Turnout assembly auxiliary hanging plate device and using method thereof

By designing an auxiliary hanging plate device for switch assembly, the automatic operation is achieved using lifting, lateral movement and flip mechanisms, the automation problem of auxiliary hanging plate operation of the pointed base rail in switch assembly is solved, and the operation efficiency and accuracy are improved.

CN119550014APending Publication Date: 2025-03-04CHINA RAILWAY BAOJI BRIDGE GROUP CO LTD
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Patent Information

Application Number
CN202510006083.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2025-03-04

AI Technical Summary

Technical Problem

During the turnout assembly process, the auxiliary hanging plate operation of the pointed base rail requires a lot of manpower, and is highly repetitive, and there is a lack of automated solutions.

Method used

A switch assembly auxiliary hanging plate device is designed, using lifting mechanism, transverse movement mechanism and flip mechanism to realize automated auxiliary hanging plate operation through digital control. The device includes a base, an upper support table, a lateral moving slide, a flip-flopable table, a transverse clamping cylinder and a longitudinal clamping cylinder. Through the coordinated work of these components, the automatic positioning, clamping and hanging plate of the switch pad is realized.

Benefits of technology

The automatic operation of auxiliary hanging plates during the assembly of the pointed base rail is realized, which reduces the labor intensity of workers, improves the precise positioning effect of the pad during assembly, and improves the positioning dimensional accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The turnout assembly auxiliary hanging plate device is provided with a base, and the base drives an upper supporting table to complete lifting action through a lifting mechanism; the upper supporting table drives the transverse moving sliding plate to complete left-right transverse movement through the transverse moving mechanism. The upper end face of the middle of the transverse moving sliding plate body is rotationally connected with the turnover table plate through a rotating shaft and an installation base system. The outer side of the transverse moving sliding plate is hinged to the outer side of the turnover table plate through a turnover mechanism, and the turnover table plate is driven to complete the turnover action around the rotating shaft. The turnover table plate is provided with a transverse positioning block, a longitudinal positioning block and an end positioning block; the turnover bedplate is provided with a transverse clamping cylinder and a longitudinal clamping cylinder; the transverse clamping cylinder, the longitudinal clamping cylinder and the positioning block cooperate to clamp the turnout base plate. The automatic auxiliary plate hanging function of the sharp base rail in the turnout assembly process can be achieved, automatic operation of the sharp base rail auxiliary hanging plate is achieved, the structure is simple, and operation is safe, accurate, reliable and efficient.
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Description

Technical Field

[0001] The invention belongs to the technical field of railway track laying, and in particular relates to a turnout assembly auxiliary hanging plate device and a use method thereof. Background Art

[0002] With the continuous development of equipment digitalization and the widespread use of digital equipment in the machinery manufacturing industry, most digital equipment is operated in accordance with manual methods. Looking at the turnout assembly process, the movements are simple but repetitive. According to research, the digitally controlled mechanical device can fully meet the auxiliary hanging plate requirements of the pointed base rail in turnout assembly. In this regard, in order to replace manpower to realize the automatic auxiliary hanging plate operation of the pointed base rail, the following technical solution is proposed. Summary of the invention

[0003] The technical problem solved by the present invention is to provide a turnout assembly auxiliary hanging plate device and a use method thereof, so as to realize automatic auxiliary hanging plates of pointed base rails during turnout assembly and realize automatic operation of the auxiliary hanging plates of pointed base rails.

[0004] The technical solution adopted by the present invention is as follows: a turnout assembly auxiliary hanging plate device, comprising a base, which drives an upper support platform through a lifting mechanism to complete the lifting action of the upper support platform; the upper support platform drives a transverse moving slide plate through a transverse movement mechanism to complete the left and right transverse movement action of the transverse moving slide plate; the upper end surface of the middle part of the transverse moving slide plate body is rotatably connected to the middle part of the bottom end of a reversible table through a rotating shaft and an installation base system; the outer side of the transverse moving slide plate is hinged to the outer side of the reversible table plate through a reversing mechanism, and the reversible table plate is driven by the reversing mechanism to complete the reversing action around the rotating shaft; the upper end surface of the reversible table plate is respectively provided with a transverse positioning block, a longitudinal positioning block and an end positioning block for edge constraint positioning of the turnout pad; the lower end of the reversible table plate is equipped with a transverse clamping cylinder and a longitudinal clamping cylinder; the transverse clamping cylinder has a transverse clamping device exposed on the upper end surface of the reversible table plate; the transverse clamping device and the transverse positioning block cooperate to transversely clamp the turnout pad; the longitudinal clamping cylinder has a longitudinal clamping device exposed on the upper end surface of the reversible table plate; the longitudinal clamping device and the longitudinal positioning block cooperate to longitudinally clamp the turnout pad.

[0005] Among the above technical schemes, as the preferred technical scheme of the present invention: the lifting mechanism includes a lifting motor, a lifting reducer, a lifting slide, and a lifting slider guide pair; the lifting motor is fixedly installed on the outside of the vertical surface of the base; the lifting motor drives the lifting slide through the gear rack of the lifting reducer to complete the lifting movement; the lifting slide is fixedly connected to the upper support platform to realize the lifting and lowering action of the upper support platform; the lifting slide slide slides and adapts to the lifting slide guide pair; the lifting slide guide pair provides a linear guide for the lifting and lowering of the lifting slide and the upper support platform.

[0006] Among the above technical schemes, as the preferred technical scheme of the present invention: the transverse movement mechanism includes a transverse movement motor, a transverse slider guide pair, and a transverse movement slide plate; the transverse movement motor drives the slider of the transverse slider guide pair to move horizontally left and right; the slider that moves horizontally left and right drives the transverse movement slide plate to move horizontally left and right along the horizontal guide rail of the transverse slider guide pair.

[0007] Among the above technical schemes, as the preferred technical scheme of the present invention: the flipping mechanism includes a lifting cylinder base and a lifting cylinder; the lifting cylinder base is fixedly installed on the outer side of the laterally movable slide; the lifting cylinder base is hingedly connected to the lifting cylinder barrel which is tilted; the cylinder piston rod of the lifting cylinder is hingedly connected to the outer side of the flippable table at the end, and the flipping action of the flippable table around the rotating axis and the rotating axis of the mounting base system is realized through the contraction action of the lifting cylinder piston rod.

[0008] In the above technical scheme, as a further improvement of the present invention: a support pad for the platform to fall is provided on the upper end surface of the transversely movable slide; the support pad for the platform to fall ensures that the flippable platform is in a horizontal state after flipping and falling due to its appropriate size.

[0009] Among the above technical solutions, as the preferred technical solution of the present invention: the transverse clamping cylinder, the longitudinal clamping cylinder, and the lifting cylinder of the turning mechanism are all hydraulic cylinders.

[0010] Among the above technical solutions, as the preferred technical solution of the present invention: the transverse clamping device and the longitudinal clamping device respectively have an L-shaped lever structure; the lever structure and the positioning block cooperate to achieve the positioning and clamping of the turnout pad.

[0011] The present invention also claims protection for a method for using a turnout assembly auxiliary hanging plate device, which is a method for using any turnout assembly auxiliary hanging plate device and comprises the following steps:

[0012] S1. The device returns to the origin: the upper support platform falls to the lowest position, the flip table moves horizontally to the far right, and the flip table falls to a horizontal state.

[0013] S2. Place the turnout pad: Place the turnout pad on the upper end surface of the flip table.

[0014] S3. Pad fixing: The transverse clamping cylinder clamps the turnout pad transversely through the transverse clamping device and the transverse positioning block exposed on the upper end surface of the flip table; the longitudinal clamping cylinder clamps the turnout pad longitudinally through the longitudinal clamping device and the longitudinal positioning block exposed on the upper end surface of the flip table.

[0015] S4. Pad moves left: The flip table carrying the turnout pad is located on the same horizontal moving slide plate, and the horizontal moving slide plate is driven to move left to a designated position by the horizontal moving mechanism. The designated position is located at a designated position below the rail.

[0016] S5. Turning of pad: The turning mechanism drives the turnable plate to complete the turning action around the rotation axis, so that the turnable plate drives the turnout pad to turn together at a certain angle and then stops the turning action.

[0017] S6. Pad entry: When the upper support platform is raised, the platform can be flipped and moved to the left to the specified position, so that the turnout pad contacts one side of the rail, and the bottom side of the rail enters the turnout pad.

[0018] S7. Insertion of pad: When the upper support platform descends, the flip table slowly falls down, and the transverse mechanism drives the turnout pad to continue to move slowly to the left.

[0019] S8, pad hanging: the flip table falls to a horizontal position, the upper support table stops moving downward, and the flip table continues to move to the left to a specified position, so that the turnout pad is hung and closely attached to the rail, completing the automatic auxiliary hanging of the turnout pad.

[0020] S9, loosen the pad: the transverse clamping cylinder and the longitudinal clamping cylinder loosen the turnout pad.

[0021] S10, fall back and reset: the upper support platform falls back to the specified position, the flip table moves downward and the flip table moves rightward to the starting position, and the device returns to the origin.

[0022] S11, repeating steps S1 to S10 to perform an automatic and repeatable board hanging action.

[0023] Among the above technical schemes, as the preferred technical scheme of the present invention: the transverse movement mechanism includes a transverse movement motor, a transverse slider guide pair, and a transverse movement slide plate; the transverse movement motor drives the slider of the transverse slider guide pair to move horizontally left and right; the slider that moves horizontally left and right drives the transverse movement slide plate to move horizontally left and right along the horizontal guide rail of the transverse slider guide pair.

[0024] Among the above technical schemes, as the preferred technical scheme of the present invention: the flipping mechanism includes a lifting cylinder base and a lifting cylinder; the lifting cylinder base is hingedly connected to the lifting cylinder barrel; the cylinder piston rod of the lifting cylinder is hingedly connected to the outer side of the flippable table at the end, and the flipping of the flippable table around the rotating axis and the rotating axis of the mounting base system is realized through the contraction action of the lifting cylinder piston rod.

[0025] The advantages of the present invention compared with the prior art are as follows: the present invention can realize the automatic operation of the auxiliary hanging plate in the process of assembling the pointed base rail; it can replace the workers in carrying, positioning and installing the turnout pad; commonly known as automatic hanging plate, it can effectively reduce the labor intensity of the workers, and at the same time it has a precise positioning function, effectively improving the precise positioning effect of the pad during assembly, and effectively improving the positioning size accuracy of the pointed base rail assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a side view of the present invention;

[0027] Figure 2 It is the front view of the present invention;

[0028] Figure 3 It is a stereogram of the present invention;

[0029] In the figure: 1-base, 2-upper support table, 3-lifting motor, 4-lifting reducer, 5-lifting slide plate, 6-lifting slide block guide pair, 7-lateral movement motor, 8-lateral slide block guide pair, 9-lateral movement slide plate, 10-rotating shaft and mounting base system, 11-reversible table, 12-lifting cylinder base, 13-lifting cylinder, 14-table drop support pad, 15-lateral positioning block, 16-longitudinal positioning block, 17-end positioning block, 18-lateral clamping cylinder, 19-longitudinal clamping cylinder, 18.1-lateral clamping device, 19.1-longitudinal clamping device. DETAILED DESCRIPTION

[0030] The following will be combined with the attached embodiment of the present invention Figure 1-3 , the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] (like Figures 1 to 3 A turnout assembly auxiliary hanging plate device is provided, which has a base 1, wherein the base 1 includes a horizontal flat base and a vertical steel plate with a left-right symmetrical right-angled triangle structure.

[0032] The base 1 drives the upper support platform 2 through the lifting mechanism to complete the lifting action of the upper support platform 2. In the above embodiment, as a preferred embodiment of the present invention: the lifting mechanism includes a lifting motor 3, a lifting reducer 4, a lifting slide 5, and a lifting slider guide rail pair 6. The lifting motor 3 is fixedly installed on the outer side of the vertical surface of the base 1; the lifting motor 3 drives the lifting slide 5 through the transmission mode of the gear meshing rack of the lifting reducer 4 to complete the vertical lifting movement: that is, the rotation of the gear of the lifting reducer 4 realizes the lifting and lowering of the gear meshing rack, and the lifting and lowering of the lifting slide 5 is realized with the lifting and lowering of the rack. The lifting slide 5 is fixedly connected to the upper support platform 2 to realize the synchronous lifting and lowering action of the upper support platform 2. Among them, further: the lifting slide 5 is adapted to the lifting slide guide rail pair 6; wherein, the lifting slide guide rail pair 6 includes a lifting slide and a lifting guide rail; the lifting slide is fixedly connected to the lifting slide 5 and slides along the lifting guide rail; the lifting guide rail of the lifting slide guide rail pair 6 provides a linear guide for the lifting and lowering of the lifting slide 5 and the upper support platform 2.

[0033] It should be understood that: the lifting motor 3 is fixedly mounted on the outside of the vertical surface of the base 1, the lifting motor 3 provides a rotating power source, and the lifting reducer 4 converts the rotary motion of the lifting motor 3 into linear motion through its internal gear and rack transmission mechanism, and reduces speed to increase torque. The lifting slide 5 is connected to the output end of the lifting reducer 4 and is driven to perform vertical lifting motion. The lifting slide 5 is fixedly connected to the upper support platform 2, so when the lifting slide 5 is lifted, the upper support platform 2 is also lifted. The lifting slider guide pair 6: includes a lifting slider and a lifting guide. The lifting slide 5 is adapted to the lifting slide guide pair 6 to ensure that the lifting slide 5 and the upper support platform 2 maintain linear motion during the lifting process to avoid deflection or shaking. The lifting slide guide pair 6 provides a precise linear guide for the lifting of the lifting slide 5 and the upper support platform 2, ensuring the stability and accuracy of the lifting action. The entire lifting mechanism is reasonably designed, compact in structure, small in space, and easy to install and maintain. The use of the lifting motor 3 and the lifting reducer 4 makes the lifting action efficient and stable, which can meet the needs of various application scenarios.

[0034] The upper support platform 2 drives the transverse moving slide 9 through the transverse moving mechanism to complete the left and right transverse movement of the transverse moving slide 9. In the above embodiment, as a preferred embodiment of the present invention: the transverse moving mechanism includes a transverse moving motor 7, a transverse slider guide pair 8, and a transverse moving slide 9. Specifically: although the transverse moving motor 7 is installed vertically, it can convert the rotational power of the vertical axis of the transverse moving motor 7 into the rotational power output of the horizontal axis through a right-angle transmission such as a right-angle bevel gear transmission. The rotational power of the horizontal axis is then converted into the left and right transverse movement force of the large nut through the screw and large nut of the screw nut spiral pair coaxially fixed thereto. The large nut connects and drives the slider of the transverse slider guide pair 8 to move horizontally to the left and right; the slider of the left and right horizontal transverse movement is fixed and drives the transverse moving slide 9 to move horizontally to the left and right along the horizontal guide of the transverse slider guide pair 8. The horizontal guide provides a linear guide for the left and right horizontal sliding of the transverse moving slide 9.

[0035] It should be understood that: although the lateral moving motor 7 is installed vertically, the rotational motion is converted into a driving force in the horizontal direction through a right-angle transmission mechanism (such as a right-angle bevel gear transmission). The lateral slider guide pair 8 includes a slider and a horizontal guide rail. The slider slides on the horizontal guide rail to provide a linear guide for the left and right lateral movement of the lateral moving slide plate 9. The lateral moving slide plate 9 is fixedly connected to the slider of the lateral slider guide pair 8. When the slider slides on the horizontal guide rail, the lateral moving slide plate 9 also moves horizontally left and right. Right-angle bevel gear transmission: It is a commonly used right-angle transmission mechanism that can convert rotational motion from a vertical direction to a horizontal direction, or from a horizontal direction to a vertical direction. In this system, it is used to convert the rotational motion of the vertically installed lateral moving motor 7 into a driving force in the horizontal direction. The lateral slider guide pair 8 provides a precise linear guide for the left and right horizontal sliding of the lateral moving slide plate 9, ensuring the stability and accuracy of the lateral movement. Through the right-angle transmission mechanism, the vertically installed lateral moving motor 7 can effectively drive the horizontal lateral moving slide plate 9 to move horizontally left and right, and the entire lateral movement mechanism is reasonably designed and compact in structure. The lateral movement motor 7 and the right-angle transmission mechanism, as well as the screw nut spiral pair or the gear and rack transmission are used in combination, so that the lateral movement is efficient and stable, which can meet the needs of various application scenarios.

[0036] The upper end surface of the middle part of the plate body of the transverse moving slide 9 is connected to the middle part of the bottom end of the reversible table 11 through the rotating shaft and the mounting base system 10, so as to realize the centering reversal of the reversible table 11 around the rotating shaft and the rotating shaft in the mounting base system 10. In addition, the outer side of the transverse moving slide 9 is hinged to the outer side of the reversible table 11 through the reversing mechanism, and the reversible table 11 is driven by the reversing mechanism to complete the reversing action around the rotating shaft. In the above embodiment, as a preferred embodiment of the present invention: the reversing mechanism includes a lifting cylinder base 12 and a lifting cylinder 13. The lifting cylinder base 12 of the T-shaped structure is fixedly installed on the outer side of the transverse moving slide 9; the lifting cylinder base 12 of the horizontally transverse and T-shaped structure is hinged to the outer side of the cylinder barrel of the lifting cylinder 13 as shown in the figure; the lifting cylinder 13 here is particularly connected to the linear drive member. The cylinder piston rod of the lifting cylinder 13 is hinged to the outer side of the reversible table 11 at the end, and the reversing action of the reversible table 11 around the rotating shaft and the rotating shaft of the mounting base system 10 is realized by the contraction action of the piston rod of the lifting cylinder 13.

[0037] It should be understood that the T-shaped structure of the lifting cylinder base 12 is fixedly mounted on the outside of the transversely movable slide 9, which provides a stable support point for the lifting cylinder 13. The cylinder piston rod execution end of the lifting cylinder 13 is hinged to the outside of the reversible table 11, so that when the piston rod of the lifting cylinder 13 is extended and retracted, the reversible table 11 can be driven to flip around the rotating shaft and the rotating shaft in the mounting base system 10. The centering flip design of the rotating shaft and the mounting base system 10, as well as the precise drive of the flip mechanism, ensures that the reversible table 11 can perform precise flipping around the rotating shaft. The flip mechanism is reasonably designed, compact in structure, small in space, and easy to install and maintain. As a linear drive component, the lifting cylinder 13 has an efficient and stable driving force output, which can meet the needs of various flipping actions. Since the cylinder barrel and piston rod of the lifting cylinder 13 can be hinged, the flip mechanism has high flexibility and can adapt to the flipping needs of different angles and directions.

[0038] In the above embodiment, as a preferred embodiment of the present invention, the upper end surface of the transverse moving slide 9 is provided with a platen falling support pad 14; the platen falling support pad 14 ensures that the flip plate 11 is in a horizontal state after flipping and falling due to its appropriate size. The platen falling support pad 14 is vertically fixedly mounted on the upper end surface of the transverse moving slide 9.

[0039] It should be understood that: when the reversible table 11 flips over and falls, the table falling support pad 14 can provide a stable support point to prevent the reversible table 11 from continuing to fall or tilt due to gravity. Through its appropriate size design, the table falling support pad 14 can ensure that the reversible table 11 remains in a horizontal state after flipping and falling, which is crucial for subsequent operation and use. The size design of the table falling support pad 14 has been precisely calculated to ensure that the contact area with the reversible table 11 is large enough to provide a stable support force. The table falling support pad 14 is vertically fixedly mounted on the upper end surface of the laterally movable slide 9, with a simple structure and easy to implement, reducing the manufacturing cost and installation difficulty. Due to the presence of the table falling support pad 14, the reversible table 11 can fall more smoothly during the flipping process, avoiding damage or safety hazards caused by impact or shaking.

[0040] The upper end surface of the reversible platen 11 is respectively provided with a transverse positioning block 15, a longitudinal positioning block 16 and an end positioning block 17 for edge restraint positioning of the turnout pad. The transverse positioning block 15 is arranged on the left side of the upper end surface of the reversible platen 11; the longitudinal positioning block 16 is arranged on the rear side of the upper end surface of the reversible platen 11; and the end positioning block 17 is arranged on the rightmost side of the upper end surface of the reversible platen 11.

[0041] It should be understood that the lateral positioning block 15, the longitudinal positioning block 16, and the end positioning block 17 are respectively arranged at different positions on the upper end surface of the flip table 11, and are used for edge constraint and positioning of the turnout pad. The lateral positioning block 15 is used to limit the movement of the turnout pad in the lateral direction (i.e., the left and right direction) to ensure its stability and accuracy during operation. The longitudinal positioning block 16 is used to limit the movement of the turnout pad in the longitudinal direction (i.e., the front and back direction), and also ensures its stability and accuracy during operation. The end positioning block 17 is mainly used to limit the movement of the turnout pad in the end direction (i.e., the end of a specific direction) to prevent it from slipping or dislocation. Through the coordinated action of the lateral positioning block 15, the longitudinal positioning block 16 and the end positioning block 17, the turnout pad can be accurately positioned in three directions to ensure its stability and accuracy during operation. As an independent component, the positioning block has a simple structure and is easy to implement, which reduces the manufacturing cost and installation difficulty. The design of the positioning block makes the installation and removal of the turnout pad more convenient and quick, while ensuring its stability and safety during operation. Since the positioning block can be designed and adjusted according to actual needs, the system can adapt to turnout pads of different specifications and sizes, improving the flexibility and versatility of the system.

[0042] (like Figure 3 (as shown in the figure) the lower end of the reversible table 11 is equipped with a transverse clamping cylinder 18 and a longitudinal clamping cylinder 19; the transverse clamping cylinder 18 has a transverse clamping device 18.1 exposed on the upper end surface of the reversible table 11; the transverse clamping device 18.1 cooperates with the transverse positioning block 15 to transversely clamp the turnout pad; the longitudinal clamping cylinder 19 has a longitudinal clamping device 19.1 exposed on the upper end surface of the reversible table 11; the longitudinal clamping device 19.1 cooperates with the longitudinal positioning block 16 to longitudinally clamp the turnout pad.

[0043] It should be understood that: Figure 3(As shown in the figure) When it is necessary to clamp the turnout pad laterally, the transverse clamping cylinder 18 drives the transverse clamping device 18.1 to move horizontally to the left and right, and cooperates with the left transverse positioning block 15 to clamp the turnout pad in the left and right transverse directions. Similarly, when it is necessary to clamp the turnout pad longitudinally, the longitudinal clamping cylinder 19 drives the longitudinal clamping device 19.1 to move forward and backward, and cooperates with the longitudinal positioning block 16 on the rear side to clamp the turnout pad in the longitudinal front-to-back direction. Through the precise control of the transverse clamping cylinder 18 and the longitudinal clamping cylinder 19, and the coordination with the positioning block, the turnout pad can be precisely clamped in the transverse and longitudinal directions to ensure its stability and accuracy during operation. As a driving component, the clamping cylinder has an efficient and stable driving force output, can quickly and reliably complete the clamping action, and improves work efficiency and safety. Since the clamping cylinder and the positioning block can be designed and adjusted according to actual needs, the system can adapt to turnout pads of different specifications and sizes, improving the flexibility and versatility of the system. The design of the clamping device avoids direct pressure or damage to the turnout pad, protecting the integrity and service life of the turnout pad. The automated clamping and positioning functions simplify the operation process and reduce the complexity and difficulty of manual operation.

[0044] In the above embodiment, as a preferred embodiment of the present invention: the transverse clamping device 18.1 and the longitudinal clamping device 19.1 respectively have an L-shaped lever structure; the lever structure and the positioning block, namely the transverse positioning block 15 and the longitudinal positioning block 16 cooperate to achieve the positioning and clamping of the turnout pad.

[0045] It should be understood that the lever adopts an L-shaped design, which enables the lever to apply the clamping force more stably during operation, avoiding the clamping failure caused by structural instability. The L-shaped lever structure also provides a larger operating space, making the operation more convenient. The positioning block provides a preliminary positioning for the turnout pad, and the L-shaped lever structure further applies the clamping force on this basis, realizing the precise positioning and clamping of the turnout pad. The L-shaped lever structure enables the clamping force to be applied more accurately to the turnout pad, avoiding the deformation or damage of the turnout pad caused by uneven clamping force. By adjusting the angle and strength of the lever, the clamping force can be precisely controlled to meet the clamping requirements of different turnout pads. The L-shaped lever structure simplifies the clamping operation process and makes the operation more efficient. The design of the lever structure enables the clamping action to be completed quickly, improving work efficiency. The design of the L-shaped lever structure makes the operation more intuitive and clear, avoiding safety accidents caused by misoperation. The stability of the lever structure also reduces the risk of clamping failure caused by improper operation. The L-shaped lever structure not only applies clamping force, but also protects the turnout pad. By properly designing the angle and strength of the lever, excessive pressure or damage to the turnout pad can be avoided.

[0046] In the above embodiment, as a preferred embodiment of the present invention, the transverse clamping cylinder 18, the longitudinal clamping cylinder 19, and the lifting cylinder 13 of the turning mechanism are all hydraulic cylinders.

[0047] It should be understood that the hydraulic cylinders can output a large force in a relatively small volume, which makes them particularly useful in situations where high power transmission is required. In the transverse clamping cylinder 18, the longitudinal clamping cylinder 19 and the lifting cylinder 13, the high power density of the hydraulic cylinders ensures sufficient clamping and lifting forces, thereby meeting the needs for stable clamping and turning of the turnout pads. Through the precision hydraulic system, the stroke and speed of the hydraulic cylinders can be accurately controlled. The design of the hydraulic cylinders enables them to withstand large loads and maintain stability even in harsh working conditions. Using high-quality materials and good sealing technology, hydraulic cylinders generally have a long service life. Hydraulic cylinders can work under various environmental conditions, including high temperature, low temperature, humidity, corrosion, etc. This feature enables the system to maintain stable performance in various harsh environments, thereby improving the adaptability and reliability of the system.

[0048] The working principle of the present invention is as follows: The present invention also claims protection for a method for using a turnout assembly auxiliary hanging plate device, the method for using is any method for using the turnout assembly auxiliary hanging plate device, and comprises the following steps:

[0049] Step S1, the device returns to the origin: the upper support platform 2 falls to the lowest position, the flip table 11 moves horizontally to the rightmost side, and the flip table 11 falls to a horizontal state.

[0050] Step S2, placing the turnout pad: placing the turnout pad on the upper end surface of the flippable table 11.

[0051] Step S3, fixing the pad: the transverse clamping cylinder 18 transversely clamps the turnout pad through the transverse clamping device 18.1 and the transverse positioning block 15 exposed on the upper end surface of the flip table 11; the longitudinal clamping cylinder 19 longitudinally clamps the turnout pad through the longitudinal clamping device 19.1 and the longitudinal positioning block 16 exposed on the upper end surface of the flip table 11.

[0052] Step S4, the pad moves left: the flip table 11 carries the turnout pad and is positioned on the transverse moving slide 9, and the transverse moving slide 9 is driven to move left to a designated position by the transverse moving mechanism, and the designated position is located at a designated position below the rail.

[0053] Step S5, flipping of the pad: the flipping mechanism drives the flippable platen 11 to complete the flipping action around the rotation axis, so that the flippable platen 11 drives the turnout pad to flip together to a certain angle and then stops the flipping action.

[0054] Step S6, pad entry: while the upper support platform 2 is raised, the platform 11 can be flipped and moved to the left to a specified position, so that the turnout pad contacts one side of the rail, and the bottom side of the rail enters the turnout pad.

[0055] Step S7, inserting the pad: while the upper support platform 2 descends, the flip table 11 slowly falls down, and the transverse mechanism drives the turnout pad to continue to move slowly to the left.

[0056] Step S8, pad hanging: the flip table 11 falls to a horizontal position, the upper support platform 2 stops moving downward, and the flip table 11 continues to move left to a specified position, so that the turnout pad is hung and closely attached to the rail, completing the automatic auxiliary hanging of the turnout pad.

[0057] Step S9, loosening the pad: the transverse clamping cylinder 18 and the longitudinal clamping cylinder 19 loosen the turnout pad.

[0058] Step S10, fall back and reset: the upper support platform 2 falls back to the specified position, the flip table 11 moves downward and the flip table 11 moves rightward to the starting position, and the device returns to the origin.

[0059] Step S11, repeating steps S1 to S10 to perform an automatic and repeatable board hanging action.

[0060] In the above embodiment, as a preferred embodiment of the present invention: the lateral movement mechanism includes a lateral movement motor 7, a lateral slider guide pair 8, and a lateral movement slide plate 9; the lateral movement motor 7 drives the slider of the lateral slider guide pair 8 to move horizontally left and right; the slider that moves horizontally left and right drives the lateral movement slide plate 9 to move horizontally left and right along the horizontal guide rail of the lateral slider guide pair 8. The lateral movement motor 7 here realizes the horizontal movement of the lateral movement slide plate 9 through a right-angle transmission mechanism, a screw nut spiral pair or a gear rack mechanism.

[0061] In the above embodiment, as a preferred embodiment of the present invention: the flip mechanism includes a lifting cylinder base 12 and a lifting cylinder 13; the lifting cylinder base 12 is hinged to the cylinder barrel of the lifting cylinder 13 which is tilted; the cylinder piston rod of the lifting cylinder 13 is hinged to the outer side of the flip table 11 at the end, and the flipping action of the flip table 11 around the rotation axis and the rotation axis of the mounting base system 10 is achieved through the contraction action of the piston rod of the lifting cylinder 13. The lifting cylinder 13 referred to here is a linear drive mechanism, and the lifting cylinder 13 includes a pneumatic cylinder or a hydraulic cylinder.

[0062] Through the above description, it can be found that: the device of the present invention is specially designed, and after steps 1 to 10 of the method of using the auxiliary hanging plate device for turnout assembly, it is suitable for the auxiliary action of the turnout pad hanging plate. The motor and cylinder or hydraulic cylinder installed by it can realize the common interpolation action of multi-axis and multi-action through digital control, and can simulate all the functions of manual hanging plates. Therefore, the present invention can realize the automatic operation of the auxiliary hanging plates in the process of pointed base rail assembly; it can replace workers to carry, position and install turnout pads; commonly known as automatic hanging plates, it can effectively reduce the labor intensity of workers, and at the same time it has a precise positioning function, which effectively improves the precise positioning effect of the pads during assembly, and effectively improves the positioning size accuracy of the pointed base rail assembly.

[0063] It should be understood that although the present specification is described according to an implementation method, the implementation method does not only include an independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in this embodiment can also be appropriately arranged and combined to form other implementation methods that can be understood by those skilled in the art.

[0064] The above preferred embodiments are not intended to limit the scope of implementation of the present invention, so all equivalent changes made to the contents described in the claims of the present invention should be included in the scope of the claims of the present invention; it should be noted that the components and materials used in the above embodiments are commercially available unless otherwise specified.

Claims

1. A turnout assembly auxiliary hanging plate device, characterized in that: The utility model has a base (1), wherein the base (1) drives an upper support platform (2) through a lifting mechanism to complete the lifting action of the upper support platform (2); the upper support platform (2) drives a transverse moving slide plate (9) through a transverse moving mechanism to complete the left and right transverse movement action of the transverse moving slide plate (9); the upper end surface of the middle part of the plate body of the transverse moving slide plate (9) is rotatably connected to the middle part of the bottom end of a reversible table (11) through a rotating shaft and a mounting base system (10); the outer side of the transverse moving slide plate (9) is hinged to the outer side of the reversible table (11) through a reversing mechanism, and the reversible table (11) is driven by the reversing mechanism to complete the reversing action around the rotating shaft; the upper end surface of the reversible table (11) is respectively provided with a plurality of The invention relates to a lateral positioning block (15), a longitudinal positioning block (16) and an end positioning block (17) for positioning the turnout pad; the lower end of the reversible table (11) is equipped with a lateral clamping cylinder (18) and a longitudinal clamping cylinder (19); the lateral clamping cylinder (18) has a lateral clamping device (18.1) exposed on the upper end surface of the reversible table (11); the lateral clamping device (18.1) cooperates with the lateral positioning block (15) to clamp the turnout pad laterally; the longitudinal clamping cylinder (19) has a longitudinal clamping device (19.1) exposed on the upper end surface of the reversible table (11); the longitudinal clamping device (19.1) cooperates with the longitudinal positioning block (16) to clamp the turnout pad longitudinally.

2. The turnout assembly auxiliary hanging plate device according to claim 1, characterized in that: The lifting mechanism comprises a lifting motor (3), a lifting reducer (4), a lifting slide plate (5), and a lifting slider guide pair (6); the lifting motor (3) is fixedly mounted on the outer side of the vertical surface of the base (1); the lifting motor (3) drives the lifting slide plate (5) through the gear rack of the lifting reducer (4) to complete the lifting movement; the lifting slide plate (5) is fixedly connected to the upper support platform (2) to realize the lifting and lowering movement of the upper support platform (2); the lifting slide plate (5) is slidably adapted to the lifting slider guide pair (6); the lifting slider guide pair (6) provides a linear guide for the lifting and lowering of the lifting slide plate (5) and the upper support platform (2).

3. The turnout assembly auxiliary hanging plate device according to claim 1, characterized in that: The transverse movement mechanism comprises a transverse movement motor (7), a transverse slider guide pair (8), and a transverse movement slide plate (9); the transverse movement motor (7) drives the slider of the transverse slider guide pair (8) to move horizontally to the left and right; the slider that moves horizontally to the left and right drives the transverse movement slide plate (9) to move horizontally to the left and right along the horizontal guide rail of the transverse slider guide pair (8).

4. The turnout assembly auxiliary hanging plate device according to claim 1, characterized in that: The flipping mechanism comprises a lifting cylinder base (12) and a lifting cylinder (13); the lifting cylinder base (12) is fixedly installed on the outer side of the transversely movable slide plate (9); the lifting cylinder base (12) is hingedly connected to the cylinder barrel of the lifting cylinder (13) which is tilted; the cylinder piston rod of the lifting cylinder (13) is hingedly connected to the outer side of the flip table (11) at the end thereof, and the flipping of the flip table (11) around the rotation axis and the rotation axis of the mounting base system (10) is achieved through the contraction of the piston rod of the lifting cylinder (13).

5. The turnout assembly auxiliary hanging plate device according to claim 1, characterized in that: The upper end surface of the transversely movable slide plate (9) is provided with a platform falling support pad (14); the platform falling support pad (14) ensures that the flippable platform (11) is in a horizontal state after flipping and falling due to its suitable size.

6. The turnout assembly auxiliary hanging plate device according to claim 1, characterized in that: The transverse clamping cylinder (18), the longitudinal clamping cylinder (19) and the lifting cylinder (13) of the turnover mechanism are all hydraulic cylinders.

7. The turnout assembly auxiliary hanging plate device according to claim 1, characterized in that: The transverse clamping device (18.1) and the longitudinal clamping device (19.1) respectively have an L-shaped lever structure; the lever structure cooperates with the positioning block to achieve positioning and clamping of the turnout pad.

8. A method for using a turnout assembly auxiliary hanging plate device, characterized in that: The method of use is a method of use of the turnout assembly auxiliary hanging plate device according to any one of claims 1 to 7, and comprises the following steps: S1, the device returns to the origin: the upper support platform (2) falls to the lowest position, the reversible platform (11) moves horizontally to the rightmost side, and the reversible platform (11) falls to a horizontal state; S2. Placing the turnout pad: placing the turnout pad on the upper end surface of the reversible table (11); S3, fixing of the pad: the transverse clamping cylinder (18) clamps the turnout pad transversely through the transverse clamping device (18.1) and the transverse positioning block (15) exposed on the upper end surface of the reversible table (11); the longitudinal clamping cylinder (19) clamps the turnout pad longitudinally through the longitudinal clamping device (19.1) and the longitudinal positioning block (16) exposed on the upper end surface of the reversible table (11); S4, the pad moves to the left: the flip table (11) carries the turnout pad and is located on the same transverse moving slide plate (9), and the transverse moving slide plate (9) is driven to move to the left to a designated position by the transverse moving mechanism, and the designated position is located at a designated position below the rail; S5, turning over of the pad: the turning mechanism drives the turnable plate (11) to turn over around the rotation axis, so that the turnable plate (11) drives the turnout pad to turn over together at a certain angle and then stops turning over; S6, pad entry: the upper support platform (2) is raised and the platform (11) is flipped and moved to the left to a designated position, so that the turnout pad contacts one side of the rail and the bottom side of the rail enters the turnout pad; S7, inserting the pad: while the upper support platform (2) descends, the flip table (11) slowly falls down, and the traverse mechanism drives the turnout pad to slowly continue to move to the left; S8, pad hanging: the flip table (11) falls to a horizontal position, the upper support platform (2) stops moving downward, and the flip table (11) continues to move leftward to a designated position, so that the turnout pad is hung and closely attached to the rail, completing the automatic auxiliary hanging of the turnout pad; S9, loosening the pad: the transverse clamping cylinder (18) and the longitudinal clamping cylinder (19) loosen the turnout pad; S10, fall back and reset: the upper support platform (2) falls back to the specified position, the flip table (11) moves downward and the flip table (11) moves rightward to the starting position, and the device returns to the origin; S11, repeating steps S1 to S10 to perform an automatic and repeatable board hanging action.

9. The method for using the turnout assembly auxiliary hanging plate device according to claim 8, characterized in that: The transverse movement mechanism comprises a transverse movement motor (7), a transverse slider guide pair (8), and a transverse movement slide plate (9); the transverse movement motor (7) drives the slider of the transverse slider guide pair (8) to move horizontally to the left and right; the slider that moves horizontally to the left and right drives the transverse movement slide plate (9) to move horizontally to the left and right along the horizontal guide rail of the transverse slider guide pair (8).

10. The method for using the turnout assembly auxiliary hanging plate device according to claim 8, characterized in that: The flipping mechanism comprises a lifting cylinder base (12) and a lifting cylinder (13); the lifting cylinder base (12) is hingedly connected to the cylinder barrel of the lifting cylinder (13) which is tilted; the cylinder piston rod of the lifting cylinder (13) is hingedly connected at the end thereof to the outer side of the flippable table (11), and the flipping of the flippable table (11) around the rotation axis and the rotation axis of the mounting base system (10) is achieved through the contraction of the piston rod of the lifting cylinder (13).