Automatic grouting device and method for anchor support
Through the use of automatic grouting equipment, the problem of low construction efficiency of existing anchor support technology has been solved, automatic mixing and grouting have been realized, construction efficiency has been improved and costs have been reduced.
Patent Information
- Application Number
- CN202510095837.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2045-01-22
AI Technical Summary
The existing anchoring and support technology has many processes during the installation process, resulting in low construction efficiency, large equipment and manpower investment, and slow overall efficiency.
An automatic grouting device is adopted, which includes an actuator, a feeding mechanism and a production mechanism. Through the mutual cooperation of multiple devices, the grouting pipeline and the anchor cable are realized at the same time, and pressure grouting, automatic mixing and automatic grouting are carried out.
It reduces processes, reduces labor and equipment investment, improves construction efficiency, reduces work costs, and achieves efficient construction.
Smart Images

Figure CN119531371B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of engineering construction, and in particular to an automatic grouting device and method for anchor support. Background Art
[0002] Anchor support is a rock and soil active reinforcement and stabilization technology. The anchor rod (cable) as its main technical body has one end anchored in a stable soil (rock) mass and the other end connected to various forms of support structures. Through the tensile action of the rod body, the potential of the deep strata is called upon to achieve the purpose of stabilizing the foundation pit and the building. When installing the existing anchor support, generally, drilling is carried out first, and then the anchor cable is placed in the hole, and then the outside of the hole is sealed, and finally a pipe is passed into the hole for grouting, which increases the entire process, and at the same time increases the corresponding construction time, equipment investment and manpower investment, and the overall efficiency is slow. Summary of the invention
[0003] In order to solve the technical problem of poor efficiency, the present invention provides an automatic grouting device and method for anchor support.
[0004] The present invention is implemented by the following technical scheme: an automatic grouting device for anchor support, including an actuator for grouting, one side of the actuator is connected to a feeding mechanism for slurry transfer, and one side of the feeding mechanism is connected to a production mechanism for producing slurry.
[0005] As a further improvement of the above scheme, the actuator includes: a limiting box, with stabilizing cylinders fixedly connected on both sides of the limiting box, an outer ring rotatably connected in the middle of the limiting box, and a power component and a limiting component are arranged on the outer ring; a washer, which is slidably sleeved with the outer ring, one side of the washer is fixedly connected to an inner sleeve, an anchor cable in contact with the power component is arranged in the inner sleeve, a plurality of follower tubes are connected to the outer side of the anchor cable, and one end of the plurality of follower tubes is connected to a centralizing ring fixedly connected to the limiting box.
[0006] As a further improvement of the above scheme, the limiting component includes: a telescopic rod, one side of which is fixedly connected to a support frame fixedly connected to the outer ring, and the output end of the telescopic rod is connected to a movable frame; a limiting wheel, which is fixedly connected to the movable frame, and one side of the limiting wheel is in contact with the anchor cable; a telescopic frame, a fixed end of which is fixedly connected to the outer ring, and the output end of the telescopic frame is rotatably connected to a transmission tooth connected to the power component, and one side of the transmission tooth is in contact with the anchor cable; one end of the follower tube is fixedly connected to an expansion sleeve sleeved with the anchor cable, and one side of the expansion sleeve is fixedly connected to a melting block fixedly connected to the anchor cable.
[0007] As a further improvement of the above solution, a plurality of injection holes are arranged on the expansion sleeve, a connecting strip which is connected to the anchor cable is clamped on the follower tube, and a plurality of pressure sensors are connected to the expansion sleeve.
[0008] As a further improvement of the above solution, a symmetrically arranged stabilizing frame is fixedly connected to the outer side of the limiting box, a stabilizing rod is rotatably connected to the stabilizing frame, and the two stabilizing rods are provided with mutually matching limiting grooves, and limiting holes are provided in the limiting grooves.
[0009] As a further improvement of the above solution, a plurality of balls are rollingly embedded on the inner sleeve, a limiting cone is provided in the stabilizing cylinder, and the balls are in contact with the follower tube.
[0010] As a further improvement of the above scheme, the power assembly includes a second motor fixedly connected to the outer ring, the output end of the second motor is transmission-connected to a second transmission, and the output end of the second transmission is transmission-connected to a transmission assembly 1 transmission-connected to the telescopic frame.
[0011] As a further improvement of the above scheme, the production mechanism includes: a mounting plate, a mixing barrel is fixedly connected in the middle thereof, a motor 1 is connected to the top of the mixing barrel, the output end of the motor 1 is transmission-connected to a transmission 1, the output end of the transmission 1 is transmission-connected to a sliding sleeve rotatably connected to the mixing barrel, and the sliding sleeve is connected to a power shaft through a spline transmission; a moving ring, which is slidingly sleeved with the mixing barrel, a plurality of moving shafts are rotationally connected on the moving ring, a mixing ball is fixedly connected to the top of the moving shaft, a plurality of mixing rods are fixedly connected to the mixing ball, a narrow gear is fixedly sleeved at the bottom of the moving shaft, and the narrow gear is meshingly connected to a wide gear fixedly sleeved with the power shaft; a transmission component 2, which is fixedly connected to the bottom of the mixing barrel, a plurality of supporting shafts are transmission-connected at the output end of the transmission component 2, and a hemispherical block in contact with the moving ring is fixedly connected to the outer side of the supporting shaft.
[0012] As a further improvement of the above scheme, the feeding mechanism includes: a discharge pipe, one end of which is connected to the mixing barrel, and the other end is connected to a guide pipe; a screw conveyor, which is fixedly connected to the mounting plate, the input end of the screw conveyor is connected to one end of the guide pipe, the output end of the screw conveyor is connected to a centralizing sleeve, one end of the centralizing sleeve is connected to a finished product pipe connected to a centralizing ring; an air pipe, one end of which is connected to the centralizing sleeve, and the other end of the air pipe is connected to an air pump located on the mounting plate.
[0013] As a further improvement of the above solution, a counterweight block is fixedly connected to the mounting plate, and a plurality of mounting bars are fixedly connected to the bottom of the mounting plate.
[0014] As a further improvement of the above scheme, a symmetrically arranged raw material box is fixedly connected to the mounting plate, a feed pump is arranged in the raw material box, the output end of the feed pump is connected to a feed pipe connected to a feed pipe, the top of the mixing barrel is connected to the feed pipe, and a camera and a controller are fixedly connected to the mixing barrel.
[0015] The present invention also proposes a method for an automatic grouting device for anchor support, which uses the above-mentioned grouting device and includes the following steps:
[0016] S1: Survey the drilling location and conduct preliminary drilling. The drilling hole diameter is 1 to 10 cm larger than the anchor cable radius;
[0017] S2: Clean the area around the hole, install the actuator, and connect the actuator to the anchor cable;
[0018] S3: Extend the anchor cable into the hole, then grout the hole, and use the production mechanism to mix the concrete;
[0019] S4: When the expansion sleeve moves to the hole, the feeding mechanism is closed, the follower tube is removed, and the anchor cable is limited;
[0020] S5: Perform ultrasonic testing on the grouting area to verify the grouting quality.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] 1. Through the mutual cooperation of multiple devices, the grouting pipe and anchor cable can be put into the grouting pipe at the same time to carry out pressure grouting, realize continuous grouting work, reduce the overall process, and then reduce the input of manpower, improve the overall efficiency, reduce the amount of work, and ensure the construction.
[0023] 2. Through the mutual cooperation between multiple devices, automatic mixing and grouting can be achieved, which can further reduce the input of labor, while reducing the input of equipment, reducing the overall working cost and achieving efficient work. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is the overall structure diagram of the present invention;
[0025] Figure 2 It is the front view of the actuator;
[0026] Figure 3 This is the rear view of the actuator;
[0027] Figure 4 It is a schematic diagram of the main cross-section of the actuator;
[0028] Figure 5 It is a partial front view of the actuator;
[0029] Figure 6 It is a partial rear view of the actuator;
[0030] Figure 7 It is the front view of the production mechanism;
[0031] Figure 8 It is the rear view of the production mechanism;
[0032] Fig. 9 It is a schematic diagram of the main cross-section of the production mechanism.
[0033] Description of main symbols:
[0034] 01. Mounting plate; 02. Raw material box; 03. Mixing barrel; 06. Central sleeve; 07. Air pump; 08. Screw feeder; 11. Motor 1; 12. Transmission 1; 13. Feed pipe; 14. Finished product pipe; 16. Guide pipe; 17. Support shaft; 18. Narrow gear; 19. Power shaft; 20. Moving shaft; 21. Mixing rod; 22. Mixing ball; 23. Air pipe; 24. Moving ring; 25. Discharge pipe; 26. Transmission component 2 ; 27. Hemispherical block; 30. Limiting box; 31. Stabilizing cylinder; 32. Stabilizing frame; 33. Stabilizing rod; 34. Follow-up tube; 35. Anchor cable; 38. Inner sleeve; 39. Outer ring; 40. Transmission 2; 43. Telescopic rod; 44. Moving frame; 45. Washer; 46. Transmission component 1; 47. Transmission gear; 48. Telescopic frame; 49. Motor 2; 50. Expansion sleeve; 51. Melting block; 52. Injection hole; 53. Connecting strip. DETAILED DESCRIPTION
[0035] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0036] Example 1
[0037] Please combine Figure 1-Figure 6 The present invention proposes an automatic grouting device for anchor support, including an actuator for grouting, one side of the actuator is connected to a feeding mechanism for slurry transfer, one side of the feeding mechanism is connected to a production mechanism for producing slurry, and the actuator ensures the entry of the anchor cable 35 and the transfer of slurry.
[0038] The actuator includes a limiting box 30 and a gasket 45. Among them: the two sides of the limiting box 30 are fixedly connected with a stabilizing cylinder 31, the middle of the limiting box 30 is rotatably connected with an outer ring 39, and the outer ring is provided with a power component and a limiting component. The limiting box 30 supports and stabilizes the main body, and the existing fixing parts can be inserted into the stabilizing cylinder 31 to limit the overall limiting box, thereby ensuring the stability of the entire device. The outer ring 39 can rotate in the limiting box 30, and the power component outputs power to ensure the movement of the anchor cable 35, and the limiting component realizes the limitation of the anchor cable 35.
[0039] The washer 45 is slidably connected to the outer ring 39, and one side of the washer 45 is fixedly connected to the inner sleeve 38 located inside the outer ring 39. The inner sleeve 38 is provided with an anchor cable 35 in contact with the power component. The outer side of the anchor cable 35 is connected to multiple follower tubes 34, and one end of the multiple follower tubes 34 is connected to a centralizing ring fixedly connected to the limiting box 30. The washer 45 is installed in the outer ring 39. The width of the washer 45 can be selected, and then different inner sleeves 38 can be snap-fitted and installed to adapt to the limitation of anchor cables 35 with different diameters.
[0040] The limiting assembly includes: a telescopic rod 43 and a limiting wheel. Among them: one side of the telescopic rod 43 is fixedly connected to a support frame fixedly connected to the outer ring 39, and the output end of the telescopic rod 43 is connected to a moving frame 44. The output end of the telescopic rod 43 extends, thereby driving the moving frame 44 to move.
[0041] The limiting wheel is fixedly connected to the moving frame 44 , one side of the limiting wheel contacts the anchor cable 35 , the movement of the moving frame 44 drives the movement of the limiting wheel, the teeth on the limiting wheel match the stripes on the anchor cable 35 , and the anchor cable 35 is limited.
[0042] One end of the follower tube 34 is fixedly connected to an expansion sleeve 50 which is sleeved with the anchor cable 35. A plurality of injection holes 52 are arranged on the expansion sleeve 50. One side of the expansion sleeve 50 is fixedly connected to a melting block 51 which is fixedly connected with the anchor cable 35. The expansion sleeve 50 is made of a flexible material. The injection holes 52 are used for fluid overflow. The melting block 51 is an alkali-soluble solid. During the grouting process, it is dissolved to achieve connection between the anchor cables 35, so that the expansion sleeve 50 can be further moved. Under the action of pressure, the expansion sleeve 50 can move along the anchor cable 35, driving the follower tube 34 to move along the connecting strip 53 to complete the work of withdrawing the tube.
[0043] The fixed end of the telescopic frame 48 is fixedly connected to the outer sleeve 39, and the output end of the telescopic frame 48 is rotatably connected to a transmission tooth 47 that is transmission-connected to the power assembly. One side of the transmission tooth 47 is in contact with the anchor cable 35, and the telescopic frame 48 can be telescoped. The outer sleeve 39 and the inner sleeve 38 are both provided with grooves for the transmission tooth 47 to pass through, ensuring that the transmission tooth 47 is in contact with the anchor cable 35. The transmission tooth 47 is transmission-connected to the transmission assembly 46 to achieve rotation, and under the action of friction, the anchor cable 35 is driven to move.
[0044] A connecting strip 53 which is connected to the anchor cable 35 is clamped on the follower tube 34, and a plurality of pressure sensors are connected to the expansion sleeve 50. The pressure sensors monitor the internal grouting pressure and provide grouting data to the grouting personnel.
[0045] The power assembly includes: a motor 2 49, which is fixedly connected to the outer ring 39, and the output end of the motor 2 49 is transmission-connected to the transmission 2 40, and the output end of the transmission 2 40 is transmission-connected to the transmission assembly 1 46. The motor 2 49 outputs power, and then after the speed change of the transmission 2 40, it drives the transmission assembly 1 46 to move. The transmission assembly 1 46 is composed of existing devices such as a worm gear, gears, and shafts to realize power transmission.
[0046] A symmetrically arranged stabilizing frame 32 is fixedly connected to the outer side of the limiting box 30, and a stabilizing rod 33 is rotatably connected to the stabilizing frame 32. The two stabilizing rods 33 are provided with mutually matching limiting grooves, and limiting holes are provided in the limiting grooves. One ends of the two stabilizing rods 33 cooperate with each other, and a pin is inserted into the limiting hole for limitation, thereby achieving limitation on one end of the anchor cable 35 to ensure subsequent work.
[0047] A plurality of rolling balls are embedded on the inner sleeve 38, and a limiting cone is provided in the stabilizing cylinder 31. The balls are in contact with the follower tube 34. The balls reduce friction during movement and limit the position of the follower tube 34. The limiting cone assists the limiting box to limit the connection to the rock formation.
[0048] The implementation principle of this embodiment is: after the drilling is completed, the inner sleeve 38 of the corresponding specification is selected and installed in the limiting box 30, and then holes are drilled around the hole, and the stabilizing cylinder 31 is snapped in, and the limiting box is limited by the limiting cone to complete the preliminary installation.
[0049] Then, the outer side of the anchor cable 35 is clamped with the connecting strip 53, and the texture of the anchor cable 35 cooperates with the connecting strip 53, and the follower tube 34 is installed at the same time, and the melting block 51 is installed on one side of the expansion sleeve 50 to make it fixedly connected with the follower tube 34. At this time, the transmission gear 47 is driven to rotate by the motor 2 49, the transmission 2 40 and the transmission component 1 46. Under the action of friction, the anchor cable 35 moves, driving the follower tube 34 to move and enter the inner side of the hole. When it reaches the bottom of the hole, the pressure sensor senses that the outside world is grouting into the inside through the follower tube 34. Under the dissolution of the alkaline solution, the melting block 51 dissolves, and at the same time, the high-pressure grouting makes the expansion sleeve 50 expand and block the hole, so that the internal pressure continues to rise. Under the action of pressure, the expansion sleeve 50 moves along the connecting strip 53 and the anchor cable 35, and finally moves out of the hole to complete the grouting.
[0050] During the grouting process, the telescopic rod 43 works to move the movable frame 44, the limiting wheel contacts the anchor cable 35, limits the partial movement of the anchor cable 35, and rotates the stabilizing rod 33 to further limit the anchor cable 35, blocking its movement and ensuring the grouting process.
[0051] When the follower tube 34 is pushed forward or grouting is performed, the outer sleeve 39 can be rotated manually or passively to adapt to the entry of the anchor cable 35 and the removal of the follower tube 34 to ensure the work needs.
[0052] Example 2
[0053] Please combine Figure 1-Figure 9 In this embodiment, the production mechanism includes a mounting plate 01, a moving ring 24 and a transmission assembly 26. Among them: a mixing barrel 03 is fixedly connected in the middle of the mounting plate 01, a motor 11 is connected to the top of the mixing barrel 03, the output end of the motor 11 is transmission-connected to a transmission 12, the output end of the transmission 12 is transmission-connected to a sliding sleeve rotatably connected to the mixing barrel 03, the sliding sleeve is connected to a power shaft 19 through a spline transmission, the mixing barrel 03 temporarily stores raw materials and provides a mixing and stirring space, the transmission 12 changes speed, the motor 11 outputs power, and the power shaft 19 rotates along with the transmission of the transmission 12 to achieve mixing and stirring and power transmission.
[0054] The moving ring 24 is slidably connected to the mixing barrel 03, and a plurality of moving shafts 20 are rotatably connected to the moving ring 24. A mixing ball 22 is fixedly connected to the top of the moving shaft 20, and a plurality of mixing rods 21 are fixedly connected to the mixing ball 22. A narrow gear 18 is fixedly connected to the bottom of the moving shaft 20, and the narrow gear 18 is meshingly connected to a wide gear fixedly connected to the power shaft 19. The moving ring 24 divides the space inside the mixing barrel 03, and at the same time, the transmission moving shaft 20 rotates, synchronously driving the mixing ball 22 and the mixing rod 21 to rotate, thereby achieving further mixing and stirring, and ensuring the internal processing work.
[0055] The transmission component 26 is fixedly connected to the bottom of the mixing barrel 03, and the output end of the transmission component 26 is transmission-connected with multiple support shafts 17. The outer side of the support shaft 17 is fixedly connected with a hemispherical block 27 in contact with the moving circle 24. The transmission component 26 is a combination of existing gears, gear rings, bevel gears, transmission shafts and other existing mechanisms that meet more specific needs, realizing transmission in multiple directions, driving the rotation of the support shaft 17, and further driving the hemispherical block 27 to rotate, so that the moving circle 24 moves up and down, realizing the needs of vibration and auxiliary mixing.
[0056] The feeding mechanism includes: a discharge pipe 25, a screw conveyor 08 and an air pipe 23. Among them: one end of the discharge pipe 25 is connected to the mixing drum 03, and the other end is connected to the guide pipe 16. The discharge pipe 25 guides the discharge so that the raw materials of the mixing drum 03 can be conducted to meet the needs of the work. According to specific use needs, a cement pump can be set between the guide pipe 16 and the discharge pipe 25 to assist in concrete extraction and ensure the extraction and movement of concrete.
[0057] The screw conveyor 08 is fixedly connected to the mounting plate 01, the input end of the screw conveyor 08 is connected to one end of the guide tube 16, the output end of the screw conveyor 08 is connected to the centralizing sleeve 06, one end of the centralizing sleeve 06 is connected to the finished product pipe 14 connected to the centralizing ring, the screw conveyor 08 performs extrusion transportation, so that the raw materials enter the centralizing sleeve 06, and then enter the centralizing ring through the finished product pipe 14, so as to replenish the raw materials in the follower tube 34.
[0058] One end of the air pipe 23 is connected to the central sleeve 06, and the other end of the air pipe 23 is connected to the air pump 07 located on the mounting plate 01. The air pipe 23 guides the air. The air pump 07 is operated or not operated to supply air according to specific usage requirements. When air supply is needed, part of the gas is added to the concrete to form foamed concrete according to the corresponding specific concrete curing requirements, thereby reducing the weight of the concrete and accelerating the coagulation speed while ensuring the overall strength.
[0059] A counterweight is fixedly connected to the mounting plate 01, a plurality of mounting strips are fixedly connected to the bottom of the mounting plate 01, a symmetrically arranged raw material box 02 is fixedly connected to the mounting plate 01, a feed pump is arranged in the raw material box 02, an output end of the feed pump is connected to a feed pipe connected to a feed pipe 13, a feed pipe 13 is connected to the top of the mixing barrel 03, a camera and a controller are fixedly connected to the mixing barrel 03, a counterweight is used for counterweighting, raw materials are stored in the raw material box 02, and are transported and added through the feed pump and the feed pipe to ensure the continuous progress of the work.
[0060] The present embodiment is further improved on the basis of the embodiment 1 in that: during operation, raw materials are added to the mixing drum 03 through the feeding of the raw material box 02, the motor 11 in the mixing drum 03 operates, and after the speed change of the transmission 12, the power shaft 19 is driven to rotate, and after the transmission of the transmission component 26, the support shaft 17 is driven to rotate, and at the same time, the narrow gear 18 drives the moving shaft 20 to rotate, and the support shaft 17 drives the hemispherical block 27 to rotate, so that the moving ring 24 moves up and down, generates vibration, and discharges the excess gas in the concrete, ensuring mixing while facilitating subsequent operations, the moving shaft 20 drives the mixing ball 22 and the air pipe 23 to rotate, and performs mixing in different ways to improve the overall mixing efficiency. After the mixing is completed, the concrete is introduced into the screw conveyor 08 through the discharge pipe 25 and the guide pipe 16 for pressurized transportation, and finally enters the concentrated ring through the concentrated sleeve 06 and the finished product pipe 14 for injection, completing the automatic grouting work.
[0061] Example 3
[0062] An automatic grouting method for anchor support comprises the following steps:
[0063] S1: Survey the drilling location and conduct preliminary drilling. The drilling hole diameter is 1 to 10 cm larger than the anchor cable radius;
[0064] S2: Clean the area around the hole, install the actuator, and connect the actuator to the anchor cable;
[0065] S3: Insert the anchor cable into the hole, then grout the hole, and use the production mechanism to mix the concrete;
[0066] S4: When the expansion sleeve moves to the hole, the feeding mechanism is closed, the follower tube is removed, and the anchor cable is limited;
[0067] S5: Perform ultrasonic testing on the grouting area to verify the grouting quality.
[0068] The implementation principle of the embodiment of the present application is as follows: after exploration drilling, the hole diameter is large enough to ensure the passage of the anchor cable 35 and the follower tube 34, and then when it reaches the bottom, the sensor obtains data and outputs it, the feeding mechanism feeds, concrete is added to the hole, the pressure rises, and the melting block 51 is dissolved at the same time, the expansion sleeve 50 expands under the pressure of the concrete, and the internal concrete pressure causes the expansion sleeve 50 to move, further driving the follower tube 34 to move outward, realizing grouting, completing the work, and the limiting box 30 and the follower tube 34 are recovered, waiting for subsequent work.
[0069] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. An automatic grouting device for anchor support, characterized in that: It includes an actuator for grouting, one side of the actuator is connected to a feeding mechanism for slurry transfer, and one side of the feeding mechanism is connected to a production mechanism for producing slurry; The executive agencies include: The limiting box has stabilizing cylinders fixedly connected on both sides, and the middle of the limiting box is rotatably connected to an outer ring, on which a power component and a limiting component are arranged; A washer is slidably sleeved with the outer sleeve, one side of the washer is fixedly connected with an inner sleeve, an anchor cable in contact with the power assembly is arranged in the inner sleeve, a plurality of follower tubes are connected to the outer side of the anchor cable, and one end of the plurality of follower tubes is connected with a centralizing ring fixedly connected to the limiting box; Qualified components include: A telescopic rod, one side of which is fixedly connected to a support frame fixedly connected to the outer ring, and an output end of the telescopic rod is connected to a moving frame; A limiting wheel is fixedly connected to the moving frame, and one side of the limiting wheel is in contact with the anchor cable; The telescopic frame has a fixed end fixedly connected to the outer ring, and the output end of the telescopic frame is rotatably connected to a transmission tooth connected to the power assembly, and one side of the transmission tooth is in contact with the anchor cable; An expansion sleeve sleeved with an anchor cable is fixedly connected to one end of the follower tube, a melting block fixedly connected with the anchor cable is fixedly connected to one side of the expansion sleeve, a plurality of injection holes are arranged on the expansion sleeve, and the injection holes are used for fluid overflow, and a connecting strip clamped with the anchor cable is clamped on the follower tube; The production organization includes: A mounting plate, wherein a mixing cylinder is fixedly connected in the middle thereof, a motor 1 is connected to the top of the mixing cylinder, an output end of the motor 1 is drivingly connected to a transmission 1, an output end of the transmission 1 is drivingly connected to a sliding sleeve rotatably connected to the mixing cylinder, and the sliding sleeve is connected to a power shaft through a spline transmission; A moving ring is slidably sleeved with the mixing barrel, a plurality of moving shafts are rotatably connected to the moving ring, a mixing ball is fixedly connected to the top of the moving shaft, a plurality of mixing rods are fixedly connected to the mixing ball, a narrow gear is fixedly sleeved at the bottom of the moving shaft, and the narrow gear is meshingly connected with a wide gear fixedly sleeved with the power shaft; The transmission component 2 is fixedly connected to the bottom of the mixing barrel, the output end of the transmission component 2 is transmission-connected to a plurality of support shafts, and the outer side of the support shaft is fixedly connected to a hemispherical block in contact with the moving circle; Among them, the transmission teeth rotate, and under the action of friction, the anchor cable moves, driving the follower tube to move and enter the inside of the hole. When it reaches the bottom of the hole, the outside is grouting into the inside through the follower tube. Under the dissolution of alkaline solution, the melting block dissolves, and the high-pressure grouting makes the expansion sleeve expand, blocking the hole, causing the internal pressure of the hole to continue to rise. Under the action of pressure, the expansion sleeve moves along the connecting strip and the anchor cable, and finally moves out of the hole.
2. The automatic grouting device for anchor support according to claim 1, characterized in that: The expansion sleeve is connected with a plurality of pressure sensors.
3. The automatic grouting device for anchor support according to claim 1, characterized in that: A symmetrically arranged stabilizing frame is fixedly connected to the outer side of the limiting box, a stabilizing rod is rotatably connected to the stabilizing frame, and two stabilizing rods are provided with mutually matching limiting grooves, and limiting holes are provided in the limiting grooves.
4. The automatic grouting device for anchor support according to claim 1, characterized in that: A plurality of balls are rollingly embedded on the inner sleeve, a limiting cone is arranged in the stabilizing cylinder, and the balls are in contact with the follower tube.
5. The automatic grouting device for anchor support according to claim 1, characterized in that: The power assembly comprises a second motor fixedly connected to the outer ring, the output end of the second motor is transmission-connected to a second transmission, and the output end of the second transmission is transmission-connected to a first transmission assembly transmission-connected to the telescopic frame.
6. The automatic grouting device for anchor support according to claim 1, characterized in that: The feeding mechanism comprises: A discharge pipe, one end of which is connected to the mixing barrel and the other end of which is connected to a flow guide pipe; A screw conveyor is fixedly connected to the mounting plate, the input end of the screw conveyor is connected to one end of the guide pipe, the output end of the screw conveyor is connected to a centralizing sleeve, one end of the centralizing sleeve is connected to a finished product pipe connected to a centralizing ring; One end of the air pipe is connected to the central sleeve, and the other end of the air pipe is connected to the air pump located on the mounting plate.
7. An automatic grouting device for anchor support as claimed in claim 6, characterized in that: A counterweight block is fixedly connected to the mounting plate, and a plurality of mounting bars are fixedly connected to the bottom of the mounting plate.
8. The automatic grouting device for anchor support according to claim 6, characterized in that: A symmetrically arranged raw material box is fixedly connected to the mounting plate, a feed pump is arranged in the raw material box, an output end of the feed pump is connected to a feed pipe connected to a feed pipe, a feed pipe is connected to the top of the mixing cylinder, and a camera and a controller are fixedly connected to the mixing cylinder.
Citation Information
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