Precise die forging forming equipment for wrench blank
By designing fully automated wrench blank precision die-forging forming equipment, the problems of low processing efficiency and unstable quality of wrench in the prior art are solved, and an efficient and automated production process is achieved.
Patent Information
- Application Number
- CN202411862492.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-03-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing wrench processing methods rely on manual operation or simple mechanized equipment, resulting in low production efficiency, high energy consumption and unstable product quality.
A precision die-forging forming equipment for wrench blanks is designed, including a heating furnace, a conveying device, a rough forging device and an edge cutting device, and fully automated production is achieved through the collaborative operation of the robot.
The fully automated production of wrench blanks has been achieved, which significantly improves production efficiency, shortens production cycles, improves product quality, and reduces the health hazards to operators.
Smart Images

Figure CN119549643A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of wrench production and processing, and in particular relates to a wrench blank precision die forging forming equipment. Background Art
[0002] A wrench is a commonly used installation and disassembly tool. It is a hand tool that uses the principle of leverage to turn bolts, screws, nuts and other threaded fasteners such as bolts or nuts. When used, external force is applied to the handle along the direction of thread rotation to turn the bolt or nut. The wrench is usually made of carbon structural steel or alloy structural steel.
[0003] In the prior art, the processing method of the wrench is usually to manually take the blank out of the blank box, then adjust the wrench direction of the blank, put the blank on the stamping platform, and stamp it. The whole process has low work efficiency, long working hours, and high labor intensity.
[0004] For this reason, a wrench blank precision forging forming device is proposed here to solve the above-mentioned problems. Summary of the invention
[0005] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a wrench blank precision die forging forming equipment, which effectively solves the problems of low production efficiency, high energy consumption and unstable product quality caused by manual operation or simple mechanized equipment for forging.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A wrench blank precision die forging forming device, comprising a heating furnace and a blank, wherein the blank is heated in the heating furnace, and further comprising a feed pipe, a conveying device, a first manipulator and a rough forging device;
[0008] The feed pipe is tilted, one end of which is connected to the heating furnace, and the other end of which is connected to the conveying device. A heat preservation cover is provided on the feed pipe.
[0009] The conveying device comprises a first conveyor, which is arranged at the lower end of the feeding tube, and is provided with a pressing device and a counting device, wherein the counting device is used to record the number of blanks, and the pressing device is used to limit and press the blanks on the first conveyor;
[0010] The first manipulator is arranged behind the right side of the conveying device, the rough forging device is arranged on the right side of the first manipulator, the rough forging device is used for die forging of the blank, and the first manipulator is used for clamping and transferring the blank.
[0011] The clamping device is provided with two, which are arranged oppositely at the front and rear sides of the first conveyor, and the clamping device comprises a clamping cylinder, and a clamping plate is provided at the output end of the clamping cylinder, and the clamping plate is arranged horizontally and parallel to the first conveyor;
[0012] A connecting plate is provided at the bottom of the clamp plate, and the connecting plate is fixedly connected to the clamp plate by bolt fasteners. A plurality of bristles are provided on the lower surface of the connecting plate, and the bristles are glued and fixed to the connecting plate, and the ends of the bristles are against the surface of the first conveyor.
[0013] The counting device is fixed at the upper end of the first conveyor, and the counting device includes two symmetrically arranged vertical plates, the vertical plates are fixed at the front and rear sides of the first conveyor, a connecting rod is arranged between the vertical plates, a baffle is sleeved on the connecting rod, and the baffle can rotate on the connecting rod;
[0014] An infrared sensor is arranged on the side of the vertical plate.
[0015] An air suction device is provided on the right side of the conveying device, and the air suction device includes a limit block, a dust collecting box and an air pump. Ear plates are provided on both sides of the limit block, and the ear plates are fixedly connected to the limit block. An adjustment slot is provided on the ear plates, and the limit block is fixed to the first conveyor by bolts;
[0016] The interior of the limit block is hollow, a pressure sensor is provided on the left side of the limit block, the pressure sensor covers the entire left side of the limit block, an air inlet is provided at the lower end of the limit block on the same side as the pressure sensor, the air inlet is connected to the interior of the limit block, and the air inlet is located above the first conveyor;
[0017] A dust box is provided on the right side of the limit block, the dust box is connected with the limit block through a connecting pipe, the air pump is fixed on the side of the dust box, and the input end of the air pump is connected with the dust box.
[0018] The rough forging device includes a die forging machine, four sides of the die forging machine are provided with openings, the top of the die forging machine is provided with a die forging hydraulic cylinder, the output end of the die forging hydraulic cylinder is provided with a hydraulic telescopic rod, the end of the hydraulic telescopic rod is provided with an upper die, a lower die is provided directly below the upper die, and the lower die is arranged on the die forging machine.
[0019] A dust collecting device is also provided on the back of the die forging machine, and the dust collecting device includes an air pump fixed on the front of the die forging machine, and a nozzle is provided at the output end of the air pump, and the nozzle faces the upper surface of the lower die;
[0020] An air intake hood, which is fixed on the die forging machine and is opposite to the nozzle;
[0021] A collection box, which is arranged on the back of the air intake hood and is connected to the air intake hood through a connecting pipe;
[0022] An air suction pump is fixed on the side wall of the collection box, and an input end of the air suction pump is connected to the interior of the collection box.
[0023] A trimming device is provided on the right side of the rough forging device, and the trimming device includes a trimming machine. Openings are provided on the front, back and right side of the trimming machine. A trimming hydraulic cylinder is provided on the top of the trimming machine. A telescopic rod is provided at the output end of the trimming hydraulic cylinder. An upper trimming die is provided at the end of the telescopic rod. A lower trimming die is provided directly below the upper trimming die. A trimming seat is provided at the lower end of the lower trimming die, and the trimming seat is fixed inside the trimming machine.
[0024] A cleaning cylinder is arranged on the left side of the trimmer, a cleaning plate is arranged at the output end of the cleaning cylinder, and cleaning brushes are symmetrically arranged at the upper and lower ends of the cleaning plate.
[0025] A second manipulator is provided on the right side of the rough forging device, and a third manipulator is provided on the right side of the trimming device;
[0026] A second conveyor is provided on the back side of the trimming device.
[0027] A wrench blank precision forging forming device and process thereof, comprising the following steps:
[0028] S1. Heating step: placing the blank into a heating furnace and heating the blank to a temperature range suitable for forging by electromagnetic induction or resistance heating;
[0029] S2, conveying and positioning step: the heated billet slides onto the conveying device through the feeding tube, and the conveying device conveys the billet to the entrance position of the rough forging device, and the pressing device limits and presses the billet to ensure the stability and accuracy of the billet during the conveying process;
[0030] S3, rough forging step: the first manipulator grabs the blank from the conveying device and places it between the upper die and the lower die of the rough forging device, and the die forging hydraulic cylinder drives the upper die to move downward to perform die forging on the blank to form a preliminary wrench blank;
[0031] S4, trimming processing step: the second manipulator transfers the rough forged billet to the trimming device, and the trimming hydraulic cylinder drives the trimming upper die to move downward to perform trimming operations on the billet to remove excess edge material generated during the forging process. At the same time, the cleaning device cleans the trimming device to ensure the cleanliness and sanitation of the trimming device;
[0032] S5, product transfer step: the third robot takes out the trimmed blank from the trimming device and transfers it to the subsequent process for further processing or testing.
[0033] Compared with the prior art, the present invention has the following beneficial effects:
[0034] 1. By setting up a conveying device, a rough forging device, a trimming device and multiple manipulators, the multiple devices cooperate with each other to achieve the integration of multiple processes such as heating, conveying, rough forging, trimming and transportation, and realize the fully automated production of wrench blanks. This integrated production method greatly reduces manual intervention and significantly improves production efficiency;
[0035] 2. Each component of the equipment, including the manipulator, transmission device, rough forging device and trimming device, has the ability to respond quickly and complete their respective tasks quickly, thereby shortening the entire production cycle and greatly improving work efficiency;
[0036] 3. By setting a clamping device and a technical device on the conveying device, the blank moves on the conveying device, and the clamping device clamps the blank through the cylinder moving clamping plate, ensuring the stability of the blank during the conveying process, and the counting device triggers the infrared sensor to count when the blank passes through the baffle, ensuring the accuracy and automation of the counting;
[0037] 4. By setting an air suction device on the side of the conveying device and a dust collecting device on the back of the rough forging device, dust and metal debris in the production process are effectively collected, the production environment is improved, and the health hazards to operators are reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0039] Figure 1 It is a schematic diagram of the overall front appearance structure of the present invention;
[0040] Figure 2 It is a schematic diagram of the overall top view position and orientation of the present invention;
[0041] Figure 3 It is a schematic diagram of the overall three-dimensional structure of the present invention;
[0042] Figure 4 It is a schematic diagram of the structure of the conveying device of the present invention;
[0043] Figure 5 It is a schematic diagram of the structure of the clamping device of the present invention;
[0044] Figure 6 It is a schematic diagram of the structure of the air intake device of the present invention;
[0045] Figure 7It is a schematic structural diagram of the rough forging device of the present invention;
[0046] Figure 8 It is a schematic structural diagram of the trimming device of the present invention;
[0047] In the figure: 1. Heating furnace; 2. Feeding pipe; 3. Conveying device; 31. First conveyor; 32. Pressing device; 321. Pressing cylinder; 322. Clamping plate; 323. Connecting plate; 324. Brush; 33. Infrared sensor; 34. Baffle; 35. Connecting rod; 36. Vertical plate; 4. Air suction device; 41. Limiting block; 42. Pressure sensor; 43. Air inlet; 44. Ear plate; 45. Bolt; 46. Adjusting slot; 47. Dust box; 5. First manipulator; 51. Second manipulator; 52. Third manipulator; 6. Rough forging device; 61. Die forging machine; 62. Lower die; 63. Air pump; 64. Nozzle; 65. Upper die; 66. Die forging hydraulic cylinder; 7. Dust collecting device; 71. Suction pump; 72. Collecting box; 73. Inlet hood; 8. Trimming machine; 81. Trimming hydraulic cylinder; 82. Cleaning cylinder; 83. Cleaning plate; 84. Cleaning brush; 85. Trimming seat; 86. Trimming lower die; 87. Trimming upper die; 9. Second conveyor. DETAILED DESCRIPTION
[0048] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0049] Example 1
[0050] In this embodiment, Figure 1-Figure 8 Given, the present invention provides the following technical solutions:
[0051] A wrench blank precision die forging forming device, comprising a heating furnace 1 and a blank, wherein the blank is heated in the heating furnace 1, and the heating furnace 1 is used to heat the blank to a temperature suitable for forging to improve its plasticity and reduce deformation resistance, so as to facilitate subsequent die forging forming, and further comprising a feed pipe 2, a conveying device 3, a first manipulator 5 and a rough forging device 6;
[0052] The feeding tube 2 is tilted, with one end higher and the other lower. The heated blank will slide down the feeding tube 2 onto the conveying device 3, and the tilted design of the feeding tube 2 ensures the smooth sliding of the blank. The higher end is connected to the heating furnace 1, and the lower end is connected to the conveying device 3. The feeding tube 2 is provided with a heat preservation cover, which is made of high temperature resistant and heat-insulating materials to reduce heat loss and maintain the temperature of the blank during transportation.
[0053] The conveying device 3 includes a first conveyor 31, which is arranged at the lower end of the discharge pipe 2 and is used to receive the blanks dropped from the heating furnace 1. The first conveyor 31 conveys the heated blanks from the heating furnace 1 through a steel conveyor belt or chain transmission mechanism, and the power source is a motor. By adjusting the speed of the motor, the conveying speed can be adjusted to meet the needs of different production rhythms. The first conveyor 31 is provided with a clamping device 32 and a counting device. The counting device is used to record the number of blanks, and the clamping device 32 is used to limit and clamp the blanks on the first conveyor 31;
[0054] The first manipulator 5 is arranged behind the right side of the conveying device 3, and the rough forging device 6 is arranged on the right side of the first manipulator 5. The rough forging device 6 is used for die forging of the blank, and the first manipulator 5 is used for clamping and transferring the blank.
[0055] The clamping device 32 is provided with two, which are relatively arranged on the front and rear sides of the first conveyor 31, and the clamping device 32 includes a clamping cylinder 321, and the output end of the clamping cylinder 321 is provided with a clamping plate 322, and the clamping plate 322 is horizontally arranged and parallel to the first conveyor 31; the clamping cylinder 321 drives the clamping plate 322 to limit and clamp the blank to prevent the blank from displacement or slipping during the transmission process, and the clamping force can be adjusted according to the size and weight of the blank. When the blank contacts the pressure sensor 42 on the limit block 41, the pressure sensor 42 receives a signal and sends a signal command to the clamping cylinder 321, and the clamping cylinder 321 drives the clamping plate 322 to move, thereby clamping the blank. At the same time, after clamping, the first manipulator 5 will also receive an instruction to pick up the clamped blank and transfer it to the lower die 62 in the rough forging device 6 for the initial forging process;
[0056] A connecting plate 323 is provided at the bottom of the clamping plate 322, and the connecting plate 323 is fixedly connected to the clamping plate 322 by a bolt 45 fastener. A plurality of bristles 324 are provided on the lower surface of the connecting plate 323, and the bristles 324 are bonded and fixed to the connecting plate 323. The ends of the bristles 324 abut against the surface of the first conveyor 31. The bristles 324 are used to clean impurities at the bottom of the blank. The connecting plate 323 and the clamping plate 322 can be disassembled, so that the bristles 324 can be replaced after being severely worn.
[0057] The clamping device 32 can not only clamp the blank, but also, due to the oxidation of the blank in the air, many impurities will remain on the first conveyor 31. After the work is completed, the clamping device 32 can be started to clean the first conveyor 31. The clamping cylinder 321 reciprocates to contract the clamping plate 322, thereby driving the bristles 324 under the connecting plate 323 to clean back and forth on the surface of the first conveyor 31 to clean up the impurities remaining on it, and at the same time, the subsequent suction device 4 will be started. After the impurities are cleaned up, they will be absorbed into the dust box 47 through the suction device 4, thereby achieving the purpose of cleaning, ensuring the cleanliness of the device and improving the working environment.
[0058] The counting device is fixed at the upper end of the first conveyor 31, and comprises two symmetrically arranged vertical plates 36, which are fixed at the front and rear sides of the first conveyor 31, and a connecting rod 35 is arranged between the vertical plates 36, and a baffle 34 is sleeved on the connecting rod 35, and the baffle 34 can rotate on the connecting rod 35;
[0059] The side of the vertical plate 36 is provided with an infrared sensor 33 for detecting and counting the passage of the blank.
[0060] An air suction device 4 is provided on the right side of the conveying device 3, and the air suction device 4 includes a limit block 41, a dust collecting box 47 and an air pump. Ear plates 44 are provided on both sides of the limit block 41, and the ear plates 44 are fixedly connected to the limit block 41. An adjustment groove 46 is provided on the ear plates 44. The limit block 41 is fixed to the first conveyor 31 by bolts 45;
[0061] The interior of the limit block 41 is hollow, and a pressure sensor 42 is provided on the left side of the limit block 41. The pressure sensor 42 covers the entire left side of the limit block 41. The limit block 41 is provided with an air inlet 43 at the lower end on the same side as the pressure sensor 42. The air inlet 43 is connected to the interior of the limit block 41, and the air inlet 43 is located above the first conveyor 31.
[0062] A dust box 47 is provided on the right side of the limit block 41, and the dust box 47 is connected to the limit block 41 through a connecting pipe. The air pump is fixed on the side of the dust box 47, and the input end of the air pump is connected to the dust box 47. The suction device 4 sucks the dust and impurities generated during the transportation of the blank into the dust box 47 by means of negative pressure suction. The setting of the suction device 4 can effectively improve the production environment and reduce the health hazards to the operators. At the same time, the staff only needs to handle the dust box 47 to uniformly handle the collected dust and impurities.
[0063] The rough forging device 6 includes a die forging machine 61, the four sides of the die forging machine 61 are provided with openings, the top of the die forging machine 61 is provided with a die forging hydraulic cylinder 66, the output end of the die forging hydraulic cylinder 66 is provided with a hydraulic telescopic rod, the end of the hydraulic telescopic rod is provided with an upper die 65, and a lower die 62 is provided directly below the upper die 65, and the lower die 62 is arranged on the die forging machine 61. The die forging machine 61 drives the upper die 65 to move up and down through the die forging hydraulic cylinder 66 on the top to realize the die forging of the blank.
[0064] A dust collecting device 7 is also provided on the back of the die forging machine 61. The dust collecting device 7 includes an air pump 63 fixed on the front of the die forging machine 61. A nozzle 64 is provided at the output end of the air pump 63. The nozzle 64 faces the upper surface of the lower die 62.
[0065] An air inlet hood 73, the air inlet hood 73 is fixed on the die forging machine 61, opposite to the nozzle 64;
[0066] A collection box 72, wherein the collection box 72 is disposed on the back of the air inlet hood 73, and the collection box 72 is connected to the air inlet hood 73 through a connecting pipe;
[0067] Suction pump 71, the suction pump 71 is fixed on the side wall of the collection box 72, and the input end of the suction pump 71 is connected to the inside of the collection box 72. When the first manipulator 5 places the blank on the lower die 62, the air pump 63 starts, and the compressed air is blown to the blank through the nozzle 64 to blow away the impurities and oxides on its surface to ensure the accuracy and effect of forging. At the same time, the suction pump 71 on the side wall of the collection box 72 is also started to form a negative pressure, and the blown impurities are sucked into the collection box 72 through the air intake hood 73 to ensure the cleanliness of the working environment. After the die forging machine 61 is forged, the second manipulator 51 clamps the formed blank and transfers it to the trimming device. Before the next blank is forged, the dust collection device 7 repeats the previous action to blow away the impurities and oxides caused by forging in the lower die 62 to ensure the cleanliness of the lower die 62, thereby ensuring the effect of the next forging is not affected by impurities.
[0068] A trimming device is provided on the right side of the rough forging device 6, and the trimming device includes a trimming machine 8. The front, back and right sides of the trimming machine 8 are provided with openings. A trimming hydraulic cylinder 81 is provided on the top of the trimming machine 8. A telescopic rod is provided at the output end of the trimming hydraulic cylinder 81. A trimming upper die 8765 is provided at the end of the telescopic rod. A trimming lower die 8662 is provided just below the trimming upper die 8765. A trimming seat 85 is provided at the lower end of the trimming lower die 8662. The trimming seat 85 is fixed inside the trimming machine 8. The second manipulator 51 transfers the forged billet to the trimming device. The trimming hydraulic cylinder 81 drives the trimming upper die 8765 to move downward to perform trimming operations on the billet to remove excess trimming generated during the forging process.
[0069] A cleaning cylinder 82 is provided on the left side of the trimming machine 8, and a cleaning plate 83 is provided at the output end of the cleaning cylinder 82. Cleaning brushes 84 are symmetrically provided at the upper and lower ends of the cleaning plate 83. After trimming is completed, the cleaning cylinder 82 drives the cleaning plate 83 to clean the trimming device to ensure the cleanliness and sanitation of the trimming device. The third manipulator 52 takes the trimmed blank out of the trimming device and transfers it to the second conveyor 9 for further processing or inspection;
[0070] A second manipulator 51 is provided on the right side of the rough forging device 6, and a third manipulator 52 is provided on the right side of the trimming device;
[0071] A second conveyor 9 is provided on the back side of the trimming device.
[0072] Example 2
[0073] This embodiment 2 provides a processing technology of a wrench blank precision die forging forming device, which is used to further illustrate the working process or principle of the wrench blank precision die forging forming device provided in the above embodiment 1, and the details are as follows:
[0074] A wrench blank precision forging forming device comprises the following steps:
[0075] S1. Billet preparation and heating: the prepared billet is placed in a heating furnace 1, and the billet is heated to a temperature range suitable for forging by electromagnetic induction or resistance heating;
[0076] S2. Blank conveying and positioning: The heated blank slides onto the conveying device 3 through the feeding tube 2. The conveying device 3 conveys the blank. During the conveying process, the pressing device 32 limits and presses the blank to prevent the blank from displacement or sliding during the conveying process. At the same time, the counting device accurately counts the number of blanks.
[0077] S3, rough forging: the first manipulator 5 grabs the blank from the conveying device 3 and places it between the upper die 65 and the lower die 62 of the rough forging device 6, and the die forging hydraulic cylinder 66 drives the upper die 65 to move downward to perform die forging on the blank. After the die forging is completed, the upper die 65 rises, and the second manipulator 51 takes the forged blank out of the rough forging device 6;
[0078] S4, the second manipulator 51 transfers the forged blank to the trimming device, and the trimming hydraulic cylinder 81 drives the trimming upper die 8765 to move downward to perform trimming operation on the blank to remove the excess edge material generated during the forging process. After the trimming is completed, the cleaning cylinder 82 drives the cleaning plate 83 to clean the trimming device to ensure the cleanliness and sanitation of the trimming device;
[0079] S5, the third robot 52 takes the trimmed blank out of the trimming device and transfers it to the subsequent process for further processing or testing.
[0080] S6. Product testing and packaging: The size, shape and surface quality of the trimmed blanks are tested to ensure that the products meet the design requirements. Qualified products are packaged and labeled for subsequent use and storage.
[0081] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A wrench blank precision forging forming equipment, comprising a heating furnace and a blank, wherein the blank is heated in the heating furnace, characterized in that: It also includes a feeding pipe, a conveying device, a first manipulator and a rough forging device; The feed pipe is tilted, one end of which is connected to the heating furnace, and the other end of which is connected to the conveying device. A heat preservation cover is provided on the feed pipe. The conveying device comprises a first conveyor, which is arranged at the lower end of the feeding tube, and is provided with a pressing device and a counting device, wherein the counting device is used to record the number of blanks, and the pressing device is used to limit and press the blanks on the first conveyor; The first manipulator is arranged behind the right side of the conveying device, the rough forging device is arranged on the right side of the first manipulator, the rough forging device is used for die forging of the blank, and the first manipulator is used for clamping and transferring the blank.
2. The wrench blank precision forging equipment according to claim 1, characterized in that: The clamping device is provided with two, which are arranged oppositely at the front and rear sides of the first conveyor, and the clamping device comprises a clamping cylinder, and a clamping plate is provided at the output end of the clamping cylinder, and the clamping plate is arranged horizontally and parallel to the first conveyor; A connecting plate is provided at the bottom of the clamp plate, and the connecting plate is fixedly connected to the clamp plate by bolt fasteners. A plurality of bristles are provided on the lower surface of the connecting plate, and the bristles are glued and fixed to the connecting plate, and the ends of the bristles are against the surface of the first conveyor.
3. The wrench blank precision forging equipment according to claim 1, characterized in that: The counting device is fixed at the upper end of the first conveyor, and the counting device includes two symmetrically arranged vertical plates, the vertical plates are fixed at the front and rear sides of the first conveyor, a connecting rod is arranged between the vertical plates, a baffle is sleeved on the connecting rod, and the baffle can rotate on the connecting rod; An infrared sensor is arranged on the side of the vertical plate.
4. The wrench blank precision forging equipment according to claim 1, characterized in that: An air suction device is provided on the right side of the conveying device, and the air suction device includes a limit block, a dust collecting box and an air pump. Ear plates are provided on both sides of the limit block, and the ear plates are fixedly connected to the limit block. An adjustment slot is provided on the ear plates, and the limit block is fixed to the first conveyor by bolts; The interior of the limit block is hollow, a pressure sensor is provided on the left side of the limit block, the pressure sensor covers the entire left side of the limit block, an air inlet is provided at the lower end of the limit block on the same side as the pressure sensor, the air inlet is connected to the interior of the limit block, and the air inlet is located above the first conveyor; A dust box is provided on the right side of the limit block, the dust box is connected with the limit block through a connecting pipe, the air pump is fixed on the side of the dust box, and the input end of the air pump is connected with the dust box.
5. The wrench blank precision forging equipment according to claim 1, characterized in that: The rough forging device includes a die forging machine, four sides of the die forging machine are provided with openings, the top of the die forging machine is provided with a die forging hydraulic cylinder, the output end of the die forging hydraulic cylinder is provided with a hydraulic telescopic rod, the end of the hydraulic telescopic rod is provided with an upper die, a lower die is provided directly below the upper die, and the lower die is arranged on the die forging machine.
6. The wrench blank precision forging equipment according to claim 5, characterized in that: A dust collecting device is also provided on the back of the die forging machine, and the dust collecting device includes an air pump fixed on the front of the die forging machine, and a nozzle is provided at the output end of the air pump, and the nozzle faces the upper surface of the lower die; An air intake hood, which is fixed on the die forging machine and is opposite to the nozzle; A collection box, which is arranged on the back of the air intake hood and is connected to the air intake hood through a connecting pipe; An air suction pump is fixed on the side wall of the collection box, and an input end of the air suction pump is connected to the interior of the collection box.
7. The wrench blank precision forging equipment according to claim 1, characterized in that: A trimming device is provided on the right side of the rough forging device, and the trimming device includes a trimming machine. Openings are provided on the front, back and right side of the trimming machine. A trimming hydraulic cylinder is provided on the top of the trimming machine. A telescopic rod is provided at the output end of the trimming hydraulic cylinder. An upper trimming die is provided at the end of the telescopic rod. A lower trimming die is provided directly below the upper trimming die. A trimming seat is provided at the lower end of the lower trimming die, and the trimming seat is fixed inside the trimming machine.
8. The wrench blank precision forging equipment according to claim 7, characterized in that: A cleaning cylinder is arranged on the left side of the trimmer, a cleaning plate is arranged at the output end of the cleaning cylinder, and cleaning brushes are symmetrically arranged at the upper and lower ends of the cleaning plate.
9. The wrench blank precision forging equipment according to claim 1, characterized in that: A second manipulator is provided on the right side of the rough forging device, and a third manipulator is provided on the right side of the trimming device; A second conveyor is provided on the back side of the trimming device.
10. A wrench blank precision die forging forming device and process thereof, applied to a wrench blank precision die forging forming device as claimed in any one of claims 1 to 9, characterized in that: The steps include: S1. Heating step: placing the blank into a heating furnace and heating the blank to a temperature range suitable for forging by electromagnetic induction or resistance heating; S2, conveying and positioning step: the heated billet slides onto the conveying device through the feeding tube, and the conveying device conveys the billet to the entrance position of the rough forging device, and the pressing device limits and presses the billet to ensure the stability and accuracy of the billet during the conveying process; S3, rough forging step: the first manipulator grabs the blank from the conveying device and places it between the upper die and the lower die of the rough forging device, and the die forging hydraulic cylinder drives the upper die to move downward to perform die forging on the blank to form a preliminary wrench blank; S4, trimming processing step: the second manipulator transfers the rough forged billet to the trimming device, and the trimming hydraulic cylinder drives the trimming upper die to move downward to perform trimming operations on the billet to remove excess edge material generated during the forging process. At the same time, the cleaning device cleans the trimming device to ensure the cleanliness and sanitation of the trimming device; S5, product transfer step: the third robot takes out the trimmed blank from the trimming device and transfers it to the subsequent process for further processing or testing.
Citation Information
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