Steel pipe multi-impeller polishing device and polishing method thereof
By introducing auxiliary positioning components, emergency flip components and polishing protective components into the steel pipe impeller polishing device, the safety hazards in the steel pipe polishing process are solved, and automatic positioning of steel pipes, emergency shutdown and safety protection of staff are achieved.
Patent Information
- Application Number
- CN202510114182.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2025-03-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the polishing process of steel pipes, when the lack of protective measures leads to unexpected jumps, the impeller continues to spin, causing safety hazards such as the steel pipes to bounce and staff injuries.
A steel pipe impeller polishing device is designed, including an auxiliary positioning assembly, an emergency flip assembly and a grinding protection assembly. The auxiliary positioning assembly realizes automatic positioning and clamping of steel pipes through clamping frames and positioning clamps; the emergency flip assembly flips the Chiba polishing wheel and triggers the emergency stop button when the steel pipe jumps; the polishing protective assembly blocks the Chiba polishing wheel through a protective cover to prevent accidental contact from staff.
It effectively prevents the danger of accidentally jumping out of the steel pipe during polishing, ensures the safety of staff, and improves the polishing quality and service life of the equipment.
Smart Images

Figure CN119550239A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of polishing devices, and in particular to a steel pipe flap wheel polishing device and a polishing method thereof. Background Art
[0002] Polishing of steel pipes is not only to improve the appearance of the surface, but also to improve its performance, such as durability and corrosion resistance. The surface of the polished steel pipe is smoother and less prone to scale accumulation, which can prevent the surface of the pipe from being corroded, thereby extending its service life. In addition, polishing can also form an invisible protective film, which can better isolate the chemical reactions of active molecules such as water and air, making the molecular structure of the steel pipe more and more solid, so that it can better adhere to the surface of the steel pipe, enhance its stainless properties, and make the application cycle more durable.
[0003] It should be noted that the flap wheel polishing machine is a commonly used equipment for steel pipe polishing. During polishing, the steel pipe is placed on the placement rack, and then the steel pipe is pushed to make the flap wheel polish the steel pipe. However, during the steel pipe polishing, since there are no protective measures, once the steel pipe accidentally jumps out, the flap wheel will continue to rotate, causing the jumped steel pipe to be continuously hit, which can easily cause the steel pipe to be bounced off and cause injuries to the staff. At the same time, when the steel pipe is taken out after polishing, there are also no protective measures, which can easily cause the staff's hands to be injured by the flap wheel due to misoperation or mistouch, posing a huge safety hazard. Summary of the invention
[0004] The object of the present invention is to provide a steel pipe flap wheel polishing device and a polishing method thereof to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions: A steel pipe flap wheel polishing device, comprising a polishing machine body, on which a driving motor, an auxiliary rolling assembly, a placing frame and an electric control box are installed, a flap polishing wheel is installed on one side of the driving motor, and the electric control box is used to control the flap polishing wheel and the auxiliary rolling assembly to perform polishing; It also includes an auxiliary positioning component, which is installed on the polishing machine body and is used to clamp and position the steel pipe; the auxiliary positioning component includes a mounting sleeve, which is installed on one side of the polishing machine body, and the four sides of the mounting sleeve are movably mounted with clamping frames at the center positions, and the ends of the plurality of clamping frames are all mounted with positioning clamping plates, and the four positioning clamping plates are used to clamp the steel pipe, and a plurality of clamping rollers are rotatably mounted on one side of the positioning clamping plate; An emergency flip assembly is installed on the polishing machine body, and the drive motor is installed on the emergency flip assembly, and the emergency flip assembly is used to drive the drive motor to flip; the emergency flip assembly includes a flip frame, two flip seats are installed on one side of the polishing machine body, the flip frame is rotatably installed between the two flip seats, the drive motor is installed on the top side of the flip frame, the rotation of the flip frame drives the drive motor to flip, and an emergency stop button is installed on one side of the polishing machine body, and the rotation of the flip frame is used to trigger the emergency stop button; It also includes a grinding protection component, which is installed on the polishing machine body and is used to shield the thousand-blade polishing wheel; the grinding protection component includes a protective cover, and rotating plates are installed on both sides of the protective cover, and the two rotating plates are respectively rotatably installed on both sides of the polishing machine body, and the protective cover rotates on both sides of the polishing machine body through the two rotating plates.
[0006] Furthermore, in a preferred embodiment of the present invention, connecting seats are installed on the inner walls of the four sides of the installation sleeve, and a plurality of the connecting seats are rotatably installed with a rotating push-pull frame, and a pushing frame is installed on the positioning clamping plate, and the rotating push-pull frame is movably installed on the pushing frame; The rotating push-pull frame is provided with a push-pull shaft and a driving shaft. The push-pull shaft is movably installed in the pushing frame, and the driving shaft is rotatably installed in the connecting seat.
[0007] Furthermore, in a preferred embodiment of the present invention, a rotating ring gear is rotatably mounted on the mounting sleeve, a driving gear is mounted at one end of each of the plurality of driving shafts, and each of the plurality of driving gears is meshed with the rotating ring gear. Rotating the rotating ring gear drives the plurality of driving gears to rotate synchronously.
[0008] Furthermore, in a preferred embodiment of the present invention, a clamping spring is installed on the clamping frame, and the other end of the clamping spring is installed on the inner wall of the mounting sleeve.
[0009] Furthermore, in a preferred embodiment of the present invention, the emergency flip assembly further comprises a drive frame, and the drive frame is sleeved on the outside of the mounting sleeve; A linkage column is rotatably installed on one side of the flip seat, and an arc-shaped extrusion driving groove is opened on the linkage column. A linkage rod is installed on one side of the drive frame. The drive frame moves and drives the linkage rod to move in the extrusion driving groove, so that the linkage rod drives the linkage column to rotate.
[0010] Furthermore, in a preferred embodiment of the present invention, a wedge-shaped push block is installed at one end of each of the four clamping frames, and the movement of any one of the wedge-shaped push blocks is used to squeeze the driving frame to move; One side of the polishing machine body is provided with two limiting grooves, one side of the driving frame is provided with two moving plates, and the two moving plates are respectively slidably installed in the two limiting grooves.
[0011] Further, in a preferred embodiment of the present invention, a turning groove is provided on each of the two turning seats, a turning shaft is rotatably installed in each of the two turning grooves, the ends of the two turning shafts close to each other are respectively installed on both sides of the turning frame, and the linkage column is installed at the end of one of the turning shafts; A flip torsion spring is installed on the inner wall of the flip groove, and the other end of the flip torsion spring is installed on the flip shaft.
[0012] Furthermore, in a preferred embodiment of the present invention, the polishing protection assembly further comprises two rotating rods, and mounting shafts are rotatably mounted on both sides of the polishing machine body, and the rotating plate and the rotating rod located on the same side are both sleeved on the mounting shafts; A lifting rod is movably installed on the side of the two rotating rods that are away from each other, and a stepping frame is installed on the two lifting rods. Stepping on the stepping frame synchronously drives the two lifting rods to move.
[0013] Furthermore, in a preferred embodiment of the present invention, a transfer slot is provided on the rotary rod, a transfer shaft is rotatably mounted on the lifting rod, and the transfer shaft is movably mounted in the transfer slot; Lifting grooves are provided on both sides of the polishing machine body, and lifting blocks are installed on the sides where the two lifting rods are close to each other. The two lifting blocks are slidably installed in the two lifting grooves respectively, and a return spring is installed on the top inner wall of the lifting groove, and the bottom end of the return spring is installed on the top side of the lifting block.
[0014] A steel pipe flap wheel polishing method is performed according to the above-mentioned steel pipe flap wheel polishing device, comprising the following steps: S1, rotating the rotating gear ring, so that the rotating gear ring synchronously drives multiple driving gears to rotate, and then the driving gear drives the rotating push-pull frame to rotate through the driving shaft, and the rotating push-pull frame drives the push frame to move through the push-pull shaft, and then the push frame drives the positioning clamping plate to retract, and the four positioning clamping plates are moved away from each other; S2. Place the steel pipe between the four positioning clamps, loosen the rotating gear ring, and drive the multiple clamping frames to drive the multiple positioning clamps to reset under the rebound force of the multiple clamping springs, and clamp the steel pipe, so that the steel pipe is automatically positioned; S3, the steel pipe accidentally jumps out during grinding, causing the steel pipe to move at a large angle, and the steel pipe squeezes any one or more positioning clamps, thereby driving the clamping frame at the corresponding position to move, so that the clamping frame drives the driving frame to move through the wedge push block, and the driving frame moves the linkage rod, so that the linkage rod moves in the extrusion driving groove, and then drives the linkage column to rotate, so that the linkage column drives the flip frame to flip through the flip shaft, and the flip frame drives the driving motor to flip, so that the driving motor drives the thousand-leaf polishing wheel away from the steel pipe, and at the same time triggers the emergency stop button to shut down the polishing machine; S4. During polishing, the staff steps on the pressure frame with their feet, thereby driving the two lifting rods to move downward synchronously. The lifting rods move vertically in the lifting slot through the lifting block, and then the lifting rods drive the rotating rods to rotate through the transfer shaft. At the same time, the transfer shaft slides in the transfer slide slot, and the rotation of the rotating rod drives the rotating plate to rotate through the installation shaft. At this time, the rotating plate drives the protective cover to flip and cover the end of the thousand-leaf polishing wheel.
[0015] The beneficial effects of a steel pipe flap wheel polishing device and a polishing method thereof proposed by the present invention are: In the present invention, through the setting of the auxiliary positioning component, when the steel pipe is polished, multiple positioning clamps are driven to reset through multiple clamping frames, and the steel pipe is clamped, so that the steel pipe can automatically complete the positioning, and is restrained during polishing, which can not only ensure the position of the steel pipe, but also ensure the polishing quality, and the steel pipe can be buffered by the clamping spring to further ensure the polishing quality.
[0016] Furthermore, in the present invention, through the setting of the emergency flipping assembly, when the steel pipe is being polished, if it accidentally jumps out, the flipping frame drives the driving motor to flip, and then the driving motor drives the thousand-blade polishing wheel away from the steel pipe, and at the same time triggers the emergency stop button to shut down the polishing machine to avoid further expansion of the danger; it should be noted that, the wedge-shaped push block maintains a certain distance from the driving frame in the initial state, so as to avoid the problem of the driving motor rotating due to slight vibration of the steel pipe, thereby ensuring the normal progress of the polishing work.
[0017] Furthermore, in the present invention, through the setting of the grinding protection component, when grinding, the staff can step on the pressure frame with their feet to flip the protective cover and cover the end of the thousand-blade polishing wheel. This can effectively avoid the problem of the staff accidentally contacting the thousand-blade polishing wheel when the steel pipe is taken away after grinding, thereby ensuring the safe progress of the grinding work. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A schematic diagram of the three-dimensional structure of a steel pipe flap wheel polishing device provided in an embodiment of the present invention; Figure 2A schematic diagram of the structure of a steel pipe flap wheel polishing device provided by an embodiment of the present invention, wherein a mounting sleeve is connected to a rotating gear ring and other structures; Figure 3 A schematic diagram of the structure of the connection between a positioning clamping plate and a clamping frame and other structures of a steel pipe flap wheel polishing device provided by an embodiment of the present invention; Figure 4 A schematic diagram of a partial structure of a steel pipe flap wheel polishing device provided by an embodiment of the present invention, wherein a turning frame and an emergency stop button and other structures are connected; Figure 5 A schematic diagram of a partial structure of a steel pipe flap wheel polishing device provided by an embodiment of the present invention, showing a connection between a drive frame and a movable plate; Figure 6 A schematic diagram of a partial structure of a steel pipe flap wheel polishing device provided by an embodiment of the present invention, wherein a linkage rod and an extrusion drive groove and other structures are connected; Figure 7 A schematic diagram of a partial cross-sectional structure of a steel pipe flap wheel polishing device provided by an embodiment of the present invention, wherein a turning frame and a turning seat and other structures are connected; Figure 8 A schematic diagram of the structure of a steel pipe flap wheel polishing device provided by an embodiment of the present invention, wherein a protective cover is connected to a lifting rod and other structures; Fig. 9 A schematic diagram of the structure of the connection between the lifting rod and the lifting block and other structures of a steel pipe flap wheel polishing device provided by an embodiment of the present invention; Fig.10 A schematic diagram of the partial structure of a steel pipe flap wheel polishing device provided in an embodiment of the present invention, in which a rotating rod and a lifting rod and other structures are connected.
[0019] In the figure: 1-polishing machine body; 2-thousand-leaf polishing wheel; 3-auxiliary rolling assembly; 4-electric control box; 5-placing rack; 6-auxiliary positioning assembly; 601-installation sleeve; 602-rotating gear ring; 603-positioning clamping plate; 604-clamping rack; 605-clamping roller; 606-pushing rack; 607-connecting seat; 608-rotating push-pull rack; 609-push-pull shaft; 610-clamping spring; 611-driving shaft; 612-driving gear; 7-emergency flip assembly; 701-flip rack; 702-flip seat; 703-flip groove; 704 - flip shaft; 705- flip torsion spring; 706- linkage column; 707- driving frame; 708- wedge-shaped push block; 709- limiting groove; 710- moving plate; 711- linkage rod; 712- extrusion driving groove; 713- emergency stop button; 8- polishing protection assembly; 801- protective cover; 802- rotating plate; 803- mounting shaft; 804- rotating rod; 805- lifting rod; 806- transfer shaft; 807- transfer slide; 808- lifting groove; 809- lifting block; 810- reset spring; 811- stepping frame; 9- driving motor. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0021] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0023] In addition, in the description of the present invention, it should be noted that the terms "center", "upper", "lower", "vertical", "horizontal", "inside", "outside", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the invented product is usually placed when in use, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0024] In addition, the terms "horizontal", "vertical", "perpendicular" and the like do not mean that the components are required to be absolutely vertical, but can be slightly tilted. For example, "vertical" only means that its direction is more vertical than "horizontal", and does not mean that the structure must be completely vertical, but can be slightly tilted.
[0025] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] Please refer to the attached manual Figure 1-10 The embodiment of the present invention provides a steel pipe flap wheel polishing device, which includes a polishing machine body 1, on which a driving motor 9, an auxiliary rolling assembly 3, a placement rack 5 and an electric control box 4 are installed, a flap polishing wheel 2 is installed on one side of the driving motor 9, and the electric control box 4 is used to control the flap polishing wheel 2 and the auxiliary rolling assembly 3 to perform polishing; More specifically, it also includes an auxiliary positioning component 6, which is installed on the polishing machine body 1 and is used to clamp and position the steel pipe; the auxiliary positioning component 6 includes a mounting sleeve 601, which is installed on one side of the polishing machine body 1, and clamping frames 604 are movably installed at the center positions of the four sides of the mounting sleeve 601, and positioning clamps 603 are installed at the ends of the multiple clamping frames 604, and the four positioning clamps 603 are used to clamp the steel pipe, and multiple clamping rollers 605 are rotatably installed on one side of the positioning clamp 603. It should be noted that, in the embodiment of the present invention, when the steel pipe is being polished, the rotating gear ring 602 can be rotated to move the four positioning clamps 603 away from each other. At this time, the steel pipe is placed between the four positioning clamps 603, and then the rotating gear ring 602 is loosened. Under the rebound force of the multiple clamping springs 610, the multiple clamping frames 604 can be driven to drive the multiple positioning clamps 603 to reset and clamp the steel pipe, so that the steel pipe can be automatically positioned, so that it is constrained during polishing, which can not only ensure the position of the steel pipe, but also ensure the polishing quality.
[0027] For further information, please refer to the attached manual. Figure 4-7 , an embodiment of the present invention provides a steel pipe flap wheel polishing device, an emergency flip assembly 7 is installed on the polishing machine body 1, and a drive motor 9 is installed on the emergency flip assembly 7, the emergency flip assembly 7 is used to drive the drive motor 9 to flip; specifically, the emergency flip assembly 7 includes a flip frame 701, two flip seats 702 are installed on one side of the polishing machine body 1, the flip frame 701 is rotatably installed between the two flip seats 702, the drive motor 9 is installed on the top side of the flip frame 701, the flip frame 701 rotates to drive the drive motor 9 to flip, an emergency stop button 713 is installed on one side of the polishing machine body 1, and the flip frame 701 rotates to trigger the emergency stop button 713. It should be noted that in the embodiment of the present invention, when the steel pipe is being polished, if it accidentally jumps out, the flip frame 701 can drive the drive motor 9 to flip, and then the drive motor 9 drives the thousand-blade polishing wheel 2 away from the steel pipe, and at the same time triggers the emergency stop button 713 to shut down the polishing machine to avoid further expansion of the danger. Among them, the wedge-shaped push block 708 maintains a certain distance from the drive frame 707 in the initial state to avoid the problem of the drive motor 9 rotating due to slight vibration of the steel pipe, thereby ensuring the normal progress of the polishing work.
[0028] More specifically, in the embodiment of the present invention, a grinding protection assembly 8 is further included. The grinding protection assembly 8 is installed on the polishing machine body 1. The grinding protection assembly 8 is used to shield the thousand-blade polishing wheel 2. The grinding protection assembly 8 includes a protective cover 801. Rotating plates 802 are installed on both sides of the protective cover 801. The two rotating plates 802 are respectively rotatably installed on both sides of the polishing machine body 1. The protective cover 801 rotates on both sides of the polishing machine body 1 through the two rotating plates 802. It should be noted that in the embodiment of the present invention, when performing grinding, the staff can step on the pressing frame 811 with their feet to make the protective cover 801 flip over and cover the end of the thousand-blade polishing wheel 2. This can effectively avoid the problem that the staff accidentally contacts the thousand-blade polishing wheel 2 when the steel pipe is taken after grinding, thereby ensuring the safety of the grinding work.
[0029] For further information, please refer to the attached manual. Figure 2-3 , a steel pipe flap wheel polishing device provided by an embodiment of the present invention, connecting seats 607 are installed on the inner walls of the four sides of the mounting sleeve 601, and a plurality of connecting seats 607 are rotatably installed with a rotating push-pull frame 608, a positioning clamping plate 603 is installed with a pushing frame 606, and the rotating push-pull frame 608 is movably installed on the pushing frame 606; In addition, a push-pull shaft 609 and a drive shaft 611 are installed on the rotating push-pull frame 608, the push-pull shaft 609 is movably installed in the push frame 606, and the drive shaft 611 is rotatably installed in the connecting seat 607. It should be noted that in the embodiment of the present invention, when grinding the steel pipe, the rotating ring gear 602 is rotated so that the rotating ring gear 602 synchronously drives the multiple driving gears 612 to rotate, and then the driving gears 612 drive the rotating push-pull frame 608 to rotate through the driving shaft 611, and the rotating push-pull frame 608 drives the push frame 606 to move through the push-pull shaft 609, so that the push frame 606 drives the positioning clamping plate 603 to be recovered, and the positioning clamping plate 603 slides on the installation sleeve 601 through the clamping frame 604, and the clamping spring 610 is stressed, so that when the rotating ring gear 602 is rotated, the purpose of the four positioning clamping plates 603 being away from each other is achieved.
[0030] More specifically, in the embodiment of the present invention, a rotating ring gear 602 is rotatably mounted on the mounting sleeve 601, and a driving gear 612 is mounted on one end of each of the plurality of driving shafts 611. Each of the plurality of driving gears 612 is meshed with the rotating ring gear 602, and the rotating ring gear 602 is rotated to drive the plurality of driving gears 612 to rotate synchronously. It should be noted that, in the embodiment of the present invention, the rotating ring gear 602 can be rotated synchronously to drive the plurality of driving gears 612 to rotate synchronously.
[0031] Please continue to refer to the instruction manual Figure 2-3More specifically, in the embodiment of the present invention, a clamping spring 610 is installed on the clamping frame 604, and the other end of the clamping spring 610 is installed on the inner wall of the mounting sleeve 601. It should be noted that in the embodiment of the present invention, the clamping spring 610 is provided to help the clamping frame 604 to perform buffering and resetting.
[0032] For further information, please refer to the attached manual. Figure 4-7 , the embodiment of the present invention provides a steel pipe flap wheel polishing device, the emergency flip assembly 7 also includes a drive frame 707, the drive frame 707 is sleeved on the outside of the mounting sleeve 601; a linkage column 706 is rotatably installed on one side of a flip seat 702, and an arc-shaped extrusion drive groove 712 is opened on the linkage column 706, and a linkage rod 711 is installed on one side of the drive frame 707. The drive frame 707 moves to drive the linkage rod 711 to move in the extrusion drive groove 712, so that the linkage rod 711 drives the linkage column 706 to rotate. It should be noted that in the embodiment of the present invention, when the drive frame 707 moves, the linkage rod 711 can move in the extrusion drive groove 712, thereby driving the linkage column 706 to rotate, so that the linkage column 706 drives the flip frame 701 to flip through the flip shaft 704, and at this time, the flip frame 701 drives the drive motor 9 to flip and detach from the steel pipe to avoid further expansion of the danger.
[0033] More specifically, in the embodiment of the present invention, a wedge-shaped push block 708 is installed at one end of each of the four clamping frames 604, and the movement of any one of the wedge-shaped push blocks 708 is used to squeeze the driving frame 707 to move; in addition, two limiting grooves 709 are provided on one side of the polishing machine body 1, and two moving plates 710 are installed on one side of the driving frame 707, and the two moving plates 710 are respectively slidably installed in the two limiting grooves 709. It should be noted that in the embodiment of the present invention, when the clamping frame 604 moves, the driving frame 707 is driven to move by the wedge-shaped push block 708, and the driving frame 707 moves horizontally in the limiting groove 709 through the moving plate 710.
[0034] Please continue to refer to the instruction manual Figure 4-7 , more specifically, in the embodiment of the present invention, both flip seats 702 are provided with flip grooves 703, both flip grooves 703 are rotatably installed with flip shafts 704, the ends of the two flip shafts 704 close to each other are respectively installed on both sides of the flip frame 701, and the linkage column 706 is installed at the end of one flip shaft 704; In addition, a flip torsion spring 705 is installed on the inner wall of the flip groove 703, and the other end of the flip torsion spring 705 is installed on the flip shaft 704. It should be noted that in the embodiment of the present invention, when the linkage column 706 rotates, the linkage column 706 drives the flip frame 701 to flip through the flip shaft 704, and the flip frame 701 drives the driving motor 9 to flip.
[0035] For further information, please refer to the attached manual. Figure 8-10 , a steel pipe flap wheel polishing device provided by an embodiment of the present invention, the polishing protection assembly 8 also includes two rotating rods 804, both sides of the polishing machine body 1 are rotatably mounted with mounting shafts 803, and a rotating plate 802 and a rotating rod 804 on the same side are both sleeved on the mounting shaft 803; In addition, the lifting rods 805 are movably installed on the side of the two rotating rods 804 that are away from each other, and the two lifting rods 805 are installed with a stepping frame 811. Stepping on the stepping frame 811 synchronously drives the two lifting rods 805 to move. It should be noted that in the embodiment of the present invention, when grinding, the staff steps on the stepping frame 811 with their feet to drive the two lifting rods 805 to move downward synchronously, so that the lifting rod 805 drives the rotating rod 804 to rotate through the adapter shaft 806, and the rotation of the rotating rod 804 drives the rotating plate 802 to rotate through the installation shaft 803. At this time, the rotating plate 802 drives the protective cover 801 to flip and cover the end of the thousand-leaf polishing wheel 2, which can effectively avoid the problem that the staff accidentally contacts the thousand-leaf polishing wheel 2 when the steel pipe is taken after grinding, and ensure the safety of the grinding work.
[0036] Please continue to refer to the instruction manual Figure 8-10 , further specifically, in the embodiment of the present invention, a transfer slot 807 is provided on the rotary rod 804, a transfer shaft 806 is rotatably installed on the lifting rod 805, and the transfer shaft 806 is movably installed in the transfer slot 807; In addition, lifting grooves 808 are provided on both sides of the polishing machine body 1, and lifting blocks 809 are installed on the sides where the two lifting rods 805 are close to each other. The two lifting blocks 809 are respectively slidably installed in the two lifting grooves 808, and a return spring 810 is installed on the top inner wall of the lifting groove 808, and the bottom end of the return spring 810 is installed on the top side of the lifting block 809. It should be noted that in the embodiment of the present invention, the staff steps on the stepping frame 811 with their feet to drive the two lifting rods 805 to move downward synchronously, and the lifting rods 805 move vertically in the lifting groove 808 through the lifting blocks 809, thereby causing the lifting rods 805 to drive the rotating rod 804 to rotate through the transfer shaft 806, and at the same time, the transfer shaft 806 slides in the transfer slide groove 807, thereby achieving the downward movement of the stepping frame 811, and the protective cover 801 can be flipped open.
[0037] In summary, the working principle of a steel pipe flap wheel polishing device provided by an embodiment of the present invention, that is, the polishing method using the steel pipe flap wheel polishing device is as follows: When grinding the steel pipe, the rotating gear ring 602 is rotated, so that the rotating gear ring 602 synchronously drives the multiple driving gears 612 to rotate, and then the driving gear 612 drives the rotating push-pull frame 608 to rotate through the driving shaft 611, and the rotating push-pull frame 608 drives the pushing frame 606 to move through the pushing-pull shaft 609, so that the pushing frame 606 drives the positioning clamping plate 603 to be recovered, and the positioning clamping plate 603 slides on the installation sleeve 601 through the clamping frame 604, and the clamping spring 610 is stressed, so that when the rotating gear ring 602 is rotated, the four positioning clamping plates 603 are separated from each other, and the steel pipe is placed between the four positioning clamping plates 603, and then the rotating gear ring 602 is loosened, and the multiple clamping frames 604 can be driven under the rebound force of the multiple clamping springs 610 to drive the multiple positioning clamping plates 603 to reset and clamp the steel pipe, so that the steel pipe can automatically complete the positioning and be constrained during grinding, which can ensure the position of the steel pipe and the grinding quality at the same time; Furthermore, when the steel pipe is being polished, if it accidentally jumps out, the displacement angle of the steel pipe is large, so that the steel pipe squeezes any one or more positioning clamps 603, thereby driving the clamping frame 604 at the corresponding position to move, so that the clamping frame 604 drives the driving frame 707 to move through the wedge-shaped push block 708, and the driving frame 707 moves horizontally in the limiting groove 709 through the moving plate 710. At the same time, the movement of the driving frame 707 drives the linkage rod 711 to move, so that the linkage rod 711 moves in the extrusion driving groove 712, thereby driving the linkage The column 706 rotates, and then the linkage column 706 drives the flip frame 701 to flip through the flip shaft 704. At this time, the flip frame 701 drives the driving motor 9 to flip, so that the driving motor 9 drives the thousand-blade polishing wheel 2 away from the steel pipe, and at the same time triggers the emergency stop button 713 to turn off the polishing machine to avoid further expansion of the danger; it should be noted that, the wedge-shaped push block 708 maintains a certain distance from the driving frame 707 in the initial state to avoid the problem of the driving motor 9 rotating due to slight vibration of the steel pipe, thereby ensuring the normal progress of the polishing work; Furthermore, when grinding, the staff steps on the pressure frame 811 with their feet to drive the two lifting rods 805 to move downward synchronously. The lifting rods 805 move vertically in the lifting slot 808 through the lifting block 809, so that the lifting rods 805 drive the rotating rod 804 to rotate through the adapter shaft 806. At the same time, the adapter shaft 806 slides in the adapter slide slot 807. The rotation of the rotating rod 804 drives the rotating plate 802 to rotate through the installation shaft 803. At this time, the rotating plate 802 drives the protective cover 801 to flip over and cover the end of the Qianye polishing wheel 2. This can effectively avoid the problem of accidental contact between the staff and the Qianye polishing wheel 2 when the steel pipe is taken away after grinding is completed, thereby ensuring the safe progress of the grinding work.
[0038] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A steel pipe flap wheel polishing device, characterized in that: It comprises a polishing machine body, on which a driving motor, an auxiliary rolling assembly, a placing frame and an electric control box are installed, a thousand-blade polishing wheel is installed on one side of the driving motor, and the electric control box is used to control the thousand-blade polishing wheel and the auxiliary rolling assembly to perform polishing; It also includes an auxiliary positioning component, which is installed on the polishing machine body and is used to clamp and position the steel pipe; the auxiliary positioning component includes a mounting sleeve, which is installed on one side of the polishing machine body, and the four sides of the mounting sleeve are movably mounted with clamping frames at the center positions, and the ends of the plurality of clamping frames are all mounted with positioning clamping plates, and the four positioning clamping plates are used to clamp the steel pipe, and a plurality of clamping rollers are rotatably mounted on one side of the positioning clamping plate; An emergency flip assembly is installed on the polishing machine body, and the drive motor is installed on the emergency flip assembly, and the emergency flip assembly is used to drive the drive motor to flip; the emergency flip assembly includes a flip frame, two flip seats are installed on one side of the polishing machine body, the flip frame is rotatably installed between the two flip seats, the drive motor is installed on the top side of the flip frame, the rotation of the flip frame drives the drive motor to flip, and an emergency stop button is installed on one side of the polishing machine body, and the rotation of the flip frame is used to trigger the emergency stop button; It also includes a grinding protection component, which is installed on the polishing machine body and is used to shield the thousand-blade polishing wheel; the grinding protection component includes a protective cover, and rotating plates are installed on both sides of the protective cover, and the two rotating plates are respectively rotatably installed on both sides of the polishing machine body, and the protective cover rotates on both sides of the polishing machine body through the two rotating plates.
2. A steel pipe flap wheel polishing device according to claim 1, characterized in that: Connecting seats are installed on the inner walls around the installation sleeve, and a plurality of the connecting seats are rotatably installed with a rotating push-pull frame, and the positioning clamping plate is installed with a pushing frame, and the rotating push-pull frame is movably installed on the pushing frame; The rotating push-pull frame is provided with a push-pull shaft and a driving shaft. The push-pull shaft is movably installed in the pushing frame, and the driving shaft is rotatably installed in the connecting seat.
3. A steel pipe flap wheel polishing device according to claim 2, characterized in that: A rotating gear ring is rotatably mounted on the mounting sleeve, and a driving gear is mounted on one end of each of the plurality of driving shafts. Each of the plurality of driving gears is meshed with the rotating gear ring, and rotating the rotating gear ring drives the plurality of driving gears to rotate synchronously.
4. A steel pipe flap wheel polishing device according to claim 3, characterized in that: A clamping spring is installed on the clamping frame, and the other end of the clamping spring is installed on the inner wall of the installation sleeve.
5. A steel pipe flap wheel polishing device according to claim 1, characterized in that: The emergency flip assembly also includes a drive frame, and the drive frame is sleeved on the outside of the mounting sleeve; A linkage column is rotatably installed on one side of the flip seat, and an arc-shaped extrusion driving groove is opened on the linkage column. A linkage rod is installed on one side of the drive frame. The drive frame moves and drives the linkage rod to move in the extrusion driving groove, so that the linkage rod drives the linkage column to rotate.
6. A steel pipe flap wheel polishing device according to claim 5, characterized in that: A wedge-shaped push block is installed at one end of each of the four clamping frames, and the movement of any one of the wedge-shaped push blocks is used to squeeze the driving frame to move; One side of the polishing machine body is provided with two limiting grooves, one side of the driving frame is provided with two moving plates, and the two moving plates are respectively slidably installed in the two limiting grooves.
7. A steel pipe flap wheel polishing device according to claim 6, characterized in that: The two flip seats are each provided with a flip groove, and a flip shaft is rotatably installed in the two flip grooves. The ends of the two flip shafts close to each other are respectively installed on both sides of the flip frame, and the linkage column is installed at the end of one of the flip shafts. A flip torsion spring is installed on the inner wall of the flip groove, and the other end of the flip torsion spring is installed on the flip shaft.
8. The steel pipe flap wheel polishing device according to claim 1, characterized in that: The polishing protection assembly also includes two rotating rods, and mounting shafts are rotatably mounted on both sides of the polishing machine body, and the rotating plate and the rotating rod on the same side are sleeved on the mounting shafts; A lifting rod is movably installed on the side of the two rotating rods that are away from each other, and a stepping frame is installed on the two lifting rods. Stepping on the stepping frame synchronously drives the two lifting rods to move.
9. A steel pipe flap wheel polishing device according to claim 8, characterized in that: A transfer slot is provided on the rotary rod, a transfer shaft is rotatably mounted on the lifting rod, and the transfer shaft is movably mounted in the transfer slot; Lifting grooves are provided on both sides of the polishing machine body, and lifting blocks are installed on the sides where the two lifting rods are close to each other. The two lifting blocks are slidably installed in the two lifting grooves respectively, and a return spring is installed on the top inner wall of the lifting groove, and the bottom end of the return spring is installed on the top side of the lifting block.
10. A steel pipe flap wheel polishing method, which is performed according to a steel pipe flap wheel polishing device according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1, rotating the rotating gear ring, so that the rotating gear ring synchronously drives multiple driving gears to rotate, and then the driving gear drives the rotating push-pull frame to rotate through the driving shaft, and the rotating push-pull frame drives the push frame to move through the push-pull shaft, and then the push frame drives the positioning clamping plate to retract, and the four positioning clamping plates are moved away from each other; S2. Place the steel pipe between the four positioning clamps, loosen the rotating gear ring, and drive the multiple clamping frames to drive the multiple positioning clamps to reset under the rebound force of the multiple clamping springs, and clamp the steel pipe, so that the steel pipe is automatically positioned; S3, the steel pipe accidentally jumps out during grinding, causing the steel pipe to move at a large angle, and the steel pipe squeezes any one or more positioning clamps, thereby driving the clamping frame at the corresponding position to move, so that the clamping frame drives the driving frame to move through the wedge push block, and the driving frame moves the linkage rod, so that the linkage rod moves in the extrusion driving groove, and then drives the linkage column to rotate, so that the linkage column drives the flip frame to flip through the flip shaft, and the flip frame drives the driving motor to flip, so that the driving motor drives the thousand-leaf polishing wheel away from the steel pipe, and at the same time triggers the emergency stop button to shut down the polishing machine; S4. During polishing, the staff steps on the pressure frame with their feet, thereby driving the two lifting rods to move downward synchronously. The lifting rods move vertically in the lifting slot through the lifting block, and then the lifting rods drive the rotating rods to rotate through the transfer shaft. At the same time, the transfer shaft slides in the transfer slide slot, and the rotation of the rotating rod drives the rotating plate to rotate through the installation shaft. At this time, the rotating plate drives the protective cover to flip and cover the end of the thousand-leaf polishing wheel.
Citation Information
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