Prefabricated fan base device, fan power generation equipment and installation method

Through the design of the cushion layer, casting layer, base assembly and hoop assembly, combined with the anchor structure and casting process, the problems of insufficient integrity of the prefabricated fan base device and excessive material use are solved, and the structure is stable and cost reduction is achieved.

CN119532119BActive Publication Date: 2025-08-01CSSC WIND POWER INVESTMENT (BEIJING) CO LTD +1
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Patent Information

Application Number
CN202411621189.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-08-01
Estimated Expiration
2044-11-13

AI Technical Summary

Technical Problem

The existing prefabricated fan base device is not in good integrity, uses more materials, and has high handling costs.

Method used

The design of cushion layer, casting layer, base assembly, hoop assembly and connecting assembly is adopted, and the parts are connected into a whole through anchor structure and casting process to form a stable prefabricated fan base.

Benefits of technology

It improves the integrity and structural stability of the prefabricated fan base, and reduces the material usage and handling costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

This application relates to an assembled fan base device, a fan power generation device and an installation method. Among them, the assembled fan base device includes: a cushion layer; a pouring layer; a base assembly, the base assembly includes a plurality of base structures, and the plurality of base structures are spliced into a circular base assembly. The base structure includes a sector base and a precast beam, and the precast beam is arranged on the sector base; a hoop assembly, the hoop assembly includes a hoop structure and an anchor bolt structure, the hoop structure is arranged on the side of the base assembly away from the pouring layer, and the base assembly is connected to the hoop assembly through the anchor bolt structure; a first pouring hole is arranged on the base assembly, and a second pouring hole is arranged on the hoop structure. The technical solution of this application effectively solves the problems of more material usage and higher handling cost in the existing fan base device.
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Description

Technical Field

[0001] The present application relates to the technical field of fan bases, and more particularly, to an assembled fan base device, a fan power generation device, and an installation method. Background Art

[0002] As one of the green energy sources, the wind power industry has developed rapidly. The conventional onshore wind power foundation form is cast-in-place spread foundation. With the accelerating development of the unit capacity towards large-scale, the wind farm sites tend to be more complex, diverse, and harsh. The onshore wind power generally adopts the form of on-site casting foundation. However, in some actual scenarios, the form of on-site casting integral foundation no longer has advantages in terms of construction operability and economy, and problems such as inconvenient concrete transportation, construction period delay, and poor on-site casting quality gradually appear.

[0003] There are also some assembled fan base devices. The integrity of the assembled fan base devices in the prior art is not strong. In order to meet the designed strength requirements, a relatively large margin needs to be designed. Such a method uses more materials and has a higher handling cost. Summary of the Invention

[0004] The present application provides an assembled fan base device, a fan power generation device, and an installation method to solve the problems of more materials used and higher handling cost in the fan base device in the prior art.

[0005] An assembled fan base device according to the present application includes: a cushion layer; a pouring layer; a base component, the base component includes a plurality of base structures, the plurality of base structures are spliced into a circular base component, the base structure includes a sector base and a precast beam, and the precast beam is arranged on the sector base; a hoop component, the hoop component includes a hoop structure and an anchor bolt structure, the hoop structure is arranged on the side of the base component away from the pouring layer, and the base component and the hoop component are connected by the anchor bolt structure; a first pouring hole is arranged on the base component, and a second pouring hole is arranged on the hoop structure.

[0006] Further, the sector base includes a bottom plate, a base column, and rib beams. The base column is located at the inner edge of the bottom plate, the rib beams are located in the middle of the bottom plate, and two precast beams are arranged on the bottom plate and on both sides of the rib beams.

[0007] Further, the base column has an anchor bolt hole that penetrates vertically up and down. The anchor bolt structure penetrates through the anchor bolt hole. The lower end of the anchor bolt structure is located in the pouring layer, and the upper end of the anchor bolt structure is located above the hoop component.

[0008] Further, the first pouring hole communicates with the side wall and the center of the base column. The first pouring hole includes a first pouring inlet hole and a first pouring outlet hole. In the direction from the outside to the inside of the base column, the axis of the first pouring inlet hole is inclined downward.

[0009] Further, the cushion layer includes a concave section, the diameter of the concave section is larger than the diameter enclosed by the plurality of anchor bolt holes and smaller than the outer diameter of the circle enclosed by the plurality of base columns.

[0010] Further, the bottom plate has a positioning groove, the precast beam has a positioning protrusion adapted to the positioning groove, and the side walls of the rib beam and the precast beam both have reinforcement grooves.

[0011] Further, the assembled wind turbine pedestal device further includes a plurality of connection components, and adjacent pedestal structures are connected by the plurality of connection components.

[0012] Further, the connection component includes a U-shaped rib and a U-shaped rib connector. The U-shaped rib is connected to the pedestal structure, and the U-shaped ribs on different pedestal structures are connected by the U-shaped rib connector.

[0013] According to another aspect of the present application, there is also provided a wind power generation device, which includes an assembled wind turbine pedestal device and a wind turbine connected to the assembled wind turbine pedestal device, and the assembled wind turbine pedestal device is the above-mentioned assembled wind turbine pedestal device.

[0014] According to another aspect of the present application, there is also provided an installation method for a wind turbine pedestal. The wind turbine pedestal is the above-mentioned wind turbine pedestal device, and the installation method includes the following steps: S10 prefabricate the assembled wind turbine pedestal device; S20 make the cushion layer, and splice and install the prefabricated assembled wind turbine pedestal device; S30 perform a pouring operation on the installed prefabricated assembled wind turbine pedestal device so that the assembled wind turbine pedestal device forms an integral body.

[0015] Applying the technical solution of the present application, the cushion layer lays a good foundation for the assembled wind turbine pedestal device, and the pouring layer enables the cushion layer and the pedestal assembly to be well combined. After the pedestal assembly is assembled, the hoop assembly connects the pedestal assemblies together, and the hoop structure is located on the side of the pedestal assembly away from the pouring layer, so that the upper part and the lower part of the pedestal assembly are both connected together. Such an assembled wind turbine pedestal device has good integrity and a relatively firm structure. The technical solution of the present application effectively solves the problems of more materials used and higher handling costs in the existing wind turbine pedestal device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings here are incorporated into the specification and form a part of this specification, showing embodiments consistent with the present application, and are used together with the specification to explain the principles of the present application.

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, for those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0018] Figure 1 Shows a top view schematic diagram of the prefabricated fan base device according to an embodiment of the present application;

[0019] Figure 2 Shows Figure 1 A front view schematic diagram of the hoop assembly of the prefabricated fan base device of

[0020] Figure 3 Shows Figure 1 A cross-sectional view schematic diagram of the prefabricated fan base device of

[0021] Figure 4 Shows Figure 1 A structural schematic diagram of the sector base of the prefabricated fan base device of

[0022] Figure 5 Shows Figure 1 A structural schematic diagram of the detection assembly of the prefabricated fan base device of

[0023] Figure 6 Shows Figure 1 A top view schematic diagram of the base assembly of the prefabricated fan base device of

[0024] Among them, the above-mentioned drawings include the following reference numerals:

[0025] 10, cushion layer; 20, pouring layer; 30, base assembly; 31, sector base; 311, bottom plate; 312, base column; 313, rib beam; 32, precast beam; 40, hoop assembly; 41, hoop structure; 42, anchor bolt structure; 50, connection assembly; 60, detection assembly; 61, vertical rod; 62, horizontal plate; 63, vertical plate; 64, bolt; 100, first pouring hole; 200, second pouring hole. Detailed implementation manners

[0026] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The following will refer to the drawings and combine with the embodiments to detail the present application.

[0027] It should be pointed out that the following detailed descriptions are all illustrative and are intended to provide further descriptions of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present application belongs.

[0028] For ease of description, spatial relative terms such as "above", "over", "on the upper surface", "upper", etc. may be used herein to describe the spatial positional relationship of one device or feature to other devices or features as shown in the figures. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation in addition to the orientation depicted in the figures of the device. For example, if the device in the figures is inverted, a device described as "above" or "over" other devices or structures will then be positioned "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both the orientations of "above" and "below". The device can also be positioned in other different ways, rotated 90 degrees or in other orientations, and corresponding interpretations are made for the spatial relative descriptions used herein.

[0029] As Figures 1 to 6 shown, the prefabricated fan base device of this embodiment includes: a cushion layer 10, a casting layer 20, a base assembly 30, and a hoop assembly 40. The base assembly 30 includes a plurality of base structures, and the plurality of base structures are spliced into a circular base assembly 30. The base structure includes a sector base 31 and a precast beam 32, and the precast beam 32 is disposed on the sector base 31. The hoop assembly 40 includes a hoop structure 41 and an anchor bolt structure 42. The hoop structure 41 is disposed on the side of the base assembly 30 away from the casting layer 20, and the base assembly 30 and the hoop assembly 40 are connected by the anchor bolt structure 42. A first casting hole 100 is provided on the base assembly 30, and a second casting hole 200 is provided on the hoop structure 41.

[0030] Applying the technical solution of this embodiment, the cushion layer 10 provides a foundation for the prefabricated fan base device, and the casting layer 20 enables the cushion layer 10 and the base assembly 30 to be well combined. After the base assembly 30 is assembled, the hoop assembly 40 connects the base assembly 30 together. The hoop structure 41 is located on the side of the base assembly 30 away from the casting layer 20, so that both the upper part and the lower part of the base assembly 30 are connected together. Such a prefabricated fan base device has good integrity and a relatively firm structure. The technical solution of this embodiment effectively solves the problems of more materials used and higher handling costs in the existing fan base device.

[0031] It should be noted that it is possible for one sector base 31 to correspond to one precast beam 32, or two precast beams 32, or three precast beams 32. In this embodiment, one sector base 31 corresponds to two precast beams 32.

[0032] As Figure 1 、 Figure 3 、 Figure 4 and Figure 6As shown, the sector base 31 includes a bottom plate 311, a base column 312, and a rib beam 313. The base column 312 is located at the inner edge of the bottom plate 311, and the rib beam 313 is located in the middle of the bottom plate 311. Two precast beams 32 are located on the bottom plate 311 and on both sides of the rib beam 313. The bottom plate 311 plays a role in supporting the precast beams 32, and the base column 312, the rib beam 313, and the precast beams 32 are connected together. This makes the same sector base 31 more stable. The fan base device of this embodiment includes 10 sector bases 31, that is, the central angle of each sector base 31 is 36°. Actually, because there needs to be a gap between adjacent sector bases 31, the actual central angle of the sector base 31 is 32° to 34°. In this embodiment, one base structure corresponds to one sector base 31 and two precast beams 32. The rib beam 313 is located in the middle, and the two precast beams 32 are symmetrically arranged on both sides of the rib beam 313.

[0033] As Figure 3 shown, in the technical solution of this embodiment, the base column 312 has an anchor bolt hole that penetrates vertically up and down. The anchor bolt structure 42 passes through the anchor bolt hole. The lower end of the anchor bolt structure 42 is located in the pouring layer 20, and the upper end of the anchor bolt structure 42 is located on the upper side of the hoop assembly 40. The anchor bolt structure 42 can connect the sector base 31 to the foundation more tightly. Specifically, through pouring, the entire assembled fan base device forms a whole. It should be noted that the hoop structure 41 includes two semi-circular plate bodies, and each plate body has an anchor bolt hole. Such a structure is convenient for transportation. In this embodiment, in order to make the assembled fan base device better form an integral structure, the projection of the gap between the two plate bodies in the vertical direction is located on the rib beam 313.

[0034] As Figure 3As shown, in the technical solution of this embodiment, the first pouring hole 100 communicates with the side wall and the central position of the base column 312. The first pouring hole 100 includes a first pouring inlet hole and a first pouring outlet hole. In the direction from the outside to the inside of the base column 312, the axis of the first pouring inlet hole is inclined downward. This facilitates the smooth entry of fluids such as lime (mortar) during pouring into the predetermined position under the action of gravity. In the technical solution of this embodiment, the inclination angle of the axis of the first pouring inlet hole is between 30° and 78°, which can not only ensure the smooth entry of fluids such as lime, but also not damage too much of the structure and strength of the base column 312. Fluids flow in through the first pouring inlet hole, and gas is discharged through the first pouring outlet hole. Both the first pouring inlet hole and the first pouring outlet hole are multiple, and the first pouring inlet hole and the first pouring outlet hole are arranged in pairs. Multiple first pouring inlet holes are arranged along the circumferential direction of the base column 312, and multiple rows of first pouring inlet holes are arranged vertically. In this embodiment, two rows of first pouring inlet holes are arranged vertically. The inlet of the first pouring inlet hole in the first row is located at the connection between the bottom plate 311 and the base column 312, and the outlet of the first pouring inlet hole in the first row is lower than the upper surface of the bottom plate 311, which is to better and more evenly flow fluids such as lime into the pouring layer 20. The first pouring inlet hole in the second row is located at 2 / 3 of the height of the base column 312, which facilitates the filling of lime in the assembled fan base device, and the space in the upper part is completed through the second pouring hole 200.

[0035] As Figure 3 shown, in the technical solution of this embodiment, the cushion layer 10 includes a recessed section. The diameter of the recessed section is larger than the diameter surrounded by the multiple anchor bolt holes and smaller than the outer circle diameter surrounded by the multiple base columns 312. The projection of the anchor bolt structure 42 in the vertical direction is located within the recessed section, so that the fixing effect of the anchor bolt structure 42 is better. It should be noted that the recessed section is a circle centered on the center of the assembled fan base device. The diameter of the outer ring outside the recessed section is 2.5 to 4.5 times the diameter of the recessed section.

[0036] In the technical solution of this embodiment, the bottom plate 311 has a positioning groove, the precast beam 32 has a positioning protrusion adapted to the positioning groove, and the side walls of the rib beam 313 and the precast beam 32 both have reinforcement grooves. The positioning groove facilitates the positioning and installation of the precast beam 32, and the reinforcement groove makes it more difficult for the precast beam 32 to break away from the fan-shaped base 31. It should be noted that the area of the reinforcement groove accounts for 1 / 4 of the area of the corresponding side surface, the depth is 1 / 3 of the wall thickness of the corresponding surface, the side wall of the reinforcement groove is 40 mm deep, and the reinforcement groove has a matching groove with a width half of the width of the side wall of the reinforcement groove, and the matching groove starts from the bottom of the reinforcement groove. The length of the matching groove is 1 / 3 of the length of the reinforcement groove. The combined action of the reinforcement groove and the matching groove enables the precast beam 32 and the rib beam 313 to achieve multi-directional limit fixation, and this limit is achieved through the setting of their own structures. Such a structure makes the base assembly 30 more compact.

[0037] As Figure 2 , Figure 4 and Figure 6 shown, in the technical solution of this embodiment, the prefabricated fan base device further includes a plurality of connection components 50, and adjacent base structures are connected by the plurality of connection components 50. The arrangement of the connection components 50 makes the connection between each prefabricated body more firm.

[0038] As Figure 2 , Figure 4 and Figure 6 shown, in the technical solution of this embodiment, the connection component 50 includes a U-shaped rib and a U-shaped rib connector. The U-shaped rib is connected to the base structure, and the U-shaped ribs on different base structures are connected by the U-shaped rib connector. The arrangement of the U-shaped rib facilitates connection. Specifically, the opening of the U-shaped rib faces the inside of the precast beam 32 and the foundation column 312, and through pouring, the U-shaped rib and the precast beam 32 and the foundation column 312 are poured into one body. The arc part of the U-shaped rib is exposed outside. The U-shaped ribs on two opposite faces of two adjacent precast beams 32 and foundation columns 312 appear in pairs and are staggered. These two U-shaped ribs are connected by the U-shaped rib connector. The U-shaped rib connector includes two downward steel plates and four bolts. The two steel plates are respectively located on the opposite sides of the two U-shaped ribs, and the four bolts are respectively located inside the U-shaped ribs.

[0039] According to another aspect of the present application, there is also provided a wind power generation device. The wind power generation device includes a prefabricated fan base device and a fan connected to the prefabricated fan base device. The prefabricated fan base device is the above-mentioned prefabricated fan base device. The base of the wind power generation device of the present application is convenient for transportation and installation.

[0040] According to another aspect of the present application, there is also provided an installation method for a fan base. The fan base is the above-mentioned fan base. The installation method includes the following steps: S10 Prefabricate the prefabricated fan base device. S20 Make the cushion layer 10, and splice and install the prefabricated fan base device. S30 Carry out the pouring work on the installed prefabricated fan base device so that the prefabricated fan base device forms an integral body.

[0041] As can be seen from the above, with reference to Figure 1 - Figure 6 , the gaps between the fan bases of this embodiment are cooperatively connected into a unified whole through pouring, the hoop assembly 40 and the connection component 50. It can improve the overall strength of the prefabricated foundation, ensure the concentricity of the prefabricated foundation assembly and improve the assembly efficiency.

[0042] The cushion layer 10 is located at the bottom of the assembled fan base device. The cushion layer 10 is of a circular structure as a whole. After the cushion layer 10 is poured, the upper part is a circular foundation assembled by a plurality of base components 30 along the circumferential direction. The base structure is of a fan-shaped structure. The bottom is a bottom plate 311, and the bottom plate 311 is of a fan-shaped structure. The upper part of the bottom plate 311 includes rib beams 313. The rib beams are perpendicular to the bottom plate 311 and have a rectangular cross-section. The other end of the rib beam is connected to the base column 312. The base column 312 is arranged on the side with a smaller area of the bottom plate 311. One end is connected to the bottom plate 311, and the other end extends upward. The cross-section shape of the base column 312 is fan-shaped, and the overall direction is consistent with the fan-shaped direction of the bottom plate 311. The base columns 312 are assembled in a circumferential direction into a cylindrical shape to form the support structure of the fan foundation. The shapes and sizes of the base components are exactly the same, and there are certain gaps between the base components. PVC casings are embedded in the base columns and arranged in a circular array.

[0043] It can be understood that with reference to Figure 2 and Figure 3 , the hoop structure 41 is of a circular ring shape as a whole and is composed of two identical semi-cylindrical bodies. Figure 2 is the cross-section of the semi-cylindrical body and is rectangular. The lower side of the hoop structure 41 in the vertical direction is the base column 312, and the upper side is the anchor bolt structure 42. The hoop structure 41 is provided with U-shaped steel bars, and PVC casings are embedded and arranged in a double row in a circular array.

[0044] It can be understood that the anchor bolt structure 42 includes components such as an upper anchor plate, a lower anchor plate, and anchor bolts. Specifically, the number of lower anchor plates is the same as that of the base components 30, and they are all factory prefabricated parts. There are two upper anchor plates in total, which are assembled into a circular ring shape as a whole. One is semi-circular in shape, and the structural form is the same as that of the hoop structure 41. It is located above the hoop structure 41. Both the upper anchor plate and the lower anchor plate are embedded with PVC casings.

[0045] It can be understood that with reference to Figure 5 , the assembled fan base device of this embodiment further includes a detection component 60, which is composed of a cross plate 62, a vertical plate 63, a bolt 64, and a vertical rod 61. The detection component 60 is a factory prefabricated part and is assembled by splicing two semi-circular shapes with the same structure and size. The detection component 60 is located on the poured cushion layer and is an auxiliary component for assembling the base components 30. The concentricity of the assembly of the base components 30 is ensured through the vertical rod 61, further ensuring the overall strength of the foundation of the base components 30 and improving the stability of the fan foundation.

[0046] Specifically, the bottom plate 311 and the cushion layer 10 are connected by grouting material. There are gaps between any two base components 30, and a certain number of key grooves are arranged at the splicing joints. The base components 30 are connected into a whole through grouting material and post-cast strips. The post-cast strip ( Figure 2The outermost layer) fastens each base assembly 30 together to prevent loosening and misalignment between the base assemblies 30; a gap is left between the base column 312 and the bottom, and a certain number of key slots are arranged at the joints. It can be understood that, referring to Figure 3 The hoop structure 41 is connected to the base assembly 30 through the anchor structure 42 and grouting material. The hoop structure 41 and the upper anchor plate are connected through grouting material. The anchor bolts in the anchor structure 42 pass through the upper anchor plate, the hoop structure 41, the base column 312 and the PVC sleeve reserved for the lower anchor plate from top to bottom, and are tightened and connected by threaded fasteners. The outer side of the upper part of the base column 312 is circumferentially tied with hoop steel bars and a circle of concrete is cast in place to improve the integrity of the prefabricated foundation.

[0047] This embodiment provides a method for installing an assembled fan base device:

[0048] The foundation pit is dug to the design elevation of the base and cleaned before the pit is inspected. After passing the inspection, the foundation engineering construction is carried out. Before the construction of the cushion layer 10, the base debris is cleaned to make the base flat and firm.

[0049] The lower cushion layer of the embedded detection assembly 60 is poured, and the cushion layer 10 must be poured in one go. Before installing the detection assembly 60, first conduct a trial assembly. Once the trial assembly is confirmed to be correct, use the vertical pole 61 to install and level the detection assembly 60. The detection assembly 60 consists of two pieces connected by a connecting plate. After the detection assembly 60 is assembled, check the level of the detection assembly 60. After the foundation detection assembly 60 is installed and leveled, re-check the level of the detection assembly 60. Once confirmed to be correct, the side walls of the foundation pit for the detection assembly 60 and the upper cushion layer 10 of the foundation are poured.

[0050] After the foundation cushion layer 10 meets the required strength, the foundation inspection assembly 60 is laid out and the compartment lines are set. A total station is used to determine the foundation center. The corner points of the single-piece base assembly 30 are set out on the cushion layer 10 to complete the compartment positioning lines. Height control blocks are placed in the compartments at the bottom of the foundation, and all control blocks should be at the same horizontal elevation. The mortar is laid according to the laid-out compartment positioning lines. The mortar should be thoroughly stirred to reduce floating slurry.

[0051] The base assembly 30 is hoisted. Specifically, after hoisting, debris at the bottom of the component is cleared to ensure that the component falls vertically and steadily to avoid collision and tilting, and to avoid large adjustments to the component. The hoisted components are assembled in sequence. After the base assembly 30 is in place, the hydraulic jack and the detection assembly 60 are used to assemble and fine-tune the position of the component to ensure the position of the anchor holes of adjacent components and control the concentricity of the assembly of each base assembly 30.

[0052] After all base components 30 are assembled, reinforcement is inserted into the joints. The reinforcement of the joints of the bottom plate 311 is allowed to be divided into two sections at most, which are staggered and overlapped and tied.

[0053] After the reinforcement of the base assembly 30 is tied, the foundation hoop structure 41 is installed. Specifically, the grouting seal is placed and the sealing strip is applied. Then, the hoop structure 41 is hoisted. After hoisting, the anchor bolt structure 42 is installed. Anchor bolts are inserted using an anchor bolt auxiliary tool. The anchor bolt tool is used to calibrate each inner and outer anchor bolt to improve the longitudinal accuracy of anchor insertion. The grouting layer is then sealed. After the anchor bolt assembly is installed, concrete is poured into the foundation pit at the detection assembly 60. After pouring, the surface is smoothed.

[0054] Each joint of the base assembly 30 is sealed with a template. A dedicated mold or wooden mold can be used to seal the joint, leaving no gaps. After the template is sealed, the foundation base plate 311 is grouted. Specifically, grouting is performed from the center hole of the compartment. The other grouting holes in the compartment are observed. If grout overflows from the grouting hole, the grouting hole is blocked with a full grout plug. The remaining grouting holes are continuously observed until all compartments are grouted.

[0055] After grouting the foundation slab 311, the vertical joints of the foundation columns 312 were grouted using the "grouting method" in two stages. The foundation columns 312 were then reinforced with steel and then post-cast strips were constructed to complete the concrete pouring of the circumferential seams of the foundation columns 312 and the joints of the slab 311.

[0056] After the circumferential pouring of the base assembly 30 is completed, the upper anchor plate is installed and grouting is carried out. Specifically, the grouting area is first roughened, the upper anchor plate is re-measured and leveled, and the grouting operation is continued. When the upper anchor plate grouting is completed, the lightning protection grounding facilities are installed.

[0057] Finally, the anchor bolts are installed and tensioned. Specifically, this tensioning process can be divided into two phases. In the first phase, after the first tower section is hoisted, the anchor bolts are tensioned to 80% of the design value. In the second phase, after the nacelle and rotor are hoisted, the anchor bolts are tensioned to the design value. Tensioning begins with tensioning at eight locations diagonally, and only after this is complete can the anchor bolts be tensioned sequentially. After all anchor bolts are tensioned, they are treated with an anti-corrosion agent.

[0058] The assembled wind turbine base device, wind turbine power generation equipment and installation method of the present invention have reliable connections between prefabricated components, fast foundation construction and low environmental pollution. The combination of multiple grouting forms can effectively improve the overall grouting quality and efficiency of the prefabricated foundation. The coordination of the hoop structure and the post-casting belt connection improves the integrity of the prefabricated foundation, effectively solving the problem of the wind turbine base device in the prior art using more materials and higher transportation costs.

[0059] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should also be understood that when the terms "comprise" and / or "include" are used in this specification, they specify the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0060] It should be noted that the terms "first", "second", etc. in the specification, claims and drawings of the present application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "comprise" and "have" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device that comprises a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products or devices.

[0061] The above are only the preferred embodiments of the present application and are not used to limit the present application. For those skilled in the art, the present application can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included within the protection scope of the present application.

Claims

1. An assembled fan base device, characterized in that, Comprising: Cushion layer (10); Cast-in-place layer (20); Base assembly (30), the base assembly (30) includes a plurality of base structures, and the plurality of base structures are spliced into a circular base assembly (30). The base structure includes a sector base (31) and a precast beam (32), and the precast beam (32) is arranged on the sector base (31); Hoop assembly (40), the hoop assembly (40) includes a hoop structure (41) and an anchor bolt structure (42). The hoop structure (41) is arranged on the side of the base assembly (30) away from the cast-in-place layer (20), and the base assembly (30) is connected to the hoop assembly (40) through the anchor bolt structure (42); A first cast-in-place hole (100) is arranged on the base assembly (30), and a second cast-in-place hole (200) is arranged on the hoop structure (41); The sector base (31) includes a bottom plate (311), a base column (312) and a rib beam (313). The base column (312) is located at the inner edge of the bottom plate (311), the rib beam (313) is located in the middle of the bottom plate (311), and the two precast beams (32) are arranged on the bottom plate (311) and on both sides of the rib beam (313); The first cast-in-place hole (100) communicates with the side wall and the central position of the base column (312). The first cast-in-place hole (100) includes a first pouring inlet hole and a first pouring outlet hole. In the direction from the outside to the inside of the base column (312), the axis of the first pouring inlet hole is inclined downward. The first pouring inlet holes are arranged in two rows in the up-down direction. The inlet of the first pouring inlet holes in the first row is located at the connection between the bottom plate (311) and the base column (312), and the outlet of the first pouring inlet holes in the first row is lower than the upper surface of the bottom plate (311). The first pouring inlet holes in the second row are located at 2 / 3 of the height of the base column (312).

2. The prefabricated fan base device according to claim 1, characterized in that The base column (312) has vertically penetrating anchor bolt holes up and down. The anchor bolt structure (42) penetrates through the anchor bolt holes. The lower end of the anchor bolt structure (42) is located in the cast-in-place layer (20), and the upper end of the anchor bolt structure (42) is located above the hoop assembly (40).

3. The prefabricated fan base device according to claim 2, characterized in that, The cushion layer (10) includes a recessed section, and the diameter of the recessed section is larger than the diameter surrounded by the plurality of anchor bolt holes and smaller than the outer circle diameter surrounded by the plurality of base columns (312).

4. The assembled fan base device according to claim 1, characterized in that, The bottom plate (311) has a positioning groove, the precast beam (32) has a positioning protrusion adapted to the positioning groove, and the side walls of the rib beam (313) and the precast beam (32) both have reinforcement grooves.

5. The assembled fan base device according to any one of claims 1 to 4, characterized in that, The assembled fan base device further includes a plurality of connecting components (50), and adjacent base structures are connected by the plurality of connecting components (50).

6. The assembled fan base device according to claim 5, characterized in that The connecting component (50) includes a U-shaped rib and a U-shaped rib connecting piece. The U-shaped rib is connected to the base structure, and the U-shaped ribs on different base structures are connected by the U-shaped rib connecting piece.

7. A wind power generation device, characterized in that, The wind power generation equipment includes an assembled fan base device and a fan connected to the assembled fan base device, and the assembled fan base device is the assembled fan base device described in any one of claims 1 to 6.

8. A method for installing a fan base, characterized in that The fan base is the fan base described in any one of claims 1 to 6, and the installation method includes the following steps: S10 Precast the assembled fan base device; S20 Make a cushion layer (10), and splice and install the precast assembled fan base device; S30 Carry out pouring work on the installed precast assembled fan base device so that the assembled fan base device forms an integral body.

Citation Information

Patent Citations

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