A sawing and milling integrated equipment

By using a supporting frame and a universal rotating support ball in the saw-milling processing integrated equipment, combined with elastic plates and wavy shrapnel, the problems of inclination and setting of the extension end of the object to be processed are solved, and a more stable processing process and a larger support area are achieved.

CN119550075BActive Publication Date: 2025-05-13HEYI (SHANDONG) CNC MACHINERY CO LTD
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Patent Information

Application Number
CN202411965281.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-05-13
Estimated Expiration
2044-12-30

AI Technical Summary

Technical Problem

During the processing process of the existing saw and milling equipment, the protruding ends of the object to be processed are easily tilted, resulting in uneven force under the saw and milling cutter, and the installation of the existing pads has problems such as space limitations, increased friction and debris accumulation.

Method used

A saw-milling and processing integrated equipment is designed, adopting a combined structure of a support frame and a support ball. The support ball can rotate in universal direction and adjust the support force through elastic plates and wavy shrapnels to avoid the protruding end being suspended.

Benefits of technology

Without increasing the head load and the overall size of the device, the support area of ​​the extended end of the object to be processed is increased, friction is reduced, debris accumulation is avoided, and a more stable processing process is achieved.

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Abstract

The present invention discloses a sawing and milling processing integrated equipment, which relates to the technical field of processing machine tools. The sawing and milling processing integrated equipment includes a machine body, a mobile platform and a machine head, wherein a sawing and milling cutter is installed on one side of the machine head close to the machine body, and further includes: a pad, wherein the pad is fixedly installed on the machine head and close to the lower end of the sawing and milling cutter; a support frame, wherein the support frame is provided with a plurality of the support frames and moves synchronously with the random head; a support ball, wherein the support ball is provided with a plurality of the support balls and is installed inside the support frame, and the top of the support ball is higher than the upper surface of the mobile platform to support the object to be processed, and a single support ball can elastically move in the vertical direction to adjust the supporting force of the object to be processed. By providing a support frame and elastically installed support balls, when the elastic plate moves downward under the pressure of the support balls, the elastic movement of the support balls regulates the supporting force of the object to be processed, supports the protruding end, and prevents the protruding end from being in a suspended state.
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Description

Technical Field

[0001] The invention relates to the technical field of machining machine tools, in particular to a sawing and milling integrated device. Background Art

[0002] A sawing and milling machine is a machine tool that uses a high-speed rotating milling cutter to process objects. The object is cut by moving the sawing and milling cutter and processing the object. The cutting efficiency is high and the cutting shapes are diverse. It can also achieve sawing and milling at the same time, and the incision is smoother.

[0003] The current integrated sawing and milling equipment realizes CNC automatic feeding through multi-axis linkage, improves processing accuracy and efficiency, avoids human participation in the processing and feeding process, greatly reduces the probability of operator injury, and effectively ensures the personal safety of operators.

[0004] However, when the current equipment is in use, the object to be processed needs to extend from one side of the mobile platform to form an extended end, and the extended end is in a suspended state. During the processing, when the cutting length of the object increases, the extended end tends to tilt downward, causing uneven force on the saw and milling cutter.

[0005] In the prior art, a pad is provided under the saw milling cutter, and the pad contacts the lower surface of the protruding end to provide support for the protruding end. However, on the one hand, the range of the pad is limited. If the length of the pad is increased, the load on the machine head will increase, and the occupied space of the machine will be increased. On the other hand, it is inconvenient to control the distance between the pad and the lower surface of the protruding end. When the pad is higher than the lower surface of the protruding end, the friction between the pad and the object increases, which will increase the resistance of the machine head during operation. When the pad is lower than the lower surface of the protruding end, the protruding end is still in a suspended state. On the third hand, processing debris is easily accumulated between the pad and the lower surface of the protruding end. When too much debris accumulates, it will also increase the resistance of the machine head during operation. Summary of the invention

[0006] In view of the deficiencies in the prior art, the present invention provides a sawing and milling integrated device, which solves the problems raised in the background technology.

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: a sawing and milling processing integrated equipment, including a machine body, a mobile platform and a machine head, the mobile platform is slidably installed on the upper surface of the machine body, the machine head is slidably installed on the side of the machine body, a sawing and milling cutter is installed on the side of the machine head close to the machine body, and also includes: a pad, the pad is fixedly installed on the machine head and close to the lower end of the sawing and milling cutter, and there is a gap between the upper surface of the pad and the upper surface of the mobile platform; a supporting frame, the supporting frame is provided with a plurality of the supporting frames, and the plurality of the supporting frames are evenly spaced and distributed on both sides of the pad. And it moves synchronously with the random head, the support frame includes a top plate at the top, the upper surface of the top plate is flush with the upper surface of the pad; support balls, there are multiple support balls, and they are installed inside the support frame, the top plate is provided with a through groove, the upper part of the support ball passes through the through groove, and the top of the support ball is higher than the upper surface of the moving platform to support the object to be processed, a single support ball can elastically move in the vertical direction to adjust the supporting force of the object to be processed, and the support ball can rotate in all directions to make the support ball roll in contact with the lower surface of the object to be processed.

[0008] Furthermore, chains are provided at both ends of the support frame along the length direction, and the chain is runway-shaped as a whole. Sprockets are provided at both ends of the fuselage close to the head, and the chain is engaged with the sprockets; a disconnection portion is provided on the upper side of the chain, and the two sides of the head located at the pad are fixedly connected to the disconnection portion so that the chain can be driven to rotate around the sprocket when the head moves; a yield frame is provided at the lower chain of the head, and the height between the upper and lower inner walls of the yield frame is greater than the thickness of the support frame, and the chain moves with the yield frame.

[0009] Further, the support frame also includes side plates fixed to both ends of the top plate, a bottom plate is fixed between the bottom ends of the side plates, and the two sides of the bottom plate are fixed to the chain so that the support frame is fixed between the two chains; a plurality of side contact balls are rotatably provided on the inner wall of each through groove, and the side contact balls are in rolling contact with the support balls, and the plurality of side contact balls balance the force of the support balls in the horizontal direction; an elastic plate is provided between the top plate and the bottom plate, and the two sides of the elastic plate are respectively connected to the two side plates, and the surface of the elastic plate facing the support ball is rotatably provided with a plurality of bottom contact balls, and the plurality of bottom contact balls correspond to the support balls one by one, and the bottom contact balls are in rolling contact with the support balls to support the support balls; a limiting plate is provided between the elastic plate and the top plate, and the limiting plate is located at the lower half of the support balls, and the two sides of the limiting plate are respectively fixed to the side plates, and a plurality of docking grooves are provided on the limiting plate, and the plurality of docking grooves correspond to the support balls one by one, and the support balls are limited by the docking grooves after moving a specified distance toward the limiting plate.

[0010] Furthermore, a wavy spring sheet is provided between the elastic plate and the bottom plate, the top end of the wavy spring sheet contacts the elastic plate, and the bottom end of the wavy spring sheet contacts the bottom plate; guide rods are provided on both sides of the wavy spring sheet, and a sliding block is slidably provided on one end of the guide rod close to the wavy spring sheet, and a spring is provided between the sliding block and the side plate, and the spring is sleeved on the outer peripheral surface of the guide rod. When the wavy spring sheet is compressed, it pushes the sliding block to move toward the side plate.

[0011] The cam is an angular channel structure formed on a pair of camshafts, the cam being arranged on a pair of camshafts with a first end in contact with the second end of the camshaft, the second end being arranged on a pair of camshafts with a second end in contact with the camshaft.

[0012] Furthermore, a trapezoidal slide groove is symmetrically provided on the surface of the bottom plate away from the top plate; trapezoidal slide rails are fixedly provided on the upper surfaces of the first upper support plate and the second upper support plate, and the trapezoidal slide rails are matched with the trapezoidal slide groove so that the trapezoidal slide rails can slide relatively in the trapezoidal slide groove; matching grooves are provided on the lower surfaces of the first upper support plate and the second upper support plate, and contact slide rails are fixedly provided in the allowance hole and the avoidance portion, and the contact slide rails are matched with the matching groove so that the contact slide rails can slide in the matching groove.

[0013] Furthermore, a T-shaped slide rail is fixedly provided on the upper inner wall of the give way frame, a T-shaped groove is opened on the side of the lower support plate close to the upper inner wall of the give way frame, and the lower support plate fits with the T-shaped groove so that the give way frame slides in the T-shaped groove; a trapezoidal slide rail is fixedly provided on the side of the lower support plate away from the upper inner wall of the give way frame.

[0014] Furthermore, a first slider and a second slider are fixedly provided on the surface of the machine head close to the fuselage side, the first slider is located above the give way frame, and the second slider is located below the give way frame; a first slide rail and a second slide rail are fixedly provided on the side of the fuselage close to the machine head, the first slide rail fits with the first slider, and the second slide rail fits with the second slider; a driving gear is rotatably provided on the surface of the machine head close to the fuselage side and located below the give way frame, a rack is fixedly provided on the side of the fuselage close to the machine head, and the driving gear meshes with the rack; the height of the first slide rail on the fuselage is lower than the height of the position where the Z-shaped plate and the fuselage are fixed, and the height of the second slide rail and the rack on the fuselage is lower than the height of the position where the lower support plate and the fuselage are fixed.

[0015] Furthermore, an adjusting slide rail is vertically fixed to the upper end of the machine head, a threaded rod is vertically rotated downward at the top end of the machine head, and a nut block is threadedly connected to the outer peripheral surface of the threaded rod; a fixing plate is provided on the side of the adjusting slide rail away from the machine head, the fixing plate is fixedly connected to the nut block, a first motor is fixedly provided on the side of the fixing plate away from the adjusting slide rail, and an output end of the first motor is fixedly connected to the saw and milling cutter; an adjusting slider is fixedly provided on the side of the fixing plate close to the adjusting slide rail, the adjusting slider fits with the adjusting slide rail, and the adjusting slider slides along the adjusting slide rail.

[0016] Furthermore, the elastic plate and the corrugated spring piece are made of alloy steel, stainless steel or carbon steel.

[0017] The present invention has the following beneficial effects:

[0018] (1) The sawing and milling processing equipment is provided with a support frame and mounted on a chain. The chain rotates around a sprocket and moves synchronously with the support frame. A disconnection portion is provided on the upper side of the chain. A pad is fixedly connected to the support frame at the disconnection portion, thereby compensating for the space at the disconnection portion. At the same time, a lower support plate, a first upper support plate and a second upper support plate are provided on the side of the machine body close to the machine head to support the chain and the support frame, thereby increasing the support area of ​​the protruding end of the object to be processed without increasing the load on the machine head or the overall size of the device. The spacing between adjacent support frames also facilitates the discharge of processing debris.

[0019] (2) The sawing and milling processing integrated equipment provides support balls in a support frame, and exposes the upper part of the support balls from the top of the support frame so that the top of the support balls contacts the lower surface of the protruding end, thereby supporting the protruding end. A plurality of side contact balls are arranged around the upper part of the support balls, and a bottom contact ball is arranged at the bottom of the support balls to avoid directly fixing the support balls, thereby enabling the support balls to rotate in universal directions, reducing the friction between the support balls and the protruding end, thereby reducing the load on the machine head. The arrangement of the support balls and the side contact balls can also prevent processing debris from accumulating at the top of the support frame.

[0020] (3) The sawing and milling processing equipment is provided with an elastic plate below the supporting ball, and a wavy spring sheet below the elastic plate. The top end of the wavy spring sheet contacts the elastic plate, and the bottom end of the wavy spring sheet contacts the bottom plate. When the elastic plate moves downward under the pressure of the supporting ball, it squeezes the wavy spring sheet, so that the wavy spring sheet extends to both sides. After the pressure disappears, the wavy spring sheet returns to its initial state, thereby realizing the elastic movement of the supporting ball to adjust the supporting force of the object to be processed and avoid the protruding end being in a suspended state.

[0021] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2 This is a diagram showing the coordination of the support frame, chain and machine head of the present invention;

[0024] Figure 3 For the present invention Figure 2 Enlarged schematic diagram of area A in the middle;

[0025] Figure 4 This is a diagram showing the coordination of the support frame, chain and support ball of the present invention;

[0026] Figure 5 This is an exploded view of the support frame and internal structure of the present invention;

[0027] Figure 6 It is a front view of the support frame and internal structure of the present invention;

[0028] Figure 7 It is a top view of the support frame and internal structure of the present invention;

[0029] Figure 8 It is a cross-sectional view of the top plate and internal structure of the present invention;

[0030] Fig. 9 This is a diagram showing the coordination of the lower support plate, the first upper support plate, the second upper support plate and the fuselage of the present invention;

[0031] Fig.10 It is a schematic diagram of the structure of the machine head of the present invention;

[0032] Fig.11 It is a side view of the machine head of the present invention;

[0033] Fig.12 For the present invention Fig.11 Enlarged schematic diagram of area B in the middle;

[0034] Fig.13 For the present invention Fig.11Enlarged schematic diagram of the middle C area;

[0035] Fig.14 This is a schematic diagram of the installation of the first motor of the present invention.

[0036] In the figure, 1, fuselage; 2, mobile platform; 3, mounting frame; 4, clamping head; 5, crossbeam; 6, pressing head; 7, machine head; 8, pad; 9, bracket; 10, sprocket; 101, chain; 11, lower support plate; 111, T-slot; 12, first upper support plate; 13, second upper support plate; 131, Z-shaped plate; 14, side support plate; 15, through hole; 16, trapezoidal slide rail; 17, first slide rail; 18, second slide rail; 19, driving gear; 191, rack; 20, supporting ball; 21, top plate; 211, through slot; 212, connecting screw; 22, side contact ball; 23, side plate; 231, pill-shaped hole; 24, bottom plate; 241, trapezoidal slide; 25, limit plate; 251, docking groove; 26, bottom contact ball; 27, elastic plate; 271, connecting column; 28, wavy spring; 29, sliding block; 30, guide rod; 31, spring; 32, clearance hole; 33, clearance frame; 331, T-shaped slide rail; 34, first slider; 35, second slider; 36, avoidance part; 37, contact slide rail; 38, fitting groove; 39, first motor; 40, second motor; 41, sawing and milling cutter; 42, fixing plate; 43, handwheel; 44, nut block; 45, threaded rod; 46, adjusting slider; 47, adjusting slide rail; 48, limit block; 49, connecting block. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0039] According to the following Figure 1 - Fig.14 A sawing and milling integrated device provided by an embodiment of the present invention is described.

[0040] See also Figure 1-Figure 4The embodiment of the present invention provides a technical solution: a sawing and milling processing integrated equipment, including a body 1, a mobile platform 2 and a head 7. In the existing technology center, the mobile platform 2 is used to carry the object to be processed and is slidably installed on the upper surface of the body 1. The head 7 is slidably installed on the side of the body 1. A sawing and milling cutter 41 is installed on the side of the head 7 close to the body 1. The sawing and milling cutter 41 is used to cut the object to be processed. When in use, the sliding direction of the mobile platform 2 is perpendicular to the sliding direction of the head 7. Usually, a clamping mechanism and a pressing mechanism are also provided. The clamping mechanism includes a mounting frame 3 and a clamping head 4. The mounting frame 3 is slidably arranged on the upper surface of the mobile platform. The clamping head 4 is fixed on the mounting frame 3. The object to be processed can be fixed on the mobile platform 2 through the clamping mechanism. The pressing mechanism is arranged on the side of the mobile platform 2 close to the head 7, including a beam 5 fixed on the mobile platform 2 and a pressing head 6 installed on the beam 5. The pressing head 6 can be controlled by a cylinder to press one end of the object to be processed to avoid shaking of the object during cutting.

[0041] It also includes a pad 8, which is fixedly mounted on the machine head 7 and close to the lower end of the saw milling cutter 41. The lower end of the saw milling cutter 41 passes through the pad 8 and is fixedly connected to the output end of the second motor 40 below, so that there is a gap between the upper surface of the pad 8 and the upper surface of the moving platform 2. When the object to be processed extends from one side of the moving platform 2 to form an extended end, the pad 8 can pre-support the extended end. The pre-support here means that when the downward deformation of the extended end is less than the height of the gap, the pad 8 does not contact the extended end. When the downward deformation of the extended end is greater than the height of the gap, the pad 8 can support the extended end. After the extended end completes cutting, the processed object is separated from the object to be processed and supported by the pad 8.

[0042] Preferably, the gap between the upper surface of the pad 8 and the upper surface of the mobile platform 2 is 2 mm to 10 mm.

[0043] In addition, it also includes a support frame, which is provided with multiple support frames. The multiple support frames are evenly distributed on both sides of the pad 8 and move synchronously with the random head 7. The top of the support frame is composed of a top plate 21, and the upper surface of the top plate 21 is flush with the upper surface of the pad 8, so that the multiple support frames and the pad 8 can jointly pre-support the protruding end, thereby increasing the pre-support area.

[0044] In addition, a plurality of support balls 20 are installed inside the support frame, and a through slot 211 is provided on the top plate 21. The upper portion of the support ball 20 passes through the through slot 211, and the middle and lower portions of the support ball 20 are still inside the support frame, thereby preventing the support ball 20 from being separated from the support frame through the through slot 211. At the same time, the top of the support ball 20 is higher than the upper surface of the moving platform 2, and the top of the support ball 20 contacts the bottom surface of the protruding end to support the object to be processed, and the bottom surface of the protruding end is in contact with the upper surface of the support frame and the pad 8. There is a certain buffer distance between the surfaces, and a single support ball 20 can move elastically in the vertical direction to adjust the supporting force of the object to be processed, to avoid excessive pressure between the support ball 20 and the protruding end, which leads to increased resistance between the support ball 20 and the protruding end, or insufficient pressure between the protruding end and the support ball 20, to provide supporting force for the protruding end, and at the same time, the support ball 20 can rotate in all directions, so that the support ball 20 is in rolling contact with the lower surface of the object to be processed, further reducing the friction between the support ball 20 and the protruding end.

[0045] In this embodiment, the distance between the top of the support ball 20 and the upper surface of the moving platform 2 is preferably 2 mm to 5 mm. If the distance is too small, the supporting force of the support ball 20 on the protruding end is insufficient. If the distance is too large, the support ball 20 may cause the protruding end to tilt upward, resulting in increased friction between the saw milling cutter 41 and the object to be processed, thereby increasing the risk of tool breakage.

[0046] Combination Figure 1 and Figure 2 In order to make the support frame play a pre-supporting role without affecting the horizontal movement of the head 7, chains 101 are provided at both ends of the support frame along the length direction. The chain 101 is in the shape of a runway as a whole. Sprockets 10 are provided at both ends of the fuselage 1 close to the head 7. The chain 101 is meshed with the sprocket 10. Brackets 9 can be provided on both sides of the sprocket 10, and the sprocket 10 is rotatably installed on the brackets 9, so as to fix and support the sprocket 10 and the chain 101, and a disconnection portion is provided on the upper side of the chain 101. The disconnection portion means that the chain 101 is not connected together on the upper side. Instead, it is in a disconnected state, so that the two sides of the machine head 7 at the pad 8 are fixedly connected to the disconnected part, thereby compensating the disconnected part of the chain 101 through the pad 8, and then when the machine head 7 moves, it drives the chain 101 to rotate around the sprocket 10, and at the same time drives the supporting frame to move. The specific fixing method can be that a connecting block 49 is fixedly provided at the end of the chain 101 closest to the pad 8, and the other end of the connecting block 49 is fixedly connected to the supporting frame closest to the pad 8, and the side of the fixed frame close to the machine head 7 is fixedly connected to the machine head 7, so that the machine head 7 is fixedly connected to the chain 101 at the pad 8.

[0047] Optionally, a driving device may be fixedly installed at the axis center of the sprocket 10 to drive the sprocket 10 to rotate through the driving device, and ensure that the chain 101 moves synchronously with the machine head 7, thereby avoiding increasing the power required for the movement of the machine head 7 and reducing the load on the machine head 7.

[0048] In addition, in order to prevent the lower side of the chain 101 from being blocked by the machine head 7, a clearance frame 33 is provided at the machine head 7 where the lower side chain 101 is located. The clearance frame 33 has a U-shaped structure, and the open end faces the fuselage 1. The height between the upper and lower inner walls of the clearance frame 33 is greater than the thickness of the support frame body, so as to facilitate the chain 101 and the support frame body to pass through the clearance frame 33.

[0049] In this embodiment, the chain 101 is integrally in a runway shape. The chain 101 in the runway shape is arranged around the sprocket 10. The chain 101 at the upper end of the sprocket 10 is the upper side, and the chain 101 at the lower end of the sprocket 10 is the lower side.

[0050] Combined Figure 4 - Figure 8 In order to facilitate the installation of the support ball 20, the support frame body further includes side plates 23 fixed to both ends of the top plate 21. A bottom plate 24 is fixedly installed between the bottom ends of the side plates 23. Both sides of the bottom plate 24 are fixed to the chain 101, so as to fix the support frame body between the two chains 101. The bottom plate 24 and the chain plate of the chain 101 can be fixed by welding or screws, or can be integrally formed with the chain plate.

[0051] In addition, in order to enable the support ball 20 to rotate万向ly within the support frame body, a plurality of side contact balls 22 are rotatably installed on the inner wall of each through groove 211. The side contact balls 22 can be rotatably installed on the inner wall of the through groove 211 through a rotating shaft, so that the side contact balls 22 are in rolling contact with the support ball 20. The plurality of side contact balls 22 enable the support ball 20 to be in force balance in the horizontal direction. Here, the force balance means that when the support ball 20 is in contact with the plurality of side contact balls 22 at the same time, it will not tilt in the horizontal direction. Specifically, when the through groove 211 is square, four side contact balls 22 are provided and distributed on the four inner walls of the through groove 211.

[0052] In addition, in order to support the bottom of the supporting ball 20, an elastic plate 27 is provided between the top plate 21 and the bottom plate 24. The two sides of the elastic plate 27 are respectively connected to the two side plates 23. The elastic plate 27 can be directly fixed on the side plates 23. The elastic plate 27 is rotated toward the surface of one side of the supporting ball 20 to provide a plurality of bottom edge contact balls 26. In fact, the bottom edge contact balls 26 have the same structure and size as the side contact balls 22, but are located in different positions. The plurality of bottom edge contact balls 26 correspond to the supporting balls 20 one by one, and the bottom edge contact balls 26 are in rolling contact with the supporting balls 20 to resist the balls 20. When the supporting balls 20 move downward, the corresponding part of the elastic plate 27 will be pressed downward. The reason why a rigid plate is not used as a support is to avoid the movement of a single supporting ball 20 driving the entire elastic plate 27 to move downward, thereby causing the remaining supporting balls 20 to move, thereby reducing the influence of a single supporting ball 20 on the remaining supporting balls 20 to improve the stability of the support.

[0053] Optionally, the elastic plate 27 can also be movably installed on the side plate 23. Specifically, connecting columns 271 are fixed on both sides of the elastic plate 27, a pill-shaped hole 231 is opened on the side plate 23, and the connecting column 271 is passed through the pill-shaped hole 231. When the elastic plate 27 is pressurized, the connecting columns 271 on both sides will move downward along the pill-shaped hole 231 under the action of pressure. This fixing method can reserve a buffer distance for the elastic plate 27, thereby increasing the service life of the elastic plate 27.

[0054] In addition, in order to prevent the support ball 20 from detaching from the support frame from the bottom of the top plate 21, a limit plate 25 is provided between the elastic plate 27 and the top plate 21. In order to improve the fixing strength of the limit plate 25, a connecting screw 212 can be driven into the top plate 21 and connected to the limit plate 25. A plurality of connecting screws 212 can be provided to improve the connection strength. The limit plate 25 is located at the lower half of the support ball 20 to avoid contact with the maximum diameter of the support ball 20, and the two sides of the limit plate 25 are respectively fixed to the side plates 23. A plurality of docking grooves 251 are provided on the limit plate 25, and the plurality of docking grooves 251 correspond to the support ball 20 one by one. The diameter of the docking groove 251 is larger than the diameter of the support ball 20 at the docking groove 251 (such as Figure 8 As shown in FIG. 2 , the support ball 20 is limited by the docking groove 251 after moving toward the limiting plate 25 by a specified distance, thereby preventing the support ball 20 from being separated from the support frame.

[0055] In this embodiment, the spherical side contact balls 22 and bottom contact balls 26 are used to reduce the contact area with the support balls 20, thereby reducing the friction between the support balls 20 and the support balls 20, so as to facilitate the rotation of the support balls 20.

[0056] Combination Figure 4-Figure 6In order to further realize elastic support for the support ball 20, a wavy spring piece 28 is provided between the elastic plate 27 and the bottom plate 24. The top end of the wavy spring piece 28 contacts the elastic plate 27, and the bottom end of the wavy spring piece 28 contacts the bottom plate 24. When the elastic plate 27 moves downward under pressure, the wavy spring piece 28 will be squeezed, so that the wavy spring piece 28 extends to both sides. After the pressure disappears, the wavy spring piece 28 returns to its initial state.

[0057] In addition, guide rods 30 are provided on both sides of the wavy spring piece 28. A sliding block 29 is slidably provided at one end of the guide rod 30 close to the wavy spring piece 28. Preferably, two guide rods 30 are provided to balance the force on the sliding block 29. A spring 31 is provided between the sliding block 29 and the side plate 23, and the spring 31 is sleeved on the outer peripheral surface of the guide rod 30. When the wavy spring piece 28 is compressed, it pushes the sliding block 29 to move toward the side plate 23 and squeezes the spring 31 at the same time, thereby improving the bearing capacity of the support ball 20 through the wavy spring piece 28 and the spring 31.

[0058] Combination Fig. 9 - Fig.11 In order to support the support frame, a lower support plate 11 is provided on the lower side of the chain 101. The lower support plate 11 is arranged along the moving direction of the machine head 7 and passes through the yield frame 33. One side of the lower support plate 11 is fixedly connected to the fuselage 1, and the lower support plate 11 suspends the lower side of the chain 101 to prevent the lower side of the chain 101 from sagging and pulling the upper side.

[0059] In addition, a first upper support plate 12 and a second upper support plate 13 are provided on the upper side of the chain 101, and the saw milling cutter 41 is located in the gap between the first upper support plate 12 and the second upper support plate 13, so that when the machine head 7 moves, the saw milling cutter 41 can move in the gap, and the first upper support plate 12 and the second upper support plate 13 are located in the same horizontal plane, and the upper surfaces of the two are flush, and a clearance hole 32 is provided on the side of the machine head 7 away from the fuselage 1, and the first upper support plate 12 passes through the clearance hole 32, and an avoidance portion 36 is provided on the side of the machine head 7 close to the fuselage 1, and the second upper support plate 13 passes through the avoidance portion 36. When the machine head 7 moves, due to the setting of the clearance hole 32 and the avoidance portion 36, it will not contact the first upper support plate 12 and the second upper support plate 13, and the first upper support plate 12 and the second upper support plate 13 jointly support the upper side of the chain 101.

[0060] In addition, in order to improve the fixing strength of the lower support plate 11, the first upper support plate 12 and the second upper support plate 13, side support plates 14 are fixedly provided at both ends of the lower support plate 11 in the vertical direction, both ends of the first upper support plate 12 and the second upper support plate 13 are fixedly connected to the side support plates 14, and a Z-shaped plate 131 is fixedly provided on the side of the fuselage 1 close to the nose 7, the second upper support plate 13 and the side support plate 14 are fixedly connected to the Z-shaped plate 131, and the second upper support plate 13 and the Z-shaped plate 131 can be connected by bolts, or made as one piece.

[0061] Optionally, through holes 15 may be provided on the lower support plate 11 and the side support plates 14 to facilitate the discharge of machining debris from the through holes 15 .

[0062] Combination Fig.11 and Fig.12 In order to facilitate the movement of the support frame on the upper side of the chain 101, a trapezoidal slide groove 241 is symmetrically opened on the surface of the bottom plate 24 away from the top plate 21, and a trapezoidal slide rail 16 is fixed on the upper surface of the first upper support plate 12 and the second upper support plate 13. The trapezoidal slide rail 16 fits with the trapezoidal slide groove 241, so that when the chain 101 drives the support frame to move, the trapezoidal slide rail 16 slides relatively in the trapezoidal slide groove 241. The relative sliding means that the trapezoidal slide rail 16 does not move while the trapezoidal slide groove 241 moves.

[0063] In addition, a fitting groove 38 is provided on the lower surface of the first upper support plate 12 and the second upper support plate 13, and a contact slide rail 37 is fixedly provided in the make way hole 32 and the avoidance portion 36. The contact slide rail 37 is fitted with the fitting groove 38, so that the contact slide rail 37 slides in the fitting groove 38, so that the machine head 7 can support the first upper support plate 12 and the second upper support plate 13 in the make way hole 32 and the avoidance portion 36.

[0064] Combination Fig.11 and Fig.13 In order to facilitate the movement of the support frame on the lower side of the chain 101, a T-shaped slide rail 331 is fixedly provided on the upper inner wall of the let frame 33, and a T-shaped groove 111 is opened on the side of the lower support plate 11 close to the upper inner wall of the let frame 33. The lower support plate 11 fits with the T-shaped groove 111 so that the let frame 33 slides in the T-shaped groove 111, and the head 7 suspends the lower support plate 11 located in the let frame 33 through the T-shaped slide rail 331 to prevent the lower support plate 11 from bending due to excessive length. Similarly, a trapezoidal slide rail 16 is fixedly provided on the side of the lower support plate 11 away from the upper inner wall of the let frame 33, and the support frame located on the lower side of the chain 101 can move along the trapezoidal slide rail 16 on the lower support plate 11.

[0065] Combination Fig. 9 and Fig.10In order to facilitate the sliding of the machine head 7 without affecting the fixation of the lower support plate 11, the first upper support plate 12 and the second upper support plate 13 to the fuselage 1, a first slider 34 and a second slider 35 are fixedly provided on the surface of the machine head 7 close to the fuselage 1, the first slider 34 is located above the clearance frame 33, and the second slider 35 is located below the clearance frame 33. A first slide rail 17 and a second slide rail 18 are fixedly provided on the side of the fuselage 1 close to the machine head 7, the first slide rail 17 is engaged with the first slider 34, and the second slide rail 18 is engaged with the second slider 35, so that the machine head 7 can slide along one side of the fuselage 1, and a driving gear 19 is rotatably provided on the surface of the machine head 7 close to the fuselage 1 and located below the clearance frame 33. A rack 191 is fixedly provided on the side of the fuselage 1 close to the machine head 7. The driving gear 19 is engaged with the rack 191 and drives the driving gear 19 to rotate through the driving device, thereby driving the machine head 7 to move along the rack 191.

[0066] Moreover, the height of the first slide rail 17 on the fuselage 1 is lower than the height of the Z-shaped plate 131 and the fuselage 1 at the fixing point, and the height of the second slide rail 18 and the rack 191 on the fuselage 1 is lower than the height of the lower support plate 11 and the fuselage 1 at the fixing point.

[0067] Combination Fig.10 and Fig.14 In order to facilitate the installation of saw milling cutters 41 of different lengths, an adjusting slide rail 47 is vertically fixed at the upper end of the machine head 7, and a threaded rod 45 is vertically rotated downward at the top of the machine head 7, a nut block 44 is threadedly connected to the outer circumferential surface of the threaded rod 45, and a fixing plate 42 is provided on the side of the adjusting slide rail 47 away from the machine head 7, the fixing plate 42 is fixedly connected to the nut block 44, a first motor 39 is fixedly provided on the side of the fixing plate 42 away from the adjusting slide rail 47, the output end of the first motor 39 is fixedly connected to the saw milling cutter 41, and an adjusting slider 46 is fixedly provided on the side of the fixing plate 42 close to the adjusting slide rail 47, the adjusting slider 46 fits with the adjusting slide rail 47, and the adjusting slider 46 slides along the adjusting slide rail 47, so that the nut block 44 is driven to move by rotating the threaded rod 45, and then the first motor 39 is driven to move along the adjusting slide rail 47.

[0068] Furthermore, in order to facilitate operation, a hand wheel 43 may be fixed on the top end of the threaded rod 45 , and in order to limit the maximum moving distance of the first motor 39 , a limit block 48 may be fixed on the adjusting slide rail 47 .

[0069] In order to make the elastic plate 27 and the wavy spring piece 28 have sufficient elasticity and strength, the elastic plate 27 and the wavy spring piece 28 are preferably made of alloy steel, stainless steel or carbon steel to ensure that the support ball 20 maintains appropriate supporting force during long-term use.

[0070] When in use (working), the object to be processed is placed on the mobile platform 2, and one end of the object is fixed by the clamping mechanism, and then the position of the mobile platform 2 is adjusted to make a preliminary adjustment to the position of the object. After that, the clamping mechanism is moved to extend the other end of the object from one side of the mobile platform 2, and then the side of the object close to the extended end is pressed by the clamping mechanism, thereby completing the fixation of the object to be processed.

[0071] At this time, the support frame and the pad 8 are located below the protruding end. Multiple support frames are connected together by chains 101 and move together with the chain 101, and the support frames closest to the pad 8 on both sides are fixedly connected to the pad 8, so that when the head 7 moves, the support frame is driven to move synchronously. During the object processing, the support ball 20 is always in contact with the lower surface of the protruding end to support the protruding end. A single support ball 20 can rotate in all directions. When the pressure between the support ball 20 and the protruding end is too large, the support ball 20 will press the elastic plate 27 downward. The elastic plate 27 simultaneously applies pressure to the wavy spring sheet 28 below, so that the wavy spring sheet 28 stretches to both sides and pushes the sliding block 29 to squeeze the spring 31. When the pressure between the support ball 20 and the protruding end decreases, under the resetting action of the spring 31 and the wavy spring sheet 28, the support ball 20 moves upward, thereby realizing elastic support for the protruding end of the object to be processed.

[0072] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0073] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A sawing and milling integrated device, comprising a machine body (1), a mobile platform (2) and a machine head (7), wherein the mobile platform (2) is slidably mounted on the upper surface of the machine body (1), the machine head (7) is slidably mounted on the side of the machine body (1), and a sawing and milling cutter (41) is mounted on a side of the machine head (7) close to the machine body (1), characterized in that: Also includes: A backing plate (8), the backing plate (8) being fixedly mounted on the machine head (7) and close to the lower end of the sawing cutter (41), and a gap being present between the upper surface of the backing plate (8) and the upper surface of the moving platform (2); A support frame, wherein a plurality of the support frames are provided, and the plurality of support frames are evenly spaced and distributed on both sides of the pad (8), and move synchronously with the random head (7), and the support frame comprises a top plate (21) at the top, and the upper surface of the top plate (21) is flush with the upper surface of the pad (8); A support ball (20), wherein a plurality of the support balls (20) are provided and installed inside the support frame, a through slot (211) is provided on the top plate (21), an upper portion of the support ball (20) passes through the through slot (211), and a top end of the support ball (20) is higher than an upper surface of the movable platform (2) to support the object to be processed, a single support ball (20) can elastically move in a vertical direction to adjust the supporting force of the object to be processed, and the support ball (20) can be universally rotated to enable the support ball (20) to roll in contact with the lower surface of the object to be processed; Chains (101) are provided at both ends of the support frame along the length direction, a disconnection portion is provided on the upper side of the chain (101), and both sides of the machine head (7) located at the pad (8) are fixedly connected to the disconnection portion, so that when the machine head (7) moves, the chain (101) is driven to rotate around the sprocket (10); The machine head (7) is provided with a clearance frame (33) at the lower chain (101), the height between the upper and lower inner walls of the clearance frame (33) is greater than the thickness of the supporting frame, and the chain (101) moves with the clearance frame (33); The support frame further comprises side plates (23) fixed to both ends of the top plate (21), a bottom plate (24) being fixed between the bottom ends of the side plates (23), and two sides of the bottom plate (24) being fixed to the chain (101) so that the support frame is fixed between the two chains (101); A plurality of side contact balls (22) are rotatably provided on the inner wall of each through slot (211), the side contact balls (22) being in rolling contact with the supporting balls (20), and the plurality of side contact balls (22) balance the forces on the supporting balls (20) in the horizontal direction; An elastic plate (27) is provided between the top plate (21) and the bottom plate (24), and two sides of the elastic plate (27) are respectively connected to the two side plates (23). The elastic plate (27) is provided with a plurality of bottom edge contact balls (26) on a surface that rotates toward one side of the support ball (20). The plurality of bottom edge contact balls (26) correspond to the support balls (20) one by one, and the bottom edge contact balls (26) are in rolling contact with the support balls (20) to support the support balls (20); A wavy spring piece (28) is provided between the elastic plate (27) and the bottom plate (24); the top end of the wavy spring piece (28) contacts the elastic plate (27), and the bottom end of the wavy spring piece (28) contacts the bottom plate (24).

2. The sawing and milling integrated equipment according to claim 1, characterized in that: The chain (101) is in the shape of a runway as a whole. Sprocket wheels (10) are provided at both ends of the machine body (1) on the side close to the machine head (7), and the chain (101) is meshed with the sprocket wheels (10).

3. The sawing and milling integrated equipment according to claim 1, characterized in that: A limiting plate (25) is provided between the elastic plate (27) and the top plate (21), the limiting plate (25) being located at the lower half of the supporting ball (20), and two sides of the limiting plate (25) being respectively fixedly connected to the side plates (23), the limiting plate (25) being provided with a plurality of docking grooves (251), the plurality of docking grooves (251) corresponding to the supporting balls (20) one by one, and the supporting balls (20) being limited by the docking grooves (251) after moving a specified distance toward the limiting plate (25).

4. The sawing and milling integrated equipment according to claim 3, characterized in that: Guide rods (30) are provided on both sides of the wavy spring piece (28); a sliding block (29) is slidably provided on one end of the guide rod (30) close to the wavy spring piece (28); a spring (31) is provided between the sliding block (29) and the side plate (23); the spring (31) is sleeved on the outer peripheral surface of the guide rod (30); when the wavy spring piece (28) is compressed, the sliding block (29) is pushed to move toward the side plate (23).

5. The sawing and milling integrated equipment according to claim 2, characterized in that: A lower support plate (11) is provided on the lower side of the chain (101); the lower support plate (11) is arranged along the moving direction of the machine head (7) and passes through the yield frame (33); one side of the lower support plate (11) is fixedly connected to the machine body (1), and the lower support plate (11) plays a suspending role on the lower side of the chain (101); A first upper support plate (12) and a second upper support plate (13) are provided on the upper side of the chain (101); the first upper support plate (12) and the second upper support plate (13) are located on the same horizontal plane; a clearance hole (32) is provided on the side of the machine head (7) away from the machine body (1); the first upper support plate (12) passes through the clearance hole (32); a relief portion (36) is provided on the side of the machine head (7) close to the machine body (1); the second upper support plate (13) passes through the relief portion (36); the first upper support plate (12) and the second upper support plate (13) together support the upper side of the chain (101); Both ends of the lower support plate (11) are fixedly provided with side support plates (14) in the vertical direction, and both ends of the first upper support plate (12) and the second upper support plate (13) are fixedly connected to the side support plates (14); A Z-shaped plate (131) is fixedly provided on one side of the fuselage (1) close to the nose (7), and the second upper support plate (13) and the side support plate (14) are both fixedly connected to the Z-shaped plate (131).

6. The sawing and milling integrated equipment according to claim 4 or 5, characterized in that: A trapezoidal sliding groove (241) is symmetrically provided on a surface of the bottom plate (24) away from the top plate (21); The upper surfaces of the first upper support plate (12) and the second upper support plate (13) are both fixedly provided with a trapezoidal slide rail (16), and the trapezoidal slide rail (16) fits with the trapezoidal slide groove (241) so that the trapezoidal slide rail (16) slides relatively in the trapezoidal slide groove (241); The lower surfaces of the first upper support plate (12) and the second upper support plate (13) are both provided with a fitting groove (38), and the clearance hole (32) and the avoidance portion (36) are both fixedly provided with a contact slide rail (37), and the contact slide rail (37) fits with the fitting groove (38) so that the contact slide rail (37) slides in the fitting groove (38).

7. The sawing and milling integrated equipment according to claim 6, characterized in that: The upper inner wall of the pass frame (33) is fixedly provided with a T-shaped slide rail (331); a T-shaped groove (111) is formed on one side of the lower support plate (11) close to the upper inner wall of the pass frame (33); the lower support plate (11) fits with the T-shaped groove (111) so that the pass frame (33) slides in the T-shaped groove (111); A trapezoidal slide rail (16) is fixedly provided on one side of the lower support plate (11) away from the upper inner wall of the pass frame (33).

8. The sawing and milling integrated equipment according to claim 5, characterized in that: A first slider (34) and a second slider (35) are fixedly provided on a surface of the machine head (7) on a side close to the machine body (1), wherein the first slider (34) is located above the yield frame (33), and the second slider (35) is located below the yield frame (33); A first slide rail (17) and a second slide rail (18) are fixedly provided on one side of the body (1) close to the head (7), wherein the first slide rail (17) fits with the first slider (34), and the second slide rail (18) fits with the second slider (35); A driving gear (19) is rotatably provided on a surface of the machine head (7) close to one side of the machine body (1) and located below the clearance frame (33); a rack (191) is fixedly provided on one side of the machine body (1) close to the machine head (7), and the driving gear (19) meshes with the rack (191); The height of the first slide rail (17) on the fuselage (1) is lower than the height of the point where the Z-shaped plate (131) and the fuselage (1) are fixed, and the height of the second slide rail (18) and the rack (191) on the fuselage (1) is lower than the height of the point where the lower support plate (11) and the fuselage (1) are fixed.

9. The sawing and milling integrated equipment according to claim 1, characterized in that: An adjusting slide rail (47) is vertically fixed to the upper end of the machine head (7), a threaded rod (45) is vertically rotated downward at the top end of the machine head (7), and a nut block (44) is threadedly connected to the outer peripheral surface of the threaded rod (45); A fixing plate (42) is provided on the side of the adjusting slide rail (47) away from the machine head (7), the fixing plate (42) is fixedly connected to the nut block (44), a first motor (39) is fixedly provided on the side of the fixing plate (42) away from the adjusting slide rail (47), and an output end of the first motor (39) is fixedly connected to the sawing and milling cutter (41); An adjusting slider (46) is fixedly provided on one side of the fixing plate (42) close to the adjusting slide rail (47); the adjusting slider (46) fits with the adjusting slide rail (47), and the adjusting slider (46) slides along the adjusting slide rail (47).

10. The sawing and milling integrated equipment according to claim 4, characterized in that: The elastic plate (27) and the wavy spring piece (28) are made of alloy steel, stainless steel or carbon steel.

Citation Information

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