A comprehensive detection system and method for the performance of a TC bearing
Through the internal and external stress detection devices, internal and external stress, torque and corrosion resistance are detected on TC bearings, which solves the problems of low detection accuracy and inability to detect internal problems in the prior art, and achieves high-precision comprehensive detection.
Patent Information
- Application Number
- CN202510090795.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2045-01-21
AI Technical Summary
Existing detection devices are difficult to accurately detect internal and external stresses and local defects of TC bearings, and cannot conduct internal inspections, resulting in low detection accuracy.
The internal stress detection device and the external stress detection device are used to detect the internal and external stress stress of the TC bearing through internal stress pushing of the telescopic rod and external stress pushing of the telescopic rod, and conduct comprehensive inspection through the torque detection mechanism and the corrosion-resistant detection mechanism.
It greatly improves the range and flexibility of detection, can detect different positions of TC bearings, eliminate local defects, and significantly improve detection accuracy.
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Figure CN119533936B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a comprehensive detection system and method for the performance of a TC bearing, in particular to a comprehensive detection system and method for the performance of a TC bearing, belonging to the technical field of bearing detection. Background Art
[0002] The TC bearing, also known as an oil seal bearing, is an important accessory for the screw electric drill used in oil exploration drilling. It is mainly used to bear the radial load generated by the drive shaft of the electric drill tool during operation, ensure the normal operation of the equipment, reduce energy consumption and maintenance costs, and can withstand the harsh conditions under high temperature, high pressure and high speed environments, and ensure the sealing and stability of liquids or gases.
[0003] Therefore, it is necessary to detect the TC bearing. The existing detection devices usually use a stamping mode to detect the stress of the TC bearing, with a relatively large impact force, which is very easy to directly cause damage. As is well known, when the TC bearing is in use, it will not suddenly receive a large impact force, and it is difficult to ensure the influence caused by local defects during impact detection. That is to say, if a one-time impact is directly applied to the TC bearing, due to local defects, the overall stress may be insufficient, making it difficult to judge the local situation. Another point is that stamping detects the TC bearing from the outside, and it is impossible to detect the inside of the TC bearing, so the detection accuracy is greatly affected.
[0004] Therefore, it is urgent to improve the comprehensive detection system for the performance of the TC bearing to solve the above problems. Summary of the Invention
[0005] The purpose of the present invention is to provide a comprehensive detection system and method for the performance of a TC bearing. Through the internal stress detection device and the external stress detection device, the internal stress detection, external stress detection, torque detection and corrosion resistance detection of the TC bearing can be carried out, greatly improving the detection range and detection flexibility. At the same time, through the internal stress detection and external stress detection, different positions of the TC bearing can be detected, so the occurrence of local defects can be eliminated, and the detection accuracy can be greatly improved.
[0006] To achieve the above purpose, the main technical solutions adopted by the present invention include:
[0007] A comprehensive detection system for the performance of a TC bearing, comprising an internal stress detection device and an external stress detection device. The internal stress detection device includes an auxiliary limiting mechanism and an internal detection mechanism slidably arranged on the auxiliary limiting mechanism. The internal detection mechanism includes an internal stress pushing telescopic rod and a connecting cylinder arranged at the output end of the internal stress pushing telescopic rod. A connecting shaft is fixedly connected to the connecting cylinder, and an internal stress airbag is fixedly arranged on the connecting shaft. The internal stress airbag is communicated with the inside of the connecting cylinder through a first through hole. The bottom of the connecting cylinder is connected to a first high-pressure air pump through a second air pump connecting pipe. A TC bearing is sleeved on the internal stress airbag. After the internal stress airbag expands, the internal stress airbag squeezes the inner side surface of the TC bearing;
[0008] The external stress detection device includes an external stress pushing telescopic rod and a sleeve arranged at the output end of the external stress pushing telescopic rod. An external stress airbag is fixedly arranged inside the sleeve. The external stress airbag is connected to a second high-pressure air pump through a first air pump connecting pipe. After the external stress airbag is inflated, the external stress airbag is used to squeeze the outer side surface of the TC bearing.
[0009] Preferably, a torque detection mechanism is fixedly arranged on the outer side surface of the connecting shaft. The torque detection mechanism includes a torsion motor and a torsion shaft. A flow channel is opened inside the rotor of the torsion motor, and the flow channel is communicated with the inside of the connecting cylinder;
[0010] The inside of the torsion shaft is communicated with the inside of the connecting cylinder through the flow channel. A torsion airbag is fixedly arranged on the torsion shaft, and the torsion airbag is communicated with the inside of the torsion shaft through a second through hole.
[0011] Preferably, the auxiliary limiting mechanism includes a plurality of limiting telescopic rods and an auxiliary limiting plate arranged at the output end of the limiting telescopic rods. A baffle through hole is opened on the auxiliary limiting plate, and a baffle is fixedly arranged on the connecting cylinder. The baffle is slidably arranged inside the baffle through hole.
[0012] Preferably, a fixed connecting block is fixedly arranged on the outer side surface of the sleeve, and the external stress pushing telescopic rod is fixedly connected to the fixed connecting block.
[0013] Preferably, a corrosion resistance detection mechanism is arranged inside the sleeve. The corrosion resistance detection mechanism includes a corrosion resistance detection telescopic rod and a salt spray cylinder arranged at the output end of the corrosion resistance detection telescopic rod. A hollow driving rod is arranged at the output end of the corrosion resistance detection telescopic rod. The hollow driving rod is fixedly connected to the salt spray cylinder, and the inside of the hollow driving rod is communicated with the inside of the salt spray cylinder.
[0014] Preferably, a plurality of uniformly distributed spray nozzles are provided on the salt spray cylinder, a heating strip groove is provided on the outer side surface of the salt spray cylinder, and a heating strip is fixedly arranged inside the heating strip groove.
[0015] Preferably, the hollow driving rod is connected to an atomizing pump through an atomizing connecting pipe, a brine tank is arranged directly below the corrosion resistance detection mechanism, and the atomizing pump is arranged inside the brine tank.
[0016] Preferably, a triangular support frame is arranged on one side of the internal stress detection device, a plurality of triangular fixed connection blocks are arranged on the triangular support frame, the internal stress pushing telescopic rod and the limit telescopic rod are both fixedly arranged on the triangular fixed connection blocks, and the bottom of the triangular support frame is connected to a support base through triangular support feet.
[0017] Preferably, the other end of the support base is connected to a flat angle support frame through flat angle support feet, the external stress pushing telescopic rod and the corrosion resistance detection telescopic rod are both fixedly arranged on the flat angle support frame, a recycling box is arranged on the support base, and the recycling box is arranged directly below the external stress detection device.
[0018] A usage method of a comprehensive performance detection system for TC bearings includes the following steps:
[0019] Step 1: Bearing installation. First, the TC bearing is sleeved on the internal stress detection device, and then gas is introduced into the internal stress airbag by starting the first high-pressure air pump to fixedly install the TC bearing.
[0020] Step 2: Inner diameter stress detection. After the TC bearing is sleeved on the internal stress airbag, the first high-pressure air pump continuously inflates the inside of the internal stress airbag to squeeze the inside of the TC bearing to detect the pressure of the inner diameter of the TC bearing. By moving the position of the internal stress airbag inside the TC bearing, different positions of the TC bearing are detected.
[0021] Step 3: Outer diameter stress detection. The TC bearing is pushed into the external stress detection device by the inner detection mechanism, then the internal stress airbag is withdrawn from the TC bearing after deflation, and the external stress airbag inside the external stress detection device is started to squeeze the TC bearing to detect the external stress of the TC bearing.
[0022] Step 4: Torque detection. The TC bearing is pushed onto the torsion airbag of the torque detection mechanism, then the inside of the torsion airbag is inflated, and the TC bearing is pushed into the external stress detection device. The TC bearing is fixed by the external stress airbag, and then the torque detection mechanism is started to drive the torsion airbag to rotate to complete the torque detection of the TC bearing.
[0023] Step Five: Corrosion resistance detection. Push the salt spray cylinder into the interior of the TC bearing through the corrosion resistance detection telescopic rod. Then, extract the brine inside the brine tank through the atomizing pump and atomize it. Then, spray it onto the inner side of the TC bearing through the spray nozzle on the salt spray cylinder for corrosion experiments.
[0024] Step Six: Cooling detection. Heat the TC bearing through the heating element on the heating element groove, and then let it cool naturally. Detect the cooling rate of the TC bearing through the change in temperature.
[0025] The present invention has at least the following beneficial effects:
[0026] 1. The internal stress detection device and the external stress detection device can perform internal stress detection, external stress detection, torque detection, and corrosion resistance detection on the TC bearing, greatly improving the detection range and flexibility. At the same time, through internal stress detection and external stress detection, different positions of the TC bearing can be detected, so the occurrence of local defects can be eliminated, and the detection accuracy can be greatly improved.
[0027] 2. After the TC bearing is fixed inside the sleeve, start the second high-pressure air pump to inflate the inside of the external stress airbag through the first air pump connecting pipe. After the external stress airbag expands, it squeezes and fixes the TC bearing. Then, keep inflating the gas to increase the pressure on the TC bearing to achieve the detection of the external stress of the TC bearing. By moving the TC bearing inside the external stress detection device through the internal detection mechanism, different positions of the TC bearing can be detected, improving the detection range and detection accuracy.
[0028] 3. A torsion airbag is fixedly arranged on the torsion shaft. Therefore, after filling the air into the flow channel, the gas enters the interior of the torsion airbag through the second through hole on the torsion shaft, and the torsion airbag expands to squeeze and fix the TC bearing. Then, push the TC bearing into the interior of the external stress detection device through the internal detection mechanism, but not completely into the interior of the external stress detection device. That is to say, one end of the TC bearing is fixed on the second through hole, and the other end is fixed inside the external stress detection device. After starting the second high-pressure air pump to inflate the inside of the external stress airbag, the external stress airbag inflates and expands to fix the upper side of the TC bearing. After fixation, start the torsion motor to rotate the TC bearing to detect the anti-torsion ability of the TC bearing.
[0029] 4. The brine inside the brine tank is pumped by an atomizing pump and then passed through an atomizing connecting pipe into the inside of the salt spray cylinder to achieve the purpose of corrosion resistance detection of the TC bearing. The salt spray can be evenly sprayed inside the TC bearing through the spray nozzles on the salt spray cylinder, increasing the contact area. Moreover, the diameter of the salt spray cylinder is smaller than the inner diameter of the TC bearing, ensuring the full entry of oxygen and accelerating the reaction rate. At the same time, a heating strip groove is provided on the outer side of the salt spray cylinder, and a heating strip is fixedly arranged inside the heating strip groove. After the heating strip is started, the salt spray can be heated, and the higher the temperature, the faster the reaction rate, further enhancing the reaction rate and ensuring the rapid progress of the corrosion resistance detection.
[0030] 5. A heating strip is fixedly arranged inside the heating strip groove, which can heat the TC bearing. After heating the TC bearing, it is then naturally cooled, and observing the temperature change is convenient for cooling detection of the TC bearing. Description of the Drawings
[0031] The drawings described herein are used to provide a further understanding of the present application and form a part of the present application. The schematic embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation to the present application. In the drawings:
[0032] Figure 1 is a perspective view of the present invention;
[0033] Figure 2 is a cross-sectional view of the present invention;
[0034] Figure 3 is a partial structure of the present invention Figure 1 ;
[0035] Figure 4 is a cross-sectional view of the internal stress detection device of the present invention;
[0036] Figure 5 is a partial structure of the present invention Figure 2 ;
[0037] Figure 6 is a structural diagram of the external stress detection device of the present invention;
[0038] Figure 7 is a structural diagram of the internal detection mechanism of the present invention;
[0039] Figure 8 is a cross-sectional view of the corrosion resistance detection mechanism of the present invention;
[0040] Figure 9 is a structural diagram of the auxiliary limit mechanism of the present invention.
[0041] In the figure, 1 is an internal stress detection device; 2 is an external stress detection device; 201 is an external stress pushing telescopic rod; 202 is a sleeve; 203 is an external stress airbag; 204 is a fixed connection block; 205 is a first air pump connecting pipe; 206 is a second high-pressure air pump; 3 is an internal detection mechanism; 301 is an internal stress pushing telescopic rod; 302 is a connecting cylinder; 303 is a connecting shaft; 304 is an internal stress airbag; 305 is a first through hole; 306 is a flow channel; 307 is a baffle; 4 is an auxiliary limiting mechanism; 401 is a limiting telescopic rod; 402 is an auxiliary limiting plate; 403 is a baffle through hole; 5 is a torque detection mechanism; 501 is a torsion motor; 502 is a torsion shaft; 503 is a torsion airbag; 504 is a second through hole; 6 is a first high-pressure air pump; 601 is a second air pump connecting pipe; 7 is a corrosion resistance detection mechanism; 701 is a corrosion resistance detection telescopic rod; 702 is a hollow driving rod; 703 is a salt spray cylinder; 704 is a heating strip groove; 705 is a heating strip; 706 is a spray nozzle; 707 is an atomization connecting pipe; 708 is an atomization pump; 8 is a triangular support frame; 801 is a triangular fixed connection block; 802 is a triangular support foot; 9 is a support base; 901 is a flat angle support frame; 902 is a flat angle support foot; 10 is a recycling box; 11 is a brine tank. Detailed implementation mode
[0042] The following will cooperate with the drawings and embodiments to detail the implementation mode of the present application, so as to fully understand how the present application uses technical means to solve technical problems and achieve the implementation process of technical effects and implement accordingly.
[0043] As Figures 1-9 shown, the TC bearing performance comprehensive detection system provided in this embodiment includes an internal stress detection device 1 and an external stress detection device 2. The internal stress detection device 1 detects the inner side of the TC bearing, and the external stress detection device 2 detects the outer side of the TC bearing, greatly improving the scope of use. The internal stress detection device 1 includes an auxiliary limiting mechanism 4 and an internal detection mechanism 3 slidably arranged on the auxiliary limiting mechanism 4. The internal detection mechanism 3 includes an internal stress pushing telescopic rod 301 and a connecting cylinder 302 arranged at the output end of the internal stress pushing telescopic rod 301. A connecting shaft 303 is fixedly connected to the connecting cylinder 302, and an internal stress airbag 304 is fixedly arranged on the connecting shaft 303. The internal stress airbag 304 is communicated with the inside of the connecting cylinder 302 through a first through hole 305. The bottom of the connecting cylinder 302 is connected to a first high-pressure air pump 6 through a second air pump connecting pipe 601. After starting the first high-pressure air pump 6, gas is introduced into the inside of the connecting cylinder 302 through the second air pump connecting pipe 601. The gas enters the inside of the internal stress airbag 304 through the first through hole 305 on the connecting cylinder 302, causing the internal stress airbag 304 to expand. After the internal stress airbag 304 expands, it squeezes the TC bearing to achieve the purpose of fixing the TC bearing;
[0044] Internal stress detection. A TC bearing is sleeved on the internal stress airbag 304. After the internal stress airbag 304 expands, the internal stress airbag 304 squeezes the inner side of the TC bearing. Then, the internal stress airbag 304 is continuously inflated to increase the pressure on the internal stress airbag 304, so as to achieve the purpose of detecting the internal stress of the TC bearing. At the same time, by moving the position of the internal stress airbag 304 inside the TC bearing, different positions of the TC bearing can be detected. Therefore, the occurrence of local defects can be eliminated, and the detection accuracy can be greatly improved;
[0045] External stress detection. The external stress detection device 2 includes an external stress pushing telescopic rod 201 and a sleeve 202 arranged at the output end of the external stress pushing telescopic rod 201. An external stress airbag 203 is fixedly arranged inside the sleeve 202. A fixed connection block 204 is fixedly arranged on the outer side of the sleeve 202. The external stress pushing telescopic rod 201 is fixedly connected to the fixed connection block 204. An external stress airbag 203 is fixedly arranged inside the sleeve 202. The TC bearing is fixed by the external stress airbag 203. The external stress airbag 203 is connected to a second high-pressure air pump 206 through a first air pump connecting pipe 205. After the external stress airbag 203 is inflated, the external stress airbag 203 is used to squeeze the outer side of the TC bearing. After the TC bearing is fixed inside the sleeve 202, the second high-pressure air pump 206 is started to inject gas into the internal of the external stress airbag 203 through the first air pump connecting pipe 205. After the external stress airbag 203 expands, it squeezes and fixes the TC bearing. Then, the gas is continuously introduced to increase the pressure on the TC bearing, so as to achieve the detection of the external stress of the TC bearing;
[0046] By moving the TC bearing inside the external stress detection device 2 through the internal detection mechanism 3, different positions of the TC bearing can be detected, and the detection range and detection accuracy can be improved;
[0047] Torque detection, as Figure 1 shown, a torque detection mechanism 5 is fixedly arranged on the outer side of the connecting shaft 303. The torque detection mechanism 5 includes a torsion motor 501 and a torsion shaft 502. A flow channel 306 is opened inside the rotor of the torsion motor 501. The flow channel 306 is communicated with the inside of the connecting cylinder 302. The torsion motor 501 is fixedly arranged on the connecting shaft 303. A flow channel 306 communicated with the inside of the connecting cylinder 302 is opened inside the connecting shaft 303. Therefore, the gas inside the connecting cylinder 302 can directly enter the internal of the first air pump connecting pipe 205 through the flow channel 306, and direct inflation is achieved through the connection of the flow channel 306. The structure is simple, which neither affects the normal rotation of the torsion shaft 502 nor affects the air delivery, and the use range and flexibility are improved;
[0048] The interior of the torsion shaft 502 is connected to the interior of the connecting cylinder 302 through the flow channel 306. A torsion airbag 503 is fixedly arranged on the torsion shaft 502. The torsion airbag 503 is connected to the interior of the torsion shaft 502 through the second through hole 504. Since the torsion airbag 503 is fixedly arranged on the torsion shaft 502, after air is filled into the interior of the flow channel 306, the gas enters the interior of the torsion airbag 503 through the second through hole 504 on the torsion shaft 502, and the torsion airbag 503 expands to squeeze and fix the TC bearing. Then, the TC bearing is pushed into the interior of the external stress detection device 2 by the internal detection mechanism 3, but does not completely enter the interior of the external stress detection device 2. That is to say, one end of the TC bearing is fixed on the second through hole 504, and the other end is fixed inside the external stress detection device 2. When the second high-pressure air pump 206 is started to inflate the interior of the external stress airbag 203, after the external stress airbag 203 is inflated and expanded, it fixes the upper side of the TC bearing;
[0049] After fixation, by starting the torsion motor 501, the TC bearing rotates to detect the torsional resistance of the TC bearing.
[0050] Furthermore, the device can also perform corrosion resistance detection, such as Figure 2 and Figure 8 As shown, a corrosion resistance detection mechanism 7 is arranged inside the sleeve 202. The corrosion resistance detection mechanism 7 includes a corrosion resistance detection telescopic rod 701 and a salt spray cylinder 703 arranged at the output end of the corrosion resistance detection telescopic rod 701. The salt spray cylinder 703 is inserted into the interior of the TC bearing through the corrosion resistance detection telescopic rod 701. A hollow driving rod 702 is arranged at the output end of the corrosion resistance detection telescopic rod 701. The hollow driving rod 702 is fixedly connected to the salt spray cylinder 703, and the interior of the hollow driving rod 702 is connected to the interior of the salt spray cylinder 703. Moreover, the hollow driving rod 702 at the output end of the corrosion resistance detection telescopic rod 701 is of a hollow structure. Therefore, the atomized salt spray can be directly discharged to the inner side surface of the TC bearing through the salt spray cylinder 703. A plurality of uniformly distributed spray nozzles 706 are arranged on the salt spray cylinder 703. The hollow driving rod 702 is connected to an atomizing pump 708 through an atomizing connecting pipe 707. A brine tank 11 is arranged directly below the corrosion resistance detection mechanism 7. The atomizing pump 708 is arranged inside the brine tank 11. The atomizing pump 708 extracts the brine inside the brine tank 11, and then passes it through the atomizing connecting pipe 707 into the interior of the salt spray cylinder 703 to achieve the purpose of detecting the corrosion resistance of the TC bearing. The salt spray can be evenly sprayed inside the TC bearing through the spray nozzles 706 on the salt spray cylinder 703 to increase the contact area. Moreover, the diameter of the salt spray cylinder 703 is smaller than the inner diameter of the TC bearing to ensure the full entry of oxygen and accelerate the reaction rate;
[0051] Meanwhile, a heating strip groove 704 is formed on the outer side surface of the salt spray cylinder 703, and a heating strip 705 is fixedly arranged inside the heating strip groove 704. After the heating strip 705 is started, the salt spray can be heated. The higher the temperature, the faster the reaction rate, which further enhances the reaction rate and ensures the rapid progress of the corrosion resistance test.
[0052] In addition, a heating strip 705 is fixedly arranged inside the heating strip groove 704. The TC bearing can be heated through the heating strip 705. After the TC bearing is heated, it is then naturally cooled, and observing the temperature change is convenient for the cooling test of the TC bearing.
[0053] Furthermore, as Figure 3 、 Figure 5 and Figure 9 shown, the auxiliary limiting mechanism 4 includes a plurality of limiting telescopic rods 401 and an auxiliary limiting plate 402 arranged at the output end of the limiting telescopic rod 401. A baffle through hole 403 is formed on the auxiliary limiting plate 402, and a baffle 307 is fixedly arranged on the connecting cylinder 302. The baffle 307 is slidably arranged inside the baffle through hole 403. An auxiliary limiting mechanism 4 cooperating with the internal detection mechanism 3 is arranged on the outer side surface of the internal detection mechanism 3, which can limit and support the TC bearing, and at the same time can abut against one side surface of the TC bearing to improve the stability of the TC bearing.
[0054] Still further, as Figure 1 and Figure 2 shown, a triangular support frame 8 is arranged on one side of the internal stress detection device 1. A plurality of triangular fixed connection blocks 801 are arranged on the triangular support frame 8. The internal stress pushing telescopic rod 301 and the limiting telescopic rod 401 are both fixedly arranged on the triangular fixed connection blocks 801. The bottom of the triangular support frame 8 is connected with a support base 9 through a triangular support foot 802. The internal stress pushing telescopic rod 301 and the limiting telescopic rod 401 are fixed through the triangular fixed connection blocks 801 on the triangular support frame 8 to improve the stability of the internal detection mechanism 3 and the auxiliary limiting mechanism 4. The other end of the support base 9 is connected with a flat angle support frame 901 through a flat angle support foot 902. The external stress pushing telescopic rod 201 and the corrosion resistance detection telescopic rod 701 are both fixedly arranged on the flat angle support frame 901. The corrosion resistance detection telescopic rod 701 and the external stress pushing telescopic rod 201 are fixed through the flat angle support frame 901 to improve the stability of the external stress detection device 2 and the corrosion resistance detection mechanism 7. A recycling box 10 is arranged on the support base 9. The recycling box 10 is arranged directly below the external stress detection device 2. A recycling box 10 is arranged on the support base 9. After the atomized salt spray is cooled, it will liquefy into water and then drip into the inside of the recycling box 10, which is convenient for recycling waste liquid and other impurities and improves the convenience of use.
[0055] As Figures 1-9As shown, the usage method of the comprehensive TC bearing performance detection system provided in this embodiment includes the following steps:
[0056] Step 1: Bearing installation. First, the TC bearing is sleeved on the internal stress detection device 1, and then the first high-pressure air pump 6 is started to inflate the internal stress airbag 304 with gas to fixedly install the TC bearing.
[0057] Step 2: Inner diameter stress detection. After the TC bearing is sleeved on the internal stress airbag 304, the first high-pressure air pump 6 continuously inflates the inside of the internal stress airbag 304 to squeeze the inside of the TC bearing to detect the pressure of the inner diameter of the TC bearing. By moving the position of the internal stress airbag 304 inside the TC bearing, different positions of the TC bearing are detected.
[0058] Step 3: Outer diameter stress detection. The TC bearing is pushed into the internal stress detection device 2 by the internal detection mechanism 3. Then, after deflating, the internal stress airbag 304 is withdrawn from the TC bearing, and the external stress airbag 203 inside the external stress detection device 2 is started to squeeze the TC bearing to detect the external stress of the TC bearing.
[0059] Step 4: Torque detection. The TC bearing is pushed onto the torsion airbag 503 of the torque detection mechanism 5, and then the inside of the torsion airbag 503 is inflated. The TC bearing is then pushed into the internal stress detection device 2, and the external stress airbag 203 is used to fix the TC bearing. Then, the torque detection mechanism 5 is started to drive the torsion airbag 503 to rotate to complete the torque detection of the TC bearing.
[0060] Step 5: Corrosion resistance detection. The salt spray cylinder 703 is pushed into the inside of the TC bearing through the corrosion resistance detection telescopic rod 701. Then, the salt water in the salt water tank 11 is pumped and atomized by the atomizing pump 708, and then sprayed onto the inner side of the TC bearing through the spray nozzle 706 on the salt spray cylinder 703 for corrosion experiments.
[0061] Step 6: Cooling detection. The TC bearing is heated by the heating strip 705 on the heating strip groove 704 and then naturally cooled. The cooling speed of the TC bearing is detected by the change in temperature.
[0062] As used in the specification and claims, certain terms are used to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different names to refer to the same component. The specification and claims do not distinguish components by the difference in names, but by the difference in functions of the components. As used throughout the specification and claims, "comprising" is an open-ended term and should be interpreted as "comprising but not limited to". "Substantially" means within an acceptable error range. Those skilled in the art can solve technical problems within a certain error range and basically achieve technical effects.
[0063] It should be noted that the term "including", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a commodity or system including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such commodity or system. Without further limitation, an element defined by the statement "including one..." does not exclude the existence of another identical element in the commodity or system including the element.
[0064] The above description shows and describes several preferred embodiments of the present invention. However, as mentioned above, it should be understood that the present invention is not limited to the forms disclosed herein, should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be changed within the scope of the inventive concept described herein through the above teachings or the techniques or knowledge in related fields. And any changes and modifications made by those skilled in the art without departing from the spirit and scope of the present invention shall fall within the protection scope of the appended claims of the present invention.
Claims
1. A TC bearing performance comprehensive detection system, comprising an internal stress detection device (1) and an external stress detection device (2), characterized in that: The internal stress detection device (1) comprises an auxiliary limiting mechanism (4) and an internal detection mechanism (3) slidably arranged on the auxiliary limiting mechanism (4), the internal detection mechanism (3) comprising an internal stress-propelled telescopic rod (301) and a connecting tube (302) arranged at the output end of the internal stress-propelled telescopic rod (301), the connecting tube (302) being fixedly connected to a connecting shaft (303), the connecting shaft (303) being fixedly arranged with an internal stress airbag (304), the internal stress airbag (304) being connected to the interior of the connecting tube (302) through a first through hole (305), the bottom of the connecting tube (302) being connected to a first high-pressure air pump (6) through a second air pump connecting pipe (601), the internal stress airbag (304) being sleeved with a TC bearing, wherein after the internal stress airbag (304) expands, the internal stress airbag (304) presses the inner side surface of the TC bearing; The external stress detection device (2) comprises an external stress-propelled telescopic rod (201) and a sleeve (202) arranged at the output end of the external stress-propelled telescopic rod (201); an external stress airbag (203) is fixedly arranged inside the sleeve (202); the external stress airbag (203) is connected to a second high-pressure air pump (206) via a first air pump connecting pipe (205); after the external stress airbag (203) is inflated, the external stress airbag (203) is used to press the outer side surface of the TC bearing.
2. A TC bearing performance comprehensive detection system according to claim 1, characterized in that: A torque detection mechanism (5) is fixedly arranged on the outer side surface of the connecting shaft (303), the torque detection mechanism (5) comprising a torsion motor (501) and a torsion shaft (502), a flow channel (306) is provided inside the rotor of the torsion motor (501), and the flow channel (306) is communicated with the interior of the connecting cylinder (302); The interior of the torsion shaft (502) is connected to the interior of the connecting tube (302) via the flow channel (306); a torsion airbag (503) is fixedly arranged on the torsion shaft (502); and the torsion airbag (503) is connected to the interior of the torsion shaft (502) via a second through hole (504).
3. A TC bearing performance comprehensive detection system according to claim 1, characterized in that: The auxiliary limiting mechanism (4) comprises a plurality of limiting telescopic rods (401) and an auxiliary limiting plate (402) arranged at the output end of the limiting telescopic rod (401); a baffle through hole (403) is provided on the auxiliary limiting plate (402); a baffle (307) is fixedly provided on the connecting tube (302); and the baffle (307) is slidably arranged inside the baffle through hole (403).
4. A TC bearing performance comprehensive detection system according to claim 1, characterized in that: A fixed connection block (204) is fixedly provided on the outer side surface of the sleeve (202), and the external stress pushes the telescopic rod (201) to be fixedly connected to the fixed connection block (204).
5. A TC bearing performance comprehensive detection system according to claim 3, characterized in that: A corrosion-resistant detection mechanism (7) is arranged inside the sleeve (202), and the corrosion-resistant detection mechanism (7) comprises a corrosion-resistant detection telescopic rod (701) and a salt spray cylinder (703) arranged at the output end of the corrosion-resistant detection telescopic rod (701); a hollow driving rod (702) is arranged at the output end of the corrosion-resistant detection telescopic rod (701), and the hollow driving rod (702) is fixedly connected to the salt spray cylinder (703), and the interior of the hollow driving rod (702) is connected to the interior of the salt spray cylinder (703).
6. A TC bearing performance comprehensive detection system according to claim 5, characterized in that: The salt spray cylinder (703) is provided with a plurality of evenly distributed spray nozzles (706), the outer side surface of the salt spray cylinder (703) is provided with a heating strip groove (704), and a heating strip (705) is fixedly arranged inside the heating strip groove (704).
7. A TC bearing performance comprehensive detection system according to claim 6, characterized in that: The hollow driving rod (702) is connected to an atomizing pump (708) via an atomizing connecting pipe (707); a salt water tank (11) is arranged directly below the corrosion resistance detection mechanism (7); and the atomizing pump (708) is arranged inside the salt water tank (11).
8. A TC bearing performance comprehensive detection system according to claim 7, characterized in that: A triangular support frame (8) is provided on one side of the internal stress detection device (1); a plurality of triangular fixed connection blocks (801) are provided on the triangular support frame (8); the internal stress-propelling telescopic rod (301) and the limiting telescopic rod (401) are both fixedly arranged on the triangular fixed connection blocks (801); and the bottom of the triangular support frame (8) is connected to a support base (9) via triangular support feet (802).
9. A TC bearing performance comprehensive detection system according to claim 8, characterized in that: The other end of the support base (9) is connected to a flat angle support frame (901) via a flat angle support foot (902); the external stress-propelled telescopic rod (201) and the corrosion-resistant detection telescopic rod (701) are both fixedly arranged on the flat angle support frame (901); a recovery box (10) is arranged on the support base (9); and the recovery box (10) is arranged directly below the external stress detection device (2).
10. A method for using a TC bearing performance comprehensive detection system, characterized in that: The TC bearing performance comprehensive detection system according to any one of claims 7 to 9 comprises the following steps: Step 1: Bearing installation, firstly, the TC bearing is sleeved on the internal stress detection device (1), and then the first high-pressure air pump (6) is started to inject gas into the internal stress air bag (304) to fix the TC bearing; Step 2: inner diameter stress detection, after the TC bearing is sleeved on the internal stress airbag (304), the first high-pressure air pump (6) continuously inflates the interior of the internal stress airbag (304) to squeeze the interior of the TC bearing to detect the pressure of the inner diameter of the TC bearing, and by moving the position of the internal stress airbag (304) inside the TC bearing, different positions of the TC bearing are detected; Step 3: external diameter stress detection, the TC bearing is pushed into the interior of the external stress detection device (2) through the internal detection mechanism (3), and then the internal stress airbag (304) is removed from the TC bearing after the air is deflated, and the external stress airbag (203) inside the external stress detection device (2) is started to squeeze the TC bearing, so as to detect the external stress of the TC bearing; Step 4: Torque detection, the TC bearing is pushed onto the torsion airbag (503) of the torque detection mechanism (5), and then the torsion airbag (503) is inflated, and the TC bearing is pushed into the external stress detection device (2), and the TC bearing is fixed by the external stress airbag (203), and then the torque detection mechanism (5) is started to drive the torsion airbag (503) to rotate, so as to complete the torque detection of the TC bearing; Step 5: Corrosion test, the salt spray cylinder (703) is pushed into the interior of the TC bearing through the corrosion test telescopic rod (701), and then the salt water in the salt water tank (11) is extracted and atomized through the atomizing pump (708), and then sprayed onto the inner side of the TC bearing through the spray nozzle (706) on the salt spray cylinder (703) to perform a corrosion test; Step 6: Cooling test: The TC bearing is heated by the heating strip (705) on the heating strip groove (704), and then cooled naturally. The cooling speed of the TC bearing is tested through the temperature change.
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