Automatic cutting and glue dipping equipment for textile net pipe and cutting and glue dipping method
By designing an integrated automatic cutting and dipping equipment for textile network tubes, the problem of difficult to accurately control the cutting and adhesive processes in the existing technology is solved, efficient and precise automated processing is achieved, cost reduction and yield improvement, and the requirements of large-scale and rapid processing are met.
Patent Information
- Application Number
- CN202411932076.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-03-07
AI Technical Summary
In the prior art, the cutting and adhesive process of textile network pipes is difficult to accurately control, resulting in unsolid sealing, high cost, poor replication, and lack of automation and assembly-line processing, which cannot meet the requirements of large-scale or rapid processing.
A equipment for automatic cutting and dipping of textile net tubes is designed, including textile net tube feeding mechanism, workbench, left high-frequency vibration mechanism, right high-frequency vibration mechanism, cutting mechanism, pulling manipulator and drying manipulator. Through the integrated design of these components, a series of automated operations from feeding, cutting, dipping, glue throwing, and drying to drying are realized.
It realizes efficient and precise automated processing, reduces processing costs, improves processing efficiency and yield, meets the requirements of large-scale and rapid processing, and realizes the recycling and recycling of glue through the design of double glue pumps, further reducing costs.
Smart Images

Figure CN119565842A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of textile mesh tube processing, in particular to a device for automatic cutting and gluing of textile mesh tubes and a cutting and gluing method. Background Art
[0002] The textile mesh tube (textile sleeve) is a protective sleeve specially designed for wires and cables, liquid pipes and rubber pipes. It is made of multiple strands of monofilaments through a specific textile process. The textile mesh tube has extremely high elasticity and can achieve extremely high wear resistance through material modification. Each specification can be used for hoses or wire harnesses of different diameters. It also has high flexibility and can be bent and twisted at will to adapt to various installation environments. It is an environmentally friendly product that meets the European REACH and ROHS requirements. In actual applications, the rolled textile mesh tube needs to be cut according to the length of the wire to obtain a short textile mesh tube. Due to the textile process, textile structure and material properties, the textiles at both ends of the short textile mesh tube after cutting are broken and easy to tear and draw, so the edge of the tube mouth of the short textile mesh tube needs to be glued and sealed;
[0003] At present, in the processing of textile mesh tubes, usually after the roll of textile mesh tubes is made, the textile mesh tubes are first cut by equipment, and then the two ends of the textile mesh tubes are manually glued, and then placed on another platform to dry (or dry), and finally used for threading. In this traditional process, the depth of the two ends of the short textile sleeves inserted into the glue and the amount of glue used are difficult to accurately control. If the glue is inserted too deep, it will waste glue; if it is inserted too shallowly, the sealing is not firm, and the uneven glue at the edge of the tube will also affect the sealing effect. In addition, in order to ensure the quality of glue, experienced workers are required to operate, which leads to increased processing costs, poor glue precision, inconsistent sealing strength at different positions of the tube mouth, weak reproducibility, and cannot meet the requirements of large-scale or rapid processing. In addition, cutting and gluing are two different processes. After cutting and gluing, the sleeve needs to be moved and placed on another drying (or baking) platform. This requires a large processing site and placement platform, which involves huge cost investment. Moreover, because it is operated on different platforms, it needs to be transferred and placed again, which makes it impossible to form automated and assembly line processing. It is time-consuming and labor-intensive, and the yield rate is not ideal. Summary of the invention
[0004] The object of the present invention is to provide a device for automatically cutting and gluing a textile mesh tube and a cutting and gluing method to solve the problems raised by the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a device for automatic cutting and gluing of textile mesh tubes, comprising a textile mesh tube feeding mechanism for feeding the textile mesh tubes, a workbench is provided on one side of the textile mesh tube feeding mechanism, a mounting frame is installed inside the workbench through a supporting frame, a glue box placed inside the workbench is fixedly installed on one side of the supporting frame, a left high-frequency vibration mechanism and a right high-frequency vibration mechanism for clamping, conveying, gluing and spinning the textile mesh tubes are respectively installed on both sides of the top of the mounting frame, and the left high-frequency vibration mechanism and the right high-frequency vibration mechanism are staggered. A cutting mechanism for cutting the textile mesh tube is fixedly installed in the middle of the top of the mounting frame, and the left high-frequency vibration mechanism, the right high-frequency vibration mechanism and the cutting mechanism are all located on the top of the workbench. A pulling manipulator for pulling the textile mesh tube is also installed on the right side of the top of the workbench, and the clamping end of the pulling manipulator is opposite to the clamping end of the left high-frequency vibration mechanism; it also includes a drying manipulator for unloading the textile mesh tube after dipping in glue, and the drying manipulator is installed on the top of the conveyor belt through a gantry. A drying box is also fixedly installed on the top of the conveyor belt, and a unloading platform is provided at one end of the conveyor belt.
[0006] As a preferred solution of the present invention: the textile web tube feeding mechanism comprises a support table, a motorized feeding roller is fixedly mounted on one side of the top of the support table through a feeding frame, and a glue barrel is placed on the other side of the top of the support table.
[0007] As a preferred solution of the present invention: two glue pumps are fixedly installed on the left side of the workbench, wherein the liquid inlet end of one of the glue pumps is connected to the interior of the glue barrel through a pipe, and the liquid outlet end of the glue pump is connected to the interior of the glue box through a pipe, and the liquid inlet end of the other glue pump is connected to the interior of the glue box through a pipe, and the liquid outlet end of the glue pump is connected to the interior of the glue barrel through a pipe.
[0008] As a preferred solution of the present invention: a sloped portion is provided inside the bottom of the plastic box, an electric heating plate is also provided inside the plastic box, two openings are provided on the top of the workbench opposite to the sloped portion, and baffles fixedly connected to the top of the workbench are provided on both sides of the openings.
[0009] As a preferred solution of the present invention: the left high-frequency vibration mechanism and the right high-frequency vibration mechanism both include a mounting seat fixedly connected to the top of the mounting frame, a first linear module for X-axis movement is installed on the front of the mounting seat, a first telescopic cylinder for Z-axis movement is installed on the sliding seat of the first linear module, a rotating cylinder mounting seat is installed on the telescopic end of the first telescopic cylinder, a rotating cylinder mounting seat is installed on the front of the rotating cylinder mounting seat, an I-shaped frame is installed on one side of the rotating cylinder, a second telescopic cylinder is installed inside the I-shaped frame, the telescopic end of the second telescopic cylinder is hinged with a swing arm, the middle part of the swing arm is rotatably connected to the I-shaped frame by a pin, one end of the swing arm is connected to a sliding pin, one end of the sliding pin is connected to a clamping plate through an arc-shaped guide groove formed on the guide plate, a clamping seat is provided at the bottom of the clamping plate, and the guide plate and the clamping seat are both fixedly connected to the I-shaped frame.
[0010] As a preferred solution of the present invention: one end of the clamping plate and the clamping seat of the right high-frequency vibration mechanism is kept flush with one end of the clamping plate and the clamping seat of the left high-frequency vibration mechanism.
[0011] As a preferred solution of the present invention: the cutting mechanism includes a second linear module fixedly installed in the middle of the top end of the mounting frame and performing Z-axis movement, the second linear module is a double sliding seat linear module, and the threads at both ends of the screw rod of the second linear module are arranged in opposite directions, an upper cutter is installed on the front side of the sliding seat at the top, and a lower cutter is installed on the front side of the sliding seat at the bottom.
[0012] As a preferred solution of the present invention: the material pulling robot includes a first belt linear module fixedly installed on the top of the workbench, the sliding seat of the first belt linear module is equipped with a first connecting frame, the top of the first connecting frame is equipped with a first clamping cylinder, and the two clamping arms of the first clamping cylinder are both equipped with clamping plates.
[0013] As a preferred solution of the present invention: the drying robot includes a second belt linear module fixedly installed on the top of the gantry, the sliding seat of the second belt linear module is installed with a second connecting frame, a second clamping cylinder is installed on one side of the second connecting frame, and both clamping arms of the second clamping cylinder are installed with clamping heads.
[0014] A method for cutting and gluing a textile mesh tube, using any one of the above-mentioned automatic cutting and gluing equipment for a textile mesh tube, comprises the following steps:
[0015] S1) Feeding: The electric unwinding roller in the textile web feeding mechanism releases the textile web and transports the textile web to the workbench area;
[0016] S2) Material pulling: the material pulling manipulator moves the first connecting frame through the first belt linear module, so that the first clamping cylinder drives the clamping plate to clamp the textile mesh tube and pull the textile mesh tube to a suitable position;
[0017] S3) Cutting: The second linear module in the cutting mechanism drives the upper cutter and the lower cutter to move relative to each other, cutting the textile mesh tube to form a short textile mesh tube;
[0018] S4) Glue dipping: The left high-frequency vibration mechanism and the right high-frequency vibration mechanism respectively clamp one end of the short textile mesh cut off from one end of the textile mesh tube and move it to the opening above the glue box through the coordinated work of their respective first linear modules, first telescopic cylinders, rotary cylinders, second telescopic cylinders, swing arms, guide plates, clamping plates and clamping seats, and then rotate the glue box to immerse the two ends of the short textile mesh tube in glue for dipping, and then shake off the excess glue through high-frequency vibration;
[0019] S5) Unloading: The drying robot moves the second connecting frame through the second belt linear module, so that the second clamping cylinder drives the clamping head to clamp the short textile mesh tube dipped in glue and place it on the conveyor belt. The conveyor belt transports the short textile mesh tube to the drying box for drying. The dried short textile mesh tube is transported to the unloading platform.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] 1) The present invention integrates the textile web feeding mechanism, the workbench and the various working mechanisms thereon (such as the left high-frequency vibration mechanism, the right high-frequency vibration mechanism, the cutting mechanism, etc.), the pulling manipulator, the drying manipulator, the conveyor belt, the drying box and other components to form a complete automated processing system. The integrated design makes the entire processing process compact and orderly, avoiding the disadvantages of the traditional process of scattered processes and the need for multiple platforms to operate, greatly saving processing space and reducing site costs. Compared with the traditional process of moving the textile web to another platform for drying after cutting and gluing, the present device directly completes a series of operations from feeding, cutting, dipping glue, spinning glue to drying in one system, thereby ensuring the processing efficiency of the textile web;
[0022] 2) The present equipment and method realize high degree of automation and precise control. The left high-frequency vibration mechanism and the right high-frequency vibration mechanism can be used to precisely clamp, dip in glue and spin the textile mesh tube and the cut short textile mesh tube, which can effectively control the amount and uniformity of glue, avoid glue waste and ensure firm sealing. The cutting mechanism can accurately cut the textile mesh tube to ensure cutting quality. The setting of the pulling manipulator and the drying manipulator makes the material transportation and unloading accurate and efficient. The automated operation of the entire processing process does not require reliance on experienced workers, reduces processing costs, improves processing efficiency, enhances reproducibility, can meet the requirements of large-scale and rapid processing, and the yield rate is also significantly improved. At the same time, the sloped portion and the electric heating plate set in the glue box help to better control the state of the glue liquid and further improve the dipping effect. The double glue pump design can also recycle the glue, further reducing processing costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the structure of the present invention;
[0024] Figure 2 It is a schematic diagram of the workbench structure of the present invention;
[0025] Figure 3 It is a schematic diagram of the internal structure of the workbench of the present invention;
[0026] Figure 4 It is a structural schematic diagram of the left high-frequency vibration mechanism of the present invention;
[0027] Figure 5 It is a schematic diagram of the swing arm structure of the present invention;
[0028] Figure 6 It is a schematic structural diagram of the right high-frequency vibration mechanism of the present invention;
[0029] Figure 7 It is a schematic diagram of the structure of the material pulling robot of the present invention;
[0030] Figure 8 It is a schematic diagram of the structure of the drying robot of the present invention.
[0031] In the figure: 100, textile web feeding mechanism; 110, support platform; 120, feeding frame; 130, electric unwinding roller; 140, glue barrel; 200, workbench; 201, mounting seat; 202, first linear module; 203, first telescopic cylinder; 204, rotating cylinder mounting seat; 205, rotating cylinder; 206, I-shaped frame; 207, second telescopic cylinder; 208, swing arm; 209, sliding pin; 2010, guide plate; 2011, arc guide groove; 2012, clamping plate; 2013, clamping seat; 210, support frame; 220, mounting frame; 230, glue box; 231, sloped portion; 232, opening Mouth; 233, baffle; 240, left high-frequency vibration mechanism; 250, right high-frequency vibration mechanism; 260, cutting mechanism; 261, second linear module; 262, drive upper cutter; 263, lower cutter; 270, pulling manipulator; 271, first belt linear module; 272, first connecting frame; 273, first clamping cylinder; 274, drive clamping plate; 300, drying manipulator; 310, second belt linear module; 320, second connecting frame; 330, second clamping cylinder; 340, clamping head; 400, gantry; 500, conveyor belt; 510, unloading platform; 600, drying box; 700, glue pump. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] See also Figure 1-8The present invention provides a technical solution: a device for automatically cutting and dipping a textile web tube, comprising a textile web tube feeding mechanism 100 for feeding the textile web tube, a workbench 200 is arranged on one side of the textile web tube feeding mechanism 100, a mounting frame 220 is installed inside the workbench 200 through a support frame 210, a glue box 230 placed inside the workbench 200 is fixedly installed on one side of the support frame 210, and left high-frequency vibration mechanisms 230 for clamping, conveying, dipping and spinning the textile web tube are respectively installed on both sides of the top of the mounting frame 220 40 and the right high-frequency vibration mechanism 250, the left high-frequency vibration mechanism 240 and the right high-frequency vibration mechanism 250 are staggered, a cutting mechanism 260 for cutting the textile mesh tube is fixedly installed in the middle of the top of the mounting frame 220, the left high-frequency vibration mechanism 240, the right high-frequency vibration mechanism 250 and the cutting mechanism 260 are all located on the top of the workbench 200, and a material pulling manipulator 270 for pulling the textile mesh tube is also installed on the right side of the top of the workbench 200, and the clamping end of the material pulling manipulator 270 is opposite to the clamping end of the left high-frequency vibration mechanism 240;
[0034] It also includes a drying robot 300 for unloading the textile mesh tube after dipping in glue. The drying robot 300 is installed on the top of the conveyor belt 500 through a gantry 400. A drying box 600 is also fixedly installed on the top of the conveyor belt 500. A unloading platform 510 is provided at one end of the conveyor belt 500.
[0035] Specifically, when the textile mesh tube needs to be automatically cut and glued, the textile mesh tube feeding mechanism 100 is used to transport the textile mesh tube to the workbench 200. This textile mesh tube is a finished textile mesh tube, and the end is glued during production. It is initially clamped by the left high-frequency vibration mechanism 240, and then the pulling manipulator 270 pulls one end of the textile mesh tube clamped by the left high-frequency vibration mechanism 240 to move to the right by an appropriate length. At this time, the left high-frequency vibration mechanism 240 and the right high-frequency vibration mechanism 250 are both in an open state. When the pulling manipulator 270 is reset, one end of the textile mesh tube is clamped by the right high-frequency vibration mechanism 250, and the left high-frequency vibration mechanism 240 also clamps the textile mesh tube. Then the cutting mechanism 260 cuts the textile mesh tube to form a short textile mesh tube, and then the left high-frequency vibration mechanism 240 moves relative to the right high-frequency vibration mechanism 250 by an appropriate distance, that is, the depth of the subsequent textile mesh tube end inserted into the glue, and then the left The high-frequency vibration mechanism 240 and the right high-frequency vibration mechanism 250 rotate, so that one end of the cut textile mesh tube and one end of the cut short textile mesh tube are transferred into the glue box 230 to achieve glue dipping, and then the left high-frequency vibration mechanism 240 and the right high-frequency vibration mechanism 250 are rotated left and right at high frequency to achieve glue throwing of the textile mesh tube after dipping in glue, which can effectively control the amount and uniformity of glue, avoid glue waste and ensure firm sealing, and then the left high-frequency vibration mechanism 240 and the right high-frequency vibration mechanism 250 are reset, and the drying manipulator 300 clamps the short textile mesh tube after dipping in glue and throwing in glue. At this time, the right high-frequency vibration mechanism 250 is opened, and the drying manipulator 300 clamps and removes the short textile mesh tube and places it on the conveyor belt 500, and the conveyor belt 500 is used to transport the short textile mesh tube to the drying box 600, and the short textile mesh tube after dipping in glue is dried by the drying box 600, and then transported to the unloading platform 510 by the conveyor belt 500;
[0036] Similarly, when processing the next short textile mesh tube, the pulling robot 270 is first used to pull one end of the textile mesh tube clamped by the left high-frequency vibration mechanism 240 to move to the right by an appropriate length. At this time, one end of the textile mesh tube is glued when the previous short textile mesh tube is dipped in glue, and then the processing process of the first short textile mesh tube is repeated, thereby forming a complete automated processing flow, from the feeding, pulling, cutting, dipping in glue to the final drying and unloading of the textile mesh tube, realizing efficient and precise automated production, and avoiding many problems existing in traditional processes, such as scattered processes, high processing costs, and low efficiency.
[0037] In this embodiment, the textile web feeding mechanism 100 includes a support platform 110 , on one side of the top of the support platform 110 , an electric feeding roller 130 is fixedly mounted via a feeding rack 120 , and on the other side of the top of the support platform 110 , a glue barrel 140 is placed.
[0038] Specifically, during the processing of the textile mesh tube, the electric discharge roller 130 starts to rotate under power drive, the rolled textile mesh tube will be gradually released, and then transported to the workbench 200 area along a predetermined path to realize automatic feeding, and the set glue barrel 140 can provide sufficient glue supply for the dipping process.
[0039] In this embodiment, two glue pumps 700 are fixedly installed on the left side of the workbench 200, wherein the liquid inlet end of one glue pump 700 is connected to the interior of the glue barrel 140 through a pipe, and the liquid outlet end of the glue pump 700 is connected to the interior of the glue box 230 through a pipe, and the liquid inlet end of the other glue pump 700 is connected to the interior of the glue box 230 through a pipe, and the liquid outlet end of the glue pump 700 is connected to the interior of the glue barrel 140 through a pipe.
[0040] Specifically, when the equipment starts working, one of the glue pumps 700 is started to extract the glue in the glue barrel 140 and transport it to the glue box 230 through a pipeline, providing the glue box 230 with the glue required for dipping, ensuring that the dipping operation can proceed smoothly. After the dipping process is completed, if there is excess glue in the glue box 230, or if there is too much glue brought out by the short textile network tube or in the glue box 230, the other glue pump 700 is started to pump the excess glue in the glue box 230 back into the glue barrel 140 to achieve the recycling of the glue. The coordinated work of the two glue pumps 700 forms a dynamic circulation system between the glue barrel 140 and the glue box 230, which not only ensures that there is always an appropriate amount of glue in the glue box 230 for dipping, avoids interruption of the dipping operation due to insufficient glue, and prevents waste of glue, effectively reducing processing costs, while also maintaining the stability and efficiency of the entire glue supply system.
[0041] In this embodiment, a sloped portion 231 is provided inside the bottom of the plastic box 230, and an electric heating plate is also provided inside the plastic box 230. Two openings 232 are provided at the top of the workbench 200 opposite to the sloped portion 231, and baffles 233 fixedly connected to the top of the workbench 200 are provided on both sides of the opening 232.
[0042] Specifically, when the left high-frequency vibration mechanism 240 and the right high-frequency vibration mechanism 250 rotate the textile mesh tube and the cut short textile mesh tube ends to the glue box 230 for dipping in glue, the sloped portion 231 allows the glue to form a natural flow direction in the glue box 230. Due to the effect of gravity, the glue will flow to the lower side of the sloped portion 231, which can ensure that the glue is more evenly distributed at the end of the short textile mesh tube, avoiding the situation where there is too much or too little glue in some parts;
[0043] The electric heating plate inside the glue box 230 can heat the glue when working. The heated glue has better fluidity and viscosity. When dipping the glue, the glue can adhere to the end of the textile mesh tube more smoothly, thereby improving the quality and effect of dipping the glue. During the dipping operation, the high-frequency vibration mechanism drives the end of the textile mesh tube to enter the glue box 230 through the opening 232 to contact the glue. The baffle 233 provided can prevent the glue from being thrown onto the workbench 200 when throwing the glue, thereby ensuring the cleanliness of the workbench 200.
[0044] In this embodiment, the left high-frequency vibration mechanism 240 and the right high-frequency vibration mechanism 250 both include a mounting seat 201 fixedly connected to the top of the mounting frame 220, a first linear module 202 for X-axis movement is mounted on the front of the mounting seat 201, a first telescopic cylinder 203 for Z-axis movement is mounted on the sliding seat of the first linear module 202, a rotary cylinder mounting seat 204 is mounted on the telescopic end of the first telescopic cylinder 203, a rotary cylinder 205 is mounted on the front of the rotary cylinder mounting seat 204, and a work-shaped frame 20 is mounted on one side of the rotary cylinder 205. 6. A second telescopic cylinder 207 is installed inside the I-shaped frame 206, and a swing arm 208 is hinged at the telescopic end of the second telescopic cylinder 207. The middle part of the swing arm 208 is rotatably connected to the I-shaped frame 206 through a pin, and one end of the swing arm 208 is connected to a sliding pin 209. One end of the sliding pin 209 passes through an arc guide groove 2011 provided in the guide plate 2010 and is connected to a clamping plate 2012. A clamping seat 2013 is provided at the bottom of the clamping plate 2012. The guide plate 2010 and the clamping seat 2013 are both fixedly connected to the I-shaped frame 206.
[0045] Specifically, during the operation of the equipment, when the textile mesh tube and the short textile mesh tube after cutting need to be operated, the first linear module 202 moves precisely in the X-axis direction according to the command of the control system, and when the second telescopic cylinder 207 extends to drive the swing arm 208 to swing, the sliding pin 209 slides in the arc guide groove 2011, thereby driving the clamping plate 2012 to open and close relative to the clamping seat 2013, so that the textile mesh tube and the short textile mesh tube are placed between the clamping plate 2012 and the clamping seat 2013, and then the second telescopic cylinder 207 is retracted to drive the swing arm 208 to swing, so that the clamping plate 2012 and the clamping seat 2013 are closed. Then, the textile mesh tube and the short textile mesh tube can be tightly clamped, and then the rotating cylinder 205 can drive the I-shaped frame 206 to rotate, so that the clamped textile mesh tube and the short textile mesh tube can be screwed into the opening 232, and then the first telescopic cylinder 203 is extended in the Z-axis direction, so that the end of the short textile mesh tube can be inserted into the glue box 230 to a suitable depth to achieve glue dipping. After the glue dipping is completed, the first telescopic cylinder 203 retracts in the Z-axis direction, and then the rotating cylinder 205 drives the I-shaped frame 206 to swing back and forth at high frequency, thereby achieving the glue throwing operation. Finally, the first linear module 202 and the first telescopic cylinder 203 are reset to ensure the processing accuracy and efficiency.
[0046] In this embodiment, one end of the clamping plate 2012 and the clamping seat 2013 of the right high-frequency vibration mechanism 250 remains flush with one end of the clamping plate 2012 and the clamping seat 2013 of the left high-frequency vibration mechanism 240.
[0047] Specifically, the clamping plate 2012 and the clamping seat 2013 of the right high-frequency vibration mechanism 250 are kept flush with the clamping plate 2012 and one end of the clamping seat 2013 of the left high-frequency vibration mechanism 240. When clamping the short textile mesh tube, it can be ensured that the two ends are clamped on the same plane, so that in the subsequent glue dipping operation, the two ends of the short textile mesh tube can be immersed in the glue in the glue box 230 at the same depth and angle for dipping, which helps to improve the uniformity of the glue dipping and improve the processing quality and yield rate of the entire textile mesh tube.
[0048] In this embodiment, the cutting mechanism 260 includes a second linear module 261 fixedly mounted on the middle of the top end of the mounting frame 220 and performing Z-axis movement. The second linear module 261 is a double sliding seat linear module, and the threads at both ends of the screw rod of the second linear module 261 are arranged in opposite directions. An upper cutter 262 is installed on the front of the sliding seat at the top, and a lower cutter 263 is installed on the front of the sliding seat at the bottom.
[0049] Specifically, when the equipment runs to the cutting process, under the command of the control system, the second linear module 261 starts to work. Since the threads at both ends of the screw are opposite, when the motor drives the screw to rotate, the two sliding seats will move relative to each other. The sliding seat at the top moves downward with the upper cutter 262, and the sliding seat at the bottom moves upward with the lower cutter 263, and the upper cutter 262 and the lower cutter 263 are relatively close. In this process, the pulling robot 270 has pulled the textile mesh tube to the appropriate position, and the relative movement of the upper cutter 262 and the lower cutter 263 can accurately cut the textile mesh tube to form a short textile mesh tube.
[0050] In this embodiment, the material pulling robot 270 includes a first belt linear module 271 fixedly installed on the top of the workbench 200, the sliding seat of the first belt linear module 271 is installed with a first connecting frame 272, the top of the first connecting frame 272 is installed with a first clamping cylinder 273, and the two clamping arms of the first clamping cylinder 273 are both installed with clamping plates 274.
[0051] Specifically, when the equipment starts to pull the material, the motor of the first belt linear module 271 starts, and through the transmission action of the belt, it drives the sliding seat to move along the track of the module, so that the first connecting frame 272 moves accordingly, and then the first clamping cylinder 273 is used to control the two clamping arms to drive the clamping plate 274 to perform a closing action, thereby tightly clamping the textile mesh tube, and then, the first belt linear module 271 moves in the opposite direction according to the preset program, driving the first connecting frame 272 to move in the opposite direction, and then pulling the textile mesh tube to the appropriate position.
[0052] In this embodiment, the drying robot 300 includes a second belt linear module 310 fixedly installed on the top of the gantry 400, the sliding seat of the second belt linear module 310 is installed with a second connecting frame 320, a second clamping cylinder 330 is installed on one side of the second connecting frame 320, and the two clamping arms of the second clamping cylinder 330 are both installed with a clamping head 340.
[0053] Specifically, the second belt linear module 310 is used to drive the sliding seat to move, so that the second connecting frame 320 moves accordingly. When the clamping head 340 is close to the short textile mesh tube after being dipped in glue, the second clamping cylinder 330 controls the two clamping arms to drive the clamping head 340 to close, thereby tightly clamping the short textile mesh tube after being dipped in glue. Then, the second belt linear module 310 continues to drive the second connecting frame 320 to move, and the short textile mesh tube is accurately placed on the conveyor belt 500, so as to quickly carry out subsequent drying and unloading operations.
[0054] A method for cutting and gluing a textile mesh tube, using any of the above-mentioned automatic cutting and gluing equipment for textile mesh tubes, comprises the following steps:
[0055] S1 feeding: the electric unwinding roller 130 in the textile web tube feeding mechanism 100 releases the textile web tube and transports the textile web tube to the workbench 200 area;
[0056] S2 material pulling: the material pulling manipulator 270 moves the first connecting frame 272 through the first belt linear module 271, so that the first clamping cylinder 273 drives the clamping plate 274 to clamp the textile mesh tube and pull the textile mesh tube to a suitable position;
[0057] S3 Cutting: The second linear module 261 in the cutting mechanism 260 drives the upper cutter 262 and the lower cutter 263 to move relative to each other, cutting the textile mesh tube to form a short textile mesh tube;
[0058] S4 Gluing: The left high-frequency vibration mechanism 240 and the right high-frequency vibration mechanism 250 respectively clamp one end of the short textile mesh to be cut off from one end of the textile mesh tube and move it to the opening 232 above the glue box 230 through the coordinated work of their respective first linear modules 202, first telescopic cylinders 203, rotary cylinders 205, second telescopic cylinders 207, swing arms 208, guide plates 2010, clamping plates 2012 and clamping seats 230, and then rotate the glue box 230 to immerse the two ends of the short textile mesh tube in glue for dipping, and then shake off the excess glue through high-frequency vibration;
[0059] S5 unloading: The drying robot 300 moves the second connecting frame 320 through the second belt linear module 310, so that the second clamping cylinder 330 drives the clamping head 340 to clamp the short textile mesh tube after dipping in glue, and places it on the conveyor belt 500. The conveyor belt 500 transports the short textile mesh tube to the drying box 600 for drying. The dried short textile mesh tube is transported to the unloading platform 510.
[0060] Specifically, when feeding, the electric feeding roller 130 in the textile web feeding mechanism 100 feeds the web to the workbench 200 at the required speed, and the material pulling robot 270 pulls the textile web to the appropriate cutting position according to the preset, and the first belt linear module 271, the first connecting frame 272, the first clamping cylinder 273 and the clamping plate 274 in the material pulling robot 270 work together, and when cutting, the second linear module 261 in the cutting mechanism 260 drives the upper cutter 262 and the lower cutter 263 to accurately cut the web; the glue dipping and the glue throwing are operated by the left high-frequency vibration mechanism 240 and the right high-frequency vibration mechanism 250, and the sloped portion 231, the electric heating plate and the glue box 230 are connected to the glue box 230. The water pump 700 ensures the glue dipping effect. The mounting base 201, the first linear module 202, the first telescopic cylinder 203, the rotating cylinder 205, the second telescopic cylinder 207, the swing arm 208, the arc guide groove 2011, the clamping plate 2012 and the clamping base 2013 in the left high-frequency vibration mechanism 240 and the right high-frequency vibration mechanism 250 work in sequence. When unloading, the second belt linear module 310, the second connecting frame 320, the second clamping cylinder 330 and the clamping head 340 in the drying robot 300 move the glue-dipped net tube to the conveyor belt 500, and after drying in the drying box 600, it is sent to the unloading platform 510. The whole process realizes efficient and automated processing to ensure processing efficiency.
[0061] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A device for automatically cutting and gluing a textile mesh tube, comprising a textile mesh tube feeding mechanism (100) for feeding the textile mesh tube, characterized in that: A workbench (200) is provided on one side of the textile web tube feeding mechanism (100); a mounting frame (220) is installed inside the workbench (200) via a support frame (210); a glue box (230) is fixedly installed on one side of the support frame (210) and is placed inside the workbench (200); a left high-frequency vibration mechanism (240) and a right high-frequency vibration mechanism (250) for clamping, conveying, dipping and spinning the textile web tube are respectively installed on both sides of the top of the mounting frame (220); the left high-frequency vibration mechanism (240) and the right high-frequency vibration mechanism (250) are respectively installed on both sides of the top of the mounting frame (220); The high-frequency vibration mechanism (250) is staggered, a cutting mechanism (260) for cutting the textile mesh tube is fixedly mounted at the middle of the top of the mounting frame (220), the left high-frequency vibration mechanism (240), the right high-frequency vibration mechanism (250) and the cutting mechanism (260) are all located at the top of the workbench (200), and a material pulling manipulator (270) for pulling the textile mesh tube is also mounted on the right side of the top of the workbench (200), and the clamping end of the material pulling manipulator (270) is opposite to the clamping end of the left high-frequency vibration mechanism (240); It also includes a drying robot (300) for unloading the textile mesh tube after being dipped in glue. The drying robot (300) is installed on the top of the conveyor belt (500) through a gantry (400). A drying box (600) is also fixedly installed on the top of the conveyor belt (500). One end of the conveyor belt (500) is provided with an unloading platform (510).
2. The device for automatic cutting and gluing of textile mesh tubes according to claim 1, characterized in that: The textile web tube feeding mechanism (100) comprises a support platform (110), a motorized material discharge roller (130) being fixedly mounted on one side of the top of the support platform (110) via a material feed frame (120), and a glue barrel (140) being placed on the other side of the top of the support platform (110).
3. The automatic cutting and gluing device for textile mesh tubes according to claim 1 is characterized in that: Two glue pumps (700) are fixedly installed on the left side of the workbench (200), wherein the liquid inlet end of one of the glue pumps (700) is connected to the inside of the glue barrel (140) through a pipeline, and the liquid outlet end of the glue pump (700) is connected to the inside of the glue box (230) through a pipeline, and the liquid inlet end of the other glue pump (700) is connected to the inside of the glue box (230) through a pipeline, and the liquid outlet end of the glue pump (700) is connected to the inside of the glue barrel (140) through a pipeline.
4. The automatic cutting and gluing device for textile mesh tubes according to claim 1 is characterized in that: A sloped portion (231) is provided inside the bottom of the plastic box (230), and an electric heating plate is also provided inside the plastic box (230). Two openings (232) are provided at the top of the workbench (200) directly opposite the sloped portion (231), and baffles (233) fixedly connected to the top of the workbench (200) are provided on both sides of the opening (232).
5. The automatic cutting and gluing device for textile mesh tubes according to claim 1 is characterized in that: The left high-frequency vibration mechanism (240) and the right high-frequency vibration mechanism (250) both comprise a mounting seat (201) fixedly connected to the top of a mounting frame (220); a first linear module (202) for X-axis movement is mounted on the front of the mounting seat (201); a first telescopic cylinder (203) for Z-axis movement is mounted on the sliding seat of the first linear module (202); a rotating cylinder mounting seat (204) is mounted on the telescopic end of the first telescopic cylinder (203); a rotating cylinder (205) is mounted on the front of the rotating cylinder mounting seat (204); a work-shaped frame (206) is mounted on one side of the rotating cylinder (205); and the work-shaped frame (206) is mounted on the telescopic end of the first telescopic cylinder (203). A second telescopic cylinder (207) is installed inside the workpiece frame (206); a swing arm (208) is hingedly connected to the telescopic end of the second telescopic cylinder (207); the middle part of the swing arm (208) is rotatably connected to the workpiece frame (206) via a pin; one end of the swing arm (208) is connected to a sliding pin (209); one end of the sliding pin (209) passes through an arc-shaped guide groove (2011) formed in a guide plate (2010) and is connected to a clamping plate (2012); a clamping seat (2013) is provided at the bottom of the clamping plate (2012); and both the guide plate (2010) and the clamping seat (2013) are fixedly connected to the workpiece frame (206).
6. The automatic cutting and gluing device for textile mesh tubes according to claim 5, characterized in that: One end of the clamping plate (2012) and the clamping seat (2013) of the right high-frequency vibration mechanism (250) is kept flush with one end of the clamping plate (2012) and the clamping seat (2013) of the left high-frequency vibration mechanism (240).
7. The automatic cutting and gluing device for textile mesh tubes according to claim 1, characterized in that: The cutting mechanism (260) comprises a second linear module (261) fixedly mounted at the middle of the top end of the mounting frame (220) and capable of Z-axis movement, the second linear module (261) being a double sliding seat linear module, and the threads at both ends of the lead screw of the second linear module (261) being arranged oppositely, an upper cutter (262) being mounted on the front face of the sliding seat at the top, and a lower cutter (263) being mounted on the front face of the sliding seat at the bottom.
8. The automatic cutting and gluing device for textile mesh tubes according to claim 1, characterized in that: The material pulling robot (270) includes a first belt linear module (271) fixedly mounted on the top of the workbench (200), a first connecting frame (272) being mounted on the sliding seat of the first belt linear module (271), a first clamping cylinder (273) being mounted on the top of the first connecting frame (272), and two clamping arms of the first clamping cylinder (273) being mounted with clamping plates (274).
9. The automatic cutting and gluing device for textile mesh tubes according to claim 1, characterized in that: The drying robot (300) comprises a second belt linear module (310) fixedly mounted on the top of a gantry (400); a second connecting frame (320) is mounted on a sliding seat of the second belt linear module (310); a second clamping cylinder (330) is mounted on one side of the second connecting frame (320); and two clamping arms of the second clamping cylinder (330) are both mounted with clamping heads (340).
10. A method for cutting and gluing a textile mesh tube, using the automatic cutting and gluing device for textile mesh tubes as claimed in any one of claims 1 to 9, characterized in that: The following steps are involved: S1) feeding: the electric unwinding roller (130) in the textile web tube feeding mechanism (100) releases the textile web tube and transports the textile web tube to the workbench (200) area; S2) Material pulling: the material pulling manipulator (270) moves the first connecting frame (272) through the first belt linear module (271), so that the first clamping cylinder (273) drives the clamping plate (274) to clamp the textile mesh tube and pull the textile mesh tube to a suitable position; S3) Cutting: the second linear module (261) in the cutting mechanism (260) drives the upper cutter (262) and the lower cutter (263) to move relative to each other, cutting the textile mesh tube to form a short textile mesh tube; S4) Gluing: The left high-frequency vibration mechanism (240) and the right high-frequency vibration mechanism (250) respectively clamp one end of the short textile mesh to be cut off from one end of the textile mesh tube and move it to the opening (232) above the glue box (230) through the coordinated work of their respective first linear modules (202), first telescopic cylinders (203), rotary cylinders (205), second telescopic cylinders (207), swing arms (208), guide plates (2010), clamping plates (212) and clamping seats (2013), and then rotate the glue box (230) to immerse the two ends of the short textile mesh tube in glue for dipping, and then shake off the excess glue through high-frequency vibration; S5) Unloading: The drying robot (300) moves the second connecting frame (320) through the second belt linear module (310), so that the second clamping cylinder (330) drives the clamping head (340) to clamp the short textile mesh tube after being dipped in glue, and places it on the conveyor belt (500). The conveyor belt (500) transports the short textile mesh tube to the drying box (600) for drying. The dried short textile mesh tube is transported to the unloading platform (510).