Integrated communication Internet of Things antenna and production process thereof
By using a production device with hydraulic cylinders and gears in the integrated communication IoT antenna production process, combined with the design of annular end face gears and connecting rods, as well as the cooling and automatic collection functions in the water tank, the problem of difficulty and low production efficiency of the antenna during injection molding is solved, and a more efficient production process is achieved.
Patent Information
- Application Number
- CN202411412619.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-03-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the injection molding process, the integrated communication Internet of Things antenna has a long shape, a small horizontal width and a long longitudinal length, which leads to a greater longitudinal stress during the injection molding process, which increases the difficulty of the injection molding parts to be separated from the mold, and is prone to problems such as internal bubbles and poor runners, resulting in defects such as burrs and protrusions inside the injection molding parts, which increases the difficulty of demolding.
An integrated communication IoT antenna production process is adopted, and a production device including a preparation unit and a cutting unit is used. The device drives the support plate and gear longitudinally through the hydraulic cylinder, drives the antenna mold to rotate longitudinally, and drives the antenna mold to vibrate up and down in the cylinder through the annular end-face gear and connecting rod, increasing the convenience of mold release. In addition, the water in the water tank cools the injection molding liquid and drives the water tank up and down through the hinge rod to realize automatic collection of the antenna.
Through the above process, the up and down vibration and inverted rotation of the antenna mold in the cylinder significantly improves the difficulty of demolding the antenna, and improves the production efficiency through the automatic collection function, reducing the complexity and time of manual operation.
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Figure CN119550571A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of antenna production, and in particular to an integrated communication Internet of Things antenna and a production process thereof. Background Art
[0002] An integrated communication IoT antenna is an antenna that integrates antennas of multiple frequency bands and multiple communication technologies into a whole to support multiple communication functions. An integrated communication IoT antenna can meet the application needs of different fields, such as smart home, logistics distribution, smart transportation, etc. It can improve the reliability and efficiency of communication and reduce the overall cost and complexity of the architecture. An integrated communication IoT antenna can be produced using a variety of production processes, among which injection molding is one of the more common production processes. This production process heats the plastic material to a molten state and then injects it into a pre-made mold. After cooling, the required antenna shape can be obtained.
[0003] During the injection molding process of the integrated communication Internet of Things antenna, the plastic is melted and filled into the mold. Therefore, in the process of melting to solidification, the contact surface of the plastic and the mold forms a close connection, which makes it difficult for the injection molded part to be separated from the mold. In addition, due to the special structure of the antenna, the long strip antenna is slender in shape, with a small horizontal width and a long vertical length during injection molding. Therefore, the longitudinal upward force is larger than the width during the injection molding process. This force mode will make it more difficult for the injection molded part to be separated from the mold. In addition, the long strip antenna is prone to internal bubbles and poor flow during injection molding, resulting in defects such as burrs and protrusions inside the injection molded part, which increases the difficulty of demolding. Summary of the invention
[0004] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.
[0005] In view of the above-mentioned problems of an integrated communication Internet of Things antenna and its production process, the present invention is proposed.
[0006] Therefore, the purpose of the present invention is to provide an integrated communication Internet of Things antenna and its production process, which is used to solve the problem that due to the special structure of the antenna, the long strip antenna is slender in shape, has a small lateral width and a long longitudinal length during injection molding. Therefore, the longitudinal upward force is larger than the width during the injection molding process. This force mode will make it more difficult for the injection molded part to be separated from the mold. In addition, the long strip antenna is prone to internal bubbles, poor flow channel and other problems during injection molding, resulting in defects such as burrs and protrusions inside the injection molded part, which increases the difficulty of demolding.
[0007] In order to solve the above technical problems, the present invention provides the following technical solutions: an integrated communication Internet of Things antenna production process, which uses an integrated communication Internet of Things antenna production device, the antenna production device includes a preparation unit and a blanking unit, and the specific process of using the above antenna production device to produce the antenna is as follows:
[0008] Step 1: Start the hydraulic cylinder to drive the support plate to move toward the water tank, and the support plate drives the gear plate to move when it moves, so that the gear plate drives the gear to rotate longitudinally, and then drives the rotating shaft and the cylinder body to rotate longitudinally. When the cylinder body rotates longitudinally, the antenna mold rotates longitudinally to a vertical state and the feed port of the antenna mold faces upward. At this time, the discharge port of the injection molding gun just moves to the top of the cylinder body, and the antenna mold can be injected;
[0009] Step 2: After the antenna is injected, the support plate and the tank are away from the water tank. At this time, the tooth plate moves to drive the gear and the cylinder body to rotate in the opposite longitudinal direction, that is, the antenna mold feed port rotates downward, and the annular end face gear 2 also rotates. Due to the annular end face gear 1, the annular end face gear 2 also rotates with the antenna mold as the axis.
[0010] Step 3: When the annular end face gear 2 rotates with the antenna mold as the axis, it drives the connecting rod and the turntable to rotate. When the turntable rotates, it drives the cylindrical tube, the limit plate, and the prism to rotate, and then drives the antenna mold to rotate. When the antenna mold rotates, when the semicircular plate hits the extrusion block, it drives the antenna mold to move into the cylinder body 1. When the antenna mold moves, the spring is squeezed. When the semicircular plate and the extrusion block are misaligned, the antenna mold is driven to move in the opposite direction under the spring rebound force. This is repeated, so that the antenna mold vibrates up and down in the cylinder body 1.
[0011] Step 4: When the support plate and the tank body are close to the water tank, the driving rod drives the hinged rod 2 to rotate, thereby driving the water tank upward, so that the cylinder body 1 and the antenna mold can be embedded in the water tank. During injection molding, the water in the water tank can cool the injection liquid in the antenna mold. After the injection molding is completed, when the support plate and the tank body are away from the water tank, the driving rod drives the hinged rod 2 to rotate, thereby driving the water tank downward. When the water tank moves downward, it drives the hinged rod 1 to rotate. When the hinged rod 1 rotates, it drives the receiving box to move toward the vertical plate, so that the receiving box moves to the bottom of the antenna mold, so that the injection-molded antenna in the antenna mold can directly fall into the receiving box, so that the antenna can be automatically collected.
[0012] As a preferred solution of the integrated communication Internet of Things antenna production process described in the present invention, wherein: the preparation unit includes a bottom plate, a support plate is fixed on the bottom plate, a tank body is fixed on the support plate, an injection molding gun is installed at the bottom of the tank body, two vertical plates 1 are fixed on the top of the bottom plate, and a cylinder 1 is arranged between the tops of the two vertical plates 1, and an antenna mold is arranged in the cylinder 1;
[0013] The unloading unit includes a water tank arranged between two vertical plates, a U-shaped frame is fixed on the two vertical plates, a material receiving box is arranged in the U-shaped frame, a hinged rod is hinged at the bottom of the material receiving box, one end of the hinged rod away from the material receiving box is hinged to the water tank, a driving assembly for controlling the longitudinal movement of the water tank is arranged on the bottom plate, and when the water tank moves longitudinally, the hinged rod is driven to rotate and the material receiving box is driven to move laterally.
[0014] As a preferred solution of the integrated communication Internet of Things antenna production process described in the present invention, two rotating shafts are fixed on the outside of the cylinder body, and the end of the rotating shaft away from the cylinder body is rotatably connected to the vertical plate, one of the rotating shafts passes through the vertical plate and a gear is fixed on the end, and a toothed plate is fixed on one side of the support plate, and the toothed plate and the gear are meshed.
[0015] As a preferred solution of the integrated communication Internet of Things antenna production process described in the present invention, wherein: the outer side of the cylinder body 1 is rotatably connected to an annular end face gear 2, a plurality of connecting rods are fixed to the bottom of the annular end face gear 2, and a turntable is commonly fixed to the bottom of the plurality of connecting rods.
[0016] As a preferred solution of the integrated communication Internet of Things antenna production process described in the present invention, wherein: a cylindrical cylinder is fixed on the turntable, and the cylindrical cylinder passes through the cylinder body and rotates inside the cylinder body, a limiting plate is fixed on the cylindrical cylinder, a prismatic groove is provided in the limiting plate, a prism is fixed at the bottom of the antenna mold, and the prism slides in the prismatic groove, a pressure plate is fixed at the bottom of the prism, the pressure plate slides in the cylindrical cylinder, a spring is arranged in the cylindrical cylinder, and one end of the spring is against the pressure plate, and the other end of the spring is against the turntable.
[0017] As a preferred solution of the integrated communication Internet of Things antenna production process described in the present invention, wherein: an annular groove is opened on the outside of the antenna mold, a plurality of semicircular plates are fixed at equal intervals in the annular groove, and a plurality of extrusion blocks are fixed at equal intervals on the inner wall of the cylinder.
[0018] As a preferred solution of the integrated communication Internet of Things antenna production process described in the present invention, wherein: a cylinder body 2 is fixed on one of the vertical plates 1, and the cylinder body 2 is located on the outside of one of the rotating shafts, and an annular end face gear 1 is fixed at one end of the cylinder body 2, and the annular end face gear 1 is meshed with the annular end face gear 2.
[0019] As a preferred solution of the integrated communication Internet of Things antenna production process described in the present invention, the driving assembly includes a driving rod fixed to the bottom of the support plate, one end of the driving rod is hinged with a hinged rod 2, and the hinged rod 2 is hinged to the bottom of the water tank away from one end of the driving rod, a vertical plate 2 is fixed on the top of the bottom plate, and a hydraulic cylinder is fixed on one side of the vertical plate 2, and the extended end of the hydraulic cylinder is fixed to the support plate.
[0020] As a preferred solution of the integrated communication Internet of Things antenna production process described in the present invention, wherein: a connecting plate is commonly fixed between the two vertical plates 1, two guide rods are commonly fixed between the connecting plate and the vertical plate 2, and the guide rods penetrate the support plate and slide inside the support plate, guide blocks 1 are fixed on both sides of the material receiving box, travel grooves 1 are opened on both sides of the U-shaped frame, and guide blocks 1 slide in the travel groove 1, travel grooves 2 are opened on the sides of the two vertical plates 1 that are close to each other, guide blocks 2 are fixed on both sides of the water tank, and guide blocks 2 slide in the travel grooves 2.
[0021] The present invention also provides an integrated communication Internet of Things antenna, which is prepared by the above-mentioned integrated communication Internet of Things antenna production process.
[0022] Beneficial effects of the present invention:
[0023] 1. When the antenna mold rotates with its feed port facing downward, due to the annular end face gear 1, the annular end face gear 2 will also rotate with the antenna mold as the axis, and synchronously drive the connecting rod and the turntable to rotate. When the turntable rotates, it drives the cylindrical barrel, the limit plate, and the prism to rotate, and then drives the antenna mold to rotate. When the antenna mold rotates, when the semicircular plate hits the extrusion block, it drives the antenna mold to move into the barrel body 1. When the antenna mold moves, the spring is squeezed. When the semicircular plate and the extrusion block are misaligned, the antenna mold is driven to move in the opposite direction under the spring rebound force. This is repeated, so that the antenna mold vibrates up and down in the barrel body 1, and the antenna mold rotates in the inverted direction, which is more conducive to the demoulding of the antenna.
[0024] 2. When the support plate and the tank body are close to the water tank, the driving rod drives the hinged rod 2 to rotate, thereby driving the water tank upward, so that the cylinder body 1 and the antenna mold can be embedded in the water tank. During injection molding, the water in the water tank can cool the injection liquid in the antenna mold. After the injection molding is completed, the support plate and the tank body are away from the water tank, and the driving rod drives the hinged rod 2 to rotate, thereby driving the water tank downward. When the water tank moves downward, it drives the hinged rod 1 to rotate. When the hinged rod 1 rotates, it drives the material receiving box to move, so that the material receiving box moves toward the vertical plate, so that the material receiving box moves to the bottom of the antenna mold, so that the injection-molded antenna in the antenna mold can directly fall into the material receiving box, so that the antenna can be automatically collected. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0026] Figure 1 The present invention is a structural schematic diagram of an integrated communication Internet of Things antenna and its production process.
[0027] Figure 2 It is a schematic diagram of the partial structure enlargement of an integrated communication Internet of Things antenna and its production process of the present invention.
[0028] Figure 3 This is a schematic diagram of the partial structure disassembly of an integrated communication Internet of Things antenna and its production process of the present invention.
[0029] Figure 4 The present invention is a partial structural schematic diagram of an integrated communication Internet of Things antenna and its production process.
[0030] Figure 5 It is a schematic diagram of an enlarged partial structural section of an integrated communication Internet of Things antenna and its production process of the present invention.
[0031] Figure 6 It is a schematic diagram of the partial structure enlargement of an integrated communication Internet of Things antenna and its production process of the present invention.
[0032] Description of the drawings: 100, preparation unit; 101, bottom plate; 102, support plate; 103, tank; 104, injection gun; 105, vertical plate 1; 106, cylinder 1; 107, antenna mold; 108, rotating shaft; 109, gear; 110, gear plate; 111, cylinder 2; 112, annular end face gear 1; 113, annular end face gear 2; 114, turntable; 115, connecting rod; 116, extrusion block; 117, annular groove; 118, semicircular plate; 119, cylindrical barrel; 120 , prism; 121, pressure plate; 122, spring; 123, limit plate; 124, prismatic groove; 200, unloading unit; 201, water tank; 202, U-shaped frame; 203, material receiving box; 204, hinged rod one; 205, driving assembly; 2051, driving rod; 2052, hinged rod two; 2053, hydraulic cylinder; 2054, vertical plate two; 206, connecting plate; 207, guide rod; 208, guide block one; 209, travel groove one; 210, guide block two; 211, travel groove two. DETAILED DESCRIPTION
[0033] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0034] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0035] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0036] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0037] Reference Figure 1-Figure 6 , which is an embodiment of the present invention, provides an integrated communication Internet of Things antenna and its production process, which uses an integrated communication Internet of Things antenna production device, the antenna production device includes a preparation unit 100 and a blanking unit 200, and the specific process of using the above antenna production device to produce the antenna is as follows:
[0038] Step 1: Start the hydraulic cylinder 2053 to drive the support plate 102 to move towards the water tank 201. When the support plate 102 moves, it drives the tooth plate 110 to move, so that the tooth plate 110 drives the gear 109 to rotate longitudinally, and then drives the rotating shaft 108 and the cylinder 106 to rotate longitudinally. When the cylinder 106 rotates longitudinally and drives the antenna mold 107 to rotate longitudinally to a vertical state and the feed port of the antenna mold 107 faces upward, the discharge port of the injection gun 104 moves just above the cylinder 106, and the antenna mold 107 can be injected;
[0039] Step 2: After the antenna is injected, the support plate 102 and the tank body 103 are away from the water tank 201. At this time, the tooth plate 110 moves to drive the gear 109 and the cylinder body 106 to rotate in the opposite longitudinal direction, that is, the feed port of the antenna mold 107 rotates downward, and the annular end face gear 113 also rotates. Due to the annular end face gear 112, the annular end face gear 113 also rotates with the antenna mold 107 as the axis.
[0040] Step 3: When the annular end face gear 113 rotates with the antenna mold 107 as the axis, it drives the connecting rod 115 and the turntable 114 to rotate. When the turntable 114 rotates, it drives the cylindrical tube 119, the limit plate 123, and the prism 120 to rotate, and then drives the antenna mold 107 to rotate. When the antenna mold 107 rotates, when the semicircular plate 118 hits the extrusion block 116, it drives the antenna mold 107 to move into the cylinder 106. When the antenna mold 107 moves, the spring 122 is squeezed. When the semicircular plate 118 and the extrusion block 116 are misaligned, the antenna mold 107 is driven to move in the opposite direction under the rebound force of the spring 122. This is repeated, so that the antenna mold 107 vibrates up and down in the cylinder 106.
[0041] Step 4: When the support plate 102 and the tank body 103 approach the water tank 201, the driving rod 2051 drives the hinged rod 2052 to rotate, thereby driving the water tank 201 to move upward, so that the cylinder body 106 and the antenna mold 107 can be embedded in the water tank 201. During injection molding, the water in the water tank 201 can cool the injection liquid in the antenna mold 107. After the injection molding is completed, when the support plate 102 and the tank body 103 are away from the water tank 201, the driving rod 2051 drives the hinged rod 2052 to rotate, thereby driving the water tank 201 to move downward. When the water tank 201 moves downward, it drives the hinged rod 1 204 to rotate. When the hinged rod 1 204 rotates, it drives the material receiving box 203 to move toward the vertical plate 105, so that the material receiving box 203 moves to the bottom of the antenna mold 107, so that the injection-molded antenna in the antenna mold 107 can directly fall into the material receiving box 203, so that the antenna can be automatically collected.
[0042] The preparation unit 100 includes a bottom plate 101, a support plate 102 is fixed on the bottom plate 101, a tank body 103 is fixed on the support plate 102, an injection gun 104 is installed at the bottom of the tank body 103, two vertical plates 105 are fixed on the top of the bottom plate 101, and a cylinder body 106 is arranged between the tops of the two vertical plates 105, and an antenna mold 107 is arranged in the cylinder body 106;
[0043] The unloading unit 200 includes a water tank 201 arranged between two vertical plates 105, a U-shaped frame 202 is fixed on the two vertical plates 105, a material receiving box 203 is arranged in the U-shaped frame 202, a hinged rod 204 is hinged at the bottom of the material receiving box 203, and one end of the hinged rod 204 away from the material receiving box 203 is hinged to the water tank 201, and a driving component 205 for controlling the longitudinal movement of the water tank 201 is arranged on the bottom plate 101, and when the water tank 201 moves longitudinally, the hinged rod 204 is driven to rotate and the material receiving box 203 is driven to move horizontally.
[0044] The driving assembly 205 includes a driving rod 2051 fixed to the bottom of the support plate 102, one end of the driving rod 2051 is hinged with a hinged rod 2052, the hinged rod 2052 is hinged to the bottom of the water tank 201 at one end away from the driving rod 2051, a vertical plate 2054 is fixed to the top of the bottom plate 101, and a hydraulic cylinder 2053 is fixed to one side of the vertical plate 2054, and the extended end of the hydraulic cylinder 2053 is fixed to the support plate 102.
[0045] During use, the hydraulic cylinder 2053 is started to drive the support plate 102 to move towards the water tank 201. When the support plate 102 moves, it drives the tooth plate 110 to move, so that the tooth plate 110 drives the gear 109 to rotate longitudinally, and then drives the rotating shaft 108 to rotate. When the rotating shaft 108 rotates, it drives the cylinder 106 to rotate longitudinally. When the longitudinal rotation of the cylinder 106 drives the antenna mold 107 to rotate longitudinally to a vertical state and the feed port of the antenna mold 107 faces upward, the discharge port of the injection molding gun 104 moves just above the cylinder 106, and the antenna mold 107 can be injection molded. At this time, the cylinder 106 and the lower half of the antenna mold 107 are located in the water tank 201. The water in the water tank 201 can cool the injection liquid in the antenna mold 107, which is convenient for the later demolding of the antenna.
[0046] In addition, a connecting plate 206 is fixed between the two vertical plates 105, and two guide rods 207 are fixed between the connecting plate 206 and the vertical plate 2054, and the guide rods 207 penetrate the support plate 102 and slide in the support plate 102. Guide blocks 208 are fixed on both sides of the material receiving box 203, and travel grooves 209 are opened on both sides of the U-shaped frame 202, and the guide blocks 208 slide in the travel grooves 209. The two vertical plates 105 are opened on the side close to each other. Travel grooves 211 are opened, and guide blocks 210 are fixed on both sides of the water tank 201, and the guide blocks 211 are fixed on both sides of the water tank 201. 210 is slidably fitted in the stroke groove 211, two rotating shafts 108 are fixed on the outer side of the cylinder 106, and the end of the rotating shaft 108 away from the cylinder 106 is rotatably connected to the vertical plate 105, and a gear 109 is fixed to the end of one of the rotating shafts 108 after passing through the vertical plate 105, a tooth plate 110 is fixed on one side of the support plate 102, and the tooth plate 110 and the gear 109 are meshed, and an annular end face gear 2 113 is rotatably connected to the outer side of the cylinder 106, and a plurality of connecting rods 115 are fixed at the bottom, and a turntable 114 is commonly fixed at the bottom of the plurality of connecting rods 115.
[0047] In addition, a cylindrical barrel 119 is fixed on the turntable 114, and the cylindrical barrel 119 passes through the cylinder body 106 and rotates in the cylinder body 106. A limiting plate 123 is fixed on the cylindrical barrel 119, and a prism groove 124 is provided in the limiting plate 123. A prism 120 is fixed at the bottom of the antenna mold 107, and the prism 120 is slidably matched in the prism groove 124. A pressing plate 121 is fixed at the bottom of the prism 120, and the pressing plate 121 is slidably matched in the cylindrical barrel 119. A spring 122 is arranged in the cylindrical barrel 119, and one end of the spring 122 and the pressing plate 121 are connected to each other. The plates 121 are against each other, and the other end of the spring 122 is against the turntable 114. An annular groove 117 is provided on the outside of the antenna mold 107, and a plurality of semicircular plates 118 are fixed at equal intervals in the annular groove 117. A plurality of extrusion blocks 116 are fixed at equal intervals on the inner wall of the cylinder 106. A cylinder 2 111 is fixed on one of the vertical plates 105, and the cylinder 2 111 is located on the outside of one of the rotating shafts 108. An annular end face gear 112 is fixed at one end of the cylinder 2 111, and the annular end face gear 112 is meshed with the annular end face gear 113.
[0048] During use, when the antenna injection molding is completed, the hydraulic cylinder 2053 contracts and drives the support plate 102 and the tank body 103 away from the water tank 201. At this time, the tooth plate 110 moves to drive the gear 109 to rotate in the opposite direction, and then drives the cylinder body 106 to rotate in the opposite longitudinal direction, that is, the feed port of the antenna mold 107 rotates downward, and the cylinder body 106 drives the annular end face gear 2 113 to rotate in the opposite longitudinal direction. When the annular end face gear 2 113 rotates in the opposite longitudinal direction, due to the annular end face gear 1 12, the annular end face gear 2 113 will also rotate with the antenna mold 107 as the axis. At this time, the annular end face gear 2 113 rotates with the antenna mold 107 as the axis, driving the connecting rod 115 and the turntable 114 to rotate. When the turntable 114 rotates, it drives the cylindrical barrel 119 to rotate. When 119 rotates, it drives the limit plate 123 and the prism 120 to rotate, and then drives the antenna mold 107 to rotate. When the antenna mold 107 rotates, when the semicircular plate 118 hits the extrusion block 116, it drives the antenna mold 107 to move into the cylinder 106. When the antenna mold 107 moves, the spring 122 is squeezed. When the semicircular plate 118 and the extrusion block 116 are misaligned, the antenna mold 107 is driven to move in the opposite direction under the rebound force of the spring 122. This is repeated, so that the antenna mold 107 vibrates up and down in the cylinder 106. At this time, the longitudinal rotation direction of the antenna mold 107 is rotated downward from the feed port of the antenna mold 107, that is, the antenna mold 107 rotates in an inverted direction, and the antenna mold 107 vibrates up and down in the cylinder 106, which is more conducive to the demolding of the antenna.
[0049] When the hydraulic cylinder 2053 is extended, the support plate 102 and the tank body 103 are moved closer to the water tank 201. At this time, the driving rod 2051 drives the hinge rod 2052 to rotate, thereby driving the water tank 201 to move upward, so that the cylinder body 106 and the antenna mold 107 can be embedded in the water tank 201. At this time, during injection molding, the water in the water tank 201 can cool the injection liquid in the antenna mold 107. When the injection molding is completed, when the hydraulic cylinder 2053 is contracted, the support plate 102 and the tank body 103 are moved away from the water tank 201. When the water tank 201 is moved, the driving rod 2051 drives the hinged rod 2052 to rotate, thereby driving the water tank 201 to move downward. When the water tank 201 moves downward, it drives the hinged rod 1 204 to rotate. When the hinged rod 1 204 rotates, it drives the receiving box 203 to move, so that the receiving box 203 moves toward the direction close to the vertical plate 105, so that the receiving box 203 moves to the bottom of the antenna mold 107, so that the injection molded antenna in the antenna mold 107 can directly fall into the receiving box 203, so that the antenna can be automatically collected.
[0050] It should be noted that an integrated communication Internet of Things antenna is prepared by the above-mentioned integrated communication Internet of Things antenna production process.
[0051] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A production process for an integrated communication Internet of Things antenna, which uses an integrated communication Internet of Things antenna production device, the antenna production device comprising a preparation unit (100) and a blanking unit (200), characterized in that: The specific process of producing antennas using the above antenna production device is as follows: Step 1: Start the hydraulic cylinder (2053) to drive the support plate (102) to move towards the water tank (201), and when the support plate (102) moves, it drives the tooth plate (110) to move, so that the tooth plate (110) drives the gear (109) to rotate longitudinally, and then drives the rotating shaft (108) and the cylinder body (106) to rotate longitudinally. When the cylinder body (106) rotates longitudinally, it drives the antenna mold (107) to rotate longitudinally to a vertical state and the feed port of the antenna mold (107) faces upward. At this time, the discharge port of the injection molding gun (104) moves just above the cylinder body (106), and the antenna mold (107) can be injection molded; Step 2: After the antenna is injection molded, the support plate (102) and the tank body (103) are away from the water tank (201). At this time, the tooth plate (110) moves to drive the gear (109) and the cylinder body (106) to rotate in the opposite longitudinal direction, that is, the feed port of the antenna mold (107) rotates downward, and the annular end face gear (113) also rotates. Due to the annular end face gear (112), the annular end face gear (113) also rotates with the antenna mold (107) as the axis. Step 3: When the annular end face gear 2 (113) rotates with the antenna mold (107) as the axis, it drives the connecting rod (115) and the turntable (114) to rotate. When the turntable (114) rotates, it drives the cylindrical tube (119), the limit plate (123) and the prism (120) to rotate, thereby driving the antenna mold (107) to rotate. When the antenna mold (107) rotates, when the semicircular plate (118) contacts the extrusion block (116), it drives the antenna mold (107) to move into the cylinder body 1 (106). When the antenna mold (107) moves, it squeezes the spring (122). When the semicircular plate (118) and the extrusion block (116) are misaligned, the antenna mold (107) is driven to move in the opposite direction under the rebound force of the spring (122). This is repeated, so that the antenna mold (107) vibrates up and down in the cylinder body 1 (106); Step 4: When the support plate (102) and the tank body (103) are close to the water tank (201), the driving rod (2051) drives the hinge rod 2 (2052) to rotate, thereby driving the water tank (201) to move upward, so that the cylinder body 1 (106) and the antenna mold (107) can be embedded in the water tank (201). During injection molding, the water in the water tank (201) can cool the injection liquid in the antenna mold (107). After the injection molding is completed, when the support plate (102) and the tank body (103) are away from the water tank (201), the antenna mold (107) can be inserted into the water tank (201). 1), the driving rod (2051) drives the hinge rod 2 (2052) to rotate, thereby driving the water tank (201) to move downward, and when the water tank (201) moves downward, it drives the hinge rod 1 (204) to rotate, and when the hinge rod 1 (204) rotates, it drives the material receiving box (203) to move toward the vertical plate 1 (105), so that the material receiving box (203) moves to the bottom of the antenna mold (107), so that the injection-molded antenna in the antenna mold (107) can directly fall into the material receiving box (203), so that the antenna can be automatically collected.
2. The integrated communication Internet of Things antenna production process according to claim 1 is characterized in that: The preparation unit (100) comprises a bottom plate (101), a support plate (102) is fixed on the bottom plate (101), a tank body (103) is fixed on the support plate (102), an injection gun (104) is installed at the bottom of the tank body (103), two vertical plates (105) are fixed on the top of the bottom plate (101), a cylinder body (106) is arranged between the tops of the two vertical plates (105), and an antenna mold (107) is arranged in the cylinder body (106); The unloading unit (200) comprises a water tank (201) arranged between two vertical plates (105); a U-shaped frame (202) is fixed on the two vertical plates (105); a material receiving box (203) is arranged in the U-shaped frame (202); a hinge rod (204) is hinged at the bottom of the material receiving box (203); an end of the hinge rod (204) away from the material receiving box (203) is hinged to the water tank (201); a driving assembly (205) for controlling the longitudinal movement of the water tank (201) is arranged on the bottom plate (101); and when the water tank (201) moves longitudinally, the hinge rod (204) is driven to rotate and the material receiving box (203) is driven to move horizontally.
3. The integrated communication Internet of Things antenna production process according to claim 2 is characterized in that: Two rotating shafts (108) are fixed on the outer side of the cylinder body (106), and one end of the rotating shaft (108) away from the cylinder body (106) is rotatably connected to the vertical plate (105), and a gear (109) is fixed to the end of one of the rotating shafts (108) after passing through the vertical plate (105), and a toothed plate (110) is fixed to one side of the support plate (102), and the toothed plate (110) and the gear (109) are meshed.
4. The integrated communication Internet of Things antenna production process according to claim 2 is characterized in that: The outer side of the cylinder body 1 (106) is rotatably connected to an annular end face gear 2 (113), a plurality of connecting rods (115) are fixed to the bottom of the annular end face gear 2 (113), and a rotating disk (114) is commonly fixed to the bottom of the plurality of connecting rods (115).
5. The integrated communication Internet of Things antenna production process according to claim 4 is characterized in that: A cylindrical tube (119) is fixed on the turntable (114), and the cylindrical tube (119) passes through the cylinder body (106) and rotates inside the cylinder body (106). A limiting plate (123) is fixed on the cylindrical tube (119), and a prismatic groove (124) is provided in the limiting plate (123). A prism (120) is fixed on the bottom of the antenna mold (107), and the prism (120) is slidably fitted in the prismatic groove (124). A pressure plate (121) is fixed on the bottom of the prism (120), and the pressure plate (121) is slidably fitted in the cylindrical tube (119). A spring (122) is arranged in the cylindrical tube (119), and one end of the spring (122) is against the pressure plate (121), and the other end of the spring (122) is against the turntable (114).
6. The integrated communication Internet of Things antenna production process according to claim 5, characterized in that: An annular groove (117) is provided on the outside of the antenna mold (107), a plurality of semicircular plates (118) are fixed at equal intervals in the annular groove (117), and a plurality of extrusion blocks (116) are fixed at equal intervals on the inner wall of the cylinder body (106).
7. The integrated communication Internet of Things antenna production process according to claim 6 is characterized in that: A cylinder body 2 (111) is fixed on one of the vertical plates 1 (105), and the cylinder body 2 (111) is located outside one of the rotating shafts (108). An annular end face gear 1 (112) is fixed on one end of the cylinder body 2 (111), and the annular end face gear 1 (112) is meshed with an annular end face gear 2 (113).
8. The integrated communication Internet of Things antenna production process according to claim 2, characterized in that: The driving assembly (205) comprises a driving rod (2051) fixed to the bottom of the supporting plate (102); one end of the driving rod (2051) is hingedly connected to a second hinged rod (2052); an end of the second hinged rod (2052) away from the driving rod (2051) is hingedly connected to the bottom of the water tank (201); a second vertical plate (2054) is fixed to the top of the bottom plate (101); a hydraulic cylinder (2053) is fixed to one side of the second vertical plate (2054); and an extended end of the hydraulic cylinder (2053) is fixed to the supporting plate (102).
9. The integrated communication Internet of Things antenna production process according to claim 8, characterized in that: A connecting plate (206) is fixed between the two vertical plates (105), two guide rods (207) are fixed between the connecting plate (206) and the vertical plate (2054), and the guide rods (207) penetrate the support plate (102) and slide inside the support plate (102), guide blocks (208) are fixed on both sides of the material receiving box (203), travel grooves (209) are provided on both sides of the U-shaped frame (202), and guide blocks (208) are slidably matched in travel grooves (209), and travel grooves (211) are provided on the sides of the two vertical plates (105) that are close to each other, and guide blocks (210) are fixed on both sides of the water tank (201), and guide blocks (210) are slidably matched in travel grooves (211).
10. An integrated communication Internet of Things antenna, characterized by: The antenna is prepared by the production process of an integrated communication Internet of Things antenna as described in any one of claims 1 to 9.