting motor 43, the second supporting assembly is located below the slotting tool assembly 42, and both sides thereof are fixedly connected to the conveying device 2;

[0049] The pressing device is fixed on the frame 1, and the pressing device abuts against the top of the conveying device 2;

[0050] The positioning device 6 includes a photosensitive sensor 61, and a plurality of photosensitive sensors 61 are fixed on the frame 1;

[0051] It includes a controller 7, which is fixed on the side of the frame 1. The controller 7 is electrically connected to the photosensitive sensor 61, the conveying device 2, the first lateral moving component 34, the second lateral moving component 45, the first longitudinal moving component 35, the second longitudinal moving component 46, the cutting motor 32, the slotting motor 43, and the pressing device.

[0052] In this embodiment, the first supporting assembly includes a first supporting box, a first groove for cutting is opened on the first supporting box, a first dust suction port connected to an external vacuum cleaner is arranged at the side end of the first supporting box, and the side end of the first supporting box is fixedly connected to the supporting frame 11; the second supporting assembly includes a second supporting box, a second groove for cutting is opened on the second supporting box, a second dust suction port connected to an external vacuum cleaner is arranged at the side end of the second supporting box, and both sides of the second supporting box are fixedly connected to the supporting frame 11.

[0053] The present invention integrates devices with multiple functions such as cutting, grooving, and conveying on the same frame 1 to form an integrated processing equipment. The mineral wool decorative panels do not need to be transported back and forth and repositioned between multiple different devices, which reduces the turnover time in the processing flow, and can continuously and efficiently complete multiple processing steps, significantly improving the overall production efficiency; by electrically connecting the controller 7 in the control system with each key device (such as: photosensitive sensor 61, conveying device 2, cutting motor 32, grooving motor 43, pressing device 5, etc.), coordination and cooperation between the devices can be achieved, and processing operations are automatically performed according to preset procedures and parameters. The operator only needs to perform simple parameter settings and monitoring, which reduces the complexity and labor intensity of manual operations, and also helps to improve the consistency and stability of processing.

[0054] The photosensitive sensor 61 in the positioning device 6 can accurately detect the position of the mineral wool decorative board, provide an accurate starting reference point for cutting and grooving operations, ensure the accuracy of the processing position, make the cutting line and grooving position meet the preset requirements, effectively avoid processing deviation, and is particularly suitable for decorative board processing scenarios with high precision requirements; the cutting device 3 and the grooving device 4 are respectively equipped with a transverse moving component and a longitudinal moving component, such as the first transverse moving component 34 and the first longitudinal moving component 35 of the cutting device 3, and the second transverse moving component 45 and the second longitudinal moving component 46 corresponding to the grooving device 4. These components can flexibly adjust the positions of the cutting tool component 31 and the grooving tool component 42 in different directions through reasonable structural matching, realize diversified cutting and grooving styles, meet the processing requirements of mineral wool decorative boards of different shapes and specifications, and improve the accuracy and flexibility of processing.

[0055] In this embodiment, the frame 1 includes a supporting frame 11 and a fixed frame 12. The bottom end of the fixed frame 12 is fixedly connected to the bottom end of the supporting frame 11. A transverse fixing rod 13 for fixing the photosensitive sensor 61 is fixed at the top of the supporting frame 11 along the conveying direction. The first transverse moving component 34 is fixedly connected to the top of the fixed frame 12, and the fixed plate 41 is fixedly connected to the bottom of the fixed frame 12.

[0056] Specifically, in this embodiment, the supporting frame 11 and the fixed frame 12 are both square frames, the fixed frame 12 is arranged longitudinally, and the supporting frame 11 is arranged transversely, and the fixed frame 12 and the supporting frame 11 are sleeved and fixed to form a "earth" shape.

[0057] The frame 1 of the present invention adopts a combination of a support frame 11 and a fixed frame 12, and a stable frame foundation is constructed by fixing the two. The support frame 11 mainly bears the weight of the entire equipment and various forces generated during the processing, and provides reliable support for the equipment to be stably placed on the ground or other operating planes; the fixed frame 12 provides a fixed installation position for various processing devices (such as cutting devices 3, slotting devices 4, etc.). This layered structural design makes the force of each part more reasonable, effectively enhances the structural stability of the entire equipment, and reduces the adverse effects on processing accuracy caused by equipment shaking, deformation and other problems;

[0058] A plurality of transverse fixing rods 13 for fixing the photosensitive sensor 61 are fixed along the conveying direction at the top of the support frame 11. This design provides a convenient and standardized position reference for the installation of the photosensitive sensor 61. On the one hand, the operator can accurately and quickly install the photosensitive sensor 61 at a suitable position based on the transverse fixing rods 13, thereby improving the assembly efficiency of the equipment; on the other hand, since these fixing rods are arranged along the conveying direction, it can ensure that the installation position of the sensor remains accurate and orderly in the conveying direction, which helps to realize the accurate positioning detection of the mineral wool decorative board during the conveying process, and provides accurate starting position information for subsequent cutting, grooving and other processing operations, thereby ensuring the processing accuracy and quality.

[0059] In this embodiment, the conveying device 2 includes a transmission belt 21, multiple springs 22 and side plates 23. The side plates 23 are arranged on both sides of the middle section of the transmission belt 21. A transverse plate 24 is fixed between the two side plates 23. Multiple springs 22 are evenly fixed on the top of the transverse plate 24. The top of the spring 22 is fixedly connected to an abutment plate 25. The top of the abutment plate 25 abuts against the belt body of the transmission belt 21. The controller 7 is electrically connected to the transmission belt 21.

[0060] In this embodiment, the abutment plate 25 is made of a material with a small friction coefficient, such as polyethylene, polytetrafluoroethylene; or a roller is provided on the upper surface of the abutment plate 25 to reduce the friction between the abutment plate and the belt body, thereby fixing the mineral wool decorative board without affecting transportation.

[0061] In this embodiment, the transmission belt 21 includes two groups of rotating components arranged in parallel and a belt body wound around the rotating components. The two groups of rotating components are respectively arranged on both sides of the supporting frame 11. The rotating components include a first pulley, a second pulley, a rotating shaft, and a rotating motor. The rotating motor is fixed on the supporting frame 11, and the output end of the rotating motor is fixedly connected to one end of the rotating shaft. The other end of the rotating shaft passes through the supporting frame 11 and the first pulley and is fixedly connected to the second pulley. The rotating shaft is rotatably connected to the supporting bracket through a bearing and is fixedly connected to the first pulley.

[0062] The spring 22 of the present invention is evenly fixed on the top of the transverse plate 24 and abuts against the belt of the transmission belt 21. When the mineral wool decorative board is placed on the transmission belt 21 for transportation, if the transmission belt 21 is slightly shaken or uneven during operation, or the weight distribution of the board itself is uneven, the spring 22 can play a good role in buffering and shock absorption. It can absorb these irregular forces, so that the surface of the transmission belt 21 remains as stable as possible, thereby ensuring that the mineral wool decorative board will not shake or deflect due to external interference during transportation, providing a stable transportation foundation for subsequent cutting, grooving and other processing operations, and helping to improve processing accuracy; since mineral wool decorative boards of different batches or specifications may have differences in thickness and weight, this structural design with springs 22 can be adjusted adaptively. When thicker or heavier plates are pressed against the transmission belt 21, the spring 22 will be compressed accordingly, and still ensure that there is appropriate contact and support between the transmission belt 21 and the plates, so that the conveying process is not affected; similarly, appropriate support can be provided for thinner or lighter plates to avoid problems such as poor conveying due to insufficient support, thereby enhancing the compatibility of the conveying device 2 with different types of mineral wool decorative panels and expanding the scope of application of the equipment.

[0063] In this embodiment, the first lateral moving assembly 34 includes a first motor 341, a first slide rail 342 and a first slide seat 343. The first slide rail 342 is fixed on the fixed frame 12, the first motor 341 is fixed on the side end of the fixed frame 12, a first slide slot 3 and a first screw 345 are provided on the first slide seat 343 and adapted to the first slide rail 342;

[0064] There are two first slide rails 342 arranged in parallel, the first slide groove 3 is embedded in the first slide rail 342, a threaded hole is provided on the side of the first slide seat 343, the other end of the first screw 345 passes through the threaded hole and is threadedly connected to the first slide seat 343, the output end of the first motor 341 is fixedly connected to one end of the first screw 345, the first screw 345 rotates to drive the first slide seat 343 to move, and the first motor 341 is electrically connected to the controller 7.

[0065] In this embodiment, the first longitudinal moving assembly 35 includes a second motor 351, a second slide rail 352 and a second slide seat, the second slide rail 352 is fixed on the first slide seat 343, the second motor 351 is fixed on the top of the first slide seat 343, a second slide groove 354 and a second screw 355 are provided on the second slide seat 353 and adapted to the second slide rail 352;

[0066] There are two second slide rails 352 arranged in parallel, the second slide groove 354 is embedded in the second slide rail 352, a threaded hole is provided on the side of the second slide rail 352, the other end of the second screw rod 355 passes through the threaded hole and is threadedly connected to the second slide seat 353, the output end of the second motor 351 is fixedly connected to one end of the second screw rod 355, the second nut rotates to drive the second slide seat 353 to move, and the second motor 351 is electrically connected to the controller 7.

[0067] In this embodiment, the second lateral moving assembly 45 includes a third motor 451, a third slide rail 452 and a third slide seat 453. The third slide rail 452 is fixed on the fixed plate 41, the third motor 451 is fixed on the side end of the fixed plate 41, a third slide groove 454 and a third screw 455 are provided on the third slide seat 453 and adapted to the third slide rail 452;

[0068] There are two third slide rails 452 arranged in parallel, the third slide groove 454 is embedded in the third slide rail 452, a threaded hole is provided on the side of the third slide seat 453, the other end of the third screw 455 passes through the threaded hole and is threadedly connected to the third slide seat 453, the output end of the third motor 451 is fixedly connected to one end of the third screw 455, the third screw 455 rotates to drive the third slide seat 453 to move, and the third motor 451 is electrically connected to the controller 7.

[0069] In this embodiment, the second longitudinal moving assembly 46 includes a fourth motor 461, a fourth slide rail 462 and a fourth slide seat, wherein the fourth slide rail 462 is fixed on the third slide seat 41, the fourth motor 461 is fixed at the bottom end of the third slide seat 41, a fourth slide groove 464 and a fourth screw 465 are provided on the fourth slide seat 463 and adapted to the fourth slide rail 462;

[0070] There are two fourth slide rails 462 arranged in parallel, the fourth slide groove 464 is embedded in the fourth slide rail 462, a threaded hole is provided on the side of the fourth slide rail 462, the other end of the fourth screw rod 465 passes through the threaded hole and is threadedly connected to the fourth slide seat 463, the output end of the fourth motor 461 is fixedly connected to one end of the first screw rod 345, the fourth nut rotates to drive the fourth slide seat 463 to move, and the fourth motor 461 is electrically connected to the controller 7.

[0071] The slide rails of the present invention are two parallel slide rails, and the slide seat is embedded in the two slide rails through the slide grooves adapted thereto. This double slide rail structure can provide a stable and precise guide for the slide seat, so that the slide seat is not prone to deviation, shaking, etc. during the lateral movement, ensuring that the cutting tool assembly 31 and other components installed on the slide seat can move smoothly along the predetermined straight line direction, thereby greatly improving the position accuracy of the cutting operation in the lateral dimension, and helping to achieve more precise and accurate cutting processing; the screw rod passes through the threaded hole on the side of the slide seat and is threadedly connected to the first nut fixed on the fixed plate 41, and the slide seat is driven to move when the screw rod is rotated. The screw-nut transmission has high transmission accuracy and can achieve precise control of tiny displacements. The operator can accurately adjust the lateral position of the slide by precisely controlling the rotation angle or number of turns of the screw according to actual processing requirements, and then accurately position the lateral position of the cutting tool assembly 31 to meet diverse processing requirements such as different cutting widths and positions. In actual processing, faced with mineral wool decorative panels of different specifications and shapes or different processing requirements, the operator can manually rotate the screw at any time to easily and quickly adjust the lateral position of the cutting tool assembly 31 without complicated tools or additional power devices, thereby improving the adaptability and flexibility of the equipment to cope with different processing tasks and facilitating the operation and use of the equipment.

[0072] In this embodiment, the cutting tool assembly 31 includes a cutting saw 311 and a cutting knife group. The cutting saw 311 and the cutting knife group are arranged at the output end of the cutting motor 32. The cutting saw 311 and the cutting knife group are arranged concentrically.

[0073] The cutting knife set has at least one cutting blade 312 and the diameter of the cutting saw 311 is larger than the diameter of the cutting knife set, and the diameter difference is smaller than the thickness of the decorative board;

[0074] A first dust hood 8 is provided on the outer side of the cutting saw 311 and the cutting blade assembly. The first dust hood 8 is connected to an external dust collector, and the external dust collector is electrically connected to the controller 7 .

[0075] The cutting saw 311 of the present invention is concentrically arranged with the cutting blade assembly, so that when the cutting motor 32 drives them to rotate for cutting operation, the two can run smoothly around the same axis. It can effectively avoid vibration, deflection and other problems caused by non-concentricity, ensure the accuracy of the cutting trajectory, and thus cut a smooth and straight incision on the mineral wool decorative board, improve the cutting quality, and reduce the waste of boards caused by irregular cutting and the difficulty of subsequent processing.

[0076] In this embodiment, the slotting tool assembly 42 includes a driving shaft 421 and a body fixedly connected to the end of the driving shaft 421, the center of gravity of the body coincides with the axis of the driving shaft 421, the body includes at least two slotting tools 422 equidistantly arranged in the axial direction, and the output end of the slotting motor 43 is fixedly connected to the driving shaft 421;

[0077] A second dust hood 9 is provided on the outer side of the slotting tool 422, and the second dust hood 9 is connected to an external dust collector.

[0078] The center of gravity of the main body of the present invention is arranged to coincide with the axis of the drive shaft 421. When the slotting motor 43 drives the drive shaft 421 to rotate, and then the slotting tool 422 on the main body performs slotting work, it can ensure that the entire assembly is in a good dynamic balance state during high-speed rotation. This can effectively avoid vibration, shaking, etc. caused by the center of gravity offset, so that the slotting tool 422 can accurately slot on the mineral wool decorative board along the preset trajectory, improve the accuracy and quality of the slotting, ensure that the parameters such as the straightness and depth of the slotting meet the requirements, and at the same time reduce the adverse effects of vibration on other parts of the equipment, and extend the service life of the equipment.

[0079] The present invention uses a dust collector and a dust hood, and the dust generated during the cutting and grooving process can be collected and processed in a centralized manner, reducing the accumulation of dust on the cutting tool assembly 31 and its surrounding areas. This not only reduces the possibility of adverse effects such as corrosion and wear on the tool and other components caused by dust accumulation, but also makes the cleaning and maintenance of the equipment easier. The operator only needs to clean the dust hood and check the operating status of the dust collector regularly, which prolongs the service life of the equipment and ensures the long-term stable operation of the equipment.

[0080] In this embodiment, the pressing device includes a first pressing assembly 51, a second pressing assembly 52 and a third pressing assembly 53 which are longitudinally adjustable. The two first pressing assemblies 51 are arranged in parallel on both sides of the fixed frame 12, the second pressing assembly 52 is arranged between the fixed frame 12 and the transmission belt 21, and the two third pressing assemblies 53 are arranged on both sides of the slotting tool 422. The first pressing assembly 51 is fixedly connected to the side wall of the fixed frame 12, the second pressing assembly 52 is connected to the bottom end of the fixed frame 12, and the third pressing assembly 53 is fixedly connected to the top end of the support frame 11. The first pressing assembly 51, the second pressing assembly 52 and the third pressing assembly 53 are electrically connected to the controller 7.

[0081] In this embodiment, the first pressing assembly 51 includes two first telescopic motors, two first connecting members, a first pressing roller and a first rotating shaft. The two first connecting members are correspondingly arranged and fixed on both sides of the supported frame 11. The two ends of the first rotating shaft are respectively slidably connected with the bottom ends of the two first connecting members. The first pressing roller is sleeved on the outer side of the first rotating shaft. The outer surface of the first pressing roller abuts against the belt body. The first telescopic motor is fixed on the top of the first connecting member, and the output end of the first telescopic motor is fixedly connected to the outer surface of the first rotating shaft.

[0082] The second pressing assembly 52 includes two second telescopic motors, a second pressing roller and a second rotating shaft, the two ends of the second rotating shaft are respectively slidably connected to the two sides of the fixed frame 12, the second pressing roller is sleeved on the outer side of the second rotating shaft, the outer surface of the second pressing roller is in contact with the belt body, the second telescopic motor is fixed to the top of the fixed frame 12, and the output end of the second telescopic motor is fixedly connected to the outer surface of the second rotating shaft;

[0083] The third pressing assembly 53 includes a third telescopic motor, a third pressure roller and a third rotating shaft. A third connecting piece is fixed on both sides of the supporting frame 11. Both ends of the third rotating shaft are slidingly connected to the bottom ends of two third connecting pieces respectively. The third pressure roller is sleeved on the outer side of the third rotating shaft. The outer surface of the third pressure roller abuts against the belt body. The third telescopic motor is fixed on the top of the third connecting piece. The output end of the third telescopic motor is fixedly connected to the outer surface of the third rotating shaft.

[0084] In the present invention, multiple pressing devices are fixed on the frame 1 and abut against the top of the conveying device 2. The first pressing component 51 is used to fix the mineral wool decorative board during input and output. The second pressing component 52 cooperates with the first pressing component 51 to fix the mineral wool decorative board during the segmentation process. The third pressing component 53 fixes the mineral wool decorative board during the grooving process. During the processing, the mineral wool decorative board can be tightly pressed to prevent it from shifting, jumping, etc. due to external forces such as vibration and friction generated during cutting and grooving. Not only does it ensure the processing accuracy, but it also avoids safety accidents that may be caused by accidental movement of the plate, ensuring that the processing operation is safe and orderly.

[0085] In this embodiment, first limit blocks are fixed at both ends of the first slide rail 342, second limit blocks are fixed at both ends of the second slide rail 352, third limit blocks are fixed at both ends of the third slide rail 452, and fourth limit blocks are fixed at both ends of the fourth slide rail 462.

[0086] The present invention has corresponding limit blocks fixed at both ends of the first, second, third and fourth slide rails 462, respectively. When the corresponding first slide seat 343, second slide seat 353, third slide seat 453 and fourth slide seat 463 move on the slide rails, the limit blocks can play a blocking role. It can effectively prevent the slide seat from leaving the slide rail due to excessive movement, and prevent component damage caused by derailment, such as impact deformation caused by the slide seat falling, damage caused by collision with other components, etc., to ensure the integrity of each moving component and reduce the maintenance cost and equipment downtime caused by accidental derailment.

[0087] In this embodiment, after the photosensitive sensor 61 is blocked by the mineral wool decorative board, a signal is obtained and transmitted to the data analysis and processing module in the controller 7. The time for the mineral wool decorative board to reach the first pressing device, the cutting device 3, the second pressing device, the third pressing device, the slotting device 4, and the first pressing device is calculated according to the transportation speed of the transmission belt 21, and the first telescopic motor, the cutting motor 32, the second telescopic motor, the third telescopic motor, the slotting motor 43, and the first telescopic motor are controlled in sequence according to the calculated time result to complete the automatic control of each component to perform cutting and slotting work, thereby improving work efficiency.

[0088] The working principle of the integrated splitting and grooving machine for mineral wool decorative panels of the present invention is as follows: first, the controller 7 is used to control each moving component to move the cutting tool and the grooving tool 422 to a suitable position, and then the transmission belt 21 is turned on by the controller 7 to transport the mineral wool decorative panel along the conveying direction. After passing through the photosensitive sensor 61, the light of the photosensitive sensor 61 is blocked by the mineral wool decorative panel, and then a signal is sent to the controller 7. According to the conveying speed of the transmission belt 21, the time when the mineral wool decorative panel arrives at the subsequent component is calculated, and the first telescopic motor is controlled in turn to press the mineral wool decorative panel, the cutting motor 32 is controlled to move and drive the cutting blade 342 to cut the mineral wool decorative panel, the second telescopic motor and the third telescopic motor are controlled to press the mineral wool decorative panel to facilitate backward conveying, and the grooving motor 43 is controlled to drive the grooving tool 422 to groove the side of the mineral wool decorative panel to complete the entire cutting and grooving process. The waste chips after cutting and grooving are sucked away from the dust cover by the vacuum cleaner to ensure the cleanliness of the workstation.

[0089] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0090] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0091] The embodiments described above are only descriptions of the preferred modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.

Claims

1. An integrated splitting and grooving machine for mineral wool decorative panels, characterized in that: include frame; A conveying device, wherein a plurality of the conveying devices are sequentially fixed on the frame; A cutting device, wherein a plurality of the cutting devices are fixed on the frame and located at the top of the conveying device, the cutting device comprises a cutting tool assembly, a cutting motor, a first supporting assembly, a first transverse moving assembly and a first longitudinal moving assembly, wherein the first transverse moving assembly is fixed on the frame, the first longitudinal moving assembly is fixed on the first transverse moving assembly, the cutting motor is fixed on the first longitudinal moving assembly, the cutting tool assembly is connected to the output end of the cutting motor, the first supporting assembly is located below the cutting tool assembly, and both sides thereof are fixedly connected to the conveying device; A slotting device, wherein a plurality of the slotting devices are fixed on the frame and located between two adjacent conveying devices, the slotting device comprises a fixed plate, a slotting tool assembly, a slotting motor, a second supporting assembly, a second transverse moving assembly and a second longitudinal moving assembly, the fixed plate is fixed on the frame, the second transverse moving assembly is fixed on the fixed plate, the second longitudinal moving assembly is fixed on the second transverse moving assembly, the slotting motor is fixed on the second longitudinal moving assembly, the slotting tool assembly is connected to the output end of the slotting motor, the second supporting assembly is located below the slotting tool assembly, and both sides thereof are fixedly connected to the conveying device; A material pressing device, the material pressing device is fixed on the frame, and the material pressing device abuts against the top end of the conveying device; A positioning device, the positioning device comprising a photosensitive sensor, a plurality of the photosensitive sensors being fixed on the frame; The control system includes a controller, which is fixed on the side of the frame and is electrically connected to the photosensitive sensor, the conveying device, the first lateral moving component, the second lateral moving component, the first longitudinal moving component, the second longitudinal moving component, the cutting motor, the slotting motor, and the pressing device.

2. The integrated splitting and grooving machine for mineral wool decorative panels according to claim 1, characterized in that: The frame includes a supporting frame and a fixed frame, the bottom end of the fixed frame is fixedly connected to the bottom end of the supporting frame, a transverse fixing rod for fixing the photosensitive sensor is fixed on the top of the supporting frame along the conveying direction, the first transverse moving component is fixedly connected to the top of the fixed frame, and the fixing plate is fixedly connected to the bottom of the fixed frame.

3. The integrated splitting and grooving machine for mineral wool decorative panels according to claim 2, characterized in that: The conveying device includes a transmission belt, multiple springs and side plates. The side plates are arranged on both sides of the middle section of the transmission belt. A transverse plate is fixed between the two side plates. The multiple springs are evenly fixed on the top of the transverse plate. The top of the spring abuts against the belt body of the transmission belt. The controller is electrically connected to the transmission belt.

4. The integrated splitting and grooving machine for mineral wool decorative panels according to claim 3, characterized in that: The first transverse moving assembly includes a first motor, a first slide rail and a first slide seat, wherein the first slide rail is fixed to the fixed frame, the first motor is fixed to the side end of the fixed frame, a first slide groove and a first screw rod are provided on the first slide seat and adapted to the first slide rail; The first slide rails are two parallelly arranged, the first slide groove is embedded in the first slide rail, a threaded hole is provided on the side of the first slide seat, the other end of the first screw rod passes through the threaded hole and is threadedly connected to the first slide seat, the output end of the first motor is fixedly connected to one end of the first screw rod, the rotation of the first screw rod drives the first slide seat to move, and the first motor is electrically connected to the controller.

5. The integrated splitting and grooving machine for mineral wool decorative panels according to claim 4, characterized in that: The first longitudinal moving assembly includes a second motor, a second slide rail and a second slide seat, wherein the second slide rail is fixed on the first slide seat, the second motor is fixed on the top of the first slide seat, a second slide groove and a second screw rod are provided on the second slide seat and adapted to the second slide rail; There are two second slide rails arranged in parallel, the second slide groove is embedded in the second slide rail, a threaded hole is provided on the side of the second slide rail, the other end of the second screw rod passes through the threaded hole and is threadedly connected to the second slide seat, the output end of the second motor is fixedly connected to one end of the second screw rod, the second nut rotates to drive the second slide seat to move, and the second motor is electrically connected to the controller.

6. The integrated splitting and grooving machine for mineral wool decorative panels according to claim 5, characterized in that: The second transverse moving assembly includes a third motor, a third slide rail and a third slide seat, wherein the third slide rail is fixed to the fixed plate, the third motor is fixed to the side end of the fixed plate, a third slide groove and a third screw rod are provided on the third slide seat and adapted to the third slide rail; The third slide rails are two parallelly arranged, the third slide groove is embedded in the third slide rail, a threaded hole is provided on the side of the third slide seat, the other end of the third screw rod passes through the threaded hole and is threadedly connected to the third slide seat, the output end of the third motor is fixedly connected to one end of the third screw rod, the rotation of the third screw rod drives the third slide seat to move, and the third motor is electrically connected to the controller.

7. The integrated splitting and grooving machine for mineral wool decorative panels according to claim 6, characterized in that: The second longitudinal moving assembly comprises a fourth motor, a fourth slide rail and a fourth slide seat, wherein the fourth slide rail is fixed on the third slide seat, the fourth motor is fixed on the bottom end of the third slide seat, a fourth slide groove and a fourth screw rod are provided on the fourth slide seat and adapted to the fourth slide rail; The fourth slide rails are two parallelly arranged, the fourth slide groove is embedded in the fourth slide rail, a threaded hole is provided on the side of the fourth slide rail, the other end of the fourth screw rod passes through the threaded hole and is threadedly connected to the fourth slide seat, the output end of the fourth motor is fixedly connected to one end of the first screw rod, the fourth nut rotates to drive the fourth slide seat to move, and the fourth motor is electrically connected to the controller.

8. The integrated splitting and grooving machine for mineral wool decorative panels according to claim 7, characterized in that: The cutting tool assembly includes a cutting saw and a cutting knife group, wherein the cutting saw and the cutting knife group are arranged at the output end of the cutting motor, and the cutting saw and the cutting knife group are arranged concentrically; The cutting knife set has at least one cutting blade and the cutting saw has a diameter greater than the diameter of the cutting knife set, and the diameter difference is less than the thickness of the decorative plate; A first dust hood is provided on the outer side of the cutting saw and the cutting blade assembly. The first dust hood is connected to an external dust collector, and the external dust collector is electrically connected to the controller.

9. The integrated splitting and grooving machine for mineral wool decorative panels according to claim 8, characterized in that: The slotting tool assembly comprises a driving shaft and a body fixedly connected to the end of the driving shaft, the center of gravity of the body coincides with the axis of the driving shaft, the body comprises at least two slotting tools equidistantly arranged in the axial direction, and the output end of the slotting motor is fixedly connected to the driving shaft; A second dust hood is provided on the outer side cover of the slotting tool, and the second dust hood is connected to the external dust collector.

10. The integrated splitting and grooving machine for mineral wool decorative panels according to claim 3, characterized in that: The pressing device includes a first pressing assembly, a second pressing assembly and a third pressing assembly which are longitudinally adjustable, the two first pressing assemblies are arranged in parallel on both sides of the fixed frame, the second pressing assembly is arranged between the fixed frame and the transmission belt, and the two third pressing assemblies are arranged on both sides of the slotting tool, the first pressing assembly is fixedly connected to the side wall of the fixed frame, the second pressing assembly is connected to the bottom end of the fixed frame, and the third pressing assembly is fixedly connected to the top end of the supporting frame, and the first pressing assembly, the second pressing assembly and the third pressing assembly are electrically connected to the controller.

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