Split type mold cup easy to adjust and manufacturing method thereof
Through the split-type easy-to-adjust mold cup design, the combination of support sheet and fabric is used to solve the problems of existing mold cup fixing shape and poor breathability, achieving better breast shape matching and comfort.
Patent Information
- Application Number
- CN202510070243.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-03-04
AI Technical Summary
The existing mold cups have relatively fixed shapes and limited elastic properties, which are difficult to match the breast shapes of all women. They are prone to empty cups or compression, and have poor breathability, resulting in a stuffy and insufficient comfort.
The split-type easy-to-adjust mold cup design is adopted. A mold cup layer consistent with the shape of the mold cup is formed by a number of supporting sheets. The support sheet is wrapped and fixed by fabric to ensure that the support sheets can be relatively movable, thereby improving the flexibility and fit of the mold cup. At the same time, the air circulation is promoted through the gap between the supporting sheets and reducing the feeling of stuffiness.
The flexibility and fit of the mold cup is achieved, reducing the feeling of empty cups or pressure, and keeping the skin dry and healthy by improving breathability.
Smart Images

Figure CN119547938A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of mold cups, and in particular to a split-type easily adjustable mold cup and a manufacturing method thereof. Background Art
[0002] The mold cup is a piece of cotton that is shaped by a high-temperature mold, and then these cups are turned into a bra as women's underwear. With the improvement of the quality of life, modern women's requirements for the comfort and functionality of bras are becoming more and more comprehensive; In the prior art, in order to match and adapt to the breast shapes of most women, most of the mold cups on the market are made of elastic materials such as sponge, silicone, latex, etc. When worn, the mold cup adjusts the breast curve of the mold cup through the characteristics of its elastic material and the stretching effect of the bra strap to make it fit the female chest and complete the wearing. However, this type of mold cup currently has the following problems: 1. The shape of the mold cup is relatively fixed and the elasticity is limited, which makes it difficult to match the breast shapes of all women, and it is easy to have an empty cup or compression; 2. The mold cup is continuously thickened or filled with other materials in the mold cup to improve the shaping effect of the mold cup, but the air permeability is poor, it is easy to produce a stuffy feeling, and the comfort is insufficient. Summary of the invention
[0003] In view of the above-mentioned deficiencies in the prior art, the present application provides a split-type easily adjustable mold cup and a manufacturing method thereof.
[0004] The above invention objectives of the present application are achieved through the following technical solutions: In a first aspect, the present application provides a split easily adjustable mold cup, comprising a plurality of support sheets, wherein a mold cup layer consistent with the shape of the mold cup is formed between the plurality of support sheets; The fabric is used to wrap the mold cup layer and fix the positions of the support sheets when the support sheets form the mold cup layer.
[0005] By adopting the above technical scheme, a number of support sheets are set to surround and form a cup layer consistent with the shape of the cup, thereby forming the cup part of the bra, and the number of support sheets are wrapped by fabric and the position of the support sheets when forming the cup layer is fixed to prevent the support sheets from moving and displacing during wearing. At this time, adjacent support sheets can move relative to each other like joints, that is, a small activity space can be formed between the support sheets to improve the flexibility and fit of the bra cup. When worn, the bra strap drives the fabric and the cup layer to wrap the chest. At this time, through the small activity space between the support sheets, each support sheet in the cup layer can be adjusted to adapt to the chest contour of different women through the activity space, thereby reducing the empty cup or pressure feeling, and the gaps between the support sheets promote air circulation, which can effectively reduce the stuffiness and keep the skin dry and healthy.
[0006] In a preferred example, the present application can be further configured as follows: the fabric includes a front laminating layer and a rear laminating layer, the front laminating layer and the rear laminating layer are respectively laminating to the front end and the rear end of the mold cup layer, and a rubber layer is provided between the front laminating layer and the mold cup layer, and between the rear laminating layer and the mold cup layer.
[0007] By adopting the above technical solution, the front bonding layer and the rear bonding layer are connected to the mold cup layer formed by several supporting sheets in combination with the rubber layer, so that several supporting sheets can be connected to each other. While ensuring that adjacent supporting sheets can move relative to each other, it effectively prevents the supporting sheets from loosening or moving during wearing, thereby improving the stability and durability of the mold cup.
[0008] In a preferred example, the present application can be further configured as follows: the rubber layer is made of a material with good air permeability.
[0009] By adopting the above technical solution and using a rubber material with good air permeability, air circulation can be maintained without affecting the mold cup layer structure, thereby reducing the stuffiness when wearing.
[0010] In a preferred example, the present application can be further configured as follows: the fabric is made of a material with good softness and breathability.
[0011] By adopting the above technical solution, fabrics with good softness and breathability can cooperate with the activities between several support sheets, always maintain the best fitting effect of the mold cup layer, avoid the displacement of the support sheets, and can cooperate with the gaps between the support sheets for air circulation, thereby improving breathability and comfort.
[0012] In a preferred example, the present application can be further configured as follows: the edge of the front bonding layer and the edge of the rear bonding layer are connected to form a closed structure.
[0013] By adopting the above technical solution, the function of wrapping the mold cup layer is achieved, thereby playing a role in protecting the mold cup layer.
[0014] In a preferred example, the present application can be further configured as follows: the support sheet is made of elastic material.
[0015] By adopting the above technical solution, the elastic support sheet can conform to the chest contour of the wearer, provide support and shaping effects, and is suitable for the working conditions of a bra.
[0016] In a second aspect, the present application provides a method for manufacturing a split easily adjustable mold cup, comprising the following steps: Prepare the materials and fabrics for making the mold cup; According to the design size of the mold cup, the mold is hot pressed to form the finished mold cup; Cutting or shearing the finished mold cup into blocks to form a plurality of the support sheets, and splicing and restoring the plurality of the support sheets to form the mold cup layer consistent with the shape of the finished mold cup; The adhesive layer is coated on the fabric, and the fabric is divided into the front laminating layer and the rear laminating layer, wherein the front laminating layer is laminated to the front end of the mold cup layer, and the rear laminating layer is laminated to the rear end of the mold cup layer, so that the fabric wraps and laminates to the mold cup layer to form a closed structure.
[0017] By adopting the above technical scheme, during the production process, the finished mold cup is cut or trimmed into several support sheets, and the finished mold cup can be accurately divided into support sheets of required shapes and sizes, ensuring that the mold cup layer formed by the several support sheets achieves sufficient fit and support effect, and by coating the rubber layer on the fabric, the adhesion and stability between the fabric and the mold cup layer can be enhanced, and by dividing the fabric into a front bonding layer and a rear bonding layer, which are respectively bonded to the front and rear ends of the mold cup layer, the protection of the mold cup layer can be enhanced, so that the several support sheets are not easy to shift, and after the connection between the fabric and the mold cup layer is completed, the adjacent support sheets can move relative to each other like joints to form a split and easily adjustable mold cup.
[0018] In summary, the present application includes at least one of the following beneficial technical effects: 1. A plurality of support sheets are arranged to form a mold cup layer consistent with the shape of the mold cup, thereby forming the mold cup part of the bra, and a plurality of support sheets are wrapped by fabric and the positions of the support sheets when forming the mold cup layer are fixed to prevent the support sheets from moving and displacing during wearing. At this time, adjacent support sheets can move relative to each other like joints, that is, a small activity space can be formed between the support sheets to improve the flexibility and fit of the bra mold cup. When worn, the bra strap drives the fabric and the mold cup layer to wrap the chest. At this time, through the small activity space between the support sheets, each support sheet in the mold cup layer can be adjusted to adapt to the chest contour of different women through movement, thereby reducing the feeling of empty cup or oppression, and the gaps between the support sheets promote air circulation, which can effectively reduce the feeling of stuffiness and keep the skin dry and healthy.
[0019] 2. By connecting the front bonding layer and the rear bonding layer with the rubber layer to the mold cup layer formed by several supporting sheets, several supporting sheets can be connected to each other. While ensuring that adjacent supporting sheets can move relative to each other, it effectively prevents the supporting sheets from loosening or moving during wearing, thereby improving the stability and durability of the mold cup.
[0020] 3. By using rubber with good air permeability, air circulation can be maintained without affecting the structure of the mold cup layer, thereby reducing the feeling of stuffiness when wearing.
[0021] 4. During the manufacturing process, the finished mold cup is cut or trimmed into several support sheets, which can accurately divide the finished mold cup into support sheets of required shapes and sizes, ensuring that the mold cup layer formed by the several support sheets achieves sufficient fit and support effect, and by coating the rubber layer on the fabric, the adhesion and stability between the fabric and the mold cup layer can be enhanced, and by dividing the fabric into a front laminating layer and a rear laminating layer, which are respectively laminated to the front and rear ends of the mold cup layer, the protection of the mold cup layer can be enhanced, so that the several support sheets are not easy to shift, and after the connection between the fabric and the mold cup layer is completed, the adjacent support sheets can move relative to each other like joints to form a split and easily adjustable mold cup. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the structure of the mold cup layer in one embodiment of the present application; Figure 2 It is a schematic diagram of the assembly of a split easily adjustable mold cup in one embodiment of the present application.
[0023] Figure numerals: 1, support sheet; 2, fabric; 21, front laminating layer; 22, rear laminating layer; 3, mold cup layer. DETAILED DESCRIPTION
[0024] The following is a description of exemplary embodiments of the present application in conjunction with the accompanying drawings, including various details of the embodiments of the present application to facilitate understanding, which should be considered as merely exemplary. Therefore, it should be recognized by those of ordinary skill in the art that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of the present application. Similarly, for the sake of clarity and conciseness, the description of well-known functions and structures is omitted in the following description.
[0025] It should be noted that the terms "first", "second", etc. in the present invention are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present disclosure described herein can be implemented in an order other than those illustrated or described herein. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present disclosure.
[0026] In addition, the term "and / or" in this article is only a description of the association relationship of associated objects, indicating that there can be three relationships. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character " / " in this article, unless otherwise specified, generally means that the associated objects before and after are in an "or" relationship.
[0027] A split easily adjustable mold cup of the present application is described below with reference to the accompanying drawings.
[0028] like Figure 1 and Figure 2 As shown, the split easily adjustable mold cup includes a plurality of support sheets 1 and fabric 2, a mold cup layer 3 consistent with the mold cup shape is formed between the plurality of support sheets 1, and when the plurality of support sheets 1 form the mold cup layer 3, the fabric 2 is used to wrap the mold cup layer 3 and fix the positions of the plurality of support sheets 1, wherein the mold cup part of the bra is formed by arranging a plurality of support sheets 1 to surround and form a mold cup layer 3 consistent with the mold cup shape, and the plurality of support sheets 1 are wrapped by the fabric 2 and the positions of the plurality of support sheets 1 when forming the mold cup layer 3 are fixed, so as to prevent the support sheets 1 from moving during wearing. When the bra cup is worn, the bra strap drives the fabric 2 and the cup layer 3 to wrap around the chest. At this time, through the tiny movable space between the support sheets 1, each support sheet 1 in the cup layer 3 can be adjusted to adapt to the chest contour of different women, thereby reducing the feeling of empty cup or oppression, and the gaps between the support sheets 1 promote air circulation, which can effectively reduce the feeling of stuffiness and keep the skin dry and healthy.
[0029] Specifically, the fabric 2 includes a front laminating layer 21 and a rear laminating layer 22, which are respectively laminated to the front end and the rear end of the mold cup layer 3, and an adhesive layer is provided between the front laminating layer 21 and the mold cup layer 3, and between the rear laminating layer 22 and the mold cup layer 3. The front laminating layer 21 and the rear laminating layer 22 are connected to the mold cup layer 3 formed by several support sheets 1 with the adhesive layer, so that several support sheets 1 can be connected to each other, while ensuring that adjacent support sheets 1 can move relative to each other, effectively preventing the support sheets 1 from loosening or moving during wearing, thereby improving the stability and durability of the mold cup.
[0030] Furthermore, in this embodiment, the rubber layer is made of a material with good air permeability. By using rubber with good air permeability, air circulation can be maintained without affecting the structure of the mold cup layer 3, thereby reducing the stuffiness when wearing. Usually, air permeable rubbers such as silicone rubber and polyurethane rubber can be used.
[0031] Among them, the fabric 2 is made of a material with good softness and breathability, such as textile fabrics 2 such as pure cotton, silk, bamboo charcoal fiber, nylon, etc. The fabric 2 with good softness and breathability can cooperate with the activities between several support sheets 1, always maintain the best fitting effect of the mold cup layer 3, avoid the displacement of the support sheets 1, and can cooperate with the gaps between the support sheets 1 for air circulation, thereby improving breathability and comfort.
[0032] Furthermore, the edge of the front bonding layer 21 and the edge of the rear bonding layer 22 are connected to form a closed structure, thereby realizing the function of wrapping the mold cup layer 3 and protecting the mold cup layer 3. Usually, the front bonding layer 21 and the rear bonding layer 22 are connected by sewing, which can improve the wearing comfort and aesthetics.
[0033] In addition, the support sheet 1 is made of elastic material, such as sponge, silicone, latex and other elastic materials. The elastic support sheet 1 can conform to the chest contour of the wearer, provide support and shaping effects, and is suitable for the working conditions of the bra cup.
[0034] The present application provides a method for manufacturing a split-type easily adjustable mold cup, comprising the following steps: Prepare the materials and fabrics for making the mold cup 2; According to the design size of the mold cup, the mold is hot pressed to form the finished mold cup; Cutting or shearing the finished mold cup into blocks to form a plurality of support sheets 1, and splicing and restoring the plurality of support sheets 1 to form a mold cup layer 3 consistent with the shape of the finished mold cup; A rubber layer is coated on the fabric 2, and the fabric 2 is divided into a front laminating layer 21 and a rear laminating layer 22, the front laminating layer 21 is laminated to the front end of the mold cup layer 3, and the rear laminating layer 22 is laminated to the rear end of the mold cup layer 3, so that the fabric 2 is wrapped and laminated to the mold cup layer 3 to form a closed structure.
[0035] Among them, during the production process, the finished mold cup is cut or cut into several support sheets 1, which can accurately divide the finished mold cup into support sheets 1 of required shapes and sizes, ensuring that the mold cup layer 3 formed by the several support sheets 1 achieves sufficient fit and support effect, and by coating the adhesive layer on the fabric 2, the adhesion and stability between the fabric 2 and the mold cup layer 3 can be enhanced, and by dividing the fabric 2 into a front bonding layer 21 and a rear bonding layer 22, which are respectively bonded to the front and rear ends of the mold cup layer 3, the protection of the mold cup layer 3 is enhanced, so that the several support sheets 1 are not easy to shift, and after the connection between the fabric 2 and the mold cup layer 3 is completed, the adjacent support sheets 1 can move relative to each other like joints to form a split and easily adjustable mold cup.
[0036] The above specific implementations do not constitute a limitation on the protection scope of this application. It should be understood by those skilled in the art that various modifications, combinations, sub-combinations and substitutions can be made according to design requirements and other factors. Any modifications, equivalent substitutions and improvements made within the spirit and principles of this application should be included in the protection scope of this application.
Claims
1. A split type easily adjustable mold cup, characterized in that: include: A plurality of support sheets (1), wherein a mold cup layer (3) having a shape consistent with the mold cup is formed between the plurality of support sheets (1); The fabric (2) is used to wrap the mold cup layer (3) and fix the positions of the plurality of support sheets (1) when the plurality of support sheets (1) form the mold cup layer (3).
2. A split type easily adjustable mold cup as claimed in claim 1, characterized in that: The fabric (2) comprises a front laminating layer (21) and a rear laminating layer (22), wherein the front laminating layer (21) and the rear laminating layer (22) are respectively laminating to the front end and the rear end of the mold cup layer (3), and a rubber layer is provided between the front laminating layer (21) and the mold cup layer (3), and between the rear laminating layer (22) and the mold cup layer (3).
3. A split type easily adjustable mold cup as claimed in claim 2, characterized in that: The rubber layer is made of a material with good air permeability.
4. A split type easily adjustable mold cup as claimed in claim 1 or 2, characterized in that: The fabric (2) is made of a material with good softness and air permeability.
5. The split type easily adjustable mold cup according to claim 2, characterized in that: The edge of the front bonding layer (21) and the edge of the rear bonding layer (22) are connected to form a closed structure.
6. The split type easily adjustable mold cup according to claim 1, characterized in that: The supporting sheet (1) is made of elastic material.
7. A method for making a split easily adjustable mold cup according to any one of claims 2 to 6, characterized in that: The following steps are involved: Prepare materials and fabrics for making the mold cup (2); According to the design size of the mold cup, the mold is hot pressed to form the finished mold cup; Cutting or shearing the finished mold cup into blocks to form a plurality of the support sheets (1), and splicing and restoring the plurality of the support sheets (1) to form the mold cup layer (3) that is consistent with the shape of the finished mold cup; The adhesive layer is coated on the fabric (2), and the fabric (2) is divided into the front laminating layer (21) and the rear laminating layer (22), wherein the front laminating layer (21) is laminated to the front end of the mold cup layer (3), and the rear laminating layer (22) is laminated to the rear end of the mold cup layer (3), so that the fabric (2) is wrapped around and laminated to the mold cup layer (3) to form a closed structure.