Gas-break-preventing type steel plate beveling machine
By setting up a series of gas collection cylinders and adding bevels and processing mechanisms in the steel plate bevel equipment, the problems of equipment exhaustion and manual cleaning of oxide scales are solved, and cutting and automatic cleaning of various bevel shapes are realized, improving the functionality and convenience of the equipment.
Patent Information
- Application Number
- CN202411778957.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-03-04
AI Technical Summary
The existing flame cutting bevel equipment is prone to air breakage, requires manual cleaning of the oxide scale, and can only cut V-shaped and X-shaped grooves, and cannot effectively process the best ‘U’ bevels for 20 to 60mm thick plates.
A gas-proof steel plate bevel machine is designed. By setting up several gas collecting cylinders connected in series to supply gas to the cutting machine table, the gas supply is ensured to be stable; at the same time, a bevel mechanism and a treatment mechanism are added, which can cut a variety of bevel shapes and automatically clean the oxide scale.
It solves the problems of equipment exhaustion and manual cleaning of oxide scale, expands the type of processable bevel, and improves the functionality and convenience of use of the equipment.
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Figure CN119550066A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plate beveling equipment, and in particular to an anti-gas-break type steel plate beveling machine. Background Art
[0002] Before welding metal plates, the ends of the workpieces to be welded need to be processed into a certain shape. The groove formed after assembly is called a groove. The main purpose of the groove is to achieve complete penetration. In addition, it can also adjust the composition and properties of the weld, improve the crystallization conditions, and improve the performance of the joint.
[0003] Flame cutting is a common way to bevel steel plates in the current market. However, when beveling with a cutting machine, there are the following problems:
[0004] First, the CNC cutting machine and semi-automatic cutting machine cut off the air during the cutting process, thus affecting the cutting quality, which greatly improves the quality of steel plate groove processing;
[0005] Secondly, when most existing cutting equipment cuts plates, the cut surface will form oxide scale due to oxidation under high temperature conditions, which needs to be cleaned manually with tools such as steel brushes and scrapers, which increases the workload and is cumbersome and inconvenient to operate;
[0006] Third, due to its own structure, the existing flame cutting equipment can only cut V-shaped grooves and X-shaped grooves when beveling the plate. For plates with a thickness of 20 to 60 mm, the best beveling shape is a "U"-shaped bevel. This will lead to limitations in the existing flame cutting beveling equipment when beveling large plates. Summary of the invention
[0007] The invention discloses an anti-gas-break type steel plate beveling machine, which aims to solve the technical problems that the existing flame cutting beveling equipment is prone to gas breakage during actual operation, requires manual removal of oxide scale on the cutting surface, and has limitations in the types of bevels that can be cut.
[0008] In order to achieve the above object, the present invention adopts the following technical solutions:
[0009] A gas-break-proof steel plate beveling machine, comprising a guide rail, a cutting machine table slidably mounted on the top of the guide rail, a plurality of gas collecting bottles distributed on the side of the guide rail, the gas collecting bottles are connected in series to an air guide pipe and communicate with the cutting machine table through the air guide pipe, a mobile machine table is fixed at the end of the guide rail, a flap is rotatably mounted on the top of the mobile machine table, a beveling mechanism is arranged inside the flap, the beveling mechanism comprises a first rotating shaft and a second rotating shaft rotatably mounted inside the flap, a belt is connected between the first rotating shaft and the second rotating shaft, the belt is distributed inside the flap, a motor is installed on the top of the flap, the output end of the motor passes through the interior of the flap and is connected to one end of the first rotating shaft;
[0010] A switching mechanism is provided inside the groove mechanism, and the switching mechanism includes a three-way solenoid valve fixed to the surface of the flap, a telescopic sleeve is slidably sleeved on the outer sides of the first rotating shaft and the second rotating shaft, and the three-way solenoid valve is connected to the two telescopic sleeves through a three-way pipe;
[0011] A processing mechanism is also provided inside the flap; the working mode of the beveling mechanism is adjusted by the switching mechanism, and the special-shaped beveling of the plate is completed in coordination with the operation of the cutting machine, and the oxide scale on the slope surface is cleaned by the processing mechanism.
[0012] By providing several gas collecting bottles connected in series to supply gas for the operation of the cutting machine in turn, it is ensured that the cutting machine will not be out of gas during operation, thereby ensuring the stability of the equipment operation. At the same time, the beveling mechanism additionally installed on the side of the cutting machine can cooperate with the operation of the switching mechanism to perform J and "U"-shaped bevels on the plate on the basis of rough processing of the plate by the cutting machine, thereby increasing the types of bevels that can be processed by traditional flame beveling equipment and improving the functionality of traditional equipment. The processing mechanism additionally arranged on the side of the beveling mechanism can clean up the oxide scale generated during plate processing, thereby replacing manual cleaning, further improving the convenience and functionality of the equipment when used.
[0013] In a preferred embodiment, the beveling mechanism also includes a first beveling wheel fixedly mounted on the other end of the first rotating shaft, a second beveling wheel is slidably sleeved on the outer side of the first rotating shaft, the first beveling wheel is hidden inside the second beveling wheel, one end of the second rotating shaft is wrapped with a rubber sleeve, and the inner wall of the rubber sleeve is fixedly connected to the end of the second rotating shaft.
[0014] By additionally providing two motor-driven rotating shaft structures on the basis of traditional flame cutting beveling equipment, the two rotating shafts are driven to rotate by the motor, and the first beveling wheel, the second beveling wheel and the rubber sleeve located at the ends of the rotating shaft rotate synchronously. The beveling wheel further finely grinds the plate on the basis of rough cutting by the cutting machine to produce a "U"-shaped bevel, thereby improving the types of bevels that can be processed by traditional beveling equipment. At the same time, the rubber sleeve can scrape the inner wall of the bevel produced by the beveling wheel, thereby wiping off the debris instead of manual cleaning, thereby greatly improving the functionality and ease of use of the equipment.
[0015] In a preferred embodiment, the switching mechanism also includes an adapter ring installed on the end of each telescopic sleeve, the adapter ring is slidably sleeved on the outer sides of the first rotating shaft and the second rotating shaft and is rotatably installed with the second bevel wheel and the end of the rubber sleeve respectively, and a snap-fit assembly is fixedly installed on the surface of the flap, and the snap-fit assembly and the adapter ring sleeved on the outer side of the first rotating shaft are correspondingly distributed.
[0016] By additionally providing a telescopic sleeve structure driven by air pressure on the basis of the first rotating shaft and the second rotating shaft, a three-way solenoid valve is used to control the extension and contraction of the telescopic sleeve, thereby driving the adapter ring, causing the two adapter rings to respectively pull the rubber sleeve and the second beveling wheel to move along the rotating shaft, thereby switching the first beveling wheel and the second beveling wheel as needed, and using beveling wheels of different shapes to grind the plate to obtain a "VV combination type" beveling and a "U" type beveling, thereby further improving the functionality of the device. The rubber sleeve that is pulled and synchronously contracts can adapt to the shape of the currently running beveling wheel to grind the inner wall of the beveling, thereby further improving the functionality of the device.
[0017] In a preferred embodiment, the processing mechanism includes a telescopic rod rotatably installed inside the flap, the telescopic rod is distributed between the first rotating shaft and the second rotating shaft and is transmission-connected to the inside of the belt, a steel brush is fixedly installed on the end of the telescopic rod, a bidirectional thread groove is provided on the outer side of the telescopic rod, a fixed block is installed in the middle of the flap, the telescopic rod passes through the fixed block and is threadedly connected to the fixed block through the bidirectional thread groove.
[0018] By providing a telescopic rod structure that is synchronously driven by a motor, the rotation of the telescopic rod is used to cooperate with the bidirectional thread groove to synchronously drive the additionally provided steel brush to move up and down, so as to roughly grind the slope surface of the plate after cutting by the cutting machine, and grind off the oxide scale adhering to the corners, thereby ensuring the integrity of the operation of this equipment.
[0019] In a preferred solution, the snap-fit assembly includes a double-vent pipe fixedly mounted on the surface of the flap, a latch is slidably mounted inside the double-vent pipe, a slot is provided on the top of one of the adapter rings, and the latch is distributed on the top of the slot.
[0020] By providing a double-vent pipe fitting whose air circuit is synchronously controlled by a three-way solenoid valve, air pressure is used to control the vertical movement of the pin inside the double-vent pipe fitting, so that it is engaged into the inside of the slot, thereby locking the adapter ring and the second beveling wheel after reset, thereby ensuring the structural stability of the second beveling wheel during operation.
[0021] As can be seen from the above, the anti-gas-break type steel plate beveling machine provided by the present invention has the following improvements and advantages compared with the prior art:
[0022] Firstly, a plurality of gas collecting bottles connected in series are provided to supply gas for the operation of the cutting machine in turn, thereby ensuring that the cutting machine will not be out of gas during operation, thereby ensuring the stability of the equipment operation; at the same time, the beveling mechanism additionally installed on the side of the cutting machine can drive the two rotating shafts to rotate through a motor on the basis of the rough processing of the plate by the cutting machine, so that the first beveling wheel, the second beveling wheel and the rubber sleeve at the end of the rotating shaft rotate synchronously; the beveling wheel is further finely polished on the basis of the rough cutting of the plate by the cutting machine, thereby producing a special-shaped beveling, thereby increasing the types of beveling that can be processed by traditional beveling equipment; at the same time, the rubber sleeve can scrape the inner wall of the beveling produced by the beveling wheel, thereby wiping off the debris, replacing manual cleaning, thereby greatly improving the functionality and ease of use of the equipment.
[0023] Secondly, a telescopic sleeve structure driven by air pressure is further provided on the basis of the first rotating shaft and the second rotating shaft, and a three-way solenoid valve is used to control the extension and contraction of the telescopic sleeve, thereby driving the adapter ring, causing the two adapter rings to pull the rubber sleeve and the second bevel wheel to move along the rotating shaft respectively, so that the device can switch the first bevel wheel and the second bevel wheel according to user needs, and use bevel wheels of different shapes to grind the plate to obtain a "VV combination type" bevel and a "U" type bevel, and the rubber sleeve that is pulled and synchronously contracts can adapt itself to the shape of the currently running bevel wheel to grind the inner wall of the bevel, and at the same time, the double-vent pipe fittings of the air circuit synchronously controlled by the three-way solenoid valve can use the positional relationship between the pin and the slot to lock the adapter ring and the reset second bevel wheel, thereby ensuring the structural stability of the second bevel wheel during operation and further improving the functionality of the device.
[0024] Thirdly, the groove machine itself has the function of preventing gas cut-off. It is composed of five parts: several gas collecting bottles, control valves, pressure gauges, tempering valves and pipelines. The gas cylinder group is composed of 2-5 special gas cylinders connected in parallel. A single gas cylinder is connected to the main pipeline through a branch pipeline, and a separate control valve is set. The main pipeline is arranged in sequence from the gas cylinder end. The main control valve, pressure gauge and tempering valve are in the normally open state when working. The pressure gauge regulating valve is used to adjust the gas outlet pressure. The tempering valve mainly prevents gas backflow, isolates fire, prevents pipeline explosion, ensures the safety of operation, saves energy and improves resource utilization. The device solves the problem of gas cut-off during the feeding process of CNC cutting machines and semi-automatic cutting machines, thereby affecting the cutting quality, and ensures that a single cutting seam can be processed in one time, which greatly improves the quality of steel plate groove processing. At the same time, it solves the problem of frequent replacement of gas cylinders. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 The present invention provides a schematic diagram of the overall structure of an anti-gas shut-off type steel plate beveling machine.
[0026] Figure 2 The present invention provides a schematic diagram of the cutting machine structure of an anti-gas-break type steel plate beveling machine.
[0027] Figure 3 The present invention provides a side view of the cutting machine structure of an anti-gas shut-off type steel plate beveling machine.
[0028] Figure 4 The present invention provides a schematic diagram of the structure of a mobile machine platform of an anti-gas-break type steel plate beveling machine.
[0029] Figure 5 This is an exploded view of the internal structure of the flap of an anti-gas-break type steel plate beveling machine proposed by the present invention.
[0030] Figure 6 The present invention provides a schematic diagram of the switching mechanism structure of an anti-gas shut-off type steel plate beveling machine.
[0031] Figure 7 The present invention provides a cross-sectional view of the beveling mechanism structure of an anti-gas shut-off type steel plate beveling machine.
[0032] Figure 8 The invention provides a kind of anti-gas-break type steel plate beveling machine Figure 7 A magnified view of the structure at center.
[0033] Fig. 9 The present invention provides a cross-sectional view of the double-ventilation pipe structure of an anti-gas shut-off type steel plate beveling machine.
[0034] Fig.10 The present invention provides a schematic diagram of the structure of a processing mechanism of an anti-gas shut-off type steel plate beveling machine.
[0035] Fig.11 The invention provides a kind of anti-gas-break type steel plate beveling machine Figure 7 A magnified view of the structure at point B.
[0036] Fig.12 A comparison diagram of two types of beveling wheels of an anti-gas shut-off type steel plate beveling machine proposed in the present invention.
[0037] Fig.13 The present invention provides an overall operation flow chart of an anti-gas shut-off type steel plate beveling machine.
[0038] In the figure: 1. guide rail; 2. cutting machine; 3. gas collecting bottle; 4. gas guide tube; 5. mobile machine; 6. flap; 7. beveling mechanism; 701. first rotating shaft; 702. second rotating shaft; 703. belt; 704. motor; 705. first beveling wheel; 706. second beveling wheel; 707. rubber sleeve; 708. elastic support member; 8. switching mechanism; 801. three-way solenoid valve; 802. three-way pipe; 803. telescopic sleeve; 804. adapter ring; 805. clamping assembly; 8051. double ventilation pipe fitting; 8052. latch; 8053. slot; 8054. spring; 806. positioning groove; 9. processing mechanism; 901. telescopic rod; 902. steel brush; 903. fixing block; 904. two-way thread groove; 905. positioning rod; 10. electric push rod; 11. sliding groove. DETAILED DESCRIPTION
[0039] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0040] The invention discloses an anti-gas-break type steel plate beveling machine which is mainly used in the scenario where flame cutting beveling equipment performs beveling processing on steel plates.
[0041] Reference Figures 1 to 13 , a gas-break-proof steel plate beveling machine, comprising a guide rail 1, a cutting machine table 2 slidably mounted on the top of the guide rail 1, a plurality of gas collecting bottles 3 distributed on the side of the guide rail 1, the gas collecting bottles 3 are connected in series to an air guide pipe 4 and communicate with the cutting machine table 2 through the air guide pipe 4, a mobile machine table 5 is fixed at the end of the guide rail 1, a flap 6 is rotatably mounted on the top of the mobile machine table 5, a beveling mechanism 7 is arranged inside the flap 6, the beveling mechanism 7 comprises a first rotating shaft 701 and a second rotating shaft 702 rotatably mounted inside the flap 6, a belt 703 is connected between the first rotating shaft 701 and the second rotating shaft 702, the belt 703 is distributed inside the flap 6, a motor 704 is installed on the top of the flap 6, the output end of the motor 704 passes through the inside of the flap 6 and is connected to one end of the first rotating shaft 701;
[0042] A switching mechanism 8 is provided inside the groove mechanism 7. The switching mechanism 8 includes a three-way solenoid valve 801 fixed to the surface of the flap 6. A telescopic sleeve 803 is slidably sleeved on the outer sides of the first rotating shaft 701 and the second rotating shaft 702. The three-way solenoid valve 801 is connected through a three-way pipe 802 and two telescopic sleeves 803.
[0043] A processing mechanism 9 is also provided inside the flap 6; the working mode of the groove mechanism 7 is adjusted by the switching mechanism 8, and the special-shaped groove of the plate is completed in coordination with the operation of the cutting machine 2, and the oxide scale on the slope surface is cleaned by the processing mechanism 9.
[0044] In this embodiment: before use, the user connects the gas collecting bottle 3 in series to an air duct 4, and connects the air path with the cutting machine 2 through the air duct 4, and at the same time places the plate to be beveled on the side of the guide rail 1 and starts the entire equipment. The cutting machine 2 will move slowly along the guide rail 1, and at the same time, flame cut the edges and corners of the plate to cut out the prototype of the bevel. The cutting machine 2 will drive the mobile machine 5 while moving. At this time, the beveling mechanism 7 located on the top of the mobile machine 5 is started synchronously, and further polishing is performed on the basis of the prototype of the bevel obtained by cutting the plate by the cutting machine 2, so as to complete the beveling of the plate. At the same time, the processing mechanism 9 is started synchronously and polishes the surface of the bevel to remove the oxide scale generated during cutting; when the user needs to process different bevels, at this time, before the beveling mechanism 7 is operated, the user can start the switching mechanism 8 and change the working mode of the processing mechanism 9 through the switching mechanism 8, so as to process different bevels.
[0045] Among them, it is necessary to supplement the following: an electric push rod 10 is fixedly installed on the top of the mobile machine 5, a sliding groove 11 is provided on the back of the flap 6, and the output end of the electric push rod 10 is slidably connected to the inside of the sliding groove 11. Before the beveling mechanism 7 works, the user can first control the output end of the electric push rod 10 to extend and retract, thereby cooperating with the sliding groove 11 to drive the flap 6, causing the flap 6 to rotate, thereby adjusting the placement angle of the beveling mechanism 7 to facilitate beveling of the plate.
[0046] In the above scheme, considering that for plates with a thickness of 20 to 60 mm, the best type of groove is the "U" type groove, the types of grooves that can be processed by traditional groove equipment need to be increased, and the specific operations are as follows.
[0047] Reference Figures 1 to 5 , Figures 7 and 8In a preferred embodiment, the beveling mechanism 7 also includes a first beveling wheel 705 fixedly installed on the other end of the first rotating shaft 701, a second beveling wheel 706 is slidably sleeved on the outer side of the first rotating shaft 701, the first beveling wheel 705 is hidden inside the second beveling wheel 706, one end of the second rotating shaft 702 is wrapped with a rubber sleeve 707, and the inner wall of the rubber sleeve 707 is fixedly connected to the end of the second rotating shaft 702.
[0048] In this embodiment: the cutting machine 2 will drive the mobile machine 5 while moving. At this time, the motor 704 located on the top of the mobile machine 5 is started synchronously, and the motor 704 drives the first rotating shaft 701 to rotate. The first rotating shaft 701 will drive the second rotating shaft 702 to rotate through the belt 703. At this time, the first beveling wheel 705 located at the end of the first rotating shaft 701 will drive the second beveling wheel 706 to rotate synchronously and further grind on the basis of the beveling prototype obtained by cutting the plate by the cutting machine 2, so as to complete the beveling of the plate, resulting in a "U" shape. At the same time, the rubber sleeve 707 located at the end of the second rotating shaft 702 will rotate synchronously and clean the inside of the beveling finely along with the movement of the mobile machine 5.
[0049] In the above scheme, in order to further improve the types of grooves that can be processed by this equipment, the specific operations are as follows.
[0050] Reference Figures 2 to 9 In a preferred embodiment, the switching mechanism 8 also includes an adapter ring 804 installed at the end of each telescopic sleeve 803, the adapter ring 804 is slidably sleeved on the outside of the first rotating shaft 701 and the second rotating shaft 702 and is rotatably installed with the ends of the second bevel wheel 706 and the rubber sleeve 707 respectively, and a snap-fit assembly 805 is fixedly installed on the surface of the flap 6, and the snap-fit assembly 805 and the adapter ring 804 sleeved on the outside of the first rotating shaft 701 are distributed correspondingly.
[0051] In this embodiment, when the user needs to obtain a groove of other shapes, the user can control the three-way solenoid valve 801 to pump out the air inside the three-way pipe 802 and the two telescopic sleeves 803, so that the telescopic sleeves 803 shrink. When the telescopic sleeves 803 shrink, the second bevel wheel 706 and the rubber sleeve 707 are pulled through the adapter ring 804, so that the first bevel wheel 705 hidden inside the second bevel wheel 706 is exposed (the cutting surface shapes of the second bevel wheel 706 and the first bevel wheel 705 are different, refer to Fig.12), and the rubber sleeve 707 that is pulled will shrink and change its own shape and diameter, accompanied by the rotation of the first beveling wheel 705 and the processing of the "VV combination" bevel, and the rubber sleeve 707 that is deformed synchronously will fit more closely to the inner wall of the bevel and clean the bevel by friction; wherein, a plurality of elastic support members 708 are sleeved on the outer side of the end of the second rotating shaft 702, and the outer side of the elastic support member 708 is squeezed and contacted with the inner wall of the rubber sleeve 707 to form a support for the rubber sleeve 707. When the rubber sleeve 707 loses the pull of the adapter ring 804, the elastic support member 708 will use the ability of elastic deformation to push the rubber sleeve 707 to expand and reset, and at the same time, the elastic support member 708 can prevent the rubber sleeve 707 from completely shrinking and deflated.
[0052] In the above scheme, in order to remove the oxide scale generated during groove processing, the specific operations are as follows.
[0053] Reference Figure 1 to Figure 2 , Figures 4 to 5 , Fig.10 In a preferred embodiment, the processing mechanism 9 includes a telescopic rod 901 rotatably installed inside the flap 6, the telescopic rod 901 is distributed between the first rotating shaft 701 and the second rotating shaft 702 and is simultaneously transmission-sleeved inside the belt 703, a steel brush 902 is fixedly installed at the end of the telescopic rod 901, a bidirectional thread groove 904 is provided on the outer side of the telescopic rod 901, a fixed block 903 is installed in the middle of the flap 6, the telescopic rod 901 passes through the fixed block 903 and is threadedly connected to the fixed block 903 through the bidirectional thread groove 904.
[0054] In this embodiment: when the belt 703 rotates, it will also drive the telescopic rod 901 to rotate synchronously. The rotating telescopic rod 901 will be driven by the cooperation of the bidirectional thread groove 904 and the fixed block 903, so that it will reciprocate and contract. While contracting, it will drive the steel brush 902 to move back and forth, so that the oxide scale on the groove can be scraped and cleaned along with the operation of the mobile machine 5; wherein, a positioning rod 905 is horizontally fixed to the side of the fixed block 903, and the positioning rod 905 horizontally penetrates into the interior of the steel brush 902. The positioning rod 905 will cooperate with the rotation of the telescopic rod 901 to form a restriction on the steel brush 902, causing the steel brush 902 to reciprocate.
[0055] In the above solution, in order to ensure the stability of the second beveling wheel 706 during operation, the specific operation is as follows.
[0056] Reference Figure 2 , Figure 4 , Figure 6 and Fig. 9In a preferred embodiment, the snap-fit assembly 805 includes a double ventilation pipe fitting 8051 fixedly mounted on the surface of the flap 6, a latch 8052 is slidably mounted inside the double ventilation pipe fitting 8051, a slot 8053 is provided on the top of an adapter ring 804, and the latch 8052 is distributed on the top of the slot 8053.
[0057] In this embodiment: Under normal circumstances, when the second beveling wheel 706 is sleeved on the outer side of the first beveling wheel 705, the pin 8052 located inside the double-vent pipe 8051 will be engaged with the inside of the slot 8053, thereby restricting the adapter ring 804, making it impossible for the second beveling wheel 706 that performs beveling processing on the plate to move; when the user wants to change the type of beveling processed by this equipment, the user needs to first control the three-way solenoid valve 801, so that the air path inside the double-vent pipe 8051 is connected first, and pull the pin 8052 by pumping air, so that the pin 8052 is moved out from the inside of the slot 8053, thereby releasing the restriction on the adapter ring 804, and then control the three-way solenoid valve 801 to open the air path inside the double-vent pipe 8051. The solenoid valve 801 is connected to the air path inside the three-way pipe 802, so that the air inside the three-way pipe 802 and the two telescopic sleeves 803 is pumped outward through the three-way solenoid valve 801, causing the telescopic sleeves 803 to shrink; and when the user needs to switch back to the first type of groove that can be processed by this equipment, the three-way solenoid valve 801 is reversely controlled to perform the above operation; wherein, the outer surfaces of the first rotating shaft 701 and the second rotating shaft 702 are both provided with positioning grooves 806, and the inner surfaces of the rubber sleeve 707 and the second beveling wheel 706 are respectively slidably connected to the two positioning grooves 806 to ensure that when the first rotating shaft 701 and the second rotating shaft 702 rotate, the rubber sleeve 707 and the second beveling wheel 706 can be driven to rotate synchronously.
[0058] Further, it is supplemented that a spring 8054 is fixedly connected between the latch 8052 and the double-vent pipe 8051. When the latch 8052 loses the push of air pressure, it will be pushed by the spring 8054 and reset.
[0059] Working principle: Before use, the user connects the gas collecting bottle 3 in series to an air pipe 4, and connects the gas path with the cutting machine 2 through the air pipe 4. At the same time, place the plate to be beveled on the side of the guide rail 1 and start the whole equipment. The cutting machine 2 will move slowly along the guide rail 1, and flame cut the edges and corners of the plate to cut a V-shaped bevel (such as Fig.13As shown in step 1 in the figure, further processing can be performed on the basis of the V-shaped groove. When the cutting machine 2 moves, the moving machine 5 is driven together. At this time, the motor 704 located on the top of the moving machine 5 is started synchronously, and the motor 704 drives the first rotating shaft 701 to rotate. The first rotating shaft 701 drives the second rotating shaft 702 to rotate through the belt 703. At this time, the first groove wheel 705 located at the end of the first rotating shaft 701 drives the second groove wheel 706 to rotate synchronously and further grinds on the basis of the V-shaped groove, thereby completing the groove of the plate, resulting in a "U"-shaped groove (such as Fig.13 At the same time, the rubber sleeve 707 at the end of the second rotating shaft 702 will rotate synchronously and move along with the movement of the mobile platform 5 to clean the inside of the groove (as shown in step 2). Fig.13 As shown in step 3), the belt 703 rotates and the telescopic rod 901 rotates synchronously. The rotating telescopic rod 901 is driven by the cooperation of the bidirectional thread groove 904 and the fixed block 903, so that it reciprocates and contracts. The steel brush 902 moves back and forth while contracting, so that the oxide scale on the groove is initially scraped and cleaned along with the operation of the mobile machine 5.
[0060] On the basis of the V-shaped groove, other shapes of grooves can be further processed. At this time, the user can control the three-way solenoid valve 801 to pump out the air inside the three-way pipe 802 and the two telescopic sleeves 803, so that the telescopic sleeve 803 shrinks. When the telescopic sleeve 803 shrinks, it will pull the second groove wheel 706 and the rubber sleeve 707 through the adapter ring 804, so that the first groove wheel 705 hidden inside the second groove wheel 706 is exposed, and the rubber sleeve 707 that is pulled will shrink and change its own shape and diameter, and the "VV" combination groove (such as Fig.13 As shown in step 6 in the figure, the "VV" combined groove is composed of two V-shaped grooves with different inclination angles, and the rubber sleeve 707 that deforms synchronously will fit the inner wall of the groove more closely and clean the groove by friction (as shown in step 6 in the figure). Fig.13 (as shown in step 7);
[0061] The present invention can process different shapes of grooves on the plate by selecting different types of first groove wheels 705 and second groove wheels 706 in combination with flame cutting. The processed shapes are not limited to the above-mentioned "VV-type combined groove", "V-type groove", "U-type groove", etc.
[0062] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An anti-gas-break type steel plate beveling machine, comprising a guide rail (1), and a cutting machine table (2) slidably mounted on the top of the guide rail (1), characterized in that: A plurality of gas collecting bottles (3) are distributed on the side of the guide rail (1), and the gas collecting bottles (3) are connected in series to an air guide pipe (4) and are in gas communication with the cutting machine (2) through the air guide pipe (4). A mobile machine (5) is fixed at the end of the guide rail (1), and a flap (6) is rotatably mounted on the top of the mobile machine (5). A groove mechanism (7) is arranged inside the flap (6), and the groove mechanism (7) comprises a first rotating shaft (701) and a second rotating shaft (702) rotatably mounted inside the flap (6). A belt (703) is connected between the first rotating shaft (701) and the second rotating shaft (702), and the belt (703) is distributed inside the flap (6). A motor (704) is installed on the top of the flap (6), and the output end of the motor (704) passes through the inside of the flap (6) and is connected to one end of the first rotating shaft (701); A switching mechanism (8) is provided inside the groove mechanism (7), and the switching mechanism (8) comprises a three-way electromagnetic valve (801) fixed to the surface of the flap (6), a telescopic sleeve (803) is slidably sleeved on the outer sides of the first rotating shaft (701) and the second rotating shaft (702), and the three-way electromagnetic valve (801) is connected to the two telescopic sleeves (803) through a three-way pipe (802); A processing mechanism (9) is also provided inside the flap (6); the working mode of the groove mechanism (7) is adjusted by the switching mechanism (8), and the special-shaped groove of the plate is completed in coordination with the operation of the cutting machine (2), and the oxide scale on the slope surface is cleaned by the processing mechanism (9).
2. The anti-gas-break type steel plate beveling machine according to claim 1, characterized in that: The beveling mechanism (7) also includes a first beveling wheel (705) fixedly mounted on the other end of the first rotating shaft (701), a second beveling wheel (706) slidably sleeved on the outer side of the first rotating shaft (701), the first beveling wheel (705) being hidden inside the second beveling wheel (706), one end of the second rotating shaft (702) being wrapped with a rubber sleeve (707), the inner wall of the rubber sleeve (707) being fixedly connected to the end of the second rotating shaft (702).
3. The anti-gas-break type steel plate beveling machine according to claim 2, characterized in that: The switching mechanism (8) also includes an adapter ring (804) installed at the end of each telescopic sleeve (803), the adapter ring (804) is slidably sleeved on the outer side of the first rotating shaft (701) and the second rotating shaft (702) and is rotatably installed with the second bevel wheel (706) and the end of the rubber sleeve (707), respectively, and a snap-fit assembly (805) is fixedly installed on the surface of the flap (6), and the snap-fit assembly (805) and the adapter ring (804) sleeved on the outer side of the first rotating shaft (701) are correspondingly distributed.
4. The anti-gas-break type steel plate beveling machine according to claim 3, characterized in that: The processing mechanism (9) comprises a telescopic rod (901) rotatably mounted inside the flap (6); the telescopic rod (901) is distributed between the first rotating shaft (701) and the second rotating shaft (702) and is simultaneously transmission-connected to the inside of the belt (703); a steel brush (902) is fixedly mounted on the end of the telescopic rod (901); a bidirectional thread groove (904) is provided on the outer side of the telescopic rod (901); a fixing block (903) is installed in the middle of the flap (6); the telescopic rod (901) passes through the fixing block (903) and is threadedly connected to the fixing block (903) through the bidirectional thread groove (904).
5. The anti-gas-break type steel plate beveling machine according to claim 4, characterized in that: The snap-fit assembly (805) comprises a double-vent pipe (8051) fixedly mounted on the surface of the flap (6), a latch (8052) being slidably mounted inside the double-vent pipe (8051), a slot (8053) being arranged at the top of one of the adapter rings (804), and the latch (8052) being distributed at the top of the slot (8053).
6. The anti-gas-break type steel plate beveling machine according to claim 5, characterized in that: The outer surfaces of the first rotating shaft (701) and the second rotating shaft (702) are both provided with positioning grooves (806), and the inner surfaces of the rubber sleeve (707) and the second bevel wheel (706) are respectively slidably connected to the two positioning grooves (806).
7. The anti-gas-break type steel plate beveling machine according to claim 6, characterized in that: A plurality of elastic support members (708) are sleeved on the outer side of the end of the second rotating shaft (702), and the outer sides of the elastic support members (708) are pressed and contacted with the inner wall of the rubber sleeve (707).
8. The anti-gas-break type steel plate beveling machine according to claim 7, characterized in that: A spring (8054) is fixedly connected between the latch (8052) and the double-vent pipe (8051).
9. The anti-gas-break type steel plate beveling machine according to claim 8, characterized in that: A positioning rod (905) is horizontally fixed to the side of the fixing block (903), and the positioning rod (905) horizontally penetrates into the interior of the steel brush (902).
10. The anti-gas-break type steel plate beveling machine according to claim 9, characterized in that: An electric push rod (10) is fixedly mounted on the top of the mobile platform (5), a sliding slot (11) is provided on the back of the flap (6), and an output end of the electric push rod (10) is slidably connected to the inside of the sliding slot (11).
Citation Information
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