Automatic splicing type uniform forging device

Abstract

The automatic splicing type uniform forging device comprises a bottom plate, a fixing plate is fixedly connected to the left side of the upper end face of the bottom plate, a forging part is placed in a storage groove, an electromagnetic heater fixedly connected with the upper end face of the bottom plate is arranged on the right side of the fixing plate, and an electromagnetic coil is fixedly connected to the upper end face of the electromagnetic heater. The axis of the electromagnetic coil is aligned with the forging part in the left-right direction, and the right side of the forging part extends into the electromagnetic coil, so that the right side of the forging part can be heated through the electromagnetic heater and the electromagnetic coil, the lower end face of the groove is fixedly connected with an electric sliding rail, the fixing frame is connected with a sliding plate located in the groove in a left-right sliding mode, and a connecting iron rod is placed in a clamping groove; and a clamping plate is connected into the clamping groove in an up-down sliding mode, and the second hydraulic pump is in power connection with the clamping plate, so that the second hydraulic pump can move downwards to clamp the connecting iron rod, the connecting iron rod is kept horizontal, the electric sliding rail drives the connecting iron rod to move left and right, and uniform forging and hammering are conducted.

Description

Technical Field

[0001] The invention relates to the field of forging, in particular to an automatic splicing type uniform forging device. Background Art

[0002] Traditional forging involves heating the metal and then manually moving it to a forging table for hammering. The metal also needs to be turned over manually during hammering, which makes the forging process more complicated and dangerous, and it is difficult to forge the metal evenly. Therefore, a forging device that can heat, forge and turn the metal through automated operations is needed to replace the existing forging device. Summary of the invention

[0003] The object of the present invention is to provide an automatic splicing uniform forging device to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned object, the present invention provides the following technical solution: comprising a bottom plate, a fixed plate is fixedly connected to the left side of the upper end surface of the bottom plate, a storage rack is fixedly connected to the right end surface of the fixed plate, a storage slot is provided in the storage rack, a forging is placed in the storage slot, an electromagnetic heater is fixedly connected to the upper end surface of the bottom plate on the right side of the fixed plate, an electromagnetic coil is fixedly connected to the upper end surface of the electromagnetic heater, the axis of the electromagnetic coil is aligned with the left and right of the forging, and the right side of the forging extends into the electromagnetic coil, so that the right side of the forging can be heated by the electromagnetic heater and the electromagnetic coil;

[0005] A fixed frame is provided on the upper right side of the bottom plate, and a groove is provided in the fixed frame. The lower end surface of the groove is fixedly connected to an electric slide rail, and the fixed frame is slidably connected to a sliding plate located in the groove. The sliding plate is located on the upper side of the electric slide rail, and the electric slide rail is dynamically connected to the sliding plate. A movable frame is fixedly connected to the upper end surface of the sliding plate, and a clamping groove is also provided on the interior of the movable frame. A connecting iron rod is placed in the clamping groove, and a clamping plate is connected in the clamping groove for sliding up and down. Two left and right connecting frames are fixedly connected to the upper end surface of the movable frame, and the connecting frames are fixedly connected to a second hydraulic pump, and the second hydraulic pump is dynamically connected to the clamping plate, so that the connecting iron rod can be moved downward to clamp the connecting iron rod through the second hydraulic pump, so that the connecting iron rod remains horizontal, and the connecting iron rod is driven to move left and right by the electric slide rail for uniform forging and hammering.

[0006] Preferably, the electric slide rail is dynamically connected to a slider, and the upper end surface of the slider is fixedly connected to the lower end surface of the sliding plate, so that the sliding plate can be driven to move by the electric slide rail, and the connecting iron rod is moved to the left to be fixedly connected with the forging piece through hot processing;

[0007] Preferably, the right end face of the movable frame is fixedly connected with a connecting block, the upper end face of the fixed frame is fixedly connected with two groups of left-right symmetrical side plates, each group of side plates is fixedly connected with a fixing rod, and the fixing rod is slidably connected with the connecting block, so as to improve the stability of the movement of the connecting iron rod;

[0008] Preferably, the lower end surface of the fixing frame is fixedly connected with four sliding rods, and the upper end surface of the bottom plate is fixedly connected with four sleeves aligned with the sliding rods in the upper and lower directions;

[0009] Preferably, a through hole is provided in the sleeve, the sliding rod extends into the through hole and is slidably connected to the sleeve up and down, and a spring located in the through hole is fixedly connected between the lower end surface of the sliding rod and the upper end surface of the bottom plate;

[0010] Preferably, the upper end surface of the bottom plate is fixedly connected to a first hydraulic pump located at the lower side of the center of the fixing frame, and the first hydraulic pump is dynamically connected to a hydraulic rod, and the upper end surface of the hydraulic rod is located at the lower side of the fixing frame, so as to drive the connecting iron rod to move upward, so that the connecting iron rod is aligned with the forging part left and right;

[0011] Preferably, a forging frame fixedly connected to the upper end surface of the bottom plate is provided between the fixing frame and the electromagnetic heater, the forging frame is fixedly connected to a hydraulic forging machine, the hydraulic forging machine is dynamically connected to a hammering column, and the forging frame is fixedly connected to a hammering column aligned with the hydraulic forging machine up and down, so that the forging piece can be moved to the forging table for forging and hammering;

[0012] Preferably, an intelligent controller fixedly connected to the upper end surface of the base plate is provided on the front side of the fixing frame, and the intelligent controller controls the electric slide rail, the second hydraulic pump, the first hydraulic pump, the hydraulic forging machine and the electromagnetic heater to realize automated forging.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] The present invention is provided with an electromagnetic heater, an electromagnetic coil and a storage rack. The electromagnetic heater can generate a magnetic field after the electromagnetic coil is energized, and can perform electromagnetic induction heating on the forged piece, so that the connecting iron rod can be moved into the electromagnetic coil and abutted against the forged piece, and fixedly connected after heating;

[0015] The present invention is provided with a hydraulic forging machine, a forging table and a hammering column. The hydraulic forging machine can drive the hammering column to move up and down reciprocatingly, and the electric slide rail can drive the connecting iron rod and the forging piece after fixed connection to move to the forging table, and the hammering column moves up and down to perform forging and hammering.

[0016] The present invention is provided with a fixing frame, a sliding rod and a clamping plate. The second hydraulic pump can drive the clamping plate to move downward, clamp the connecting iron rod, and make the connecting iron rod always keep horizontal. The electric slide rail can drive the connecting iron rod to move left through the slider and the sliding plate. The sliding plate can ensure the stability of the connecting iron rod when it is moved and hammered. The sliding rod and the through hole can play a certain buffering role to avoid rigid damage. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 An overall three-dimensional schematic diagram of an automatic splicing uniform forging device proposed for the invention;

[0018] Figure 2 A top-down three-dimensional schematic diagram of an automatic splicing uniform forging device proposed for the invention;

[0019] Figure 3 for Figure 2 AA cross-sectional diagram of ;

[0020] Figure 4 for Figure 2 BB cross-sectional diagram;

[0021] Figure 5 for Figure 3 A partial enlarged schematic diagram of

[0022] Figure 6 for Figure 4 A partial enlarged schematic diagram of

[0023] Figure 7 A three-dimensional schematic diagram of the electromagnetic coil in an automatic splicing uniform forging device proposed for the invention;

[0024] Figure 8 A three-dimensional schematic diagram of a forging table in an automatic splicing uniform forging device proposed for the invention;

[0025] Fig. 9 A three-dimensional schematic diagram of a sliding plate in an automatic splicing uniform forging device proposed for the invention.

[0026] In the figure: 100, bottom plate; 101, electromagnetic heater; 102, electromagnetic coil; 103, fixed plate; 104, storage rack; 105, forging; 106, forging rack; 107, hydraulic forging machine; 108, forging table; 109, hammering column; 110, intelligent controller; 111, fixed rack; 112, sleeve; 113, connecting block; 114, first hydraulic pump; 115, connecting iron rod; 116, fixed rod; 117, hydraulic rod; 118, sliding rod; 119, moving rack; 120, electric slide rail; 121, slider; 122, sliding plate; 123, clamping plate; 124, connecting rack; 125, second hydraulic pump; 126, through hole; 127, spring; 128, groove; 129, side plate; 130, clamping groove; 131, storage groove. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] Embodiment 1:

[0029] See also Figure 1-9 The present invention provides a technical solution: comprising a bottom plate 100, a fixing plate 103 is fixedly connected to the left side of the upper end surface of the bottom plate 100, a storage rack 104 is fixedly connected to the right end surface of the fixing plate 103, a storage slot 131 is provided in the storage rack 104, a forging 105 is placed in the storage slot 131, an electromagnetic heater 101 fixedly connected to the upper end surface of the bottom plate 100 is provided on the right side of the fixing plate 103, an electromagnetic coil 102 is fixedly connected to the upper end surface of the electromagnetic heater 101, the axis of the electromagnetic coil 102 is aligned with the left and right of the forging 105, and the right side of the forging 105 extends into the electromagnetic coil 102, so that the right side of the forging 105 can be heated by the electromagnetic heater 101 and the electromagnetic coil 102;

[0030] A fixing frame 111 is provided on the upper right side of the bottom plate 100, and a groove 128 is provided in the fixing frame 111. The lower end surface of the groove 128 is fixedly connected to an electric slide rail 120. The fixing frame 111 is slidably connected to a sliding plate 122 located in the groove 128. The sliding plate 122 is located on the upper side of the electric slide rail 120, and the electric slide rail 120 is connected to the sliding plate 122 by power. A moving frame 119 is fixedly connected to the upper end surface of the sliding plate 122. The interior of the moving frame 119 also has a clamping groove 130. The clamping groove 130 is provided in the clamping groove 130. A connecting iron rod 115 is placed, and a clamping plate 123 is connected to the clamping groove 130 for sliding up and down. The upper end surface of the movable frame 119 is fixedly connected to two left and right connecting frames 124. The connecting frames 124 are fixedly connected to a second hydraulic pump 125. The second hydraulic pump 125 is power-connected to the clamping plate 123, so that the second hydraulic pump 125 can move downward to clamp the connecting iron rod 115, so that the connecting iron rod 115 remains horizontal, and the connecting iron rod 115 is driven to move left and right by the electric slide rail 120 for uniform forging and hammering.

[0031] The electric slide rail 120 is connected to a slider 121, and the upper end surface of the slider 121 is fixedly connected to the lower end surface of the sliding plate 122, so that the sliding plate 122 can be driven to move by the electric slide rail 120, and the connecting iron rod 115 is moved to the left and then fixedly connected to the forging 105 by hot working;

[0032] The right end surface of the movable frame 119 is fixedly connected with a connecting block 113, and the upper end surface of the fixed frame 111 is fixedly connected with two groups of left-right symmetrical side plates 129, and each group of side plates 129 is fixedly connected with a fixing rod 116, and the fixing rod 116 is slidably connected with the connecting block 113, so as to improve the stability of the movement of the connecting iron rod 115;

[0033] The lower end surface of the fixing frame 111 is fixedly connected with four sliding rods 118, and the upper end surface of the bottom plate 100 is fixedly connected with four sleeves 112 aligned with the sliding rods 118 in the upper and lower directions;

[0034] The sleeve 112 is provided with a through hole 126, the sliding rod 118 extends into the through hole 126 and is slidably connected to the sleeve 112 up and down, and a spring 127 located in the through hole 126 is fixedly connected between the lower end surface of the sliding rod 118 and the upper end surface of the bottom plate 100;

[0035] The upper end surface of the bottom plate 100 is fixedly connected to a first hydraulic pump 114 located at the lower side of the center of the fixing frame 111. The first hydraulic pump 114 is dynamically connected to a hydraulic rod 117. The upper end surface of the hydraulic rod 117 is located at the lower side of the fixing frame 111, so as to drive the connecting iron rod 115 to move upward, so that the connecting iron rod 115 is aligned with the forging 105.

[0036] A forging frame 106 fixedly connected to the upper end surface of the bottom plate 100 is provided between the fixed frame 111 and the electromagnetic heater 101, and the forging frame 106 is fixedly connected to a hydraulic forging machine 107, and the hydraulic forging machine 107 is dynamically connected to a hammering column 109, and the forging frame 106 is fixedly connected to a hammering column 109 aligned with the hydraulic forging machine 107, so that the forging piece 105 can be moved to the forging table 108 for forging and hammering;

[0037] The front side of the fixing frame 111 is provided with an intelligent controller 110 fixedly connected to the upper end surface of the base plate 100, and the intelligent controller 110 controls the electric slide rail 120, the second hydraulic pump 125, the first hydraulic pump 114, the hydraulic forging machine 107 and the electromagnetic heater 101 to realize automated forging.

[0038] See also Figure 1-Figure 9 , this implementation includes the following steps:

[0039] S1: First, extend the connecting iron rod 115 into the clamping groove 130, and then start the second hydraulic pump 125 through the intelligent controller 110. The second hydraulic pump 125 drives the clamping plate 123 to move downward. The clamping plate 123 clamps the connecting iron rod 115 and keeps the connecting iron rod 115 always horizontal. Then, start the first hydraulic pump 114 through the intelligent controller 110. The first hydraulic pump 114 drives the hydraulic rod 117 to move upward, thereby resisting the fixing frame 111, and driving the fixing frame 111 to move upward, so that the connecting iron rod 115 is located on the right side of the axis of the electromagnetic coil 102 after moving upward.

[0040] S2: Place the forged piece 105 in the storage slot 131, and start the electric slide rail 120 through the intelligent controller 110. The electric slide rail 120 drives the sliding plate 122 to move leftward through the slider 121, and the sliding plate 122 drives the moving frame 119 to move leftward, thereby driving the connecting iron rod 115 to move leftward into the electromagnetic coil 102, so that the connecting iron rod 115 abuts against the right end surface of the forged piece 105;

[0041] S3: The electromagnetic heater 101 is started by the intelligent controller 110. After the electromagnetic heater 101 energizes the electromagnetic coil 102, the forging 105 and the connecting iron rod 115 located in the electromagnetic coil 102 are heated by electromagnetic induction heating, and the connecting iron rod 115 is controlled to continue to move to the left for a short distance, and the connecting iron rod 115 and the forging 105 are fixedly connected. After the connecting iron rod 115 moves to the right, the forging 105 is completely placed in the electromagnetic coil 102 for heating, thereby reducing the hardness of the forging 105;

[0042] S4: Finally, the forging 105 is moved right to the upper side of the forging table 108, and the first hydraulic pump 114 is started to drive the hydraulic rod 117 to move downward, so that the forging 105 is attached to the upper end surface of the forging table 108, and the hydraulic forging machine 107 is started to drive the hammering column 109 to move up and down, and the forging 105 is repeatedly forged and hammered. The electric slide rail 120 drives the forging 105 to move left and right for uniform hammering. The vibration generated during hammering will drive the sliding rod 118 to move up and down, and the spring 127 plays a buffering role to avoid rigid damage.

[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic splicing uniform forging device, comprising a base plate (100), characterized in that: A fixed plate (103) is fixedly connected to the left side of the upper end surface of the bottom plate (100), a storage rack (104) is fixedly connected to the right end surface of the fixed plate (103), a storage groove (131) is provided in the storage rack (104), a forging (105) is placed in the storage groove (131), an electromagnetic heater (101) fixedly connected to the upper end surface of the bottom plate (100) is provided on the right side of the fixed plate (103), an electromagnetic coil (102) is fixedly connected to the upper end surface of the electromagnetic heater (101), an axis of the electromagnetic coil (102) is aligned with the forging (105) on the left and right, and the right side of the forging (105) extends into the electromagnetic coil (102); A fixing frame (111) is provided on the upper right side of the bottom plate (100), a groove (128) is provided in the fixing frame (111), an electric slide rail (120) is fixedly connected to the lower end surface of the groove (128), the fixing frame (111) is slidably connected to a sliding plate (122) located in the groove (128), the sliding plate (122) is located on the upper side of the electric slide rail (120), and the electric slide rail (120) is dynamically connected to the sliding plate (122), and the upper side of the sliding plate (122) is connected to the electric slide rail (120). The end surface is fixedly connected to a moving frame (119), and the moving frame (119) has a clamping groove (130) inside the inner surface, a connecting iron rod (115) is placed in the clamping groove (130), and a clamping plate (123) is slidably connected in the clamping groove (130) up and down, and the upper end surface of the moving frame (119) is fixedly connected to two left and right connecting frames (124), and the connecting frames (124) are fixedly connected to a second hydraulic pump (125), and the second hydraulic pump (125) is connected to the clamping plate (123) in a power connection.

2. The automatic splicing uniform forging device according to claim 1 is characterized in that: The electric slide rail (120) is dynamically connected to a slider (121), and the upper end surface of the slider (121) is fixedly connected to the lower end surface of the sliding plate (122).

3. The automatic splicing uniform forging device according to claim 2 is characterized in that: The right end surface of the movable frame (119) is fixedly connected to a connecting block (113), and the upper end surface of the fixed frame (111) is fixedly connected to two groups of left-right symmetrical side plates (129) at the front and rear ends, and a fixing rod (116) is fixedly connected between each group of the side plates (129), and the fixing rod (116) is slidably connected to the connecting block (113).

4. The automatic splicing uniform forging device according to claim 3 is characterized in that: The lower end surface of the fixing frame (111) is fixedly connected to four sliding rods (118), and the upper end surface of the bottom plate (100) is fixedly connected to four sleeves (112) aligned with the sliding rods (118) in a vertical direction.

5. The automatic splicing uniform forging device according to claim 4 is characterized in that: A through hole (126) is provided in the sleeve (112), and the sliding rod (118) extends into the through hole (126) and is slidably connected to the sleeve (112) up and down, and a spring (127) located in the through hole (126) is fixedly connected between the lower end surface of the sliding rod (118) and the upper end surface of the base plate (100).

6. The automatic splicing uniform forging device according to claim 5, characterized in that: The upper end surface of the base plate (100) is fixedly connected to a first hydraulic pump (114) located at the lower center of the fixing frame (111); the first hydraulic pump (114) is kinetically connected to a hydraulic rod (117); the upper end surface of the hydraulic rod (117) is located at the lower side of the fixing frame (111).

7. The automatic splicing uniform forging device according to claim 6, characterized in that: A forging frame (106) fixedly connected to the upper end surface of the base plate (100) is provided between the fixed frame (111) and the electromagnetic heater (101), the forging frame (106) is fixedly connected to a hydraulic forging machine (107), the hydraulic forging machine (107) is dynamically connected to a hammering column (109), and the forging frame (106) is fixedly connected to a hammering column (109) aligned with the hydraulic forging machine (107) in a vertical manner.

8. The automatic splicing uniform forging device according to claim 7, characterized in that: An intelligent controller (110) fixedly connected to the upper end surface of the base plate (100) is provided on the front side of the fixed frame (111), and the intelligent controller (110) controls the electric slide rail (120), the second hydraulic pump (125), the first hydraulic pump (114), the hydraulic forging machine (107) and the electromagnetic heater (101).

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