Waste gas filtering equipment for heat treatment of bearing steel balls
By changing the scraper into a cylindrical shape that is penetrated up and down and fixing the airbag outside it, the inner wall of the filter cartridge of the bearing steel ball heat treatment exhaust gas filtration equipment is completely cleaned, which solves the problem of low cleaning efficiency of existing equipment and improves the cleaning effect and service life of the equipment.
Patent Information
- Application Number
- CN202510134722.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-07
- Publication Date
- 2025-03-04
AI Technical Summary
During the cleaning process of existing bearing steel ball heat treatment waste gas filtration equipment, the scraper can only scratch linearly along the inner wall of the filter cartridge. The cleaning efficiency is limited by the movement speed and scratching force of the scraper, and it may not be able to completely remove all dust particles attached to the inner wall of the filter cartridge. If the scraper rises and falls too quickly, the cleaning effect will be poor.
The scraper is turned into a cylindrical shape that penetrates the upper and lower, and the airbag is fixed outside the scraper. After expansion, the airbag is fitted with the filter cartridge. Through the vertical rise and fall of the scraper, the expansion and vibration of the airbag, the inner wall of the filter cartridge is completely cleaned.
Through the coordinated work of the scraper and airbag, dust on the inner wall of the filter cartridge can be completely removed, cleaning efficiency can be improved, dust residues can be avoided, and equipment service life can be extended.
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Figure CN119548920A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of waste gas filtering, and in particular to a waste gas filtering device for heat-treating bearing steel balls. Background Art
[0002] A large amount of oily waste gas and smoke will be generated during the heat treatment of bearing steel balls. These waste gases not only pollute the environment, but also may have serious impacts on the health of workers. These waste gases mainly come from the heating, insulation and cooling stages, which may contain harmful substances such as oil fume particles, non-methane total hydrocarbons, nitrogen oxides, etc.
[0003] In the prior art, the heat treatment exhaust gas is filtered multiple times through various filtering methods. However, when the existing device filters pollutants such as particulate matter and oil mist in the exhaust gas, the filtering effect of the device deteriorates after long-term use, and the filtering structure needs to be cleaned multiple times before it can be used normally for a long time.
[0004] For example, in the exhaust gas filtering equipment provided by CN118142275B, when the dust on the filter cartridge accumulates to a certain extent, it can be cleaned without stopping the machine, thereby ensuring the continuous and efficient operation of the exhaust gas filtering process, which not only greatly improves the work efficiency and reduces the production loss caused by stopping the machine for cleaning, but also effectively extends the service life of the filter cartridge and reduces the maintenance cost; after the filter cartridge filters the exhaust gas for a long time, the staff can control multiple filter cartridges to rotate synchronously, and at the same time control the scraper to move up and down. As the filter cartridge rotates, the scraper scrapes off the dust particles attached to the inner surface of the filter cartridge, and the scraped dust particles are discharged to the bottom through the sewage outlet on the support plate under the action of their own gravity. When the dust particles below accumulate to a certain extent, the staff can control the scraper to move downward, so that the scraper extends into the sewage outlet and seals the sewage outlet, thereby isolating the cleaned dust particles from the filter holes on the filter cartridge.
[0005] It has major disadvantages: a large amount of dust attached to the inside of the filter cartridge is cleaned by rotating the filter cartridge and moving the scraper up and down; the scraper can only perform linear scraping along the inner wall of the filter cartridge, and the cleaning efficiency is limited by the moving speed and scraping force of the scraper, and it may not be possible to completely remove all dust particles attached to the inner wall of the filter cartridge; if the scraper rises and falls too quickly, the cleaning effect on the filter cartridge is poor, and it cannot be completely cleaned, and a spiral uncleaned part will remain in the filter cartridge. Summary of the invention
[0006] The embodiment of the present application provides a bearing steel ball heat treatment exhaust gas filtration device, which solves the problem in the prior art that a large amount of dust attached to the inside of the filter cartridge is cleaned by rotating the filter cartridge and moving the scraper up and down; the scraper can only perform linear scraping along the inner wall of the filter cartridge, and the cleaning efficiency is limited by the moving speed and scraping force of the scraper, and it may not be possible to completely remove all dust particles attached to the inner wall of the filter cartridge; if the scraper rises and falls at a fast speed, the cleaning effect on the filter cartridge is poor, and it cannot be completely cleaned, and a spiral uncleaned part remains in the filter cartridge, thereby realizing that the scraper is transformed into a cylindrical shape that passes through the top and bottom, and the scraper rises or falls vertically, so that the inner wall of the filter cartridge can be completely cleaned, avoiding the linear scraping of the filter cartridge by the scraper, and the cleaning efficiency is limited by the moving speed of the scraper. During the cleaning process, the scraper rises and falls too fast, and the cleaning effect on the filter cartridge is poor, and it cannot be completely cleaned.
[0007] The embodiment of the present application provides a bearing steel ball heat treatment exhaust gas filtering device, including a filtering assembly; The filter assembly comprises an air storage cylinder, a first port, a second port, an air inlet cylinder and a filter cylinder; The gas storage cylinder is in the shape of a hollow cylinder, the upper side of the gas storage cylinder is provided with a first opening, and the lower side of the gas storage cylinder is provided with a second opening; There are a plurality of the first and second openings, respectively, and they correspond one to one; The plurality of first and second openings are evenly spaced and distributed; The air inlet cylinder is in the shape of a cylinder with an opening at the lower end, the lower end of the air inlet cylinder is fixed to the upper side of the air storage cylinder, and the upper side of the air storage cylinder blocks the opening at the lower end of the air inlet cylinder; The number of the filter cartridges is consistent with the number of the first opening and corresponds one to one. The filter cartridge is a cylindrical body that is passed through along its axis. The axis of the filter cartridge is parallel to the axis of the air storage cylinder. The upper end of the filter cartridge is fixed in the first opening, and the lower end of the filter cartridge is fixed in the second opening, and the lower end of the filter cartridge extends out of the second opening. It also includes cleaning components, the number of which is consistent with the number of filter cartridges and corresponds one to one; The cleaning assembly comprises a rotating rod, a rotating block, a limiting opening, a limiting opening, a connecting rod, a scraper, a sealing cover and a limiting rod; The rotating rod 1 and the limiting rod 1 are both cylindrical; The rotating rod 1 and the limiting rod 1 are both located in the filter cartridge. The outer wall of the rotating rod 1 is threaded, the upper end of the rotating rod 1 is rotated on the top side of the air inlet cylinder, and the sealing cover is rotatably connected to the lower end of the rotating rod; An upper end of the limit rod is fixed to the top side of the air inlet cylinder, and a lower end of the limit rod is fixed to the upper side of the sealing cover; The rotating block 1 is provided with a limiting opening 1 and a limiting opening 2, the limiting opening 1 is provided with a thread matched with the rotating rod 1, the rotating rod 1 is rotatably connected in the limiting opening 1, and the limiting opening 2 is sleeved on the limiting rod 1; The scraper is in the shape of a cylinder that penetrates from top to bottom. The rotating block 1 is located in the inner circle of the scraper. A connecting rod 1 is fixed between the rotating block 1 and the scraper.
[0008] As an improvement, the axis of the gas storage cylinder is perpendicular to the ground; The axes of the first and second openings are on the same straight line, and the axis of the first opening is parallel to the axis of the gas reservoir; The axis of the air intake cylinder and the axis of the air storage cylinder are on the same straight line; The axes of the rotating rod 1 and the limiting rod 1 are both parallel to the axis of the gas storage cylinder; The axis of the scraper is parallel to the axis of the gas storage cylinder.
[0009] As an improvement, the sealing cover is located outside the cavity of the gas storage cylinder; The rotating block 1 is located in the filter cartridge, the rotating block 1, the limiting opening 1 and the limiting opening 2 are all cylindrical, and the axes of the three are parallel to the axis of the air storage cartridge; The maximum diameter of the sealing cover is consistent with the inner diameter of the scraper; A plurality of connecting rods are fixed between the rotating block and the scraper and are evenly spaced and distributed in a ring shape.
[0010] As an improvement, the filter assembly further includes support legs, filter holes, a storage cover, an air inlet pipe, an air outlet pipe and a filter screen; There are multiple supporting legs, which are evenly spaced and fixed on the side wall of the gas storage cylinder. The number of storage covers is consistent with the number of filter cartridges and corresponds one to one. The storage covers are threadedly connected to the lower end of the filter cartridge. The air inlet pipe is fixed on one side of the air inlet cylinder and communicates with the internal cavity of the air inlet cylinder, and the air outlet pipe is fixed on one side of the air storage cylinder and communicates with the internal cavity of the air storage cylinder; The filter cartridge has filter holes on its surface, there are multiple filter holes, and they are evenly spaced, the number of filter screens is consistent with the number of filter holes, and they correspond one to one, and the filter screens are fixed in the filter holes; The cleaning assembly also includes a motor 1; The motor 1 is fixed on the upper side of the air inlet cylinder, the output end of the motor 1 is fixed on the rotating rod 1, and the rotation axis of the motor 1 is parallel to the axis of the air storage cylinder.
[0011] As an improvement, the filter hole is located in the air storage cylinder, and the mesh diameter of the filter is smaller than the diameter of impurities in the exhaust gas.
[0012] As an improvement, the cleaning assembly further includes air bag 1; The airbag 1 is annular and is fixed to the outer ring of the scraper; It also includes air supply components, the number of which is consistent with the number of cleaning components and corresponds one to one; The air supply assembly includes a winding component 1, and the winding component 1 includes a winder, a connecting pipe and an air pump 1; The reel is fixed on the upper side of the air inlet cylinder, the air pump is fixed on one side of the reel, the connecting pipe is reeled in the reel, one end of the connecting pipe is connected with the output end of the air pump, the end of the connecting pipe away from the air pump passes through the air inlet cylinder shell and is fixed on the inner circle of the scraper, and the connecting pipe is connected with the air bag.
[0013] As an improvement, the connecting pipe is sealed and slidably connected to the air intake cylinder housing.
[0014] As an improvement, the cleaning assembly further includes airbag 2, which is annular and fixed to the outer ring of the scraper, and is located below airbag 1; The air supply assembly further comprises a winding member 2, and the winding member 2 has the same structure as the winding member 1; The reel in the reel-up member 2 is fixed on the upper side of the air inlet cylinder, the air pump 1 is fixed on one side of the reel, the connecting pipe is reeled in the reel, one end of the connecting pipe is connected with the output end of the air pump 1, the end of the connecting pipe away from the air pump 1 passes through the air inlet cylinder housing and is fixed on the inner circle of the scraper, and the connecting pipe is connected with the air bag 2; The connecting pipe in the second winding member is sealed and slidably connected to the air inlet cylinder housing.
[0015] As an improvement, the filter assembly further includes a third port, the air storage cylinder is provided with a third port, and the third port has two portions; It also includes an auxiliary component, which includes a second rotating rod, a second motor, a second rotating block, a third limiting opening, a fourth limiting opening, a second connecting rod, a lifting ring, a second air pump, a second limiting rod, a conflicting airbag and an air delivery pipe; The second rotating rod and the second limiting rod are both cylindrical, and their axes are parallel to the axis of the gas storage cylinder; The second rotating rod and the second limiting rod are located between the plurality of filter cartridges; The two through ports 3 correspond to the rotating rod 2 and the limiting rod 2 respectively, and the rotating rod 2 and the limiting rod 2 are rotatably connected to the two through ports 3 respectively, and the through ports 3 matched with the rotating rod 2 are provided with threads; The outer wall of the second rotating rod is threaded, the upper end of the second rotating rod is rotatably connected to the top side of the air inlet cylinder, and the lower end of the second rotating rod is rotatably connected to the bottom side of the air storage cylinder; The upper end of the second limit rod is fixed to the top side of the air inlet cylinder, and the lower end of the second limit rod is fixed to the bottom side of the air storage cylinder; The second motor is fixed on the upper side of the air inlet cylinder, the output end of the second motor is fixed on the second rotating rod, and the rotation axis of the second motor is parallel to the axis of the air storage cylinder; The rotating block 2 is provided with a limiting opening 3 and a limiting opening 4. The rotating block 2, the limiting opening 3 and the limiting opening 4 are all cylindrical, and the axes of the three are parallel to the axis of the gas storage cylinder. The limiting opening 3 is provided with a thread matched with the rotating rod 2. The rotating rod 2 is rotatably connected in the limiting opening 3, and the limiting opening 4 is sleeved on the limiting rod 2; The number of the two connecting rods, the lifting ring, the two air pumps, the conflicting airbags and the air delivery pipe is consistent with the number of the filter cartridges and corresponds one to one; The lifting ring is a cylindrical shape that penetrates from top to bottom, the axis of the lifting ring is parallel to the axis of the air storage cylinder, the lifting ring is sleeved on the filter cylinder, the abutting airbag is annular, the abutting airbag is fixed to the inner ring of the lifting ring, the second air pump is fixed to the outer wall of the air storage cylinder, the air delivery pipe is located in the air storage cylinder, one end of the air delivery pipe penetrates the inner wall of the air storage cylinder and is connected to the output end of the second air pump, and the end of the air delivery pipe away from the second air pump is fixed on the lifting ring and is connected to the abutting airbag; The two ends of the second connecting rod are respectively fixed on the outer wall of the lifting circle and the outer wall of the second rotating block.
[0016] As an improvement, both the rotating block 2 and the lifting ring are located in the air storage cylinder.
[0017] One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages: First, the scraper is changed into a cylindrical shape that is connected from top to bottom, and the scraper rises or falls vertically, so that the inner wall of the filter cartridge can be completely cleaned, and the cleaning efficiency is limited by the moving speed of the scraper due to the linear scraping of the filter cartridge by the scraper. During the cleaning process, the scraper rises and falls too fast, and the cleaning effect of the filter cartridge is poor, and it cannot be completely cleaned; Secondly, an airbag is fixed on the outside of the scraper. After expansion, the airbag fits with the filter cartridge and cleans the inner wall of the filter cartridge during the descent process, which can improve the degree of fit, reduce the generation of gaps, and improve the cleaning effect. At the same time, the airbag is continuously expanded and contracted to generate vibrations, shake off the dust attached to the surface, and improve the cleaning effect of the next time. When the storage cover is removed for cleaning, the airbag expands to improve the sealing performance and prevent the unfiltered exhaust gas from being ejected. Third, during the process of the scraper descending, the airbag 2 continuously expands and contracts, hitting the filter cartridge, causing the filter cartridge to vibrate, loosening the dust firmly attached to the inner wall of the filter cartridge, making it easier for the airbag 1 above to clean the dust; the airbag 1 and the airbag 2 cooperate with each other to improve the cleaning effect of the dust; Fourthly, by blocking the filter that is in conflict with airbag one and airbag two through the conflicting airbag, dust in the filter that is in conflict with airbag one and airbag two can be prevented from being pushed out, thereby improving the filtering effect of the exhaust gas; at the same time, the conflicting airbag can protrude in the mesh of the filter and push out the dust in the mesh of the filter to improve the cleaning effect; at the same time, by continuously changing the inflation amount of the conflicting airbag, the vibration cleaning effect of the dust accumulated in the mesh of the filter is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A three-dimensional drawing of a bearing steel ball heat treatment waste gas filtering device according to the present invention Figure 1 ; Figure 2 A three-dimensional drawing of a bearing steel ball heat treatment waste gas filtering device according to the present invention Figure 2 ; Figure 3 This is a front sectional view of a bearing steel ball heat treatment exhaust gas filtering device of the present invention; Figure 4 A schematic diagram of the installation of a scraper of a bearing steel ball heat treatment exhaust gas filtering device according to the present invention; Figure 5 It is a schematic diagram of the state of the scraper and the sealing cover blocking the filter cartridge of the bearing steel ball heat treatment exhaust gas filtering equipment of the present invention; Figure 6 A top view of a rotating block of a bearing steel ball heat treatment exhaust gas filtering device according to the present invention; Figure 7 This is a schematic diagram of the installation of a filter cartridge of a bearing steel ball heat treatment exhaust gas filtering device of the present invention; Figure 8 A schematic diagram of the installation of a filter screen of a bearing steel ball heat treatment exhaust gas filtering device according to the present invention; Fig. 9 This is a schematic diagram of the installation of a winding member of a bearing steel ball heat treatment exhaust gas filtering device of the present invention; Fig.10 This is a schematic diagram of the installation of an air bag of a bearing steel ball heat treatment exhaust gas filtering device of the present invention; Fig.11 This is a schematic diagram of the installation of a winding member 2 of a bearing steel ball heat treatment exhaust gas filtering device of the present invention; Fig.12 This is a schematic diagram of the installation of the second airbag of the bearing steel ball heat treatment exhaust gas filtering device of the present invention; Fig.13 It is a schematic diagram of the installation of a conflicting airbag of a bearing steel ball heat treatment exhaust gas filtering device of the present invention; Fig.14 This is a schematic diagram of the installation of a lifting ring of a bearing steel ball heat treatment exhaust gas filtering device of the present invention; Fig.15 A top view of the installation of a lifting ring of a bearing steel ball heat treatment exhaust gas filtering device of the present invention; Fig.16 This is a schematic diagram of the structure of the rotating block 2 of the bearing steel ball heat treatment exhaust gas filtering equipment of the present invention.
[0019] In the figure: 100, filter assembly; 110, air storage cylinder; 111, port 1; 112, port 2; 113, port 3; 120, support leg; 130, air inlet cylinder; 140, filter cylinder; 141, filter hole; 150, storage cover; 160, air inlet pipe; 170, air outlet pipe; 180, filter screen; 200, cleaning assembly; 210, rotating rod 1; 220, motor 1; 230, rotating block 1; 231, limiting opening 1; 232, limiting opening 2; 240, connecting rod 1; 250, scraper; 260, sealing cover; 270, airbag 1; 280, airbag 2; 290, limiting rod 1; 300, air supply assembly; 310, winder; 320, connecting pipe; 330, air pump 1; 400, auxiliary component; 410, rotating rod 2; 420, motor 2; 430, rotating block 2; 431, limiting opening 3; 432, limiting opening 4; 440, connecting rod 2; 450, lifting ring; 460, air pump 2; 470, limiting rod 2; 480, interfering airbag; 490, air pipe. DETAILED DESCRIPTION
[0020] To facilitate the understanding of the present invention, the present application will be described more comprehensively below with reference to the relevant drawings; the drawings show preferred embodiments of the present invention, but the present invention can be implemented in many different forms and is not limited to the embodiments described herein; on the contrary, the purpose of providing these embodiments is to enable a more thorough and comprehensive understanding of the disclosed content of the present invention.
[0021] It should be noted that the terms “vertical”, “horizontal”, “up”, “down”, “left”, “right” and similar expressions used in this document are only for illustrative purposes and do not represent the only implementation method.
[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which the present invention belongs; the terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention; the term "and / or" used herein includes any and all combinations of one or more related listed items.
[0023] Embodiment 1: Figure 1-Figure 8As shown, the present application provides a bearing steel ball heat treatment exhaust gas filtering device, including a filtering assembly 100; The filter assembly 100 includes an air storage cylinder 110, a first port 111, a second port 112, an air inlet cylinder 130 and a filter cylinder 140; The gas cylinder 110 is in the shape of a hollow cylinder. The axis of the gas cylinder 110 is perpendicular to the ground. The upper side of the gas cylinder 110 is provided with a first opening 111, and the lower side of the gas cylinder 110 is provided with a second opening 112. There are multiple through-ports 111 and 112, respectively, and they correspond one to one. The plurality of first openings 111 and second openings 112 are evenly spaced, the axes of the first openings 111 and the second openings 112 are on the same straight line, and the axis of the first opening 111 is parallel to the axis of the gas storage cylinder 110; The air inlet cylinder 130 is a cylindrical body with an opening at the lower end. The axis of the air inlet cylinder 130 is in the same straight line as the axis of the air storage cylinder 110. The lower end of the air inlet cylinder 130 is fixed to the upper side of the air storage cylinder 110, and the upper side of the air storage cylinder 110 blocks the lower end opening of the air inlet cylinder 130. The number of the filter cartridges 140 is consistent with the number of the first opening 111, and they correspond one to one. The filter cartridge 140 is a cylindrical body that passes through along its axis. The axis of the filter cartridge 140 is parallel to the axis of the gas storage cylinder 110. The upper end of the filter cartridge 140 is fixed in the first opening 111, and the lower end of the filter cartridge 140 is fixed in the second opening 112, and the lower end of the filter cartridge 140 extends out of the second opening 112. It also includes cleaning components 200, the number of which is consistent with the number of filter cartridges 140 and corresponds one to one; The cleaning assembly 200 includes a rotating rod 210, a rotating block 230, a limiting opening 231, a limiting opening 232, a connecting rod 240, a scraper 250, a sealing cover 260 and a limiting rod 290; The rotating rod 210 and the limiting rod 290 are both cylindrical, and the axes of the rotating rod 210 and the limiting rod 290 are parallel to the axis of the gas storage cylinder 110; The rotating rod 210 and the limiting rod 290 are both located in the filter cartridge 140. The outer wall of the rotating rod 210 is threaded, the upper end of the rotating rod 210 is rotated on the top side of the air inlet cylinder 130, and the sealing cover 260 is rotatably connected to the lower end of the rotating rod 210; The upper end of the limiting rod 290 is fixed to the top side of the air inlet cylinder 130, and the lower end of the limiting rod 290 is fixed to the upper side of the sealing cover 260; The rotating block 1 230 has a limiting opening 1 231 and a limiting opening 232. The limiting opening 1 231 has a thread matched with the rotating rod 1 210. The rotating rod 1 210 is rotatably connected in the limiting opening 1 231. The limiting opening 232 is sleeved on the limiting rod 1 290. The scraper 250 is a cylindrical body that penetrates from top to bottom. The axis of the scraper 250 is parallel to the axis of the gas storage cylinder 110. The rotating block 230 is located in the inner circle of the scraper 250. A connecting rod 240 is fixed between the rotating block 230 and the scraper 250. The sealing cover 260 is located outside the cavity of the gas storage cylinder 110; The rotating block 1 230 is located in the filter cartridge 140 . The rotating block 1 230 , the limiting opening 1 231 and the limiting opening 232 are all cylindrical, and their axes are parallel to the axis of the air storage cartridge 110 . The maximum diameter of the sealing cover 260 is consistent with the inner diameter of the scraper 250; The connecting rods 240 are fixed in plurality between the rotating block 230 and the scraper 250 and are evenly spaced and distributed in a ring shape; The filter assembly 100 further includes a support leg 120, a filter hole 141, a storage cover 150, an air inlet pipe 160, an air outlet pipe 170 and a filter screen 180; There are multiple supporting legs 120, which are evenly spaced and fixed on the side wall of the gas storage cylinder 110. The number of storage covers 150 is consistent with the number of filter cartridges 140, and they correspond one to one. The storage covers 150 are threadedly connected to the lower end of the filter cartridge 140. The air inlet pipe 160 is fixed to one side of the air inlet cylinder 130 and communicates with the internal cavity of the air inlet cylinder 130. The air outlet pipe 170 is fixed to one side of the air storage cylinder 110 and communicates with the internal cavity of the air storage cylinder 110. The filter cartridge 140 has filter holes 141 on its surface. There are multiple filter holes 141 that are evenly spaced. The number of the filter nets 180 is consistent with the number of the filter holes 141 and they correspond one to one. The filter nets 180 are fixed in the filter holes 141. The filter hole 141 is located in the gas storage cylinder 110, and the mesh diameter of the filter 180 is smaller than the diameter of impurities in the exhaust gas; The cleaning assembly 200 also includes a motor 220; The motor 220 is fixed on the upper side of the air intake cylinder 130 , the output end of the motor 220 is fixed on the rotating rod 210 , and the rotation axis of the motor 220 is parallel to the axis of the air storage cylinder 110 .
[0024] When in use, the exhaust gas enters the air intake cylinder 130 through the air intake pipe 160, and enters the interior of the filter cylinder 140, is filtered by the filter screen 180 of the filter cylinder 140, and the filtered gas enters the air storage cylinder 110 and is discharged through the air outlet pipe 170. When the filter screen 180 is blocked due to long-term use, the motor 220 is started to drive the rotating rod 210 to rotate. The rotating rod 210 rotating in different directions controls the rotating block 230 to rotate up or down through the threads on the surface. During the descent of the filter cartridge 140, the dust attached to the inner wall of the filter cartridge 140 is scraped off by the scraper 250, and the scraped dust falls into the storage cover 150 due to its own gravity. The inner wall of the filter cartridge 140 is completely cleaned by the repeated rise and fall of the scraper 250. After a period of use, when the storage cover 150 is full of dust, the scraper 250 is dropped to the lowest position, and the scraper 250 and the sealing cover 260 together block the lower end of the filter cartridge 140, and the dust in the storage cover 150 is cleaned by manually disassembling the storage cover 150.
[0025] Compared with the prior art, the scraper 250 is changed into a cylindrical shape that passes through from top to bottom, and the scraper 250 rises or falls vertically, so that the inner wall of the filter cartridge 140 can be completely cleaned, avoiding the scraper 250 performing linear scraping on the filter cartridge 140, and the cleaning efficiency is limited by the moving speed of the scraper 250. During the cleaning process, the scraper 250 rises and falls too fast, and the cleaning effect on the filter cartridge 140 is poor, and it cannot be completely cleaned.
[0026] Embodiment 2: During the use of the device, the scraper 250 is always in contact with the inner wall of the filter cartridge 140. After a long period of use, dust accumulates on both ends of the scraper 250. When the scraper 250 is rising, the impurities accumulated below the scraper 250 will adhere to the part that has been scraped by the scraper 250. When the scraper 250 is descending, the impurities accumulated above the scraper 250 will adhere to the part that has been scraped by the scraper 250, resulting in a poor cleaning effect. Based on this, the solution of embodiment 1 is improved, such as Figure 9-10 As shown: The cleaning assembly 200 further includes an air bag 270; The airbag 1 270 is annular and is fixed to the outer ring of the scraper 250; It also includes an air supply assembly 300, the number of the air supply assembly 300 is consistent with the number of the cleaning assembly 200, and they correspond one to one; The air supply assembly 300 includes a winding component 1, and the winding component 1 includes a winder 310, a connecting pipe 320 and an air pump 1 330; The reel 310 is fixed on the upper side of the air inlet cylinder 130, the air pump 1 330 is fixed on one side of the reel 310, the connecting pipe 320 is reeled in the reel 310, one end of the connecting pipe 320 is connected with the output end of the air pump 1 330, one end of the connecting pipe 320 away from the air pump 1 330 passes through the shell of the air inlet cylinder 130 and is fixed on the inner circle of the scraper 250, and the connecting pipe 320 is connected with the air bag 1 270; The connecting pipe 320 is sealed and slidably connected to the housing of the air intake cylinder 130; The reel 310 is an automatic wire reel and is a prior art, so it will not be described in detail here.
[0027] When the inner wall of the filter cartridge 140 needs to be cleaned, the scraper 250 is located at the top of the filter cartridge 140, and the airbag 270 is inflated by the air pump 330 to contact the inner wall of the filter cartridge 140. The height of the scraper 250 is continuously lowered by the rotation of the motor 220. During the lowering process, the airbag 270 wipes and scrapes off the attached dust. At the same time, when used for a long time, the airbag 270 can be continuously expanded and contracted to generate vibration to shake off the dust attached to the surface. , improving the cleaning effect next time; when the scraper 250 needs to be raised, the airbag 270 retracts and does not fit the inner wall of the filter cartridge 140. When it reaches the highest position in the filter cartridge 140, the airbag 270 expands again, and the cleaning is performed reciprocatingly. When the storage cover 150 needs to be removed, the airbag 270 expands to improve the sealing performance; when the height of the airbag 270 rises or falls, the connecting tube 320 for air supply is automatically rolled up or released by the winder 310.
[0028] An airbag 270 is fixed on the outside of the scraper 250. After expansion, the airbag 270 fits with the filter cartridge 140. During the descent, the airbag 270 fits and cleans the inner wall of the filter cartridge 140, thereby improving the degree of fit, reducing the generation of gaps, and improving the cleaning effect. At the same time, the airbag 270 is continuously expanded and contracted to generate vibrations, thereby shaking off dust attached to the surface and improving the next cleaning effect. When the storage cover 150 is removed for cleaning, the airbag 270 expands to improve the sealing performance and prevent unfiltered exhaust gas from being ejected.
[0029] Embodiment 3: When the second embodiment is in use, the inner wall of the filter cartridge 140 is cleaned by the expansion of the airbag 1 270. However, the cleaning efficiency is poor during use. The device can be improved to improve the cleaning effect. Based on this, the solution of the second embodiment is improved, such as Figure 11-Figure 12 As shown: The cleaning assembly 200 further includes a second airbag 280, which is annular and fixed to the outer ring of the scraper 250. The second airbag 280 is located below the first airbag 270. The air supply assembly 300 further includes a winding member 2, and the winding member 2 has the same structure as the winding member 1; The reel 310 in the reel-up member 2 is fixed to the upper side of the air inlet cylinder 130, the air pump 1 330 is fixed to one side of the reel 310, the connecting pipe 320 is reeled in the reel 310, one end of the connecting pipe 320 is connected to the output end of the air pump 1 330, the end of the connecting pipe 320 away from the air pump 1 330 passes through the housing of the air inlet cylinder 130 and is fixed to the inner circle of the scraper 250, and the connecting pipe 320 is connected to the air bag 2 280; The connecting pipe 320 in the second winding member is sealed and slidably connected to the housing of the air inlet cylinder 130 .
[0030] When the inner wall of the filter cartridge 140 needs to be cleaned, the scraper 250 is located at the top of the filter cartridge 140, and the airbag 1 270 is inflated by the air pump 1 330 to contact the inner wall of the filter cartridge 140. The height of the scraper 250 is continuously lowered by the rotation of the motor 1 220. During the lowering process, the dust attached is scraped off by the airbag 1 270, and the airbag 2 280 is continuously inflated and deflated, so that the airbag 2 280 intermittently contacts the filter cartridge 140, hits the filter cartridge 140, and causes the filter cartridge 140 to vibrate. The vibration makes the dust attached to the filter cartridge 140 The relatively firm dust on the inner wall is shaken loose, making it easier for airbag 1 270 to wipe and clean. At the same time, when used for a long time, airbag 1 270 and airbag 2 280 can be continuously expanded and contracted to produce vibration, thereby shaking off the dust attached to the surface and improving the cleaning effect. When it is necessary to raise the height of the scraper 250, airbag 1 270 and airbag 2 280 retract together and do not fit the inner wall of the filter cartridge 140. When reaching the highest position in the filter cartridge 140, airbag 1 270 expands again. During the descent, airbag 2 280 expands intermittently, thereby performing a reciprocating cleaning process.
[0031] During the descent of the scraper 250, the continuous expansion and contraction of the airbag 2 280 impacts the filter cartridge 140, causing the filter cartridge 140 to vibrate, thereby loosening the dust firmly attached to the inner wall of the filter cartridge 140, making it easier for the airbag 1 270 above to clean the dust; the cooperation between the airbag 1 270 and the airbag 2 280 improves the cleaning effect of the dust.
[0032] Embodiment 4: When the embodiment 3 is in use, the dust inside the filter cartridge 140 is cleaned by wiping with the airbag 1 270 and impacting with the airbag 2 280. However, during long-term use, a large amount of dust remains in the mesh of the filter screen 180. After being squeezed by the airbag 1 270 and the airbag 2 280, the dust passes through the mesh of the filter screen 180 and enters the air storage cartridge 110, thereby causing the filtering effect to deteriorate. Based on this, the solution of the embodiment 3 is improved, such as Figure 13-Figure 16 As shown: The filter assembly 100 further includes a third opening 113. The gas storage cylinder 110 is provided with a third opening 113, and the third opening 113 has two portions. The auxiliary assembly 400 includes a second rotating rod 410, a second motor 420, a second rotating block 430, a third limiting opening 431, a fourth limiting opening 432, a second connecting rod 440, a lifting ring 450, a second air pump 460, a second limiting rod 470, a resisting airbag 480 and an air delivery pipe 490. The second rotating rod 410 and the second limiting rod 470 are both cylindrical, and the axes of the two are parallel to the axis of the gas storage cylinder 110; The second rotating rod 410 and the second limiting rod 470 are located between the plurality of filter cartridges 140; The two third openings 113 correspond to the second rotating rod 410 and the second limiting rod 470 respectively, and the second rotating rod 410 and the second limiting rod 470 are rotatably connected to the two third openings 113 respectively, and the third opening 113 matched with the second rotating rod 410 has a thread inside; The outer wall of the second rotating rod 410 is threaded, the upper end of the second rotating rod 410 is rotatably connected to the top side of the air inlet cylinder 130, and the lower end of the second rotating rod 410 is rotatably connected to the bottom side of the air storage cylinder 110; The upper end of the second limiting rod 470 is fixed to the top side of the air inlet cylinder 130, and the lower end of the second limiting rod 470 is fixed to the bottom side of the air storage cylinder 110; The second motor 420 is fixed to the upper side of the air inlet cylinder 130, and the output end of the second motor 420 is fixed to the second rotating rod 410. The rotation axis of the second motor 420 is parallel to the axis of the air storage cylinder 110. The second rotating block 430 has a third limiting opening 431 and a fourth limiting opening 432. The second rotating block 430, the third limiting opening 431 and the fourth limiting opening 432 are all cylindrical, and their axes are parallel to the axis of the gas storage cylinder 110. The third limiting opening 431 has a thread that matches the second rotating rod 410. The second rotating rod 410 is rotatably connected in the third limiting opening 431, and the fourth limiting opening 432 is sleeved on the second limiting rod 470; The second rotating block 430 and the lifting ring 450 are both located in the gas storage cylinder 110; The number of the second connecting rod 440, the lifting ring 450, the second air pump 460, the abutting air bag 480 and the air delivery pipe 490 is consistent with the number of the filter cartridge 140, and corresponds one to one; The lifting ring 450 is a cylindrical shape that passes through from top to bottom, and the axis of the lifting ring 450 is parallel to the axis of the air cylinder 110. The lifting ring 450 is sleeved on the filter cylinder 140. The resistance airbag 480 is annular and fixed to the inner ring of the lifting ring 450. The air pump 460 is fixed to the outer wall of the air cylinder 110. The air pipe 490 is located in the air cylinder 110. One end of the air pipe 490 passes through the inner wall of the air cylinder 110 and is connected to the output end of the air pump 460. The end of the air pipe 490 away from the air pump 460 is fixed on the lifting ring 450 and is connected to the resistance airbag 480; the two ends of the connecting rod 440 are respectively fixed on the outer wall of the lifting ring 450 and the outer wall of the rotating block 430.
[0033] When it is necessary to clean the inside of the filter cartridge 140, the scraper 250 is located at the top side of the filter cartridge 140, and the lifting ring 450 is located at the top of the outer side of the filter cartridge 140. When the scraper 250 descends to make the airbag 270 clean the inner wall of the filter cartridge 140, the resistance airbag 480 expands together, and the resistance airbag 480 resists the filter cartridge 140 and gradually presses the filter screen 180 on the filter cartridge 140. The resistance airbag 480 is on the filter screen 180. The protrusion pushes out the dust in the mesh of the filter 180. The pushed out dust can also continuously change the inflation volume of the resistance airbag 480, so that the dust in the mesh of the resistance filter 180 shakes and is wiped and scraped away by the descending airbag 270. During the cleaning process, the lower end of the lifting circle 450 is always 1-2 cm lower than the lower end of the scraper 250. When the inflation volume of the resistance airbag 480 is changed, the resistance airbag 480 always resists the outer wall of the filter tube 140.
[0034] By blocking the filter 180 which is in conflict with the airbag 1 270 and the airbag 2 280 through the conflicting airbag 480, the dust in the filter 180 which is in conflict with the airbag 1 270 and the airbag 2 280 can be prevented from being pushed out, thereby improving the filtering effect with the exhaust gas; at the same time, the conflicting airbag 480 can protrude in the mesh of the filter 180, and push out the dust in the mesh of the filter 180, thereby improving the cleaning effect; at the same time, by continuously changing the inflation amount of the conflicting airbag 480, the vibration cleaning effect on the dust accumulated in the mesh of the filter 180 is improved.
[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A bearing steel ball heat treatment exhaust gas filtering device, comprising a filtering assembly (100); The filter assembly (100) comprises an air storage cylinder (110), a first port (111), a second port (112), an air inlet cylinder (130) and a filter cylinder (140); The gas storage cylinder (110) is in the shape of a hollow cylinder; the upper side of the gas storage cylinder (110) is provided with a first opening (111); the lower side of the gas storage cylinder (110) is provided with a second opening (112); There are a plurality of the first opening (111) and the second opening (112), and they correspond one to one; A plurality of first openings (111) and second openings (112) are evenly spaced and distributed; The air intake cylinder (130) is in the shape of a cylinder with an opening at the lower end. The lower end of the air intake cylinder (130) is fixed to the upper side of the air storage cylinder (110). The upper side of the air storage cylinder (110) blocks the lower opening of the air intake cylinder (130). The number of the filter cartridges (140) is consistent with the number of the first opening (111), and they correspond one to one. The filter cartridge (140) is in the shape of a cylinder that passes through along its axis. The axis of the filter cartridge (140) is parallel to the axis of the gas storage cylinder (110). The upper end of the filter cartridge (140) is fixed in the first opening (111), and the lower end of the filter cartridge (140) is fixed in the second opening (112), and the lower end of the filter cartridge (140) extends out of the second opening (112). It is characterized in that It also includes cleaning components (200), the number of the cleaning components (200) being consistent with the number of the filter cartridges (140), and corresponding one to one; The cleaning assembly (200) comprises a rotating rod (210), a rotating block (230), a limiting opening (231), a limiting opening (232), a connecting rod (240), a scraper (250), a sealing cover (260) and a limiting rod (290). The rotating rod 1 (210) and the limiting rod 1 (290) are both cylindrical; The rotating rod 1 (210) and the limiting rod 1 (290) are both located in the filter cartridge (140). The outer wall of the rotating rod (210) is threaded, the upper end of the rotating rod (210) is rotated on the top side of the air intake cylinder (130), and the sealing cover (260) is rotatably connected to the lower end of the rotating rod (210); The upper end of the limiting rod 1 (290) is fixed to the top side of the air inlet cylinder (130), and the lower end of the limiting rod 1 (290) is fixed to the upper side of the sealing cover (260); The rotating block 1 (230) is provided with a limiting opening 1 (231) and a limiting opening 2 (232); the limiting opening 1 (231) is provided with a thread matched with the rotating rod 1 (210); the rotating rod 1 (210) is rotatably connected in the limiting opening 1 (231); the limiting opening 2 (232) is sleeved on the limiting rod 1 (290); The scraper (250) is in the shape of a cylinder that penetrates from top to bottom. The rotating block (230) is located in the inner circle of the scraper (250). A connecting rod (240) is fixed between the rotating block (230) and the scraper (250).
2. The bearing steel ball heat treatment exhaust gas filtering equipment according to claim 1, characterized in that: The axis of the gas storage cylinder (110) is perpendicular to the ground; The axes of the first opening (111) and the second opening (112) are on the same straight line, and the axis of the first opening (111) is parallel to the axis of the gas storage cylinder (110); The axis of the air intake cylinder (130) and the axis of the air storage cylinder (110) are on the same straight line; The axes of the rotating rod 1 (210) and the limiting rod 1 (290) are both parallel to the axis of the gas storage cylinder (110); The axis of the scraper (250) is parallel to the axis of the gas storage cylinder (110).
3. The bearing steel ball heat treatment exhaust gas filtering equipment according to claim 1, characterized in that: The sealing cover (260) is located outside the cavity of the gas storage cylinder (110); The rotating block 1 (230) is located in the filter cartridge (140); the rotating block 1 (230), the limiting opening 1 (231) and the limiting opening 2 (232) are all cylindrical, and the axes of the three are parallel to the axis of the air storage cartridge (110); The maximum diameter of the sealing cover (260) is consistent with the inner diameter of the scraper (250); A plurality of connecting rods 1 (240) are fixed between the rotating block 1 (230) and the scraper (250) and are evenly spaced and distributed in a ring shape.
4. The bearing steel ball heat treatment exhaust gas filtering equipment according to claim 1, characterized in that: The filter assembly (100) further comprises a support leg (120), a filter hole (141), a storage cover (150), an air inlet pipe (160), an air outlet pipe (170), and a filter screen (180); There are a plurality of support legs (120) which are evenly spaced and fixed on the side wall of the gas storage cylinder (110); the number of the storage covers (150) is consistent with the number of the filter cylinders (140) and they correspond one to one; the storage covers (150) are threadedly connected to the lower end of the filter cylinder (140); The air inlet pipe (160) is fixed to one side of the air inlet cylinder (130) and is in communication with the internal cavity of the air inlet cylinder (130); the air outlet pipe (170) is fixed to one side of the air storage cylinder (110) and is in communication with the internal cavity of the air storage cylinder (110); The filter cartridge (140) has filter holes (141) on its surface, the filter holes (141) are multiple and evenly spaced, the number of the filter screens (180) is consistent with the number of the filter holes (141) and they correspond one to one, and the filter screens (180) are fixed in the filter holes (141); The cleaning assembly (200) further includes a motor 1 (220); The motor one (220) is fixed on the upper side of the air intake cylinder (130), the output end of the motor one (220) is fixed on the rotating rod one (210), and the rotation axis of the motor one (220) is parallel to the axis of the air storage cylinder (110).
5. The bearing steel ball heat treatment exhaust gas filtering equipment according to claim 4, characterized in that: The filter hole (141) is located in the gas storage cylinder (110), and the mesh diameter of the filter screen (180) is smaller than the diameter of impurities in the exhaust gas.
6. The bearing steel ball heat treatment exhaust gas filtering equipment according to claim 1, characterized in that: The cleaning assembly (200) further includes air bag 1 (270); The airbag 1 (270) is annular and is fixed to the outer ring of the scraper (250); It also includes air supply components (300), the number of the air supply components (300) being consistent with the number of the cleaning components (200), and corresponding one to one; The air supply assembly (300) comprises a winding component 1, wherein the winding component 1 comprises a winder (310), a connecting pipe (320) and an air pump 1 (330); The reel (310) is fixed on the upper side of the air inlet cylinder (130), the air pump (330) is fixed on one side of the reel (310), the connecting pipe (320) is reeled in the reel (310), one end of the connecting pipe (320) is connected to the output end of the air pump (330), the end of the connecting pipe (320) away from the air pump (330) passes through the shell of the air inlet cylinder (130) and is fixed on the inner circle of the scraper (250), and the connecting pipe (320) is connected to the air bag (270).
7. The bearing steel ball heat treatment exhaust gas filtering equipment according to claim 6, characterized in that: The connecting pipe (320) is sealed and slidably connected to the housing of the air intake cylinder (130).
8. The bearing steel ball heat treatment exhaust gas filtering equipment according to claim 6, characterized in that: The cleaning assembly (200) further comprises a second airbag (280), the second airbag (280) being annular and fixed to the outer ring of the scraper (250), and the second airbag (280) being located below the first airbag (270); The air supply assembly (300) further comprises a second winding member, the second winding member having the same structure as the first winding member; The reel (310) in the reel-up member 2 is fixed to the upper side of the air inlet cylinder (130), the air pump 1 (330) is fixed to one side of the reel (310), the connecting pipe (320) is reeled in the reel (310), one end of the connecting pipe (320) is connected to the output end of the air pump 1 (330), the end of the connecting pipe (320) away from the air pump 1 (330) passes through the shell of the air inlet cylinder (130) and is fixed to the inner circle of the scraper (250), and the connecting pipe (320) is connected to the air bag 2 (280); The connecting pipe (320) in the second winding member is sealed and slidably connected to the housing of the air inlet cylinder (130).
9. The bearing steel ball heat treatment exhaust gas filtering equipment according to claim 1, characterized in that: The filter assembly (100) further comprises a third opening (113), the gas storage cylinder (110) is provided with a third opening (113), and there are two third openings (113); The auxiliary assembly (400) further comprises a second rotating rod (410), a second motor (420), a second rotating block (430), a third limiting opening (431), a fourth limiting opening (432), a second connecting rod (440), a lifting ring (450), a second air pump (460), a second limiting rod (470), a resisting airbag (480) and an air delivery pipe (490); The second rotating rod (410) and the second limiting rod (470) are both cylindrical, and their axes are parallel to the axis of the gas storage cylinder (110); The second rotating rod (410) and the second limiting rod (470) are located between the plurality of filter cartridges (140); The two third openings (113) correspond to the second rotating rod (410) and the second limiting rod (470) respectively, and the second rotating rod (410) and the second limiting rod (470) are rotatably connected to the two third openings (113) respectively, and the third opening (113) matched with the second rotating rod (410) has a thread inside; The outer wall of the second rotating rod (410) is threaded, the upper end of the second rotating rod (410) is rotatably connected to the top side of the air inlet cylinder (130), and the lower end of the second rotating rod (410) is rotatably connected to the bottom side of the air storage cylinder (110); The upper end of the second limiting rod (470) is fixed to the top side of the air inlet cylinder (130), and the lower end of the second limiting rod (470) is fixed to the bottom side of the air storage cylinder (110); The second motor (420) is fixed to the upper side of the air inlet cylinder (130), the output end of the second motor (420) is fixed to the second rotating rod (410), and the rotation axis of the second motor (420) is parallel to the axis of the air storage cylinder (110); The second rotating block (430) is provided with a limiting opening (431) and a limiting opening (432); the second rotating block (430), the limiting opening (431) and the limiting opening (432) are all cylindrical, and the axes of the three are parallel to the axis of the gas storage cylinder (110); the limiting opening (431) is provided with a thread that cooperates with the second rotating rod (410); The second rotating rod (410) is rotatably connected in the third limiting opening (431), and the fourth limiting opening (432) is sleeved on the second limiting rod (470); The number of the second connecting rod (440), the lifting ring (450), the second air pump (460), the resistance air bag (480) and the air delivery pipe (490) is consistent with the number of the filter cartridge (140) and corresponds one to one; The lifting ring (450) is in the shape of a cylinder that passes through from top to bottom. The axis of the lifting ring (450) is parallel to the axis of the air storage cylinder (110). The lifting ring (450) is sleeved on the filter cylinder (140). The abutment airbag (480) is annular and fixed to the inner ring of the lifting ring (450). The second air pump (460) is fixed to the outer wall of the air storage cylinder (110). The air supply pipe (490) is located in the air storage cylinder (110). One end of the air supply pipe (490) passes through the inner wall of the air storage cylinder (110) and is connected to the output end of the second air pump (460). The end of the air supply pipe (490) away from the second air pump (460) is fixed on the lifting ring (450) and is connected to the abutment airbag (480). The two ends of the second connecting rod (440) are respectively fixed on the outer wall of the lifting ring (450) and the outer wall of the second rotating block (430).
10. The bearing steel ball heat treatment exhaust gas filtering equipment according to claim 9, characterized in that: The second rotating block (430) and the lifting ring (450) are both located in the air storage cylinder (110).
Citation Information
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