Half-rubber-coated massager and preparation process thereof
By adopting a semi-glue-covered structure design in the massager, the electronic components are pre-fixed in the fixed shell, and then closed with a seal after being installed through the installation cavity of the protective sleeve, the problems of high temperature and cumbersome preparation process are solved, and the stability and service life of the massager are improved.
Patent Information
- Application Number
- CN202411803099.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-07
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2044-12-07
AI Technical Summary
During the processing of massagers, long-term high-temperature environment can easily affect the stability and service life of electronic components, and the preparation process is cumbersome, making electronic components difficult to set, resulting in difficult control of the shape of the massager and reducing performance.
The semi-encapsulated structure design is adopted, and the electronic components are pre-fixed in the fixed shell, and then closed with a seal after being installed through the installation cavity of the protective sleeve, which simplifies the preparation process, reduces the impact of high temperature, and improves stability and service life.
The preparation process is simplified, the impact of high temperature on electronic components is reduced, the stability and service life of the massager is improved, the overall shape of the massager is more controllable, and the performance and reliability of the product are improved.
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Figure CN119564483A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of massagers, and more specifically, to a semi-rubber-encapsulated massager and a preparation process thereof. Background Art
[0002] As a common health care equipment, massager acts on the muscle tissue of the human body through vibration, has the effect of comfortable massage and fatigue relief, and is widely used in the field of home and personal care.
[0003] The massager includes a jacket and electronic components such as a vibrating head, a motor, and a power supply installed in the jacket. In the process of processing the massager, the assembled electronic components are generally encapsulated and shaped first. The encapsulation and shaping requires first forming half of the protective cover to fix the electronic components, and then forming the other half of the protective cover, so as to form a complete protective cover on the outer surface of the electronic components. Then, the surface of the electronic components covered with the protective cover is processed twice to form a jacket, so that the electronic components are completely covered in the jacket.
[0004] However, the outer shell of the massager is generally made of plastic or silicone material, and the molding temperature is relatively high. During the molding process, the long-term high temperature environment is likely to affect the stability and service life of the electronic components; and the entire preparation process is relatively cumbersome, the electronic components are not easy to shape, and the shape of the manufactured massager is difficult to control, thereby reducing the performance of the massager. Summary of the invention
[0005] In order to solve the above technical problems, namely, during the processing of the massager, the long-term high temperature environment is likely to affect the stability and service life of the electronic components; and the entire preparation process is relatively complicated, the electronic components are not easy to shape, and the shape of the manufactured massager is not easy to control, thereby reducing the performance of the massager, the present application provides a semi-rubber-encapsulated massager and its preparation process.
[0006] In the first aspect, the present application provides a semi-rubber-encapsulated massager, which includes a protective cover, an electronic component assembly and a seal, wherein the protective cover is provided with an installation cavity, the cavity wall of the installation cavity is provided with an opening, the electronic component assembly is installed in the installation cavity through the opening, and the seal is used to close the opening; the electronic component assembly includes a fixed shell and electronic components installed in the fixed shell, and the outer wall of the fixed shell and the cavity wall of the installation cavity are tightly fitted.
[0007] By adopting the above technical solution, the electronic components are pre-fixed in the fixed shell, then installed through the opening of the installation cavity of the protective cover, and then the opening is sealed with a seal. This semi-encapsulated structural design not only simplifies the preparation process, reduces the problem of the massager being affected by high temperature during the processing and molding process, improves the stability and service life of the massager, but also makes the overall shape of the massager more controllable, improving the performance and reliability of the product. The fixed shell fits tightly with the cavity wall of the installation cavity, which improves the stability of the electronic components and reduces the problem of the massager loosening due to long-term vibration.
[0008] Preferably, the fixed shell is a shell made of hard plastic material, or a soft material layer is provided on the outer surface of the fixed shell.
[0009] By adopting the above technical solution, using hard plastic material to prepare the fixed shell can improve the structural stability of electronic components, have a good protective effect on electronic components, and improve the reliability and safety of the product; by arranging a soft material layer on the outer surface of the fixed shell, the good cushioning property of the soft material layer can further improve the assembly and fitting stability of the protective cover, thereby improving the massage comfort of the manufactured massager.
[0010] Preferably, the fixed shell consists of an upper shell and a lower shell, and the upper shell and the lower shell are connected by screwing, plugging, snapping or bonding.
[0011] By adopting the above technical solution, the electronic components are easy to assemble and can be stably connected without being easily loosened, thereby improving the assembly stability of the fixed housing.
[0012] Preferably, the upper shell and / or the lower shell are vertically provided with a plurality of limit blocks, and when the upper shell and the lower shell are covered, the limit blocks abut against the surfaces of the assembled electronic components.
[0013] By adopting the above technical solution, the limit block can ensure the stable fixation of the electronic components in the fixed housing, avoid position displacement due to vibration, and improve the stability of the electronic components.
[0014] Preferably, a connecting portion is provided at one end of the fixed shell close to the opening of the installation cavity, and the sealing member is connected to the connecting portion by threading, plugging, snapping or bonding.
[0015] By adopting the above technical solution, the sealing member is connected to the fixed shell through the connecting portion to seal the opening of the protective sleeve, thereby improving the installation stability of the sealing member.
[0016] Preferably, the sealing member is any one of a plastic member, a rubber member, a silicone member, a metal member and a glass member.
[0017] By adopting the above technical solution, the seal has good sealing performance, and different materials have different textures, which can improve the aesthetics of the massager.
[0018] Preferably, the protective cover comprises a cover core and a cover body, the cover body is tightly bonded to the outer side of the cover core, the cover core is a non-light-transmitting cover core, the cover body is a monochrome light-transmitting cover body, and the thickness of various areas of the outer surface of the cover body to the surface of the core is different.
[0019] By adopting the above technical solution, the sleeve body is tightly bonded to the outer side of the sleeve core, so that the sleeve body and the sleeve core are tightly combined. When the electronic components vibrate, the protective cover has good structural stability and is not easy to loosen. The sleeve core is made of non-light-transmitting material, and the sleeve body is made of monochrome light-transmitting material. Under the combined effect of the sleeve core and the sleeve body, the protective cover can present different light-transmitting and refractive visual effects under the irradiation of external light sources, thereby forming a gradient color and texture structure, which improves the aesthetics and texture of the semi-rubber-encapsulated massager.
[0020] Preferably, the outer surface of the core sleeve is provided with at least one first convex pattern, and the sleeve body is provided with a first concave pattern which is engaged with the first convex pattern; and / or the outer surface of the core sleeve is provided with at least one second concave pattern, and the sleeve body is provided with a second convex pattern which is engaged with the second concave pattern, and the core sleeve is a single-color non-light-transmitting core sleeve or a multi-color non-light-transmitting core sleeve.
[0021] By adopting the above technical solution, the convex and concave patterns on the outer surface of the sleeve core are respectively engaged with the concave patterns and convex patterns of the sleeve body, thereby improving the bonding strength between the sleeve core and the sleeve body, ensuring the overall structural stability of the protective cover, and avoiding the problem of separation of the protective cover due to long-term vibration; at the same time, the combination of convex and concave patterns presents a uniform gradient color and texture structure, further enhancing the aesthetics and texture of the semi-rubber-coated massager.
[0022] In a second aspect, the present application provides a preparation process of a semi-encapsulated massager, comprising the following steps: Assembling and fixing the electronic components in a fixed housing to obtain an electronic component assembly; First molding: adding a first viscous silicone material into the cavity of the first lower mold, placing a core, closing the first upper mold and the first lower mold and performing compression molding, forming a complete sleeve core on the outer surface of the core, and the core and the sleeve core are detachably connected; Second molding: Add the second viscous silicone material into the cavity of the second lower mold, put the sleeve core with the core into it, close the second upper mold and the second lower mold and perform compression molding, form a complete sleeve body on the outer surface of the sleeve core, and the sleeve body and the sleeve core are tightly bonded to form a protective sleeve; The core is removed, and the protective cover forms an installation cavity corresponding to the position of the core and has an opening, and the electronic component assembly is installed into the installation cavity through the opening. During installation, the protective cover undergoes elastic deformation to tightly wrap the electronic component assembly; The sealing member is covered on the opening to obtain a semi-rubber-encapsulated massager; The first silicone material is composed of silicone rubber and light-shielding filler, or the first silicone material is composed of silicone rubber, light-shielding filler and colorant; the second silicone material is composed of silicone rubber and colorant; the molding temperature is 110-160°C, and the molding time is 2-10 minutes.
[0023] By adopting the above technical solution, the fixed shell protects the electronic components, making the electronic components easy to assemble and disassemble, and improving the stability of the electronic components; first, the first silicone material is used to mold the sleeve core on the outer surface of the core to form the initial shape of the protective cover. Under the action of the light-shielding filler, the sleeve core is not light-transmissive. If the color of the sleeve core needs to be adjusted, colorant can be added to obtain a sleeve core with different colors. Then, the second silicone material is used to form a light-transmissive sleeve body on the outer surface of the sleeve core. Under the action of the colorant, the sleeve body is transparent and colorful. Through two molding processes, the sleeve body and the sleeve core form a complete protective cover with good texture, elasticity and stability. Then remove the core, install the electronic component assembly in the installation cavity of the protective cover, and finally use a seal to seal the opening of the installation cavity to obtain a semi-encapsulated massager.
[0024] The present application solves the problem that the traditional preparation process requires multiple molding and shaping of electronic components through a semi-rubber-coated preparation process, and will not cause damage to the electronic components; the process is simple and easy to operate, suitable for industrial production, and the semi-rubber-coated massager obtained has good shape and performance stability.
[0025] Preferably, the silicone rubber is made from the following raw materials in parts by weight: 50-60 parts of vinyl-terminated silicone oil Vinyl MQ silicone resin 15-25 parts Triallyl isocyanurate 4-8 parts 4-6 parts of 4-vinylbenzyl glycidyl ether 3-5 parts of vinyl tri(methyl isobutyl ketoxime) silane 8-15 parts of methyl hydrogen silicone oil 2-4 parts of platinum vulcanizing agent Inhibitor 0.1-0.3 parts.
[0026] By adopting the above technical scheme, the optimal amount of triallyl isocyanurate, 4-vinylbenzyl glycidyl ether and vinyl tri(methyl isobutyl ketoxime) silane plays a good synergistic role, which can further improve the crosslinking density of vinyl silicone rubber and methyl hydrogen silicone oil, and improve the flexibility and density of the prepared protective cover. The inhibitor can slow down the reaction efficiency of the silicone material during the preparation process and improve the stability of the silicone material; during the compression molding process, a protective cover with a stable structure and good comfort can be formed, and the contact texture with the skin is improved; when the electronic vitality component is assembled, the protective cover has good elasticity and toughness, can produce stable elastic deformation, improve the assembly stability of the electronic component component, and is not easy to crack and deform; the electronic component component can be tightly wrapped, and the close fit between the electronic component component and the protective cover is improved, thereby improving the vibration stability of the massager.
[0027] In summary, this application has the following beneficial effects: 1. When preparing the semi-rubber-encapsulated massager of the present application, first install the electronic components in the fixed shell, then install them in the installation cavity of the protective cover, and then seal the installation cavity with a seal. This semi-rubber-encapsulated assembly structure simplifies the preparation process, reduces the problem of the massager being affected by high temperature during the processing and molding process, improves the stability and service life of the massager, and makes the overall shape of the massager more controllable, thereby improving the performance and reliability of the product. The fixed shell fits tightly with the cavity wall of the installation cavity, which improves the stability of the electronic components and reduces the problem of the massager loosening due to long-term vibration.
[0028] 2. By designing the fixed shell to be an upper shell and a lower shell, and providing limit blocks in the upper shell and / or the lower shell, the electronic components can be stably assembled in the fixed shell and easily disassembled, thereby reducing the problem of electronic components being easily loosened when the massager vibrates.
[0029] 3. By setting the core to a non-light-transmitting material and the body to a monochrome light-transmitting material, the protective cover formed by the combination of the convex and concave patterns of the core and the body can present different visual effects of light transmission and refraction under the illumination of an external light source, thereby forming a gradient color and texture structure, thereby improving the aesthetics and texture of the semi-rubber-encapsulated massager.
[0030] 4. The preparation process of the present application, through two molding processes, makes the sleeve body and the sleeve core form a protective sleeve with good texture, elasticity and stability; then the electronic component assembly is installed in the installation cavity of the protective sleeve and sealed, which solves the problem that the traditional preparation process requires multiple molding of the electronic components, and will not cause damage to the electronic components; the process is simple and easy to operate, suitable for industrial production, and the semi-rubber-encapsulated massager obtained has good shape and performance stability.
[0031] 5. Further optimize the material of the protective cover to improve the flexibility and elasticity of the protective cover, so that the protective cover has a comfortable texture while having good flexibility and elasticity, is not easy to crack and deform, and improves assembly stability and massage comfort. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 is a schematic diagram of a semi-rubber-encapsulated massager of the present application; Figure 2 It is an exploded view of a semi-rubber-encapsulated massager of the present application; Figure 3 -i is a cross-sectional view of an electronic component assembly and a seal of a semi-encapsulated massager of the present application; Figure 3 -ii is a cross-sectional view of a core of a semi-rubber-encapsulated massager of the present application; Figure 3 -iii is a cross-sectional view of a sleeve of a semi-rubber-encapsulated massager applied for; Figure 4 It is a structural diagram of the mold and core of the first molding process of the semi-rubber-encapsulated massager of the present application.
[0033] Figure 5 It is a structural diagram of the mold of the second molding process of the semi-rubber-encapsulated massager of the present application; Description of reference numerals: 1. Protective cover; 10. Opening; 11. Cover core; 111. First convex pattern; 112. Second concave pattern; 12. Cover body; 121. First concave pattern; 122. Second convex pattern; 2. Electronic component assembly; 21. Fixed shell; 211. Upper shell; 212. Lower shell; 213. Limit block; 22. Electronic component; 23. Connecting part; 3. Seal; 4. Core; 5. First lower mold; 6. First upper mold; 7. Second lower mold; 8. Second upper mold. DETAILED DESCRIPTION
[0034] The following is combined with Figure 1-5 The present application is further described in detail with reference to the accompanying drawings and embodiments.
[0035] The following are the sources and specifications of some raw materials of this application. The raw materials used in the preparation examples and embodiments of this application can be obtained from the market, including but not limited to the raw materials of the following models and manufacturers. Raw materials with equivalent performance can be used: 1. Vinyl-terminated silicone oil: vinyl content (%): 0.5-2.5%, viscosity (cp, 25°C): 1000-5000; 2. Vinyl MQ silicone resin: viscosity (cp, 25°C): 4000-7000, vinyl content (%): 1-1.5%, MQ ratio: (0.6-0.9): 1; 3. Methyl hydrogen silicone oil: hydrogen content 1.4-1.6%, viscosity (cp, 25℃): 200-500; 4. Platinum vulcanizing agent: platinum content 10000-20000ppm.
[0036] Silicone rubber preparation example Preparation Example 1 Preparation Example 1 discloses a silicone rubber prepared by the following steps: 5 kg of vinyl-terminated silicone oil, 2.5 kg of vinyl MQ silicone resin, 0.4 kg of triallyl isocyanurate, 0.6 kg of 4-vinylbenzyl glycidyl ether and 0.5 kg of vinyl tri(methyl isobutyl ketoxime) silane were added to a mixer, the stirring rate was controlled to 600 r / min, and the mixture was stirred for 30 min. Then, 0.8 kg of methyl hydrogenated silicone oil, 0.2 kg of platinum vulcanizing agent and 0.01 kg of acetylene cyclohexanol were added as inhibitors, the stirring rate was controlled to 600 r / min, and the mixture was stirred for 10 min to obtain silicone rubber.
[0037] Preparation Example 2-3 The difference between Preparation Example 2-3 and Preparation Example 1 is that the amount of raw materials used and the preparation conditions are different, see Table 1 below for details.
[0038] Table 1 Raw material dosage and preparation conditions of Preparation Examples 1-3 Preparation Comparative Example 1 The difference between Preparation Comparative Example 1 and Preparation Example 1 is that 4-vinylbenzyl glycidyl ether is replaced by allyl glycidyl ether in an equal amount, and the rest is the same as Preparation Example 1.
[0039] Preparation Comparative Example 2 The difference between Preparation Comparative Example 2 and Preparation Example 1 is that vinyl tri(methyl isobutyl ketoxime) silane is replaced by vinyl trimethoxy silane in an equal amount, and the rest is the same as Preparation Example 1.
[0040] Preparation Comparative Example 3 The difference between Preparation Comparative Example 3 and Preparation Example 1 is that 4-vinylbenzyl glycidyl ether is replaced by an equal amount of vinyl tri(methyl isobutyl ketoxime) silane, and the rest is the same as Preparation Example 1.
[0041] Preparation Comparative Example 4 The difference between Preparation Comparative Example 4 and Preparation Example 1 is that an equal amount of triallyl isocyanurate is replaced with vinyl-terminated silicone oil, and the rest is the same as Preparation Example 1. Example
[0042] Example 1 Reference Figure 1-Figure 3Embodiment 1 discloses a semi-rubber-encapsulated massager, comprising a protective cover 1, an electronic component assembly 2 and a seal 3. The protective cover 1 is provided with an installation cavity, the cavity wall of the installation cavity is provided with an opening 10, the electronic component assembly 2 is installed in the installation cavity of the protective cover 1 through the opening 10, and the seal 3 is used to seal the opening 10. The electronic component assembly 2 comprises a fixed shell 21 and electronic components 22, the electronic components 22 are installed in the fixed shell 21, and the outer wall of the fixed shell 21 and the cavity wall of the installation cavity are tightly fitted. The fixed shell 21 is a shell made of hard plastic material, or the outer surface of the fixed shell 21 is provided with a soft material layer, the soft material layer can be coated or coated on the outer surface of the fixed shell 21, and the soft material layer can be a silicone layer, a rubber layer or an elastomer layer. Preferably, the hard plastic material of the fixed housing 21 is selected from ABS material, PC material, PP material, SEBS material, etc., and the thickness of the fixed housing 21 is 0.2-2 mm, such as 0.2 mm, 0.4 mm, 0.5 mm, 0.8 mm, 1 mm, 1.2 mm, 1.5 mm, 1.8 mm or 2 mm. Further preferably, the hard plastic material of the fixed housing 21 in this embodiment is ABS material with a thickness of 1 mm, so that the electronic components 22 are stably fixed and not easily deformed.
[0043] Reference Figure 2-Figure 3 The fixed housing 21 in this embodiment is composed of an upper housing 211 and a lower housing 212. The upper housing 211 and the lower housing 212 are connected by screwing, plugging, clamping or bonding, so that the fixed housing 21 is easy to assemble and the assembly stability is improved. The preferred connection method in this embodiment is screw connection, that is, by setting corresponding screw connection structures on the upper housing 211 and the lower housing 212, the upper housing 211 and the lower housing 212 are fixed by nuts or bolts. The inner side walls of the upper housing 211 and the lower housing 212 are both provided with a plurality of limit blocks 213. When the upper housing 211 and the lower housing 212 are covered, the limit blocks 213 abut against the surface of the assembled electronic components 22, which play a role in limiting the electronic components 22 and preventing the electronic components 22 from loosening during vibration. A connection part 23 is provided at one end of the fixed shell 21 near the opening 10 of the installation cavity, and the seal 3 is connected to the connection part 23 by screwing, plugging, bonding or clamping to improve the connection stability of the seal 3, so that the electronic component assembly 2 is not easy to fall off during vibration, thereby improving the assembly stability. Preferably, the connection method in this embodiment is screwing, which is easy to assemble and disassemble. The seal 3 is any one of a plastic part, a rubber part, a silicone part, a metal part and a glass part, which improves the texture and appearance variability of the massager.
[0044] Specific reference Figure 3 i- Figure 3iii, the protective cover 1 includes a core 11 and a body 12, both of which are made of elastic materials, preferably silicone materials, rubber materials or elastomeric materials. In this embodiment, the core 11 and the body 12 are made of silicone materials, which have good elasticity and massage comfort. The body 12 is tightly bonded to the outer side of the core 11, and the core 11 is a non-light-transmitting core. It should be noted that the non-light-transmitting here means that under the irradiation of natural light or strong light, the light cannot pass through the core 11. The body 12 is a monochrome light-transmitting body, and the monochrome can be one of the colors of red, orange, yellow, green, blue, purple, pink, etc. In this embodiment, the preferred color of the body 12 is pink. The thickness of each area of the outer surface of the body 12 to the surface of the core 11 is different. By changing the thickness of different positions of the body 12 and cooperating with the non-light-transmitting core 11, the protective cover 1 presents a gradient color and texture structure under the transmission and refraction of light, which enhances the texture and appearance diversity of the massager.
[0045] Continue to refer to Figure 3 i- Figure 3 iii. Specifically, at least one first convex pattern 111 is convexly provided on the outer surface of the sleeve core 11. The first convex patterns 111 can be evenly distributed or randomly distributed, and the heights of the first convex patterns 111 can be the same or different. Preferably, the first convex pattern 111 is in an arc shape, and the sleeve body 12 is concavely provided with a first concave pattern 121 that is engaged with the first convex pattern 111. Preferably, the shape of the first concave pattern 121 is also in an arc shape; at least one second concave pattern 112 is concavely provided on the outer surface of the sleeve core 11. The second concave patterns 112 can be evenly distributed or randomly distributed, and the heights of the second concave patterns 112 can be the same or different. Preferably, the shape of the second concave pattern 112 is in an arc shape. The sleeve body 12 is convexly provided with a second convex pattern 122 that is engaged with the second concave pattern 112. The shape of the second convex pattern 122 is also in an arc shape. The sleeve core 11 is a single-color non-light-transmitting sleeve core or a multi-color non-light-transmitting sleeve core. Preferably, the sleeve core 11 in this embodiment is a single-color non-light-transmitting sleeve core. By setting the concave and convex patterns, the sleeve core 11 and the sleeve body 12 can be stably connected, and the prepared protective sleeve 1 has good stability, elasticity and appearance diversity.
[0046] Example 2 Example 2 discloses a preparation process of the semi-rubber-encapsulated massager of Example 1, comprising the following steps: Assembling and fixing the electronic components in a fixed housing to obtain an electronic component assembly; Reference Figure 4, First molding: using a molding vulcanizer, add the first viscous silicone material into the cavity of the first lower mold, put in the core, close the first upper mold and the first lower mold and perform compression molding, wherein the compression molding temperature is controlled to 110° C., the time is 2 minutes, and a complete sleeve core is formed on the outer surface of the core, and the core and the sleeve core are detachably connected; Reference Figure 5 , Second molding: Use a molding vulcanizer to add the second viscous silicone material into the cavity of the second lower mold, put the sleeve core with the core into it, close the second upper mold and the second lower mold and perform compression molding, control the compression molding temperature to 160°C, the time is 10 minutes, and form a complete sleeve body on the outer surface of the sleeve core. The sleeve body and the sleeve core are tightly bonded to form a protective sleeve; The core is removed, and the core of the protective cover forms an installation cavity corresponding to the position of the core and has an opening, and the electronic component assembly is installed into the installation cavity through the opening. During installation, the protective cover undergoes elastic deformation to tightly wrap the electronic component assembly; The sealing member is covered on the opening to obtain a semi-rubber-encapsulated massager.
[0047] The first silicone material is composed of silicone rubber and light-shielding filler in a weight ratio of 4:1, and the light-shielding filler is composed of titanium dioxide and fumed silica in a weight ratio of 2:1, the particle size of titanium dioxide is 50-75nm, and the particle size of fumed silica is 100-150nm. If a colored sleeve core is prepared, a colorant accounting for 1% of the weight of the silicone rubber can be added to the silicone rubber. The second silicone material is composed of silicone rubber and a colorant accounting for 1% of the weight of the silicone rubber. The colorant used in this embodiment is a commercially available silicone colorant, and the model is not limited.
[0048] It should be noted that the amount of the first silicone material and the second silicone material in this embodiment is not limited and can be adjusted according to the size and thickness of the sleeve core and the sleeve body so as to fill the cavity during the molding process to form a complete sleeve core and sleeve body; The silicone rubber used in the first silicone material and the second silicone material of this embodiment is made of 6kg of ethylene-terminated silicone oil, 2kg of vinyl MQ silicone resin, 0.8kg of methyl hydrogen-containing silicone oil, 0.2kg of platinum vulcanizing agent and 0.01kg of acetylene cyclohexanol.
[0049] Embodiment 3-4 The difference between Example 3-4 and Example 2 is that the preparation process parameters are different, see Table 2 below for details.
[0050] Table 2 Process parameters of Examples 2-4 Embodiment 5-11 The difference between Examples 5-11 and Example 2 is that the sources of silicone rubber are different, see Table 3 below for details.
[0051] Table 3 Sources of silicone rubber in Examples 5-11 Example Silicone rubber source table Example 5 Preparation Example 1 Example 6 Preparation Example 2 Example 7 Preparation Example 3 Example 8 Preparation Comparative Example 1 Example 9 Preparation Comparative Example 2 Example 10 Preparation Comparative Example 3 Embodiment 11 Preparation Comparative Example 4 Performance testing 1. Mechanical properties test: The first silicone material in Example 2-11 was vulcanized at 120° C. for 10 min to obtain a test piece. According to the test method in GB / T 528-2009, the test piece was cut into type A standard ring specimens: 1) Test the tensile strength at break of type A standard ring specimen (unit: MPa); 2) Perform a tensile test on the type A standard ring specimen, stretch it until the elongation of the type A standard ring specimen is 250%, let it stand for 10 seconds, then cancel the stretching, wait for the test strip to recover for 30 seconds, cycle stretching 10 times, and detect the deformation rate (unit; %) of the test strip, deformation rate = (inner diameter after test - inner diameter before test) / inner diameter before test * 100%, test and record the test results; 3. Assembly performance test: Assemble the fixed shell along the opening of the protective cover. The size of the protective cover is the same as that of the fixed shell. Repeat the assembly three times. Visually inspect the opening of the protective cover for breakage or whitening. Test and record the test results.
[0052] The following are the performance test data of the semi-rubber-encapsulated massagers of Examples 2-11, see Table 4 below for details.
[0053] Table 4 Performance test data of the semi-rubber-encapsulated massager of Examples 2-11 Combining Examples 2-4 and 5-7 with Table 4, it can be concluded that the silicone rubber of the present application is used to prepare the first silicone material and the second silicone material, and the sleeve core and the sleeve body are prepared therefrom, so that the prepared protective cover has good assembly stability, flexibility and elasticity, is not easily deformed during assembly, can be stably fitted with the electronic components, and reduces the problem of looseness caused by vibration. Compared with Example 2, the elongation at break of Examples 5-7 is increased by 17.7 MPa, and the deformation rate is reduced by 9.4%.
[0054] Combining Examples 5-7 and 8-11 and Table 4, it can be concluded that the triallyl isocyanurate, 4-vinylbenzyl glycidyl ether and vinyl tris(methyl isobutyl ketoxime) silane of the present application have a synergistic effect, which can further improve the crosslinking density of vinyl silicone rubber and methyl hydrogen silicone oil, improve the flexibility and elasticity of the prepared protective cover, and make the protective cover less likely to turn white and crack, and less likely to deform. Compared with Example 2, Examples 8-11 do not use triallyl isocyanurate, 4-vinylbenzyl glycidyl ether and vinyl tris(methyl isobutyl ketoxime) silane for coordination, and the tensile strength at break is reduced and the deformation rate is improved.
[0055] This specific embodiment is merely an explanation of the present application and is not a limitation of the present application. After reading this specification, those skilled in the art may make modifications to the present embodiment without any creative contribution as needed, but such modifications are protected by the patent law as long as they are within the scope of the claims of the present application.
Claims
1. A semi-rubber-coated massager, characterized in that: The invention comprises a protective cover (1), an electronic component assembly (2) and a sealing member (3); the protective cover (1) is provided with an installation cavity, the cavity wall of the installation cavity is provided with an opening (10), the electronic component assembly (2) is installed in the installation cavity through the opening (10), and the sealing member (3) is used to close the opening (10); the electronic component assembly (2) comprises a fixed shell (21) and an electronic component (22) installed in the fixed shell (21), and the outer wall of the fixed shell (21) and the cavity wall of the installation cavity are arranged to fit tightly.
2. The semi-rubber-coated massager according to claim 1, characterized in that: The fixed shell (21) is a shell made of hard plastic material, or the outer surface of the fixed shell (21) is provided with a soft material layer.
3. The semi-rubber-coated massager according to claim 1, characterized in that: The fixed housing (21) is composed of an upper housing (211) and a lower housing (212), and the upper housing (211) and the lower housing (212) are connected by screwing, plugging, clamping or bonding.
4. The semi-rubber-coated massager according to claim 3, characterized in that: The upper shell (211) and / or the lower shell (212) are vertically provided with a plurality of limit blocks (213); when the upper shell (211) and the lower shell (212) are covered, the limit blocks (213) abut against the surface of the assembled electronic components (22).
5. The semi-rubber-coated massager according to claim 1, characterized in that: A connecting portion (23) is provided at one end of the fixed housing (21) close to the opening (10) of the installation cavity, and the sealing member (3) and the connecting portion (23) are connected by screwing, plugging, snapping or bonding.
6. The semi-rubber-coated massager according to claim 1, characterized in that: The sealing member (3) is any one of a plastic member, a rubber member, a silicone member, a metal member and a glass member.
7. The semi-rubber-coated massager according to claim 1, characterized in that: The protective sleeve (1) comprises a sleeve core (11) and a sleeve body (12); the sleeve body (12) is tightly bonded to the outer side surface of the sleeve core (11); the sleeve core (11) is a non-light-transmitting sleeve core; the sleeve body (12) is a single-color light-transmitting sleeve body; and the thickness of different regions of the outer surface of the sleeve body (12) to the surface of the sleeve core (11) is different.
8. The semi-rubber-coated massager according to claim 7, characterized in that: The outer surface of the sleeve core (11) is provided with at least one first convex groove (111), and the sleeve body (12) is provided with a first concave groove (121) which is engaged with the first convex groove (111); and / or the outer surface of the sleeve core (11) is provided with at least one second concave groove (112), and the sleeve body (12) is provided with a second convex groove (122) which is engaged with the second concave groove (112), and the sleeve core (11) is a single-color non-light-transmitting sleeve core or a multi-color non-light-transmitting sleeve core.
9. A process for preparing the semi-rubber-encapsulated massager as claimed in claim 7, characterized in that: The following steps are involved: Assembling and fixing the electronic components in a fixed housing to obtain an electronic component assembly; First molding: adding a first viscous silicone material into the cavity of the first lower mold, placing a core, closing the first upper mold and the first lower mold and performing compression molding, forming a complete sleeve core on the outer surface of the core, and the core and the sleeve core are detachably connected; Second molding: Add the second viscous silicone material into the cavity of the second lower mold, put the sleeve core with the core into it, close the second upper mold and the second lower mold and perform compression molding, form a complete sleeve body on the outer surface of the sleeve core, and the sleeve body and the sleeve core are tightly bonded to form a protective sleeve; The core is removed, and the protective cover forms an installation cavity corresponding to the position of the core and has an opening, and the electronic component assembly is installed into the installation cavity through the opening. During installation, the protective cover undergoes elastic deformation to tightly wrap the electronic component assembly; The sealing member is covered on the opening to obtain a semi-rubber-encapsulated massager; The first silicone material is composed of silicone rubber and light-shielding filler, or the first silicone material is composed of silicone rubber, light-shielding filler and colorant; the second silicone material is composed of silicone rubber and colorant; the molding temperature is 110-160°C, and the molding time is 2-10 minutes.
10. The preparation process of the semi-rubber-coated massager according to claim 9, characterized in that: The silicone rubber is prepared from the following raw materials in parts by weight: 50-60 parts of vinyl-terminated silicone oil Vinyl MQ silicone resin 15-25 parts Triallyl isocyanurate 4-8 parts 4-6 parts of 4-vinylbenzyl glycidyl ether 3-5 parts of vinyl tris(methyl isobutyl ketoxime)silane 8-15 parts of methyl hydrogen silicone oil 2-4 parts of platinum vulcanizing agent Inhibitor 0.1-0.3 parts.
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