Rapid detection system and method for PCB control panel of automobile PTC heater

Through deep learning algorithms to analyze PCB board images and optimize the test process with machine learning technology, the problem of PCB control board welding quality inspection in the existing technology relies on manual operation, and achieves fast and accurate detection and efficient automation process.

CN119536224APending Publication Date: 2025-02-28HUBEI UNIV OF AUTOMOTIVE TECH
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Patent Information

Application Number
CN202411696976.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-02-28

AI Technical Summary

Technical Problem

The welding quality inspection of the existing automotive PTC heater PCB control board relies on manual operation, lacks automatic detection assembly lines and data processing systems, resulting in low detection efficiency, poor versatility and safety hazards.

Method used

Deep learning algorithms are used to analyze the PCB board images to identify non-standard situations such as welding defects, component missing or damage, and optimize the test process through machine learning technology and automatically adjust the test parameters to adapt to different PCB board models and configurations.

Benefits of technology

It realizes fast and accurate detection of PCB control board, improves detection efficiency and system versatility, reduces the safety risks of manual operations, and supports real-time monitoring and model updates.

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Abstract

The invention discloses a rapid detection system and method for a PCB control panel of an automobile PTC heater, and relates to the technical field of electronics, the rapid detection system comprises a test bench, and a controller end, a PC end, a camera and a load module are integrated on the test bench; the camera is used for identifying the number of components and welding detection, identifying the type of the PCB control board and feeding back information to the PC terminal; the load module is used for simulating different working conditions; the controller end is used for collecting and sending signals; the PC end is used for sending a control instruction to the controller end. According to the system, a deep learning algorithm is utilized to analyze a PCB image so as to identify non-standard conditions such as welding defects, element missing or damage and the like. Meanwhile, the system optimizes the test process through the machine learning technology, and automatically adjusts the test parameters to adapt to different PCB models and configurations, thereby improving the versatility and compatibility of the system.
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Description

Technical Field

[0001] The invention relates to the field of electronic technology, and in particular to a system and method for quickly detecting a PCB control board of an automobile PTC heater. Background Art

[0002] The automotive PTC heater is a common heating device in the automotive air conditioning system, which provides warm air to the cockpit through electric heating. The automotive PTC heater PCB control board is a core component used to control and manage various electronic devices. The design of the PCB control board and the selection of components are the key to ensuring the performance and reliability of the equipment. The inspection of the PCB control board before the welding of a large number of components is an important link to ensure that the electrical performance and quality of the PCB control board meet the relevant specifications after the manufacturing is completed. These tests can timely discover potential problems on the circuit board, such as open circuits, short circuits, component failures, welding defects, etc. This inspection is particularly important, which can reduce the manufacturer's defective rate and rework rate, saving a series of costs; ensuring the reliability and stability of the circuit board is crucial to the performance of the entire electronic equipment; it is also the key to improving production efficiency and reducing production costs.

[0003] However, the factory automated inspection of PTC electric heaters, especially the welding quality inspection of PCB control boards, still relies on manual operation and item-by-item measurement, lacking a mature automated inspection pipeline and data processing system. Traditional manual testing requires different test instruments for different test items, which is time-consuming and labor-intensive, and the test results cannot be output in a visual test report. At the same time, most test items require live operation to detect whether the relevant modules are functioning properly, and the personal safety of the testers is difficult to guarantee.

[0004] In addition, the existing PCB board inspection system has poor versatility and can only test specific PCB products. Once the PCB layout or function changes, the test conditions cannot be met. Summary of the invention

[0005] In view of the defects existing in the prior art, the purpose of the present invention is to provide a rapid detection system and method for automotive PTC heater PCB control board, which uses a deep learning algorithm to analyze PCB board images to identify non-standard situations such as welding defects, missing or damaged components, etc. At the same time, the system optimizes the test process through machine learning technology and automatically adjusts the test parameters to adapt to different PCB board models and configurations, thereby improving the versatility and compatibility of the system.

[0006] To achieve the above purpose, the technical solution adopted by the present invention is: a rapid detection system for a PCB control board of an automobile PTC heater, including a test bench, on which a controller end, a PC end, a camera, and a load module are integrated; the camera is used to identify the number of components and welding detection, and is also used to identify the type of PCB control board and feed back the information to the PC end; the load module is used to simulate different working conditions; the controller end is used to collect and send signals; and the PC end is used to send control instructions to the controller end.

[0007] On the basis of the above technical solution, the test bench is provided with a plurality of PCB control board mounting slots.

[0008] On the basis of the above technical solution, the PCB control board to be tested is communicatively connected with the controller end through the wiring harness at the rear end of the installation slot, wherein the wiring harness includes LIN, PWM, and DAC signals.

[0009] The present invention also provides a model deployment method based on the above system, including: data collection and preprocessing process, using an industrial camera to collect images of PCB control boards in real time on the production line as the data source of production line images, and annotating the images to identify the defect types on the PCB control boards; then cleaning the data, automatically identifying and eliminating blurred or damaged images through an image quality assessment algorithm, and identifying them as invalid data; using the IQR method to identify abnormal values ​​in sensor data and process them;

[0010] IQR method formula:

[0011] Lowe Bound=Q1-1.5×IQR

[0012] Upper Bound=Q1-1.5×IQR

[0013] Any value below the Lower Bound or above the Upper Bound is considered an outlier, where Q1 = 25th percentile, Q3 = 75th percentile, and IQR = Q3-Q1;

[0014] The data splitting process uses a random sampling method to divide the dataset into training set, validation set, and test set with a ratio of 70%, 15%, and 15%;

[0015] Then normalization is performed to normalize the pixel values ​​of the image and the sensor data using the Z-score. The formula is as follows:

[0016]

[0017] Where x is the value of the original data point, μ is the mean, σ is the standard deviation, and x′ is the normalized value;

[0018] The images are then converted into a format suitable for processing by the deep learning model by converting the images into floating-point tensors and storing the preprocessed data in a SQL database for subsequent training.

[0019] Based on the above technical solutions, in the model training and optimization process, the convolutional neural network model architecture is selected to perform Xavier initialization on the model weights and biases. The initialization formula is as follows:

[0020]

[0021] Among them, W is the weight, a and b are the number of neurons in the previous and next layers;

[0022] Select the cross entropy loss function, the function formula is as follows:

[0023]

[0024] Where N is the number of categories, yi is the one-hot representation of the true label, and pi is the probability predicted by the model;

[0025] The SGD update rule is used to update the current weight. The update rule is as follows:

[0026] Wt+1=Wt-ηΔwL

[0027] Where Wt is the current weight, η is the learning rate, and ΔwL is the gradient of the loss function with respect to the weight;

[0028] During the training process of the model, forward propagation is performed to calculate the predicted value of the model. By applying the ReLU activation function to the output of each layer, the loss function is used to calculate the difference between the model prediction and the true value; these gradients are propagated through the backpropagation algorithm. The gradient calculation formula is as follows:

[0029]

[0030] Where a is the output of the activation function and z is the sum of the weighted input and the bias;

[0031] Then control the learning rate to speed up the training process to avoid overfitting, select the SGD optimizer, set the learning rate to 0.001, train the model, continuously update the weights, and save the best model when the performance on the validation set does not improve.

[0032] Based on the above technical solutions, the model deployment and integration process saves and compresses the trained model to make it suitable for running in the environment of the rapid detection system. The model is encapsulated into an API, and image data is sent through network requests and the model's prediction results are received. This API is integrated into the rapid detection system to ensure that the system can automatically send image data to the model and process the returned defect detection results. Monitoring is then set up to ensure the performance and stability of the model API.

[0033] On the basis of the above technical solutions, the performance monitoring and maintenance process continuously monitors the performance of the model in actual applications, and detects whether the model performance has declined by comparing the model's performance indicators with the preset thresholds. If the model performance has declined, further analysis is performed to determine whether there are any abnormalities. When performance degradation or abnormalities are detected, the system automatically triggers an alarm to notify relevant personnel for further analysis and processing, and updates the model based on the results of anomaly detection. Continuous learning is carried out in the production environment to adapt to changes in data distribution by continuously receiving new data.

[0034] The present invention also provides a rapid detection method based on the above system, comprising the following steps: installing a PCB control board to be detected in a mounting slot on a test bench, then turning on a power switch on the test bench to power the device to be detected, at which time a camera identifies the PCB control board, and automatically magnifies the image to detect the number of its components and welding points. If welding defects or component missing conditions are detected, the PC terminal displays the results on a visual interface for the tester to view, and the tester manually triggers the generation of a test report, which is then stored in a database; if the test passes, the PC terminal matches the corresponding test code to the identified PCB control board type;

[0035] The PC executes the matched test code and sends a series of control instructions to the controller. Then the controller collects a series of signals sent by the PCB control board through the Lin bus.

[0036] When the controller fails to collect the value of a certain test item, it is judged that a logical open circuit has occurred in the PCB control board under test or a related module is damaged, and the test result is determined to be an unqualified product; when the collected value does not meet the set expected threshold, it is judged that a related module has failed. If and only if all test item values ​​meet the set expected values, the product to be tested is judged to be a qualified product.

[0037] On the basis of the above technical scheme, it also includes temperature acquisition function test. The temperature value is set through the PC visual interface. The PC sends the temperature signal to the controller through the CAN bus. After the controller parses the instruction, it sends the DA signal of the relevant temperature to the PCB control board. Then the PCB control board converts the collected AD signal into a temperature value and sends it to the PC through the LIN bus to detect whether the sent temperature is consistent with the received temperature, so as to determine whether the temperature acquisition related circuit is qualified.

[0038] On the basis of the above technical solution, after the product to be tested has completed all tests by the rapid testing system, the test results can be output in PDF format and saved in the database, and qualified products and unqualified products can be classified.

[0039] The beneficial effects of the present invention are:

[0040] 1. The present invention reserves a plurality of installation slot positions and integrates a multi-channel LIN bus, which can be used for simultaneous detection of multiple PCB control boards, greatly shortening the test time of manually holding the instrument to test one by one and improving the test efficiency.

[0041] 2. The present invention incorporates embedded technology and deep learning technology, collects various types of signals through a combination of software and hardware for comprehensive judgment, completes the integration of visual detection and functional detection, and improves the working efficiency of the test system.

[0042] 3. The present invention has real-time monitoring and updating functions. After the PCB board is installed on the test bench, the camera is automatically triggered to capture images and perform real-time analysis, and the detection results (such as defect location and type) are fed back to the PC in real time for the operator to view and process.

[0043] 4. The present invention can test different types of PCB control boards, use deep learning algorithms to analyze PCB board images, automatically identify non-standard situations such as welding defects, missing or damaged components, etc., improve the accuracy and efficiency of detection, and assign different test codes to different types of PCB boards, thereby improving the versatility of the test system.

[0044] 5. The present invention has a model update function and is equipped with an anomaly detection mechanism. When the model performance degrades, an alarm is automatically triggered. The model is updated regularly with newly collected data to adapt to changes in PCB board design and new defect types. The model is fine-tuned according to actual test results to improve the accuracy of detection.

[0045] 6. The present invention adopts computer technology to realize network management of the test system, and has functions such as data preservation and data statistical analysis, thereby realizing product quality traceability and quality problem statistics. BRIEF DESCRIPTION OF THE DRAWINGS

[0046] Figure 1 This is a schematic diagram of the structure of a PCB control board rapid detection system in an embodiment of the present invention;

[0047] Figure 2 is a flow chart of a rapid detection method in an embodiment of the present invention;

[0048] Figure 3 A flowchart of a model deployment method according to an embodiment of the present invention;

[0049] Figure 4 Flow chart of data collection and preprocessing process in an embodiment of the present invention;

[0050] Figure 5 The figure is a flow chart of the performance monitoring and maintenance process in an embodiment of the present invention. DETAILED DESCRIPTION

[0051] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions.

[0052] The following is a further description of the specific embodiments of the present invention in conjunction with the drawings of the specification, so that the technical solution and its beneficial effects of the present invention are clearer and more explicit. The following description of the embodiments with reference to the drawings is exemplary and intended to explain the present invention, but cannot be understood as limiting the present invention.

[0053] See also Figure 1As shown, an embodiment of the present invention provides a rapid detection system for a PCB control board of an automobile PTC heater, including a test bench, on which a controller end, a PC end, a camera, and a load module are integrated; the camera is used to identify the number of components and welding detection, and is also used to identify the type of PCB control board, and feed back information to the PC end; the load module is used to simulate different working conditions; the controller end is used to collect and send signals; the PC end is used to send control instructions to the controller end, and a deep learning framework is deployed on the PC end, including modules such as data collection and preprocessing, model training and optimization, model deployment and integration, performance detection and maintenance, user interface and reporting. Specifically, the test bench is provided with multiple PCB control board installation slots, which can be used for testing multiple PCB control boards at the same time. The PCB control board to be detected is connected to the internal controller end of the rapid detection system through the wiring harness at the rear end of the installation slot, wherein the wiring harness contains multiple signals such as LIN, PWM, and DAC. The communication between the PCB control board of the PTC heater to be detected and the controller end is Lin, and the communication between the controller end and the PC end is Can. The rapid detection system is connected to the PCB control board of the automotive PTC heater to be tested and provides it with a 12V low-voltage power supply. The camera is an industrial-grade high-precision camera, which is connected to the PC via the USB protocol. The camera's recognition result of the PCB control board is sent to the PC, and then the PC switches the test program according to the recognition result to meet different test requirements.

[0054] See also Figure 3 to Figure 5 As shown, the embodiment of the present invention also provides a model deployment method based on the above system, including:

[0055] Data collection and preprocessing process.

[0056] Industrial cameras are used to collect images of PCB boards in real time on the production line as the data source for production line images. Professionals annotate the images and identify the types of defects on the PCB boards (such as poor soldering, missing components, etc.). The data is then cleaned and blurred or damaged images are automatically identified and removed through image quality assessment algorithms (such as sharpness assessment based on the Laplace operator) as invalid data. The IQR method is used to identify outliers in sensor data and process them.

[0057] IQR method formula:

[0058] Lowe Bound=Q1-1.5×IQR

[0059] Upper Bound=Q1-1.5×IQR

[0060] Any value below the Lower Bound or above the Upper Bound is considered an outlier, where Q1 = 25th percentile, Q3 = 75th percentile, and IQR = Q3-Q1. The data segmentation process uses a random sampling method to divide the data set into a training set, a validation set, and a test set, with a ratio of 70%, 15%, and 15%. This is followed by normalization, and the pixel values ​​of the image and the sensor data are Z-score normalized. The formula is as follows:

[0061]

[0062] Where x is the value of the original data point, μ is the mean, σ is the standard deviation, and x′ is the normalized value.

[0063] The image is then converted into a format suitable for deep learning model processing. In the present invention, the image is converted into a floating-point tensor and the preprocessed data is stored in a SQL database to facilitate subsequent training.

[0064] Model training and optimization process.

[0065] The present invention selects the convolutional neural network (CNN) model architecture, and performs Xavier initialization on the weights and biases of the model. The initialization formula is as follows:

[0066]

[0067] Among them, W is the weight, a and b are the number of neurons in the previous layer and the next layer. Select the cross entropy loss function, the function formula is as follows:

[0068]

[0069] Where N is the number of categories, yi is the one-hot representation of the true label, and pi is the probability predicted by the model. The SGD update rule is used to update the current weights. The update rule is as follows:

[0070] Wt+1=Wt-ηΔwL

[0071] Where Wt is the current weight, η is the learning rate, and ΔwL is the gradient of the loss function with respect to the weight. During the training of the model, forward propagation is performed to calculate the model's predicted value. By applying the ReLU activation function to the output of each layer, the loss function is used to calculate the difference between the model's prediction and the true value. These gradients are propagated through the backpropagation algorithm. The gradient calculation formula is as follows:

[0072]

[0073] Where a is the output of the activation function, and z is the sum of the weighted input and the bias. The learning rate is then controlled to accelerate the training process to avoid overfitting. The present invention selects the SGD optimizer, sets the learning rate to 0.001, trains the model, continuously updates the weights, and saves the best model when the performance on the validation set is no longer improved.

[0074] Model deployment and integration.

[0075] Save and compress the trained model to make it suitable for running in the environment of the PCB inspection system. Encapsulate the model into an API, send image data through network requests and receive the model's prediction results. Integrate this API in the software of the PCB inspection system to ensure that the system can automatically send image data to the model and process the returned defect detection results. Then set up monitoring to ensure the performance and stability of the model API.

[0076] Performance monitoring and maintenance.

[0077] This system continuously monitors the performance of the model in actual applications. This includes key performance indicators such as accuracy, recall, and response time. By comparing the model's performance indicators with the preset thresholds, it detects whether the model performance has degraded. If the model performance has degraded, further analysis is performed to determine whether there are any abnormalities, such as input data quality issues, model parameter anomalies, etc. When performance degradation or anomalies are detected, the system automatically triggers an alarm and notifies relevant personnel for further analysis and processing. The model is updated based on the results of anomaly detection, and continuous learning is carried out in the production environment to adapt to changes in data distribution by continuously receiving new data.

[0078] See also Figure 2 As shown in the figure, after the deep learning model is deployed to the PC, the software and hardware modules included in the test system bench can be connected to build the completed test system for testing. The specific test operation process is as follows:

[0079] The tester needs to connect the power supply and turn on the power switch of the test system. The controller of the test system here is powered by 12V and the PC host is powered by 220V.

[0080] Then, start the PC-side upper integration software of this rapid test system, select the correct USB serial port, and establish a communication connection between the test system controller and the PC.

[0081] Then install the PTC heater PCB board to be tested in the card slot on the test bench of the rapid detection system, then turn on the power switch on the test bench to supply 12V power to the device to be tested. At this time, the camera identifies the PCB control board and automatically enlarges the image to detect the number of its components and the welding points. If welding defects or missing components are detected, the PC-side integrated software displays the results in a visual interface for the tester to view. The tester manually triggers the generation of a test report and then stores it in the database. If the test passes, the integrated software will match the corresponding test code according to the identified PCB control board type and cooperate with the controller to conduct the next stage of functional testing.

[0082] After the PCB control board to be tested is powered on, the MUC executes the test code command and executes it in a loop, while the relevant modules in the PCB control board work. The PC executes the matched code and sends a series of control instructions to the controller. Then the controller collects a series of signals sent by the PCB control board through the Lin bus, such as PWM duty cycle, ADC, DAC, current and other values.

[0083] Specifically, when the controller side fails to collect a certain test item value, it is judged that a logical open circuit occurs in the PCB control board being tested or a related module is damaged, and the test result is determined to be an unqualified product; when the collected value does not meet the set expected threshold, it is judged that a related module has a fault. If and only if all test item values ​​meet the set expected values, the product to be tested is judged to be a qualified product.

[0084] For the temperature acquisition function test, since there is no temperature sensor, in this test, the temperature value is set through the PC visual interface, such as 100℃, 60℃ and other temperature values. The PC sends the temperature signal to the controller through the CAN bus. After the controller parses the instruction, it sends the DA signal of the relevant temperature to the PCB board. Then the PCB board converts the collected AD signal into a temperature value and sends it to the PC through the LIN bus to detect whether the sent temperature is consistent with the received temperature, so as to determine whether the temperature acquisition related circuit is qualified.

[0085] Finally, after the product to be tested has completed all tests through the rapid testing system, the test results can be exported in PDF format and saved in the database, with qualified products and unqualified products classified.

[0086] In the description of the specification, the description with reference to the terms "one embodiment", "preferably", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention, and the schematic expressions of the above terms in this specification do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0087] The present invention is not limited to the above-mentioned embodiments. For ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications are also considered to be within the scope of protection of the present invention. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

Claims

1. A rapid detection system for automobile PTC heater PCB control board, including a test bench, characterized in that: The test bench is integrated with a controller end, a PC end, a camera, and a load module; the camera is used to identify the number of components and welding detection, and is also used to identify the type of PCB control board and feed back the information to the PC end; the load module is used to simulate different working conditions; the controller end is used to collect and send signals; the PC end is used to send control instructions to the controller end.

2. The automotive PTC heater PCB control board rapid detection system as claimed in claim 1, characterized in that: The test bench is provided with a plurality of PCB control board mounting slots.

3. The automotive PTC heater PCB control board rapid detection system as claimed in claim 2, characterized in that: The PCB control board to be tested is connected to the controller end through the wiring harness at the rear end of the mounting slot, where the wiring harness includes LIN, PWM, and DAC signals.

4. A model deployment method based on the system according to any one of claims 1 to 3, characterized in that: include: In the data collection and preprocessing process, an industrial camera is used to collect images of the PCB control board in real time on the production line as the data source of the production line image, and the image is annotated to identify the defect type on the PCB control board; the data is then cleaned, and the image quality assessment algorithm is used to automatically identify and eliminate blurred or damaged images as invalid data; the IQR method is used to identify outliers in the sensor data and process them; IQR method formula: Lowe Bound=Q1-1.5×IQR Upper Bound=Q1-1.5×IQR Any value below the Lower Bound or above the Upper Bound is considered an outlier, where Q1 = 25th percentile, Q3 = 75th percentile, and IQR = Q3-Q1; The data splitting process uses a random sampling method to divide the dataset into training set, validation set, and test set with a ratio of 70%, 15%, and 15%; Then normalization is performed to normalize the pixel values ​​of the image and the sensor data using the Z-score. The formula is as follows: Where x is the value of the original data point, μ is the mean, σ is the standard deviation, and x′ is the normalized value; The images are then converted into a format suitable for processing by the deep learning model by converting the images into floating-point tensors and storing the preprocessed data in a SQL database for subsequent training.

5. The model deployment method according to claim 4, characterized in that: Also includes: During the model training and optimization process, the convolutional neural network model architecture is selected to perform Xavier initialization on the model weights and biases. The initialization formula is as follows: Among them, W is the weight, a and b are the number of neurons in the previous and next layers; Select the cross entropy loss function, the function formula is as follows: Where N is the number of categories, yi is the one-hot representation of the true label, and pi is the probability predicted by the model; The SGD update rule is used to update the current weight. The update rule is as follows: Wt+1=Wt-ηΔwL Where Wt is the current weight, η is the learning rate, and ΔwL is the gradient of the loss function with respect to the weight; During the training process of the model, forward propagation is performed to calculate the predicted value of the model. By applying the ReLU activation function to the output of each layer, the loss function is used to calculate the difference between the model prediction and the true value; these gradients are propagated through the backpropagation algorithm. The gradient calculation formula is as follows: Where a is the output of the activation function and z is the sum of the weighted input and the bias; Then control the learning rate to speed up the training process to avoid overfitting, select the SGD optimizer, set the learning rate to 0.001, train the model, continuously update the weights, and save the best model when the performance on the validation set does not improve.

6. The model deployment method according to claim 5, characterized in that: Also includes: The model deployment and integration process saves and compresses the trained model to make it suitable for running in the environment of the rapid detection system. The model is encapsulated into an API, image data is sent through network requests and the model's prediction results are received. This API is integrated into the rapid detection system to ensure that the system can automatically send image data to the model and process the returned defect detection results. Monitoring is then set up to ensure the performance and stability of the model API.

7. The model deployment method according to claim 6, characterized in that: Also includes: Performance monitoring and maintenance process, continuously monitoring the performance of the model in actual application, and detecting whether the model performance has deteriorated by comparing the model's performance indicators with the preset thresholds; If the model performance degrades, further analysis is performed to determine if there are anomalies; When performance degradation or anomalies are detected, the system automatically triggers an alarm, notifies relevant personnel to conduct further analysis and processing, updates the model based on the results of anomaly detection, and continuously learns in the production environment to adapt to changes in data distribution by continuously receiving new data.

8. A rapid detection method based on the system according to any one of claims 1 to 3, characterized in that: The following steps are involved: Install the PCB control board to be tested in the installation slot on the test bench, then turn on the power switch on the test bench to power the device to be tested. At this time, the camera identifies the PCB control board and automatically magnifies the image to detect the number of its components and welding points. If welding defects or missing components are detected, the PC displays the results on a visual interface for the tester to view. The tester manually triggers the generation of a test report, which is then stored in the database. If the test passes, the PC will match the corresponding test code based on the identified PCB control board type. The PC executes the matched test code and sends a series of control instructions to the controller. Then the controller collects a series of signals sent by the PCB control board through the Lin bus. When the controller fails to collect the value of a certain test item, it is judged that a logical open circuit has occurred in the PCB control board under test or a related module is damaged, and the test result is determined to be an unqualified product; when the collected value does not meet the set expected threshold, it is judged that a related module has failed. If and only if all test item values ​​meet the set expected values, the product to be tested is judged to be a qualified product.

9. The rapid detection method according to claim 8, characterized in that: It also includes temperature acquisition function test. The temperature value is set through the PC visual interface. The PC sends the temperature signal to the controller through the CAN bus. After the controller parses the instruction, it sends the DA signal of the relevant temperature to the PCB control board. Then the PCB control board converts the collected AD signal into a temperature value and sends it to the PC through the LIN bus to detect whether the sent temperature is consistent with the received temperature, so as to determine whether the temperature acquisition related circuit is qualified.

10. The rapid detection method according to claim 8, characterized in that: After the product to be tested has completed all tests through the rapid testing system, the test results can be exported in PDF format and saved in the database, and qualified products can be classified from unqualified products.