Hydraulic operating mechanism valve body dismounting device

By designing an automated valve body disassembly device of hydraulic operating mechanism, the valve body is automatically extracted along the central axis of the valve body using screws, drive components, controllers and displacement sensors, the problem of direction deviation caused by manual extraction in the prior art is solved, and the disassembly efficiency and degree of automation are improved.

CN119566750AActive Publication Date: 2025-03-07广西电网有限责任公司桂林供电局
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Patent Information

Application Number
CN202411591892.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-03-07
Estimated Expiration
2044-11-08

AI Technical Summary

Technical Problem

The valve body disassembly of the existing hydraulic operating mechanism has manual extraction and causes direction deviation, which is time-consuming and labor-intensive, and increases the maintenance time of subsequent equipment.

Method used

A hydraulic operating mechanism valve body removal device is designed, and the valve body is automatically extracted along the central axis of the valve body through the mounting member, and automatic disassembly is achieved using screws, drive components, controllers and displacement sensors.

Benefits of technology

The direction deviation of manual extraction valve body is avoided, and the stability and automation of valve body disassembly are improved, thereby shortening the maintenance time of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a hydraulic operating mechanism valve body dismounting device which comprises a fixing frame, the fixing frame is rotationally provided with a screw in the vertical direction, the screw is connected with a driving assembly, the driving assembly is electrically connected with a controller, the screw is movably provided with a mounting piece, the mounting piece is provided with two first kidney-shaped holes, and the two first kidney-shaped holes are communicated with the controller. The axis of the screw and the symmetrical center line of the two first kidney-shaped holes are collinear, bolt rods are movably arranged in the first kidney-shaped holes, one ends of the bolt rods are used for being connected with the first threaded holes of the valve body, limiting nuts are arranged at the other ends of the bolt rods, and displacement sensors in one-to-one correspondence with the bolt rods are arranged on the mounting piece. When the distances detected by the two displacement sensors are equal, the controller judges that the central axis of the screw coincides with the central axis of the valve body. According to the hydraulic operating mechanism valve body dismounting device of the structure, the valve body can be automatically extracted in the direction of the center axis of the valve body, direction deviation caused by manual valve body extraction is avoided, and the maintenance efficiency of subsequent equipment is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of hydraulic operating mechanisms, and in particular to a hydraulic operating mechanism valve body disassembly device. Background Art

[0002] At present, hydraulic operating mechanisms are widely used in ultra-high voltage and extra-high voltage circuit breakers to operate the circuit breakers for opening and closing. The characteristics of hydraulic operating mechanisms are constant high voltage maintenance, instantaneous action, large operating power, high opening speed, rapid and stable action, and they have advantages that cannot be replaced by other operating mechanisms.

[0003] However, due to the high working pressure of the hydraulic operating mechanism, the compressibility and temperature sensitivity of the hydraulic oil, etc., the hydraulic operating mechanism has a high probability of failure, and people need to disassemble the valve body for maintenance. The existing method of disassembling the valve body mostly uses manual extraction. Due to the lack of positioning in manual extraction, it is easy to cause the direction of the valve body extraction to deviate and cause damage to the valve body, which is not only time-consuming and labor-intensive, but also increases the maintenance time of subsequent equipment. Summary of the invention

[0004] In view of the above shortcomings, the present invention proposes a hydraulic operating mechanism valve body disassembly device, which automatically extracts the valve body along the central axis direction of the valve body through the installation part, avoids the directional deviation of the valve body during manual extraction, and improves the maintenance efficiency of subsequent equipment.

[0005] In order to achieve the above object, the present invention adopts the following technical scheme:

[0006] A hydraulic operating mechanism valve body disassembly device comprises: a fixed frame, the fixed frame is provided with a screw rod rotatably in a vertical direction, the screw rod is connected to a driving assembly for driving the screw rod to rotate, the driving assembly is electrically connected to a controller, the screw rod is movably provided with a mounting member, the mounting member is provided with two first waist-shaped holes spaced apart along the same straight line, the axis of the screw rod is colinearly arranged with the symmetrical center line of the two first waist-shaped holes, the first waist-shaped hole is movably provided with a bolt rod, one end of the bolt rod is used to connect to the first threaded hole of the valve body, the other end of the bolt rod is provided with a limiting nut, the mounting member is provided with a displacement sensor corresponding to the bolt rod one by one, the displacement sensor is used to detect the distance between the displacement sensor and the bolt rod, when the distances detected by the two displacement sensors are equal, the controller determines that the screw rod coincides with the central axis of the valve body.

[0007] The hydraulic operating mechanism valve body disassembly device according to the embodiment of the present invention has at least the following beneficial effects: when in use, one end of each bolt rod is first connected to the first threaded hole corresponding to the valve body, and the other end of each bolt rod passes through the corresponding waist-shaped hole and a limit nut is installed. Then, the displacement sensor detects the distance between it and the bolt rod, and people move the fixing frame until the distances detected by the two displacement sensors are equal to stop moving the fixing frame. Finally, the controller determines that the screw rod coincides with the central axis of the valve body, and the controller drives the driving assembly to operate, so that the screw rod rotates to drive the mounting part to move upward, so that the valve body can be automatically extracted along the central axis direction of the valve body, which is beneficial to avoid the directional deviation of the valve body when manually extracting the valve body, and is also beneficial to evenly distribute the force acting on the valve body by the mounting part, thereby improving the smoothness and automation of the valve body disassembly, thereby improving the maintenance efficiency of subsequent equipment.

[0008] Furthermore, the fixing frame includes two first mounting plates spaced apart in the vertical direction, the screw is rotatably arranged between the two first mounting plates, a slide rail is arranged between the two first mounting plates, the slide rail is arranged parallel to the screw, the screw thread is equipped with a slider, the slider is slidably matched with the slide rail, and the mounting member is connected to the lower end of the slider.

[0009] Furthermore, the fixing frame also includes two second mounting plates arranged opposite to each other, the second mounting plates connect one side of the two first mounting plates, the slide rail includes a card plate arranged parallel to the second mounting plates, and the slide block is provided with a card groove that slidably cooperates with the card plate.

[0010] Furthermore, a fixing plate is connected to the lower end of the second mounting plate, and a second waist-shaped hole is provided on the fixing plate along its length direction, and the axis of the second waist-shaped hole is parallel to the axis of the first waist-shaped hole, and the second waist-shaped hole is used to connect to the second threaded hole of the hydraulic operating mechanism.

[0011] Furthermore, the mounting member includes two parallel vertical plates, the upper ends of the vertical plates are connected to the slider, the two displacement sensors are respectively arranged on the corresponding vertical plates, and the axis of the screw rod is arranged colinearly with the symmetry axes of the two vertical plates.

[0012] Furthermore, the lower end of the vertical plate is connected to a horizontal plate, the horizontal plate is provided with the first waist-shaped hole along its length direction, and the vertical plate and the horizontal plate are an integrated structure.

[0013] Furthermore, the displacement sensor is a laser sensor, and an output end of the laser sensor faces the bolt rod.

[0014] Furthermore, the fixing bracket is provided with a display screen, the display screen is electrically connected to a data processing module, the displacement sensor is electrically connected to the data processing module, and the display screen is used to display the values ​​detected by the two displacement sensors.

[0015] Furthermore, the driving assembly includes a motor, the motor is electrically connected to the controller, the motor is arranged on the fixing frame, and the output end of the motor is connected to the screw rod through a belt mechanism.

[0016] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0018] Figure 1 It is a structural schematic diagram of an embodiment of a hydraulic operating mechanism valve body disassembly device of the present invention;

[0019] Figure 2 for Figure 1 Schematic diagram of the partial structure assembled on the valve body.

[0020] In the figure: a fixing frame 100, a first mounting plate 101, a second mounting plate 102, a fixing plate 103, a second waist-shaped hole 104, a screw 110, a driving assembly 120, a motor 121, a belt mechanism 122, a gear reducer 123, a slide rail 130, a clamping plate 131, a connecting plate 132, a slider 140, a mounting member 200, a first waist-shaped hole 201, a vertical plate 202, a horizontal plate 203, a valve body 300, a first threaded hole 301, a displacement sensor 400, a hydraulic operating mechanism 500, and a second threaded hole 501. DETAILED DESCRIPTION

[0021] The technical scheme in the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiment of the present invention. Obviously, the described embodiment is only a part of the embodiment of the present invention, not all of the embodiments. Based on the embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "inside", "front", "back", "left", "right", etc. are based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the inventive product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0023] In the description of the present invention, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed", etc. are understood to exclude the number itself, and "above", "below", "within", etc. are understood to include the number itself. If the terms "first" or "second" are described, they are only used for descriptive purposes and cannot be understood to indicate or imply relative importance.

[0024] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "disposed" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] See also Figure 1 and Figure 2 A hydraulic operating mechanism valve body disassembly device comprises: a fixing frame 100, the fixing frame 100 is provided with a screw rod 110 rotatably in a vertical direction, the screw rod 110 is connected to a driving assembly 120 driving the screw rod 110 to rotate, the driving assembly 120 is electrically connected to a controller, the screw rod 110 is movably provided with a mounting member 200, the mounting member 200 is provided with two first waist-shaped holes 201 spaced apart along the same straight line, the axis of the screw rod 110 is colinearly arranged with the symmetric center line of the two first waist-shaped holes 201, the first waist-shaped hole 201 is movably provided with a bolt rod, one end of the bolt rod is used to connect to the first threaded hole 301 of the valve body 300, the other end of the bolt rod is provided with a limiting nut, the mounting member 200 is provided with a displacement sensor 400 corresponding to the bolt rod, the displacement sensor 400 is used to detect the distance between it and the bolt rod, when the distances detected by the two displacement sensors 400 are equal, the controller determines that the central axis of the screw rod 110 coincides with the central axis of the valve body 300.

[0026] When using the hydraulic operating mechanism valve body disassembly device of the above structure, first connect one end of each bolt rod to the first threaded hole 301 corresponding to the valve body 300, and the other end of each bolt rod passes through the corresponding first waist-shaped hole 201 and installs a limit nut. Then, the displacement sensor 400 detects the distance between it and the bolt rod, and people move the fixing frame 100 until the distances detected by the two displacement sensors 400 are equal to stop moving the fixing frame 100. Finally, the controller determines that the screw rod 110 coincides with the central axis of the valve body 300, and the controller drives the driving assembly 120 to operate, so that the screw rod 110 rotates to drive the mounting member 200 to move upward, so that the valve body 300 can be automatically extracted along the central axis direction of the valve body 300, which is beneficial to avoid the direction deviation of the valve body 300 when manually extracting the valve body 300, and is also beneficial to evenly distribute the force acting on the valve body 300 by the mounting member 200 to the valve body 300, thereby improving the stability and automation of the disassembly of the valve body 300, thereby improving the maintenance efficiency of subsequent equipment.

[0027] See also Figure 1 and Figure 2 Further, the fixing frame 100 includes two first mounting plates 101 spaced apart in the vertical direction, the screw rod 110 is rotatably arranged between the two first mounting plates 101, a slide rail 130 is arranged between the two first mounting plates 101, the slide rail 130 is arranged in parallel with the screw rod 110, the screw rod 110 is threadedly matched with a slider 140, the slider 140 is slidably matched with the slide rail 130, and the mounting member 200 is connected to the lower end of the slider 140. Specifically, the matching of the slider 140 and the slide rail 130 can limit the rotation of the mounting member 200, so that the mounting member 200 can drive the valve body 300 to reciprocate in the vertical direction, further avoiding the deviation of the extraction direction of the valve body 300. In some embodiments, the slide rail 130 can also be replaced by a guide rod, and the slider 140 is provided with a guide hole matched with the guide rod, which can also guide and limit the movement of the mounting member 200.

[0028] See also Figure 1 and Figure 2, further, the fixing frame 100 also includes two second mounting plates 102 arranged opposite to each other, the second mounting plates 102 are connected to one side of the two first mounting plates 101, the slide rail 130 includes a card plate 131 arranged parallel to the second mounting plate 102, and the slider 140 is provided with a card slot that is slidably matched with the card plate 131, so that the movement of the mounting member 200 is guided and limited by the match between the card plate 131 and the card slot. Specifically, the first mounting plate 101 and the second mounting plate 102 are integrally formed by integral injection molding, or are fixed to each other by welding, which is conducive to ensuring the structural strength of the fixing frame 100. Among them, the slider 140 includes an L-shaped plate, the transverse surface of the L-shaped plate is connected to the first mounting block, the transverse surface of the L-shaped plate and the first mounting block are both provided with mounting holes that are threadedly matched with the screw rod 110, the vertical surface of the L-shaped plate is connected to the second mounting block, and the card slot is provided on the side of the second mounting block, so that the slider 140 can match with the screw rod 110 and the slide rail 130. In addition, the slide rail 130 further includes a connecting plate 132 connected to the second mounting plate 102 . The connecting plate 132 is arranged along the vertical direction, so that the length direction of the slide rail 130 is arranged parallel to the axis of the screw rod 110 .

[0029] See also Figure 1 and Figure 2 , further, the lower end of the second mounting plate 102 is connected to a fixing plate 103, and the fixing plate 103 is provided with a second waist-shaped hole 104 along its length direction, and the axis of the second waist-shaped hole 104 is parallel to the axis of the first waist-shaped hole 201, and the second waist-shaped hole 104 is used to connect to the second threaded hole 501 of the hydraulic operating mechanism 500. Specifically, the fixing plate 103 is provided with a bolt rod, one end of the bolt rod is connected to the second threaded hole 501, and the other end of the bolt rod passes through the second waist-shaped hole 104 and is connected to a limit nut. When the distances detected by the two displacement sensors 400 are equal, people stop moving the fixing frame 100 and tighten the limit nut to the bolt rod, so as to better lock the installation position of the fixing frame 100, thereby preventing the fixing frame 100 from moving and affecting the extraction of the valve body 300. It can be understood that the present device utilizes the first threaded hole 301 and the second threaded hole 501 existing in the existing equipment, and uses the end surface of the valve body 300 as the base surface to fix the mounting member 200 and the fixing frame 100, thereby facilitating the subsequent extraction of the valve body 300 by moving the mounting member 200, thereby ensuring the convenience of disassembly of the valve body 300.

[0030] See also Figure 1 and Figure 2Further, the mounting member 200 includes two parallel vertical plates 202, the upper ends of the vertical plates 202 are connected to the slider 140, and two displacement sensors 400 are respectively arranged on the corresponding vertical plates 202. The axis of the screw rod 110 is arranged colinearly with the symmetry axis of the two vertical plates 202, so that the two displacement sensors 400 detect the distance between the screw rod 110 and the corresponding bolt rod, and then indirectly judge whether the central axis of the screw rod 110 and the valve body 300 coincide, which is conducive to the subsequent smooth extraction of the valve body 300 along the central axis of the valve body 300. It can be understood that the vertical plate 202 is fixed to the slider 140 by welding, and the displacement sensor 400 is fixed to the vertical plate 202 by bolt connection, which will not be described in detail here.

[0031] See also Figure 1 and Figure 2 , further, the lower end of the vertical plate 202 is connected to the horizontal plate 203, and the horizontal plate 203 is provided with a first waist-shaped hole 201 along its length direction, and the vertical plate 202 and the horizontal plate 203 are an integrated structure. Specifically, the horizontal plate 203 abuts against the end surface of the valve body 300, which is conducive to increasing the contact area of ​​the subsequent mounting member 200 to lift the valve body 300, thereby improving the stability of the extraction valve body 300. Among them, the vertical plate 202 and the horizontal plate 203 are formed into one body by an integral injection molding method, or fixed together by a welding method, which is conducive to ensuring the structural strength of the mounting member 200.

[0032] Furthermore, the displacement sensor 400 is a laser sensor, and the output end of the laser sensor faces the bolt rod, so that the laser sensor is used to improve the accuracy and precision of the detection distance. The displacement sensor 400 can also be replaced by an ultrasonic sensor, which will not be described in detail here.

[0033] Furthermore, the fixing frame 100 is provided with a display screen, the display screen is electrically connected with a data processing module, the displacement sensor 400 is electrically connected with the data processing module, and the display screen is used to display the values ​​detected by the two displacement sensors 400, so that people can stop the moving fixing frame 100 in time through the values. Among them, the controller is electrically connected with a switch button, and the switch button controls the operation or stop of the driving component 120. When the two values ​​displayed on the display screen are equal, people tighten the limit nut on the corresponding bolt rod so that the mounting member 200 and the valve body 300 are connected as one, and the fixing frame 100 is fixed to the hydraulic operating mechanism 500. Finally, the switch button is pressed so that the driving component 120 drives the screw rod 110 to rotate, which is conducive to reducing the shaking caused by the connection to ensure the stability of the extraction valve body 300, and also enables people to manually control the distance of movement of the mounting member 200, thereby improving people's use experience. It can be understood that if the displacement sensor 400 generates a data signal, the data processing module uses a single-chip microcomputer to read it, and the single-chip microcomputer controls the display screen for display. If the displacement sensor 400 generates an analog signal, the data processing module further includes an A / D conversion circuit to convert the analog signal into a digital signal and output it using a single chip microcomputer.

[0034] See also Figure 1 and Figure 2 , further, the driving assembly 120 includes a motor 121, the motor 121 is electrically connected to the controller, the motor 121 is arranged on the fixed frame 100, and the output end of the motor 121 is connected to the screw 110 through a belt mechanism 122. Specifically, the belt mechanism 122 includes a driving wheel, the driving wheel is connected to the output end of the motor 121, the driving wheel is connected to the driven wheel through a belt transmission, and the driven wheel is connected to the screw 110, so that the torque of the motor 121 and the belt mechanism 122 is transmitted to drive the screw 110 to rotate. In some embodiments, a gear reducer 123 is connected between the motor 121 and the belt mechanism 122, so as to increase the output torque of the motor 121 to increase the axial load of the screw 110. It can be understood that the belt mechanism 122 can also be replaced by a chain mechanism, and the specific structure is not described in detail.

[0035] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0036] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A hydraulic operating mechanism valve body disassembly device, characterized in that: include: A fixing frame (100), wherein the fixing frame (100) is provided with a screw rod (110) for rotation in a vertical direction, wherein the screw rod (110) is connected to a driving assembly (120) for driving the screw rod to rotate, wherein the driving assembly (120) is electrically connected to a controller, wherein the screw rod (110) is movably provided with a mounting member (200), wherein the mounting member (200) is provided with two first waist-shaped holes (201) spaced apart along the same straight line, wherein the axis of the screw rod (110) is colinearly arranged with the symmetric center lines of the two first waist-shaped holes (201), wherein the screw rod (110) is provided with a mounting member (200) for rotation in a vertical direction, ... The first waist-shaped hole (201) is movably provided with a bolt rod, one end of the bolt rod is used to connect to the first threaded hole (301) of the valve body (300), and the other end of the bolt rod is provided with a limit nut. The mounting member (200) is provided with a displacement sensor (400) corresponding to the bolt rod one by one, and the displacement sensor (400) is used to detect the distance between the displacement sensor and the bolt rod. When the distances detected by the two displacement sensors (400) are equal, the controller determines that the central axis of the screw rod (110) and the valve body (300) coincide.

2. A hydraulic operating mechanism valve body disassembly device according to claim 1, characterized in that: The fixing frame (100) comprises two first mounting plates (101) spaced apart in a vertical direction, the screw rod (110) is rotatably arranged between the two first mounting plates (101), a slide rail (130) is arranged between the two first mounting plates (101), the slide rail (130) is arranged parallel to the screw rod (110), the screw rod (110) is threadedly matched with a slider (140), the slider (140) is slidably matched with the slide rail (130), and the mounting member (200) is connected to the lower end of the slider (140).

3. A hydraulic operating mechanism valve body disassembly device according to claim 2, characterized in that: The fixing frame (100) further comprises two second mounting plates (102) arranged opposite to each other, wherein the second mounting plates (102) are connected to one side of the two first mounting plates (101); the slide rail (130) comprises a card plate (131) arranged parallel to the second mounting plates (102); and the sliding block (140) is provided with a card groove slidably matched with the card plate (131).

4. A hydraulic operating mechanism valve body disassembly device according to claim 3, characterized in that: The lower end of the second mounting plate (102) is connected to a fixing plate (103), and the fixing plate (103) is provided with a second waist-shaped hole (104) along its length direction, and the axis of the second waist-shaped hole (104) is parallel to the axis of the first waist-shaped hole (201), and the second waist-shaped hole (104) is used to connect to the second threaded hole (501) of the hydraulic operating mechanism (500).

5. A hydraulic operating mechanism valve body disassembly device according to claim 2, characterized in that: The mounting member (200) comprises two vertical plates (202) arranged in parallel, the upper ends of the vertical plates (202) are connected to the slider (140), the two displacement sensors (400) are respectively arranged on the corresponding vertical plates (202), and the axis of the screw rod (110) is arranged colinearly with the symmetry axes of the two vertical plates (202).

6. A hydraulic operating mechanism valve body disassembly device according to claim 5, characterized in that: The lower end of the vertical plate (202) is connected to a horizontal plate (203), and the horizontal plate (203) is provided with the first waist-shaped hole (201) along its length direction. The vertical plate (202) and the horizontal plate (203) are an integrated structure.

7. A hydraulic operating mechanism valve body disassembly device according to claim 1, characterized in that: The displacement sensor (400) is a laser sensor, and the output end of the laser sensor faces the bolt rod.

8. A hydraulic operating mechanism valve body disassembly device according to claim 1, characterized in that: The fixing frame (100) is provided with a display screen, the display screen is electrically connected to a data processing module, the displacement sensors (400) are electrically connected to the data processing module, and the display screen is used to display the values ​​detected by the two displacement sensors (400).

9. A hydraulic operating mechanism valve body disassembly device according to claim 1, characterized in that: The driving assembly (120) comprises a motor (121), the motor (121) is electrically connected to the controller, the motor (121) is arranged on the fixing frame (100), and the output end of the motor (121) is connected to the screw rod (110) via a belt mechanism (122).

Citation Information

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