Waste recovery structure and automobile grille injection molding equipment
By designing a waste recycling structure, including collection shells, sealing plates, scrapers and push plates, the problem of manual recycling of waste during the injection molding of automobile grilles is solved, and the automatic recycling of waste and the efficiency of the injection molding process is improved.
Patent Information
- Application Number
- CN202410951369.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2044-07-16
AI Technical Summary
During the injection molding of automobile grilles, the cooled waste solidifies on the mold and needs to be manually recycled and has low efficiency.
A waste recycling structure is designed, including a collection shell, a sealing plate, a scraper and a push plate, and the automatic collection and recycling of waste is achieved through the provided through holes and gear systems.
Automatic recycling of waste is realized, reducing the difficulty of cleaning and resistance during mold opening, and improving the efficiency of the injection molding process.
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Figure CN119550570A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automobile grille injection molding, in particular to a waste material recovery structure and automobile grille injection molding equipment. Background Art
[0002] The car grille, also known as the center grille or the radiator grille, is an important part of the front face of the car and is made by injection molding;
[0003] After the injection molding of the car grille is completed, the surface needs to be kept smooth and flat without defects. Therefore, during the injection molding, it is necessary to ensure that there is no air in the mold after the fluid is injected. Therefore, vent holes are usually set to allow the fluid to be injected into the mold and then exhausted by squeezing the internal air. The injection amount of the fluid must be greater than the capacity of the mold cavity, so there will be excess fluid discharged to the outside through the vent holes and cooled. After cooling, the fluid will solidify on the mold and usually needs to be recovered manually, which is inefficient.
[0004] Based on this, the present invention designs a waste recycling structure and an automobile grille injection molding device to solve the above problems. Summary of the invention
[0005] The object of the present invention is to provide a waste material recycling structure and automobile grille injection molding equipment to solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions: a waste recycling structure, comprising a support assembly, a first molded part and a second molded part, wherein the first molded part and the second molded part are used for injection molding a car grille, the support assembly is used for supporting and driving the first molded part and the second molded part, and a recycling structure is arranged above the first molded part and the second molded part;
[0007] The recycling structure includes a first through hole opened at the top of the second molded part, the first through hole is connected to the inner cavity of the second molded part, a collecting shell is arranged above the first through hole, a sealing plate is arranged below the collecting shell, the sealing plate is affixed with the top of the first molded part and the second molded part, a second through hole is opened on the sealing plate, the second through hole is located directly above the first through hole, a support rod is fixedly connected to the right side wall of the collecting shell, a gear is rotatably connected to the support rod, a first rack rod is meshed with the gear, the first rack rod is slidably connected to the support rod, a first spring is fixedly connected between the first rack rod and the support rod, the first rack rod is fixedly connected to a push plate, the push plate is located inside the collecting shell and is slidably connected to the collecting shell, a scraper is arranged on the left side of the push plate, the scraper is affixed to the left side wall of the collecting shell and the right end of the scraper is fixedly connected to the push plate, the rotating shaft of the gear is fixedly connected with a one-way bearing, a gear ring is fixedly connected to the outer sleeve of the one-way bearing, a second rack rod is meshed below the gear ring, and the second rack rod is located on the first molded part and can move with the first molded part.
[0008] As a further solution of the present invention, the support group includes a base plate and a limit rod, the limit rod is fixedly connected to the first molded part, the base plate is located on the right side of the first molded part, the limit rod is slidably connected to the base plate, a second spring is sleeved on the limit rod, a first cylinder is fixedly connected to the base plate, the first cylinder is used to push the first molded part to move to the left, and a second cylinder is fixedly connected between the first molded part and the second molded part.
[0009] As a further solution of the present invention, the sealing plate is slidably connected to the collecting shell, the bottom end of the scraper is located inside the second through hole, the second through hole is slidably connected to the sealing plate, and a backflow-free component is provided on the right side of the sealing plate. The backflow-free component is used to drive the sealing plate to move along the collecting shell toward the scraper before the first cylinder pushes the first molded part and the second molded part to move to the left.
[0010] As a further solution of the present invention, the backflow-free component includes a support rod and a driving rod, the driving rod is fixedly connected to the telescopic end of the first cylinder, the driving rod is at a certain distance from the first molded part, the bottom end of the support rod is rotatably connected to a slider, the slider is slidably connected to the inside of the driving rod, and a third spring is fixedly connected between the slider and the inner wall of the driving rod.
[0011] As a further solution of the present invention, a sealing group is provided above the support rod;
[0012] The sealing group includes a fourth spring, the fourth spring is located directly below the support rod, the support rod is slidably connected to the base plate in a vertical direction, and the fourth spring is fixedly connected above the base plate;
[0013] An adaption group is arranged on the left side of the sealing group.
[0014] As a further solution of the present invention, the adaptation group includes a fifth spring and a T-rod, the T-rod is fixedly connected to the top of the first molded part, the T-rod is slidably connected to the second rack rod in the vertical direction, and the fifth spring is sleeved on the T-rod and fixedly connected between the T-rod and the first molded part.
[0015] As a further solution of the present invention, two wing plates are fixedly connected to the sealing plate, and the two wing plates are respectively slidably connected to the interior of the collecting shell.
[0016] The invention also provides an automobile grille injection molding device, which comprises a waste material recycling structure.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. The present invention can collect and cool the fluid overflowed during the fluid injection process through the collection shell, and then the cooled waste is scraped off by the scraper during the demolding process. When the mold inside the mold cavity is demolded, the cooled waste inside the collection shell can be pushed out by the push plate during the resetting of the first molded part and the second molded part, thereby completing the recycling of the waste, so that the waste will not be molded on the first molded part and the second molded part, reducing the difficulty of cleaning and the resistance when opening the mold.
[0019] 2. The second through hole is closed by the movement of the sealing plate and contact with the scraper, and then the collecting shell is sealed before the support rod and the collecting shell rise, so that the fluid is cooled inside the collecting shell. When the first molded part and the second molded part are reset, the fourth spring pulls down the support rod so that the collecting shell can be close to the first molded part and the second molded part, thereby ensuring the sealing. Before the first molded part and the second molded part move to the left synchronously, the collecting shell will rise first to avoid friction that affects the sealing. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0021] Figure 2 It is a schematic diagram of the positional connection relationship between the limiting rod and the first molded part of the present invention;
[0022] Figure 3 for Figure 2 A partial enlarged view of the middle A;
[0023] Figure 4 It is a schematic diagram of the connection relationship between the T-shaped bar and the first molded part of the present invention;
[0024] Figure 5A schematic diagram of the internal structure of the collecting shell of the present invention;
[0025] Figure 6 It is a schematic diagram of the connection relationship between the wing plate and the sealing plate, and between the push plate and the scraper plate of the present invention;
[0026] Figure 7 It is a schematic diagram of the positional relationship between the support rod and the first rack rod, the second rack rod and the T-shaped rod of the present invention;
[0027] Figure 8 for Figure 7 A partial enlarged view of point B in the middle;
[0028] Fig. 9 It is a schematic diagram of the connection relationship between the support rod and the sealing plate, and between the slider and the driving plate of the present invention.
[0029] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0030] 1. First molded part; 2. Second molded part; 3. First through hole; 4. Collecting shell; 5. Sealing plate; 6. Second through hole; 7. Support rod; 8. Gear; 9. First rack rod; 10. Push plate; 11. Scraper; 12. First spring; 13. One-way bearing; 14. Gear ring; 15. Second rack rod; 16. Base plate; 17. Limit rod; 18. Second spring; 19. First cylinder; 20. Second cylinder; 21. Support rod; 22. Slider; 23. Third spring; 24. Fourth spring; 25. Fifth spring; 26. T-bar; 27. Wing plate; 28. Drive rod. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] See also Figure 1-Figure 9 The present invention provides a technical solution: an automobile grille injection molding device, the injection molding device includes a waste recycling structure; a waste recycling structure is also provided, including a support assembly, a first molding part 1 and a second molding part 2, the first molding part 1 and the second molding part 2 are used for injection molding the automobile grille, the support assembly is used to support and drive the first molding part 1 and the second molding part 2, and a recycling structure is arranged above the first molding part 1 and the second molding part 2;
[0033] The recovery structure includes a first through hole 3 opened at the top of the second molded part 2, the first through hole 3 is connected to the inner cavity of the second molded part 2, a collection shell 4 is arranged above the first through hole 3, a sealing plate 5 is arranged below the collection shell 4, the sealing plate 5 is fitted with the tops of the first molded part 1 and the second molded part 2, a second through hole 6 is opened on the sealing plate 5, and the second through hole 6 is located directly above the first through hole 3, a support rod 7 is fixedly connected to the right side wall of the collection shell 4, a gear 8 is rotatably connected to the support rod 7, a first rack rod 9 is meshed with the gear 8, the first rack rod 9 is slidably connected to the support rod 7, and the first rack rod A first spring 12 is fixedly connected between 9 and the support rod 7, a push plate 10 is fixedly connected to the first rack rod 9, the push plate 10 is located inside the collecting shell 4 and is slidably connected to the collecting shell 4, a scraper 11 is arranged on the left side of the push plate 10, the scraper 11 is fitted with the left side wall of the collecting shell 4 and the right end of the scraper 11 is fixedly connected to the push plate 10, a one-way bearing 13 is fixedly connected to the rotating shaft of the gear 8, a gear ring 14 is fixedly connected to the outer sleeve of the one-way bearing 13, a second rack rod 15 is meshed below the gear ring 14, and the second rack rod 15 is located on the first molded part 1 and can move with the first molded part 1.
[0034] As a further solution of the present invention, the support group includes a base plate 16 and a limit rod 17, the limit rod 17 is fixedly connected to the first molded part 1, the base plate 16 is located on the right side of the first molded part 1, the limit rod 17 is slidably connected to the base plate 16, a second spring 18 is sleeved on the limit rod 17, a first cylinder 19 is fixedly connected to the base plate 16, the first cylinder 19 is used to push the first molded part 1 to move to the left, and a second cylinder 20 is fixedly connected between the first molded part 1 and the second molded part 2.
[0035] like Figure 1-Figure 9 As shown:
[0036] The substrate 16 provides support, and then fluid is injected into the first molded part 1 and the second molded part 2. During the injection process, the air inside the mold cavity is discharged into the collection shell 4 through the first through hole 3 and the second through hole 6. After the air is discharged, the overflowed fluid will also enter the collection shell 4. After cooling is completed, demoulding and waste recycling can be carried out;
[0037] Demolding and recycling of waste materials:
[0038] Then, the first cylinder 19 is started to push the first molded part 1 and the second molded part 2 to move to the left as a whole. At this time, the limit rod 17 slides along the base plate 16 and compresses the second spring 18. During the movement, the sheet-like waste material cooled inside the collection shell 4 will be blocked by the side wall of the sealing plate 5 and then scraped off, so that the waste material is temporarily stored inside the collection shell 4. After the first molded part 1 and the second molded part 2 are moved to the left side of the collection shell 4 as a whole, the second cylinder 20 can be started to move the second molded part 2 relative to the first molded part 1, and demoulding can be performed;
[0039] When the first molded part 1 and the second molded part 2 move to the left as a whole, the second rack rod 15 will mesh with the gear ring 14 and drive the outer sleeve of the one-way bearing 13 to rotate on the inner sleeve. At this time, the inner sleeve of the one-way bearing 13 will not rotate. When the outer sleeve and the gear ring 14 rotate, the first molded part 1 will move to the left. After demoulding is completed, the first molded part 1 and the second molded part 2 can be reset.
[0040] Resetting process of the first molded part 1 and the second molded part 2:
[0041] First, the second molded part 2 is reset to the first molded part 1 by the second cylinder 20, and then the first molded part 1 is reset by shortening the first cylinder 19. At this time, the limit rod 17 will slide along the base plate 16, and the second spring 18 will gradually reset. When the second rack rod 15 on the first molded part 1 is meshed with the ring gear 14 again, the ring gear 14 will drive the outer sleeve and the inner sleeve of the one-way bearing 13 to rotate at the same time. At this time, the one-way bearing 13 will drive the gear 8 to rotate. When the gear 8 rotates, it will mesh with the first rack rod 9 and push the first rack rod 9 to slide leftward along the support rod 7. At this time, the first spring 12 will be gradually compressed, and the first rack rod 9 will push the push plate 10 to slide leftward along the collection shell 4. At this time, the push plate 10 will synchronously drive the scraper 11 to move leftward, so that the scraper 11 releases the obstruction of the collection shell 4. During the movement of the push plate 10, the solidified fluid inside the collection shell 4 will be pushed, so that the waste can move to the left through the collection shell 4 and then be discharged, and then it can be recycled;
[0042] When the first molded part 1 and the second molded part 2 are reset to the initial position, the second rack rod 15 will move to the right side of the gear ring 14 and disengage from the gear ring 14. At this time, the first rack rod 9, the push plate 10 and the scraper 11 will be driven to reset to the initial position under the action of the first spring 12, and then the fluid can be injected again;
[0043] According to the present invention, the collecting shell 4 is arranged to collect and cool the fluid overflowed during the fluid injection process, and then the cooled waste is scraped off by the scraper 11 during the demolding process. When the mold inside the mold cavity is demolded, the cooled waste inside the collecting shell 4 can be pushed out by the push plate 10 during the resetting of the first molded part 1 and the second molded part 2, thereby completing the recycling of the waste, so that the waste will not be molded on the first molded part 1 and the second molded part 2, reducing the difficulty of cleaning and the resistance when opening the mold.
[0044] As a further solution of the present invention, the sealing plate 5 is slidably connected to the collecting shell 4, the bottom end of the scraper 11 is located inside the second through hole 6, the second through hole 6 is slidably connected to the sealing plate 5, and a backflow-free component is provided on the right side of the sealing plate 5. The backflow-free component is used to drive the sealing plate 5 to move along the collecting shell 4 toward the scraper 11 before the first cylinder 19 pushes the first molded part 1 and the second molded part 2 to move to the left.
[0045] As a further solution of the present invention, the backflow-free component includes a support rod 21 and a driving rod 28. The driving rod 28 is fixedly connected to the telescopic end of the first cylinder 19. The driving rod 28 is at a certain distance from the first molded part 1. The bottom end of the support rod 21 is rotatably connected to a slider 22. The slider 22 is slidably connected to the inside of the driving rod 28. A third spring 23 is fixedly connected between the slider 22 and the inner wall of the driving rod 28.
[0046] As a further solution of the present invention, a sealing group is provided above the support rod 21;
[0047] The sealing group includes a fourth spring 24, which is located directly below the support rod 7, the support rod 7 is slidably connected to the base plate 16 in the vertical direction, and the fourth spring 24 is fixedly connected above the base plate 16;
[0048] An adaptation group is arranged on the left side of the sealing group.
[0049] As a further solution of the present invention, the adaptation group includes a fifth spring 25 and a T-rod 26, the T-rod 26 is fixedly connected to the top of the first molded part 1, the T-rod 26 is slidably connected to the second rack rod 15 in the vertical direction, and the fifth spring 25 is sleeved on the T-rod 26 and fixedly connected between the T-rod 26 and the first molded part 1.
[0050] like Figure 3-Figure 5 , Figure 7-Figure 9 As shown:
[0051] There is a certain distance between the driving rod 28 and the side wall of the first molded part 1, and at this time, the ring gear 14 presses down the second rack rod 15, that is, the fifth spring 25 is compressed;
[0052] When the fluid injection is completed, the first cylinder 19 can be directly started to push the driving rod 28 to move to the left. Before the driving rod 28 contacts the first molded part 1, the driving rod 28 will first push the support rod 21 to move through the third spring 23 and the slider 22. The support rod 21 is inclined, so during the movement, it will push the sealing plate 5 to slide to the left along the collecting shell 4, and the second rack rod 15 will also move along the gear ring 14 and drive the gear ring 14 and the outer sleeve of the one-way bearing 13 to rotate on the inner sleeve. At this time, the second through hole 6 on the sealing plate 5 will gradually slide toward the scraper 11 and then gradually seal the second through hole 6, so that the first through hole 3 is isolated from the second through hole 6, and the fluid will temporarily exist inside the collecting shell 4. When the second through hole 6 is completely sealed, the sealing plate 5 cannot continue to move. At this time, the continued movement of the support rod 21 will pass The support rod 21 applies an upward force to the sealing plate 5, and the sealing plate 5 will lift up the collecting shell 4 and the support rod 7, and the support rod 7 will slide upward along the base plate 16 and stretch the fourth spring 24, and the support rod 7 will rise relative to the first molded part 1 and the second molded part 2, and the collecting shell 4 will rise, and the second rack rod 15 will also be disengaged from the gear ring 14, and the second rack rod 15 will rise under the elastic relaxation of the fifth spring 25, and then the driving rod 28 will continue to move a fixed length and then contact the first molded part 1 and push the first molded part 1 and the second molded part 2 to move to the left as a whole, and the elastic relaxation of the third spring 23 can keep the support rod 7 in an ascending state, and after cooling is completed, the second cylinder 20 extends to drive the second molded part 2 to move, and then demoulding is performed;
[0053] The second through hole 6 is sealed by the movement of the sealing plate 5 and the contact with the scraper 11, and the collecting shell 4 is sealed before the support rod 7 and the collecting shell 4 rise, so that the fluid is cooled inside the collecting shell 4;
[0054] After demoulding is completed, the second molded part 2 is first fitted with the first molded part 1, and then the first cylinder 19 is shortened. Under the action of the second spring 18, the first molded part 1 will gradually reset. During the reset process, the second rack rod 15 will mesh with the gear ring 14 and drive the one-way bearing 13 to rotate, so that the push plate 10 can push the fertilizer out. When the first molded part 1 and the second molded part 2 are reset, the first cylinder 19 has not been completely shortened, but will continue to shorten. At this time, the third spring 23 is no longer compressed, but follows the reset of the driving rod 28 to reset the support rod 7 and the sealing plate 5 to their initial positions respectively. At this time, the collecting shell 4 will drop linearly and the fourth spring 24 will pull down the support rod 7 so that the collecting shell 4 can be close to the first molded part 1 and the second molded part 2, thereby ensuring the sealing.
[0055] As a further solution of the present invention, two wing plates 27 are fixedly connected to the sealing plate 5 , and the two wing plates 27 are slidably connected to the inside of the collecting shell 4 respectively.
[0056] like Figure 5 and Figure 6 As shown:
[0057] The wing plate 27 can ensure the sealing performance between the sealing plate 5 and the collecting case 4 .
[0058] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0059] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A waste recycling structure, comprising a support assembly, a first molded part (1) and a second molded part (2), wherein the first molded part (1) and the second molded part (2) are used for injection molding of an automobile grille, and the support assembly is used for supporting and driving the first molded part (1) and the second molded part (2), characterized in that: A recovery structure is provided above the first molded part (1) and the second molded part (2); The recovery structure comprises a first through hole (3) provided at the top end of the second molded part (2), the first through hole (3) being connected to the inner cavity of the second molded part (2), a collecting shell (4) being provided above the first through hole (3), a sealing plate (5) being provided below the collecting shell (4), the sealing plate (5) being fitted with the top ends of the first molded part (1) and the second molded part (2), a second through hole (6) being provided on the sealing plate (5), the second through hole (6) being located directly above the first through hole (3), a support rod (7) being fixedly connected to the right side wall of the collecting shell (4), a gear (8) being rotatably connected to the support rod (7), the gear (8) being meshed with a first rack rod (9), the first rack rod (9) being slidably connected to the support rod (7), the first gear A first spring (12) is fixedly connected between the bar (9) and the support rod (7); the first rack rod (9) is fixedly connected to a push plate (10); the push plate (10) is located inside the collecting shell (4) and is slidably connected to the collecting shell (4); a scraper (11) is arranged on the left side of the push plate (10); the scraper (11) is in contact with the left side wall of the collecting shell (4) and the right end of the scraper (11) is fixedly connected to the push plate (10); the rotating shaft of the gear (8) is fixedly connected to a one-way bearing (13); a gear ring (14) is fixedly connected to the outer sleeve of the one-way bearing (13); a second rack rod (15) is meshed below the gear ring (14); the second rack rod (15) is located on the first molded part (1) and can move with the first molded part (1).
2. A waste recycling structure according to claim 1, characterized in that: The support group comprises a base plate (16) and a limiting rod (17), wherein the limiting rod (17) is fixedly connected to the first molded part (1), the base plate (16) is located on the right side of the first molded part (1), the limiting rod (17) is slidably connected to the base plate (16), a second spring (18) is sleeved on the limiting rod (17), the base plate (16) is fixedly connected to a first cylinder (19), the first cylinder (19) is used to push the first molded part (1) to move leftward, and a second cylinder (20) is fixedly connected between the first molded part (1) and the second molded part (2).
3. A waste recycling structure according to claim 2, characterized in that: The sealing plate (5) is slidably connected to the collecting shell (4), the bottom end of the scraper (11) is located inside the second through hole (6), the second through hole (6) is slidably connected to the sealing plate (5), and a backflow-free component is provided on the right side of the sealing plate (5), the backflow-free component is used to drive the sealing plate (5) to move along the collecting shell (4) toward the scraper (11) before the first cylinder (19) pushes the first molded part (1) and the second molded part (2) to move to the left.
4. A waste recycling structure according to claim 3, characterized in that: The backflow-free assembly comprises a support rod (21) and a driving rod (28), wherein the driving rod (28) is fixedly connected to the telescopic end of the first cylinder (19), and the driving rod (28) is at a certain distance from the first molded part (1). The bottom end of the support rod (21) is rotatably connected to a slider (22), and the slider (22) is slidably connected to the inside of the driving rod (28). A third spring (23) is fixedly connected between the slider (22) and the inner wall of the driving rod (28).
5. A waste recycling structure according to claim 4, characterized in that: A sealing group is arranged above the support rod (21); The sealing group comprises a fourth spring (24), the fourth spring (24) is located directly below the support rod (7), the support rod (7) is slidably connected to the base plate (16) in the vertical direction, and the fourth spring (24) is fixedly connected above the base plate (16); An adaption group is arranged on the left side of the sealing group.
6. A waste recycling structure according to claim 1, characterized in that: The adaptation group comprises a fifth spring (25) and a T-shaped rod (26), wherein the T-shaped rod (26) is fixedly connected to the top end of the first molded part (1), the T-shaped rod (26) is slidably connected to the second rack rod (15) in the vertical direction, and the fifth spring (25) is sleeved on the T-shaped rod (26) and fixedly connected between the T-shaped rod (26) and the first molded part (1).
7. A waste recycling structure according to claim 3, characterized in that: Two wing plates (27) are fixedly connected to the sealing plate (5), and the two wing plates (27) are respectively slidably connected to the inside of the collecting shell (4).
8. An automobile grille injection molding device, characterized in that: At least comprising the waste recycling structure described in any one of claims 1-7.
Citation Information
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