Rope disorder prevention monitoring system and method for crawler crane double-coil penetrating and winding lifting hook

Abstract

The invention discloses an anti-disordered rope monitoring system for a crawler crane double-coil penetrating and winding lifting hook, the anti-disordered rope monitoring system for the crawler crane double-coil penetrating and winding lifting hook comprises a fixed shell, the fixed shell is arranged on a hook head movable pulley, and a monitoring equipment box is arranged in the fixed shell; a power source, a first signal transmitting module and a first relay are arranged in the monitoring equipment box, the first signal transmitting module and the first relay are connected to the power source in series, the power source is further connected with a position sensor in parallel, the position sensor is arranged at the hook head movable pulley, and the position sensor is further connected with the first relay. The system further comprises a first signal receiving module and a first alarm module. The invention further discloses a rope disorder prevention monitoring method for the crawler crane double-coil penetrating and winding lifting hook. According to the rope disorder prevention monitoring system and method for the crawler crane double-coil penetrating and winding lifting hook, through real-time monitoring and timely alarming, the rope disorder phenomenon caused by loosening of the steel wire rope is effectively avoided, the automation degree is high, and the construction risk is reduced.

Description

Technical Field

[0001] The invention belongs to the technical field of lifting machinery, and in particular relates to a rope tangle prevention monitoring system and method for a double-winding hook of a crawler crane. Background Art

[0002] In the operation of crawler crane double winding hook, due to the complexity of the working environment and the unstable factors or misoperation that may occur during the operation, the synchronous action of winding the wire rope cannot be guaranteed. This may cause the wire rope to be wound randomly, or even cause wire rope damage or more serious safety accidents. At present, the monitoring of wire rope status in crawler crane operation mainly relies on the operator's visual observation and experience judgment, and there is a lack of effective automated monitoring means to prevent and reduce such risks.

[0003] Therefore, there is an urgent need to design an anti-rope tangle monitoring system and method for the double-winding hook of a crawler crane to solve the above-mentioned problem that the monitoring of the winding wire rope mainly relies on the operator's visual observation and experience judgment, with low degree of automation and high risk. Summary of the invention

[0004] In order to solve the technical problems mentioned in the background technology that the monitoring of wire rope threading and winding mainly relies on the operator's visual observation and experience judgment, with low automation and high risk, a rope tangle prevention monitoring system and method for a double-winding threading hook of a crawler crane is provided to solve the above problems.

[0005] To achieve the above-mentioned purpose, the specific technical scheme of the anti-tangling rope monitoring system and method of the crawler crane double winding hook of the present invention is as follows: A rope tangle prevention monitoring system for a double-winding hook of a crawler crane comprises a fixed shell, which is arranged on a movable pulley of a hook head. A monitoring equipment box is arranged in the fixed shell, and a power supply, a first signal transmitting module and a first relay are arranged in the monitoring equipment box. The first signal transmitting module and the first relay are connected in series to the power supply, and a position sensor is also connected in parallel to the power supply. The position sensor is arranged at the movable pulley of the hook head and is used to detect the horizontality of the hook head. The position sensor is also connected to the first relay, and also comprises a first signal receiving module and a first alarm module. When the position sensor detects that the movable pulley of the hook head is tilted, the first relay is energized and closed to activate the first signal transmitting module. The first signal transmitting module sends an alarm signal, and the first signal receiving module receives the signal to make the first alarm module alarm.

[0006] Furthermore, a second signal transmitting module and a second relay are also provided in the monitoring equipment box. The second signal transmitting module and the second relay are connected in series to the power supply. A voltage detection module is also connected in parallel to the power supply. The voltage detection module is used to detect the voltage of the power supply. The voltage detection module is also connected to the second relay. It also includes a second signal receiving module and a second alarm module. When the voltage of the power supply drops below a preset safety threshold, the second relay is energized and closed to activate the second signal transmitting module. The second signal transmitting module sends an alarm signal, and the second signal receiving module receives the signal to cause the second alarm module to alarm.

[0007] Furthermore, the first signal receiving module, the second signal receiving module, the first alarm module and the second alarm module are all placed in the cockpit.

[0008] Furthermore, the first alarm module and the second alarm module each include a sound alarm and a light signal indicator for issuing sound and light alarms.

[0009] Furthermore, a round tube is arranged on the fixed shell, a fixing hole is opened on the hook head movable pulley, the round tube and the fixing hole are connected by a latch, and the fixed shell is fixed on the hook head movable pulley.

[0010] Furthermore, the fixed shell and the monitoring device box are fixed by bolt connection.

[0011] Furthermore, a signal hole is opened at the bottom of the monitoring device box, and one end of the position sensor passes through the signal hole and is connected to a power source.

[0012] Furthermore, the position sensors include two, and the two position sensors are respectively arranged on both sides of the hook movable pulley.

[0013] A method for monitoring the anti-tangling of ropes of a crawler crane double-winding hook comprises the following steps: S1: The position sensor monitors the horizontality of the hook movable pulley in real time. When the wire rope is loose and causes the movable pulley to tilt, the position sensor triggers the first relay; S2: The first relay activates the first signal transmitting module to transmit the alarm signal to the first signal receiving module; S3: The first signal receiving module receives the alarm signal, triggering the first alarm module to alarm; S4: The driver stops working after receiving the alarm.

[0014] Further, the method further comprises the following steps: S5: The voltage detection module detects the power supply voltage in real time. When the voltage is lower than the safety threshold, the voltage detection module triggers the second relay; S6: The second relay activates the second signal transmitting module to transmit the alarm signal to the second signal receiving module; S7: The second signal receiving module receives the alarm signal, triggering the second alarm module to send out a low battery alarm signal; S8: The driver charges the power supply in time after receiving the alarm.

[0015] The anti-rope disorder monitoring system and method for the crawler crane double-winding hook of the present invention has the following advantages: By setting a position sensor at the movable pulley of the hook head to detect the horizontality of the hook head, when the position sensor detects that the movable pulley of the hook head is tilted, the first relay is energized and closed, activating the first signal transmitting module, the first signal transmitting module sends an alarm signal, and the first signal receiving module receives the signal to make the first alarm module alarm, and then real-time monitoring and alarm can be performed. Through real-time monitoring and timely alarm, the safety of crawler crane operation is significantly improved, and the rope tangling phenomenon caused by loose wire rope is effectively avoided. The degree of automation is high and the construction risk is reduced.

[0016] By setting up a voltage detection module, the voltage detection module is used to detect the voltage of the power supply. When the voltage of the power supply drops below a preset safety threshold, the second relay is energized and closed, activating the second signal transmitting module. The second signal transmitting module sends an alarm signal, and the second signal receiving module receives the signal to make the second alarm module alarm, thereby ensuring that the driver can understand the battery status of the monitoring system in a timely manner and avoid work interruption due to insufficient power. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the anti-rope disorder monitoring system of the crawler crane double winding hook of the present invention; Figure 2 It is a structural schematic diagram of the monitoring equipment box of the present invention; Figure 3 This is a circuit connection diagram inside the monitoring device box of the present invention.

[0018] Figure 4 The process of the anti-tangling rope monitoring method of the crawler crane double winding hook of the present invention is as follows Figure 1 ; Figure 5 The process of the anti-tangling rope monitoring method of the crawler crane double winding hook of the present invention is as follows Figure 2 .

[0019] Description of the markings in the figure: 1. Monitoring equipment box; 2. Fixed shell; 3. Round tube; 4. Bolt; 5. Signal hole; 6. Bolt connection hole; 7. Power supply; 8. Position sensor; 9. Voltage detection module; 10. First signal transmission module; 11. Second signal transmission module; 12. First relay; 13. Second relay. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.

[0021] Those skilled in the art will appreciate that, although some embodiments herein include certain features included in other embodiments but not other features, the combination of features of different embodiments is meant to be within the scope of the present invention and form different embodiments. For example, in the claims, any one of the claimed embodiments may be used in any combination.

[0022] Please refer to the attached Figure 1 To Attachment Figure 5 The invention describes a system and method for monitoring the anti-rope disorder of a crawler crane double-winding hook.

[0023] like Figures 1 to 3 As shown, the anti-rope tangle monitoring system for the double-winding hook of the crawler crane in the present invention includes a fixed shell 2, which is arranged on the movable pulley of the hook head. A monitoring device box 1 is arranged in the fixed shell 2, and a power supply 1, a first signal transmitting module 10 and a first relay 12 are arranged in the monitoring device box 1. The first signal transmitting module 10 and the first relay 12 are connected in series to the power supply 1, and a position sensor 8 is also connected in parallel to the power supply 1. The position sensor 8 is arranged at the movable pulley of the hook head for detecting the horizontality of the hook head. The position sensor 8 is also connected to the first relay 12, and also includes a first signal receiving module and a first alarm module. When the position sensor 8 detects that the movable pulley of the hook head is tilted, the first relay 12 is energized and closed to activate the first signal transmitting module 10. The first signal transmitting module 10 sends an alarm signal, and the first signal receiving module receives the signal to make the first alarm module alarm.

[0024] By setting the position sensor 8 at the movable pulley of the hook head to detect the horizontality of the hook head, when the position sensor 8 detects that the movable pulley of the hook head is tilted, the first relay 12 is energized and closed, activating the first signal transmitting module 10, the first signal transmitting module 10 sends an alarm signal, and the first signal receiving module receives the signal to make the first alarm module alarm, and then real-time monitoring and alarm can be carried out. Through real-time monitoring and timely alarm, the safety of crawler crane operation is significantly improved, and the rope tangling phenomenon caused by loose wire rope is effectively avoided. The degree of automation is high and the construction risk is reduced.

[0025] Further, if Figures 1 to 3As shown, a second signal transmitting module 11 and a second relay 13 are also provided in the monitoring device box 1. The second signal transmitting module 11 and the second relay 13 are connected in series to the power supply 1. A voltage detection module 9 is also connected in parallel to the power supply 1. The voltage detection module 9 is used to detect the voltage of the power supply 1. The voltage detection module 9 is also connected to the second relay 13. It also includes a second signal receiving module and a second alarm module. When the voltage of the power supply 1 drops below a preset safety threshold, the second relay 13 is powered on and closed to activate the second signal transmitting module 11. The second signal transmitting module 11 sends an alarm signal, and the second signal receiving module receives the signal to cause the second alarm module to alarm.

[0026] By setting up a voltage detection module 9, the voltage detection module 9 is used to detect the voltage of the power supply 1. When the voltage of the power supply 1 drops below a preset safety threshold, the second relay 13 is energized and closed, activating the second signal transmitting module 11. The second signal transmitting module 11 sends an alarm signal, and the second signal receiving module receives the signal to enable the second alarm module to alarm, thereby ensuring that the driver can understand the battery status of the monitoring system in a timely manner and avoid work interruption due to insufficient power.

[0027] Furthermore, the first signal receiving module, the second signal receiving module, the first alarm module and the second alarm module are all placed in the cockpit, so that the operator in the cockpit can know the actual situation in time and handle it in the first time when an alarm occurs. In this embodiment, the first alarm module and the second alarm module are two independent alarm modules, which do not affect each other. The first alarm module and the second alarm module both include a sound alarm and a light signal indicator for issuing an audible and visual alarm.

[0028] Further, if Figure 1 As shown, a round tube 3 is provided on the fixed shell, a fixing hole is provided on the hook movable pulley, and the round tube 3 is connected to the fixing hole by a latch to fix the fixed shell 2 on the hook movable pulley. In other embodiments, the fixed shell 2 and the hook movable pulley can also be connected by bolt fixing or snap-fitting. In this embodiment, the fixed shell 2 and the monitoring device box 1 are connected and fixed by bolts 4, and bolt connection holes 6 are provided on the fixed shell 2 and the monitoring device box 1. The bolts 4 pass through the bolt connection holes 6 to fix the fixed shell 2 and the monitoring device. Other methods such as snap-fitting can also be used for connection, as long as the fixed shell 2 and the monitoring device can be connected.

[0029] Further, if Figures 1 to 3 As shown, a signal hole 5 is provided at the bottom of the monitoring device box 1, and one end of a position sensor 8 passes through the signal hole 5 and is connected to the power supply 1. In this embodiment, the position sensor 8 includes two, and the two position sensors 8 are respectively arranged on both sides of the hook movable pulley.

[0030] The present invention also provides a method for monitoring the anti-tangling of the double-winding hook of a crawler crane. Figure 4 As shown, the following steps are included: S1: The position sensor 8 monitors the horizontality of the hook movable pulley in real time. When the wire rope is loose and causes the movable pulley to tilt, the position sensor 8 triggers the first relay 12; S2: The first relay 12 activates the first signal transmitting module 10 to transmit the alarm signal to the first signal receiving module; S3: The first signal receiving module receives the alarm signal, triggering the first alarm module to alarm; S4: The driver stops working after receiving the alarm.

[0031] Further, if Figure 5 As shown, the following steps are also included: S5: The voltage detection module 9 detects the voltage of the power supply 1 in real time. When the voltage is lower than the safety threshold, the voltage detection module 9 triggers the second relay 13; S6: The second relay 13 activates the second signal transmitting module 11 to transmit the alarm signal to the second signal receiving module; S7: The second signal receiving module receives the alarm signal, triggering the second alarm module to send out a low battery alarm signal; S8: After receiving the alarm, the driver charges the power source 1 in time.

[0032] Through real-time monitoring and timely alarms, the safety of crawler crane operations is significantly improved, effectively avoiding the phenomenon of rope tangling caused by loose wire ropes. At the same time, it ensures that the driver can understand the battery status in time to avoid operation interruptions due to insufficient power.

[0033] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.

Claims

1. A crawler crane double winding hook anti-rope disorder monitoring system, characterized in that: It includes a fixed shell, which is arranged on the movable pulley of the hook head. A monitoring equipment box is arranged in the fixed shell. A power supply, a first signal transmitting module and a first relay are arranged in the monitoring equipment box. The first signal transmitting module and the first relay are connected in series to the power supply. A position sensor is also connected in parallel to the power supply. The position sensor is arranged at the movable pulley of the hook head and is used to detect the horizontality of the hook head. The position sensor is also connected to the first relay. It also includes a first signal receiving module and a first alarm module. When the position sensor detects that the movable pulley of the hook head is tilted, the first relay is energized and closed to activate the first signal transmitting module. The first signal transmitting module sends an alarm signal, and the first signal receiving module receives the signal to make the first alarm module alarm.

2. The anti-rope disorder monitoring system for double-winding hook of crawler crane according to claim 1 is characterized in that: A second signal transmitting module and a second relay are also provided in the monitoring equipment box. The second signal transmitting module and the second relay are connected in series to the power supply. A voltage detection module is also connected in parallel to the power supply. The voltage detection module is used to detect the voltage of the power supply. The voltage detection module is also connected to the second relay. It also includes a second signal receiving module and a second alarm module. When the voltage of the power supply drops below a preset safety threshold, the second relay is energized and closed to activate the second signal transmitting module. The second signal transmitting module sends an alarm signal, and the second signal receiving module receives the signal to cause the second alarm module to alarm.

3. The anti-rope disorder monitoring system for double-winding hook of crawler crane according to claim 2 is characterized in that: The first signal receiving module, the second signal receiving module, the first alarm module and the second alarm module are all placed in the cockpit.

4. The anti-rope disorder monitoring system for double-winding hook of crawler crane according to claim 2 is characterized in that: The first alarm module and the second alarm module both include an audible alarm and an optical signal indicator for issuing audible and optical alarms.

5. The anti-rope disorder monitoring system for double-winding hook of crawler crane according to claim 1 is characterized in that: A round tube is arranged on the fixed shell, a fixing hole is opened on the hook head movable pulley, the round tube and the fixing hole are connected by a latch, and the fixed shell is fixed on the hook head movable pulley.

6. The anti-rope disorder monitoring system for double-winding hook of crawler crane according to claim 1 is characterized in that: The fixed shell and the monitoring device box are fixed by bolt connection.

7. The anti-rope disorder monitoring system for double-winding hook of crawler crane according to claim 1 is characterized in that: A signal hole is provided at the bottom of the monitoring device box, and one end of the position sensor passes through the signal hole and is connected to a power source.

8. The anti-rope disorder monitoring system for double-winding hook of crawler crane according to claim 1 is characterized in that: The position sensors include two, and the two position sensors are respectively arranged on both sides of the hook head movable pulley.

9. A method for monitoring the anti-tangling of the double-winding hook of a crawler crane, characterized in that: The steps include: S1: The position sensor monitors the horizontality of the hook movable pulley in real time. When the wire rope is loose and causes the movable pulley to tilt, the position sensor triggers the first relay; S2: The first relay activates the first signal transmitting module to transmit the alarm signal to the first signal receiving module; S3: The first signal receiving module receives the alarm signal, triggering the first alarm module to alarm; S4: The driver stops working after receiving the alarm.

10. The anti-rope disorder monitoring method for double-winding hook of crawler crane according to claim 9 is characterized in that: Also includes the following steps: S5: The voltage detection module detects the power supply voltage in real time. When the voltage is lower than the safety threshold, the voltage detection module triggers the second relay; S6: The second relay activates the second signal transmitting module to transmit the alarm signal to the second signal receiving module; S7: The second signal receiving module receives the alarm signal, triggering the second alarm module to send out a low battery alarm signal; S8: The driver charges the power supply in time after receiving the alarm.

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