Polishing device for machining inner surface of slotted hole of high-precision environment-friendly plywood
By designing a grinding device for the inner surface processing of high-precision environmentally friendly plywood slot holes, using a three-dimensional linear adjustment mechanism and a grinding direction adjustment mechanism, combined with the grinding dimension adjustment component and the grinding surface fitting component, the problem of uneven grinding of slot holes and reduced accuracy in the prior art is solved, efficient and uniform material removal is achieved, and the processing quality of the inner surface of the slot holes is improved.
Patent Information
- Application Number
- CN202411656052.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-03-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the existing slot grinding equipment grinds rounded rectangular slots, the pressure is concentrated due to the small contact area, resulting in uneven grinding, reduced accuracy and low grinding efficiency.
A high-precision environmentally friendly plywood slot inner surface processing grinding device is designed, using a three-dimensional linear adjustment mechanism and a grinding direction adjustment mechanism, combining a grinding dimension adjustment component and a grinding surface fitting component, and a flat contact and movement of the belt body and the slot surface through an electric push rod and a servo motor to ensure uniform pressure distribution and uniform material removal.
It improves the accuracy and efficiency of grinding the inner surface of the slot, ensures uniform material removal, reduces the impact of vibration on grinding quality, and improves the processing quality of the entire slot.
Smart Images

Figure CN119567051A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of slot hole grinding equipment, in particular to a high-precision environmentally friendly grinding device for processing the inner surface of a slot hole of a plywood. Background Art
[0002] Plywood is often used in interior decoration, furniture manufacturing, product packaging and other fields due to its advantages such as stable overall shape, large format, easy construction and uniform material. When plywood is used in different fields, slots are opened on the surface of the plywood for installation and fixation between plywood boards, or for installation and fixation with other boards, accessories, structures, or for aesthetics. Moreover, with the improvement of cutting technology and the diversified demand for products, the shapes of the slots opened on the surface of plywood are becoming more and more diversified, and the requirements for precision and quality are also getting higher and higher. In order to improve the precision and quality of the slots, a grinding device is used to grind the slots.
[0003] For example, announcement number: CN118682589A discloses "a density board fine grinding device", including: a base, a two-dimensional slide, which is arranged on the upper surface of the base, a plate clamping assembly is installed on the two-dimensional slide, and a groove is opened on the surface of the two-dimensional slide, a mounting frame, which is fixedly installed on the base, and a support frame, which is slidably arranged on the side of the mounting frame close to the two-dimensional slide.
[0004] However, in the prior art, most slot grinding equipment is designed for cylindrical slots, and its grinding head also adopts a corresponding cylindrical grinding head. When grinding the rounded rectangular slots of plywood, if a cylindrical grinding head is used to grind the inner surface of the slot, the contact portion between the circumferential surface of the grinding head and the inner surface of the slot is very narrow, and the contact track formed by these contact points is approximately a straight line in the length direction of the slot. During the grinding process, the narrow contact surface grinding tool has a limited contact area. When a certain pressure is applied, the pressure is concentrated in a smaller area, resulting in a larger cutting depth and cutting force of the abrasive particles in this area, resulting in inconsistent surface quality of the workpiece, uneven grinding, and reduced grinding accuracy. Moreover, during the grinding process, the tiny unbalanced force generated by the rotation or movement of the grinding tool can easily cause fluctuations in the contact between the grinding tool and the plywood. This fluctuation can cause the plywood to be subjected to periodic impact forces. When the rotation axis of the grinding tool is not completely perpendicular to the surface of the plywood, the narrow contact surface can more easily concentrate this unbalanced force in a smaller area, thereby causing vibration of the plywood. The vibration can cause the relative position of the grinding tool and the surface of the plywood to change continuously, resulting in inconsistent cutting depth of the abrasive on the plywood. At the same time, the width of the grinding contact surface directly affects the amount of material removed per unit time. The narrow contact surface leads to a small number of abrasive particles involved in cutting, and a reduced amount of material removed per unit time, thereby causing low grinding efficiency. Summary of the invention
[0005] The purpose of the present invention is to provide a high-precision, environmentally friendly grinding device for processing the inner surface of a plywood slot hole, so as to solve the problem proposed in the above-mentioned background technology that during the grinding process, due to the limited contact area of a narrow contact surface grinding tool, when a certain pressure is applied, the pressure is concentrated in a smaller area, resulting in a larger cutting depth and cutting force of the abrasive particles in this area, causing inconsistent surface quality of the workpiece, uneven grinding, and reduced grinding accuracy. At the same time, the width of the grinding contact surface directly affects the amount of material removed per unit time. The narrow contact surface leads to a small number of abrasive particles involved in cutting, and the amount of material removed per unit time is reduced, thereby causing the problem of low grinding efficiency.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a high-precision environmentally friendly grinding device for processing the inner surface of a plywood slot hole, comprising a grinding box, the top of the grinding box is fixedly connected with a three-dimensional linear adjustment mechanism, the vertical moving end of the three-dimensional linear adjustment mechanism is fixedly connected with a grinding direction adjustment mechanism, the bottom of the grinding direction adjustment mechanism is fixedly connected with a grinding mechanism, the grinding mechanism comprises a grinding size adjustment component and a grinding component, the grinding size adjustment component is used to adjust the grinding size of the grinding component, the grinding component comprises four No. 1 connecting plates and a sanding belt body, the four No. 1 connecting plates are respectively fixedly connected to the No. 2 adjustment block, one of the No. 1 connecting plates is fixedly connected to a grinding motor on its surface, and the other three No. 1 connecting plates are fixedly connected to the surface of the No. 1 connecting plates. They are rotatably connected with grinding belt wheels respectively, the output end of the grinding motor is fixedly connected with a grinding belt wheel, the surface of the grinding belt wheel is movably connected with a grinding belt body, the grinding size adjustment component includes a No. 2 mounting frame, the upper part of the No. 2 mounting frame is fixedly connected with a No. 4 mounting frame, the upper part of the No. 4 mounting frame is fixedly connected with a No. 2 connecting plate, the side of the No. 2 connecting plate is fixedly connected with an electric push rod, the end of the electric push rod is fixedly connected with a No. 3 connecting plate, the side of the No. 3 connecting plate is installed with a grinding surface fitting component, the grinding surface fitting component is used to push the sanding belt body to fit with the strip surface of the inner wall of the rounded rectangular slot hole, and the grinding direction adjustment mechanism is used to adjust the grinding direction of the grinding mechanism so that the grinding mechanism can grind the arc surface of the inner wall of the rounded rectangular slot hole.
[0007] Preferably, the three-dimensional linear adjustment mechanism is used to adjust the position of the grinding direction adjustment mechanism and the grinding mechanism, and the grinding surface fitting assembly includes a No. 1 telescopic rod, the side of the No. 3 connecting plate is fixedly connected to the No. 1 telescopic rod, the end of the No. 1 telescopic rod is fixedly connected to a contact plate, and a No. 1 spring is arranged on the surface of the No. 1 telescopic rod, one end of the No. 1 spring is fixedly connected to the No. 3 connecting plate, and the other end of the No. 1 spring is fixedly connected to the contact plate, and a pressure sensor is installed between the contact plate and the No. 3 connecting plate.
[0008] Preferably, the grinding size adjustment assembly also includes two No. 1 adjustment blocks, two No. 3 mounting frames and two No. 2 adjustment blocks, the upper portion of the No. 2 mounting frame is fixedly connected to a No. 1 servo motor, the output end of the No. 1 servo motor is fixedly connected to a No. 1 adjusting screw, the surface of the No. 1 adjusting screw is provided with two threads with opposite thread directions, the two No. 1 adjustment blocks are symmetrically distributed on the surface of the No. 1 adjusting screw, and the two No. 1 adjustment blocks are respectively threadedly connected to the two threads with opposite directions, the two No. 3 mounting frames are respectively fixedly connected to the two No. 1 adjustment blocks, the upper portion of the No. 3 mounting frame is fixedly connected to a No. 2 servo motor, the output end of the No. 2 servo motor is fixedly connected to a No. 2 adjusting screw, the surface of the No. 2 adjusting screw is provided with two threads with opposite thread directions, the two No. 2 adjustment blocks are symmetrically distributed on the surface of the No. 2 adjusting screw, and the two No. 2 adjustment blocks are respectively threadedly connected to the two threads with opposite directions.
[0009] Preferably, the No. 1 adjusting screw is rotatably connected to the No. 2 mounting frame, the No. 1 limiting track is fixedly connected to the surface of the No. 2 mounting frame, the No. 1 limiting slider is slidably connected to the upper part of the No. 1 limiting track, and the No. 1 limiting slider is fixedly connected to the No. 3 mounting frame.
[0010] Preferably, the No. 2 adjusting screw is rotatably connected to the No. 3 mounting frame, the No. 2 limiting track is fixedly connected to the surface of the No. 3 mounting frame, the No. 1 limiting track is slidably connected to the upper part with the No. 2 limiting slider, and the No. 2 limiting slider is fixedly connected to the No. 1 connecting plate.
[0011] Preferably, the surface of the No. 4 mounting frame is fixedly connected to the No. 1 slide rail, the interior of the No. 1 slide rail is slidably connected to the No. 1 slider, and the end of the No. 1 slider is fixedly connected to the side of the No. 3 connecting plate.
[0012] Preferably, a No. 2 slide rail is fixedly connected to the surface of the No. 1 connecting plate, a No. 2 telescopic rod is fixedly connected to the interior of the No. 2 slide rail, an end of the No. 2 telescopic rod is fixedly connected to the No. 2 slider, and a No. 2 spring is arranged on the surface of the No. 2 telescopic rod, one end of the No. 2 spring is fixedly connected to the No. 2 slide rail, and the other end of the No. 2 spring is fixedly connected to the No. 2 slider, a sanding belt limit frame is fixedly connected to the surface of the No. 2 slider, and the sanding belt limit frame is used to limit the sanding belt body.
[0013] Preferably, the grinding direction adjustment mechanism includes a fixed frame, a No. 1 driving mechanism is fixedly connected to the bottom of the fixed frame, and a No. 1 connecting shaft is rotatably connected to the bottom of the fixed frame, the output end of the No. 1 driving mechanism is fixedly connected to the No. 1 connecting shaft, the bottom of the No. 1 connecting shaft is fixedly connected to the No. 1 mounting frame, a No. 2 driving mechanism is fixedly connected to the side of the No. 1 mounting frame, the No. 2 connecting shaft is fixedly connected to the output end of the No. 2 driving mechanism, the No. 2 connecting shaft is rotatably connected to the No. 1 mounting frame, and the end of the No. 2 connecting shaft is fixedly connected to the No. 1 connecting frame, the No. 1 connecting frame is rotatably connected to the No. 1 mounting frame, and the No. 1 connecting frame is fixedly connected to the No. 2 mounting frame.
[0014] Preferably, the inner surface of the grinding box is fixedly connected to a limiting mechanism, and a dust removal mechanism is installed on the upper part of the limiting mechanism, and the limiting mechanism is used to limit and fix the plywood with the groove hole to be polished, and the dust removal mechanism is used to absorb dust during the grinding process, and the limiting mechanism includes a plywood feeding rack, a No. 1 cylinder is fixedly connected to the side of the plywood feeding rack, and a No. 2 plywood is slidably connected to the surface of the plywood feeding rack, a No. 5 mounting frame is fixedly connected to the side of the No. 2 plywood, the output end of the No. 1 cylinder is fixedly connected to the No. 5 mounting frame, the upper part of the No. 5 mounting frame is fixedly connected to the No. 2 connecting frame, the lower part of the No. 2 connecting frame is fixedly connected to the No. 2 cylinder, the lower part of the No. 2 cylinder is fixedly connected to the No. 1 plywood, and the No. 1 plywood is located above the No. 2 plywood.
[0015] Preferably, the dust removal mechanism includes a vacuum cleaner, a vacuum end of the vacuum cleaner is fixedly connected to a vacuum hose, a dust guide cover is fixedly connected to the surface of the vacuum hose, and the dust guide cover is fixedly connected to the upper part of the second connecting frame.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. In the present invention, the third connecting plate and the contact plate installed on its side are pushed to move by extending the electric push rod. Under the pushing action of the contact plate, a certain pressure is generated between the sand belt body and the surface of the slot hole. Then, the grinding motor is turned on to drive the sand belt wheel and the sand belt body to rotate, and the surface of the slot hole is grinded by the sand belt body. The sand belt body is grinded in a rectangular plane inside the slot hole through the contact plate. Then, the three-dimensional linear adjustment mechanism drives the grinding mechanism to move along the slot hole, so that the sand belt body grinds the inside of the slot hole quickly and stably. The flat grinding end can make the pressure more evenly distributed on the grinding surface inside the slot hole, so that the material removal is more uniform, the influence of vibration on the grinding quality is reduced, and the grinding accuracy is improved.
[0018] 2. In the present invention, a No. 1 adjusting screw is driven to rotate by a No. 1 servo motor, thereby driving the two No. 1 adjusting blocks and the two No. 3 mounting frames to move away from or towards each other, and at the same time, a No. 2 adjusting screw is driven to rotate by a No. 2 servo motor, thereby driving the No. 2 adjusting block and the No. 1 connecting plate to move towards or away from each other, and the positions of the four sanding belt wheels are adjusted by the sanding size adjustment component, so that the sanding belt body can adjust the width between the two sides of the slot hole grinding operation, so that the sanding belt body can grind both sides of the slot hole at the same time, thereby improving the grinding efficiency of the slot hole, and at the same time ensuring that the grinding force and grinding time on both sides are basically consistent, effectively avoiding the situation where the grinding degree of the two sides is inconsistent due to sequential grinding or unilateral grinding, and making the dimensional accuracy and surface flatness of the two sides of the slot hole more uniform and accurate.
[0019] 3. In the present invention, the No. 1 connecting shaft is driven to rotate by the No. 1 driving mechanism, thereby driving the No. 1 mounting frame to rotate, so that the surface of the sanding belt body used for grinding the strip surface of the rounded rectangular slot hole is adjusted in position, so that the sanding belt body can grind the other two strip surfaces of the rounded rectangular slot hole. At the same time, when grinding the arc surface adjacent to the rounded rectangular slot hole, the No. 1 connecting shaft is driven to rotate by the No. 1 driving mechanism to adjust the position of the grinding mechanism 4, so that the sanding belt wheel in the grinding mechanism is close to the adjacent arc surface, so that the sanding belt body can complete the rounding. The arc surfaces of the four corners of the rectangle are ground, and the four sides and four corners of the rounded rectangular slot are ground without dead angles, so that the rounded rectangular slot is evenly and fully ground, the surface of the four corners is smooth, the stress is effectively dispersed, and the structural stability of the plywood during use is enhanced. In the process of grinding the rounded rectangular slot, the No. 2 connecting shaft is driven to rotate by the No. 2 driving mechanism, so that the sanding belt body and the grinding surface are in a parallel state, so that the pressure during grinding is evenly distributed on the grinding surface, avoiding eccentric grinding and improving the grinding accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a three-dimensional structural schematic diagram of a high-precision environmentally friendly grinding device for processing the inner surface of a plywood slot hole of the present invention;
[0021] Figure 2 It is a front view structural schematic diagram of a high-precision environmentally friendly grinding device for processing the inner surface of a plywood slot hole of the present invention;
[0022] Figure 3 It is a schematic diagram of the internal structure of a grinding box in a high-precision, environment-friendly grinding device for processing the inner surface of a plywood slot hole according to the present invention;
[0023] Figure 4 It is a schematic diagram of the three-dimensional structure of a three-dimensional linear adjustment mechanism in a high-precision environmentally friendly grinding device for processing the inner surface of a plywood slot hole of the present invention;
[0024] Figure 5 It is a schematic diagram of the connection structure of the grinding direction adjustment mechanism and the grinding mechanism in a high-precision environmentally friendly grinding device for processing the inner surface of a plywood slot hole of the present invention;
[0025] Figure 6 It is a three-dimensional structural schematic diagram of a grinding mechanism in a high-precision environmentally friendly grinding device for processing the inner surface of a plywood slot hole of the present invention;
[0026] Figure 7 It is a schematic diagram of the exploded structure of a grinding size adjustment component in a high-precision, environment-friendly grinding device for processing the inner surface of a plywood slot hole according to the present invention;
[0027] Figure 8 It is a schematic diagram of the structure of a grinding assembly in a high-precision, environment-friendly grinding device for processing the inner surface of a slot hole in a plywood according to the present invention, viewed from above;
[0028] Fig. 9 It is a schematic diagram of the adjustment process of the grinding mechanism in a high-precision environmentally friendly grinding device for processing the inner surface of a plywood slot hole of the present invention;
[0029] Fig.10 It is a three-dimensional structural schematic diagram of a grinding direction adjustment mechanism in a high-precision environmentally friendly grinding device for processing the inner surface of a plywood slot hole of the present invention;
[0030] Fig.11 It is a schematic diagram of the adjustment process of the grinding direction adjustment mechanism in a high-precision environmentally friendly grinding device for processing the inner surface of a plywood slot hole of the present invention;
[0031] Fig.12 It is a three-dimensional structural schematic diagram of a dust removal mechanism in a high-precision environmentally friendly grinding device for processing the inner surface of a plywood slot hole of the present invention;
[0032] Fig.13 The present invention is a three-dimensional structural schematic diagram of a limiting mechanism in a high-precision, environment-friendly grinding device for processing the inner surface of a plywood slot hole.
[0033] In the figure: 1. grinding box; 2. three-dimensional linear adjustment mechanism; 3. grinding direction adjustment mechanism; 31. fixing frame; 32. No. 1 driving mechanism; 33. No. 1 connecting shaft; 34. No. 1 mounting frame; 35. No. 2 driving mechanism; 36. No. 2 connecting shaft; 37. No. 1 connecting frame; 4. grinding mechanism; 41. grinding size adjustment component; 42. No. 2 mounting frame; 43. No. 1 servo motor; 44. No. 1 adjustment screw; 45. No. 1 adjustment block; 46. No. 3 mounting frame; 47. No. 2 servo motor; 48. No. 2 adjustment screw; 49. No. 2 adjustment block; 410. grinding component; 411. No. 1 connecting plate; 412. grinding motor; 413. sanding belt wheel; 414. sanding belt body; 41 5. Mounting frame No. 4; 416. Connecting plate No. 2; 417. Electric push rod; 418. Connecting plate No. 3; 419. Pressure sensor; 420. Telescopic rod No. 1; 421. Spring No. 1; 422. Contact plate; 423. Slide rail No. 1; 424. Sliding block No. 1; 425. Slide rail No. 2; 426. Sliding block No. 2; 427. Telescopic rod No. 2; 428. Spring No. 2; 429. Sanding belt limiter; 5. Limiting mechanism; 51. Plywood loading rack; 52. Cylinder No. 1; 53. Mounting frame No. 5; 54. Connecting frame No. 2; 55. Cylinder No. 2; 56. Clamp No. 1; 57. Clamp No. 2; 6. Dust removal mechanism; 61. Vacuum cleaner; 62. Dust suction hose; 63. Dust suction hood. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] Example 1: Reference Figure 1-Figure 10As shown: a high-precision environmentally friendly grinding device for processing the inner surface of a plywood slot hole, comprising a grinding box 1, a three-dimensional linear adjustment mechanism 2 is fixedly connected to the top of the grinding box 1, a grinding direction adjustment mechanism 3 is fixedly connected to the vertical moving end of the three-dimensional linear adjustment mechanism 2, a grinding mechanism 4 is fixedly connected to the bottom of the grinding direction adjustment mechanism 3, the grinding mechanism 4 comprises a grinding size adjustment component 41 and a grinding component 410, the grinding size adjustment component 41 is used to adjust the grinding size of the grinding component 410, the grinding component 410 comprises four No. 1 connecting plates 411 and a sanding belt body 414, the four No. 1 connecting plates 411 are respectively fixedly connected to the No. 2 adjustment block 49, and a grinding motor 41 is fixedly connected to the surface of one of the No. 1 connecting plates 411 2. The surfaces of the other three No. 1 connecting plates 411 are rotatably connected with a grinding belt wheel 413, the output end of the grinding motor 412 is fixedly connected with a grinding belt wheel 413, the surface of the grinding belt wheel 413 is movably connected with a grinding belt body 414, and the grinding size adjustment component 41 includes a No. 2 mounting frame 42, the upper part of the No. 2 mounting frame 42 is fixedly connected with a No. 4 mounting frame 415, the upper part of the No. 4 mounting frame 415 is fixedly connected with a No. 2 connecting plate 416, the side of the No. 2 connecting plate 416 is fixedly connected with an electric push rod 417, the end of the electric push rod 417 is fixedly connected with a No. 3 connecting plate 418, and a grinding surface fitting component is installed on the side of the No. 3 connecting plate 418, and the grinding surface fitting component is used to push the grinding belt body 414 to fit with the strip surface of the inner wall of the rounded rectangular slot hole;
[0036] The three-dimensional linear adjustment mechanism 2 is used to adjust the position of the grinding direction adjustment mechanism 3 and the grinding mechanism 4. The grinding surface fitting component includes a No. 1 telescopic rod 420, and the side of the No. 3 connecting plate 418 is fixedly connected to the No. 1 telescopic rod 420. The end of the No. 1 telescopic rod 420 is fixedly connected with a contact plate 422, and a No. 1 spring 421 is arranged on the surface of the No. 1 telescopic rod 420, one end of the No. 1 spring 421 is fixedly connected to the No. 3 connecting plate 418, and the other end of the No. 1 spring 421 is fixedly connected to the contact plate 422, and a pressure sensor 419 is installed between the contact plate 422 and the No. 3 connecting plate 418. The grinding size adjustment component 41 includes two No. 1 adjustment blocks 45, two No. 3 mounting frames 46 and two No. 2 adjustment blocks. The upper part of the No. 2 mounting frame 42 is fixedly connected to the No. 1 servo motor 43, the output end of the No. 1 servo motor 43 is fixedly connected to the No. 1 adjusting screw 44, the surface of the No. 1 adjusting screw 44 is provided with two threads with opposite thread directions, two No. 1 adjusting blocks 45 are symmetrically distributed on the surface of the No. 1 adjusting screw 44, and the two No. 1 adjusting blocks 45 are respectively threadedly connected with the two threads with opposite thread directions, two No. 3 mounting frames 46 are respectively fixedly connected to the two No. 1 adjusting blocks 45, the upper part of the No. 3 mounting frame 46 is fixedly connected to the No. 2 servo motor 47, the output end of the No. 2 servo motor 47 is fixedly connected to the No. 2 adjusting screw 48, the surface of the No. 2 adjusting screw 48 is provided with two threads with opposite thread directions, and the two No. 3 mounting frames 46 are respectively fixedly connected to the two No. 1 adjusting blocks 45, and the No. 3 mounting frames 46 are fixedly connected to the No. 2 servo motor 47. The output end of the No. 2 servo motor 47 is fixedly connected to the No. 2 adjusting screw 48. The surface of the No. 2 adjusting screw 48 is provided with two threads with opposite thread directions. The two No. 2 adjusting blocks 49 are symmetrically distributed on the surface of the No. 2 adjusting screw rod 48, and the two No. 2 adjusting blocks 49 are respectively threadedly connected with two threads in opposite directions. The No. 1 adjusting screw rod 44 is rotatably connected to the No. 2 mounting frame 42. The surface of the No. 2 mounting frame 42 is fixedly connected to the No. 1 limiting track. The upper part of the No. 1 limiting track is slidably connected to the No. 1 limiting slider. The No. 1 limiting slider is fixedly connected to the No. 3 mounting frame 46. The No. 2 adjusting screw rod 48 is rotatably connected to the No. 3 mounting frame 46. The surface of the No. 3 mounting frame 46 is fixedly connected with the No. 2 limiting track. The upper part of the No. 1 limiting track is slidably connected with the No. 2 limiting slider. The No. 2 limiting slider is fixedly connected to the No. 1 connecting plate 411. The surface of the No. 4 mounting frame 415 is fixedly connected to the No. 1 slider. Rail 423, No. 1 slide rail 423 is internally slidably connected with a No. 1 slider 424, the end of the No. 1 slider 424 is fixedly connected to the side of the No. 3 connecting plate 418, the surface of the No. 1 connecting plate 411 is fixedly connected with a No. 2 slide rail 425, the No. 2 slide rail 425 is internally fixedly connected with a No. 2 telescopic rod 427, the end of the No. 2 telescopic rod 427 is fixedly connected to the No. 2 slider 426, and the surface of the No. 2 telescopic rod 427 is provided with a No. 2 spring 428, one end of the No. 2 spring 428 is fixedly connected to the No. 2 slide rail 425, and the other end of the No. 2 spring 428 is fixedly connected to the No. 2 slider 426, the surface of the No. 2 slider 426 is fixedly connected with a sanding belt limit frame 429, and the sanding belt limit frame 429 is used to limit the sanding belt body 414.
[0037] In this embodiment, before the grinding mechanism 4 grinds the slot hole, according to the length or width of the slot hole, the No. 1 servo motor 43 drives the No. 1 adjusting screw 44 to rotate, thereby driving the two No. 1 adjusting blocks 45 and the two No. 3 mounting frames 46 to move away from or towards each other, and at the same time, the No. 2 servo motor 47 drives the No. 2 adjusting screw 48 to rotate, thereby driving the No. 2 adjusting block 49 and the No. 1 connecting plate 411 to move towards or away from each other, and the grinding size adjustment component 41 adjusts the positions of the four grinding belt wheels 413, so that the grinding belt body 414 adjusts the width between the two sides of the slot hole grinding operation, thereby Grinding both sides of the slot hole at the same time can ensure that the grinding force and grinding time on both sides are basically the same, effectively avoiding the situation that the grinding degree of the two sides is inconsistent due to sequential grinding or unilateral grinding, making the dimensional accuracy and surface flatness of both sides of the slot hole more uniform and accurate, which is conducive to improving the processing quality of the entire slot hole. In terms of grinding efficiency, symmetrical grinding is equivalent to performing two grinding tasks at the same time. Compared with unilateral grinding in sequence, it greatly shortens the grinding time and improves the overall work efficiency. Especially in the grinding operation of batch processing of rounded rectangular slot holes, it can effectively reduce the production cycle and improve production efficiency.
[0038] When the No. 1 connecting plate 411 on the same No. 3 mounting frame 46 moves, the No. 2 slide rail 425 on its surface moves accordingly. When the No. 1 connecting plates 411 on the two No. 3 mounting frames 46 move, the No. 2 slide block 426 slides along the No. 2 slide rail 425. At this time, the No. 2 telescopic rod 427 and the No. 2 spring 428 are deformed by extension or compression, so that the position of the sand belt limiting frame 429 remains stable, and the sand belt limiting frame 429 can stably limit the sand belt body 414.
[0039] Depending on the material of the plywood being polished, the pressure applied by the sanding belt body 414 to the polishing surface of the plywood will be different. The electric push rod 417 pushes the contact plate 422 to generate pressure on the sanding belt body 414 and the polishing surface of the slot. The pressure during polishing is monitored by the pressure sensor 419 to stabilize the pressure during polishing. By controlling the appropriate polishing pressure, precise polishing can be performed according to the material characteristics to ensure that the integrity of the material is maintained while removing the surface unevenness. The stable pressure can ensure the uniformity of polishing, so that the polishing effect of the entire plywood surface or the slot is consistent, avoiding the situation of local over- or under-polishing caused by pressure fluctuations, thereby improving the polishing quality.
[0040] Then, the plywood that needs to have a rounded rectangular slot is fixed by the limiting mechanism 5, and then the three-dimensional linear adjustment mechanism 2 is used to move the sanding belt body 414 in the grinding mechanism 4 to the inside of the slot according to the position of the slot, and the sanding belt body 414 is made to fit with the inner surface of the slot, and the third connecting plate 418 and the contact plate 422 installed on the side thereof are pushed to move by extending the electric push rod 417. Under the pushing action of the contact plate 422, a certain pressure is generated between the sanding belt body 414 and the slot surface, and then the grinding motor 412 is turned on to drive the sanding belt wheel 413 and the sanding belt body 414 to rotate, and the slot surface is ground by the sanding belt body 414, and the sanding belt body 414 is made to fit in a planar manner on the inner wall of the slot through the contact plate 422, and then the three-dimensional linear adjustment mechanism 2 drives the grinding mechanism 4 to move along the slot, so that the sanding belt body 414 can quickly and stably grind the inside of the slot.
[0041] Embodiment 2: According to Figure 1-Figure 11 As shown, the grinding direction adjustment mechanism 3 is used to adjust the grinding direction of the grinding mechanism 4, so that the grinding mechanism 4 can grind the arc surface of the inner wall of the rounded rectangular slot hole, the three-dimensional linear adjustment mechanism 2 is used to adjust the positions of the grinding direction adjustment mechanism 3 and the grinding mechanism 4, the grinding direction adjustment mechanism 3 is used to adjust the grinding direction of the grinding mechanism 4, the grinding direction adjustment mechanism 3 includes a fixed frame 31, the bottom of the fixed frame 31 is fixedly connected to a No. 1 driving mechanism 32, and the bottom of the fixed frame 31 is rotatably connected to a No. 1 connecting shaft 33, a The output end of the No. 1 driving mechanism 32 is fixedly connected to the No. 1 connecting shaft 33, the bottom of the No. 1 connecting shaft 33 is fixedly connected to the No. 1 mounting frame 34, the side of the No. 1 mounting frame 34 is fixedly connected to the No. 2 driving mechanism 35, the output end of the No. 2 driving mechanism 35 is fixedly connected to the No. 2 connecting shaft 36, the No. 2 connecting shaft 36 is rotatably connected to the No. 1 mounting frame 34, and the end of the No. 2 connecting shaft 36 is fixedly connected to the No. 1 connecting frame 37, the No. 1 connecting frame 37 is rotatably connected to the No. 1 mounting frame 34, and the No. 1 connecting frame 37 is fixedly connected to the No. 2 mounting frame 42.
[0042] In this embodiment, the No. 1 connecting shaft 33 is driven to rotate by the No. 1 driving mechanism 32, thereby driving the No. 1 mounting frame 34 to rotate, so that the surface of the sanding belt body 414 used for grinding the strip surface of the rounded rectangular slot is adjusted in position, so that the sanding belt body 414 grinds the other two strip surfaces of the rounded rectangular slot. At the same time, when grinding the arc surface adjacent to the rounded rectangular slot, the No. 1 connecting shaft 33 is driven by the No. 1 driving mechanism 32 to rotate to adjust the position of the grinding mechanism 4, so that the sanding belt wheel 413 in the grinding mechanism 4 is close to the arc surface of the adjacent surface, so that the sanding belt body 414 completes the grinding operation of the arc surfaces of the four corners of the rounded rectangle, so that the rounded rectangular slot is evenly and fully polished, the four corner surfaces can be made smooth, the stress is effectively dispersed, and the structural stability of the plywood during use is enhanced. In the process of grinding the rounded rectangular slot hole, the No. 2 connecting shaft 36 is driven to rotate by the No. 2 driving mechanism 35, so that the sanding belt body 414 is in a parallel state with the grinding surface, so that the pressure during grinding is evenly distributed on the grinding surface, avoiding the situation of eccentric grinding and improving the grinding accuracy. The above-mentioned No. 1 driving mechanism 32 and No. 2 driving mechanism 35 are both composed of a stepper motor, an active synchronous wheel, a driven synchronous wheel and a synchronous toothed belt. The stepper motor drives the active synchronous wheel to drive the synchronous toothed belt to rotate, thereby driving the driven synchronous wheel. The No. 1 connecting shaft 33 and the No. 2 connecting shaft 36 are respectively fixedly connected to the driven synchronous wheels in the No. 1 driving mechanism 32 and the No. 2 driving mechanism 35, and the No. 1 connecting shaft 33 and the No. 2 connecting shaft 36 are driven to rotate by the driven synchronous wheel to adjust the position of the grinding mechanism 4.
[0043] Embodiment 3: According to Figure 1 , Figure 2 , Figure 3 , Fig.12 and Fig.13 As shown, the inner surface of the grinding box 1 is fixedly connected to a limiting mechanism 5, and a dust removal mechanism 6 is installed on the upper part of the limiting mechanism 5. The limiting mechanism 5 is used to limit and fix the plywood to be ground. The dust removal mechanism 6 is used to absorb dust during the grinding process. The limiting mechanism 5 includes a plywood feed rack 51, and a No. 1 cylinder 52 is fixedly connected to the side of the plywood feed rack 51, and a No. 2 clamping plate 57 is slidably connected to the surface of the plywood feed rack 51, and a No. 5 mounting frame 53 is fixedly connected to the side of the No. 2 clamping plate 57. The No. 1 cylinder 52 is fixedly connected to the side of the No. 5 mounting frame 53. The output end is fixedly connected to the No. 5 mounting frame 53, the upper part of the No. 5 mounting frame 53 is fixedly connected to the No. 2 connecting frame 54, the lower part of the No. 2 connecting frame 54 is fixedly connected to the No. 2 cylinder 55, the lower part of the No. 2 cylinder 55 is fixedly connected to the No. 1 clamping plate 56, the No. 1 clamping plate 56 is located above the No. 2 clamping plate 57, the dust removal mechanism 6 includes a vacuum cleaner 61, the vacuum end of the vacuum cleaner 61 is fixedly connected to a vacuum hose 62, the surface of the vacuum hose 62 is fixedly connected to a dust guide cover 63, and the dust guide cover 63 is fixedly connected to the upper part of the No. 2 connecting frame 54.
[0044] In this embodiment, in the process of fixing the plywood, according to the size of the plywood, the No. 5 mounting frame 53 is pushed by the No. 1 cylinder 52 to drive the No. 2 clamping plate 57 to move, and the position of the No. 2 clamping plate 57 is adjusted, so that the limiting mechanism 5 can fix plywood of different sizes. After the position of the No. 2 clamping plate 57 is adjusted appropriately, the No. 1 clamping plate 56 is pushed by the No. 2 cylinder 55 to clamp and fix the plywood;
[0045] At the same time, during the process of grinding the grooves of the plywood, the vacuum cleaner 61 generates suction at the end of the dust deflector 63 to remove the dust and wood chips generated during the grinding process, and introduce them into the interior of the vacuum cleaner 61 through the dust hose 62 for collection, thereby preventing the dust and wood chips generated during the grinding process from polluting the environment.
[0046] The method of use and working principle of the device are as follows: the plywood required to have a rounded rectangular slot hole is placed on the surface of the second clamping plate 57, and the first clamping plate 56 is pushed by the second cylinder 55 to clamp and fix it, and then according to the position of the slot hole, the three-dimensional linear adjustment mechanism 2 is used to move the sanding belt body 414 in the grinding mechanism 4 to the inside of the slot hole, and the sanding belt body 414 is made to fit with the inner surface of the slot hole, and the third connecting plate 418 and the contact plate 422 installed on the side thereof are pushed to move by extending the electric push rod 417, and under the pushing action of the contact plate 422, a certain pressure is generated between the sanding belt body 414 and the slot hole surface, and then the grinding motor 412 is turned on to drive the sanding belt wheel 413 and the sanding belt body 414 to rotate, and the slot hole surface is ground by the sanding belt body 414, and the sanding belt body 414 is made to fit with the inner wall of the slot hole in a planar shape by the contact plate 422, and then the three-dimensional linear adjustment mechanism 2 drives the grinding mechanism 4 to move along the slot hole;
[0047] Before grinding the rounded rectangular slots of different sizes, according to the length or width of the straight side of the slot, the No. 1 servo motor 43 drives the No. 1 adjusting screw 44 to rotate, thereby driving the two No. 1 adjusting blocks 45 and the two No. 3 mounting frames 46 to move in opposite directions or towards each other, and at the same time, the No. 2 servo motor 47 drives the No. 2 adjusting screw 48 to rotate, thereby driving the No. 2 adjusting block 49 and the No. 1 connecting plate 411 to move in opposite directions or away from each other, and the grinding size adjustment component 41 adjusts the positions of the four grinding belt wheels 413, so that the grinding belt body 414 adjusts the width between the two sides of the slot grinding operation, so that the grinding belt body 414 can grind both sides of the slot at the same time;
[0048] The No. 1 connecting shaft 33 is driven to rotate by the No. 1 driving mechanism 32, thereby driving the No. 1 mounting frame 34 to rotate, so that the surface of the sanding belt body 414 used for grinding the strip surface of the rounded rectangular slot hole is adjusted in position, so that the sanding belt body 414 grinds the other two strip surfaces of the rounded rectangular slot hole. At the same time, when grinding the arc surface adjacent to the rounded rectangular slot hole, the No. 1 connecting shaft 33 is driven to rotate by the No. 1 driving mechanism 32 to adjust the position of the grinding mechanism 4, so that the sanding belt wheel 413 in the grinding mechanism 4 is close to the adjacent arc surface, so that the sanding belt body 414 completes the grinding operation of the arc surfaces of the four corners of the rounded rectangle;
[0049] During the process of grinding the slots of the plywood, the vacuum cleaner 61 generates suction at the end of the dust guide cover 63 to remove dust and wood chips generated during the grinding process, and introduces them into the vacuum cleaner 61 through the dust hose 62 for collection.
[0050] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A high-precision, environment-friendly grinding device for processing the inner surface of a slotted hole of a plywood, comprising a grinding box (1), the top of the grinding box (1) being fixedly connected to a three-dimensional linear adjustment mechanism (2), the vertical moving end of the three-dimensional linear adjustment mechanism (2) being fixedly connected to a grinding direction adjustment mechanism (3), the bottom of the grinding direction adjustment mechanism (3) being fixedly connected to a grinding mechanism (4), characterized in that: The grinding mechanism (4) comprises a grinding size adjustment component (41) and a grinding component (410). The grinding size adjustment component (41) is used to adjust the grinding size of the grinding component (410). The grinding component (410) comprises four No. 1 connecting plates (411) and a sanding belt body (414). The four No. 1 connecting plates (411) are respectively fixedly connected to the No. 2 adjustment block (49). A grinding motor (412) is fixedly connected to the surface of one of the No. 1 connecting plates (411). The surfaces of the other three No. 1 connecting plates (411) are respectively rotatably connected to sanding belt wheels (413). The output end of the grinding motor (412) is fixedly connected to a sanding belt wheel (413). The surface of the sanding belt wheel (413) is movably connected to the sanding belt body (414). The inch adjustment component (41) comprises a No. 2 mounting frame (42), the No. 4 mounting frame (415) being fixedly connected to the upper portion of the No. 2 mounting frame (42), the No. 2 connecting plate (416) being fixedly connected to the upper portion of the No. 4 mounting frame (415), the No. 2 connecting plate (416) being fixedly connected to the side of the No. 2 connecting plate (416), the end of the No. 3 connecting plate (418) being fixedly connected, the No. 3 connecting plate (418) being installed with a grinding surface fitting component on the side of the No. 3 connecting plate (418), the grinding surface fitting component being used to push the sanding belt body (414) to fit the strip surface of the inner wall of the rounded rectangular slot hole, the grinding direction adjustment mechanism (3) being used to adjust the grinding direction of the grinding mechanism (4) so that the grinding mechanism (4) can grind the arc surface of the inner wall of the rounded rectangular slot hole.
2. A high-precision environmentally friendly grinding device for processing the inner surface of a plywood slot hole according to claim 1, characterized in that: The three-dimensional linear adjustment mechanism (2) is used to adjust the positions of the grinding direction adjustment mechanism (3) and the grinding mechanism (4); the grinding surface fitting component comprises a No. 1 telescopic rod (420); the side of the No. 3 connecting plate (418) is fixedly connected to the No. 1 telescopic rod (420); the end of the No. 1 telescopic rod (420) is fixedly connected to a contact plate (422); a No. 1 spring (421) is arranged on the surface of the No. 1 telescopic rod (420); one end of the No. 1 spring (421) is fixedly connected to the No. 3 connecting plate (418); and the other end of the No. 1 spring (421) is fixedly connected to the contact plate (422); a pressure sensor (419) is installed between the contact plate (422) and the No. 3 connecting plate (418).
3. A high-precision environmentally friendly grinding device for processing the inner surface of a plywood slot hole according to claim 1, characterized in that: The grinding size adjustment assembly (41) further comprises two No. 1 adjustment blocks (45), two No. 3 mounting frames (46) and two No. 2 adjustment blocks (49); the No. 1 servo motor (43) is fixedly connected to the upper portion of the No. 2 mounting frame (42); the No. 1 servo motor (43) is fixedly connected to the output end of the No. 1 servo motor (43); the No. 1 adjustment screw (44) is provided with two threads in opposite directions on the surface of the No. 1 adjustment screw (44); the two No. 1 adjustment blocks (45) are symmetrically distributed on the surface of the No. 1 adjustment screw (44); and the two No. 1 adjustment blocks (45) are respectively connected to the two threads in opposite directions. The two No. 3 mounting frames (46) are respectively fixedly connected to the two No. 1 adjusting blocks (45); a No. 2 servo motor (47) is fixedly connected to the upper part of the No. 3 mounting frame (46); a No. 2 adjusting screw rod (48) is fixedly connected to the output end of the No. 2 servo motor (47); a No. 2 adjusting screw rod (48) is provided with two threads with opposite thread directions on the surface of the No. 2 adjusting screw rod (48); two No. 2 adjusting blocks (49) are symmetrically distributed on the surface of the No. 2 adjusting screw rod (48); and the two No. 2 adjusting blocks (49) are respectively threadedly connected to the two threads with opposite thread directions.
4. A high-precision environmentally friendly grinding device for processing the inner surface of a plywood slot hole according to claim 3, characterized in that: The first adjusting screw rod (44) is rotatably connected to the second mounting frame (42); the surface of the second mounting frame (42) is fixedly connected to a first limiting track; the upper portion of the first limiting track is slidably connected to a first limiting slider; and the first limiting slider is fixedly connected to the third mounting frame (46).
5. A high-precision environmentally friendly grinding device for processing the inner surface of a plywood slot hole according to claim 3, characterized in that: The No. 2 adjusting screw rod (48) is rotatably connected to the No. 3 mounting frame (46); the No. 2 limiting track is fixedly connected to the surface of the No. 3 mounting frame (46); the No. 2 limiting slider is slidably connected to the upper part of the No. 1 limiting track; and the No. 2 limiting slider is fixedly connected to the No. 1 connecting plate (411).
6. A high-precision environmentally friendly grinding device for processing the inner surface of a plywood slot hole according to claim 1, characterized in that: The surface of the fourth mounting frame (415) is fixedly connected to a first slide rail (423), the interior of the first slide rail (423) is slidably connected to a first slider (424), and the end of the first slider (424) is fixedly connected to the side of the third connecting plate (418).
7. A high-precision environmentally friendly grinding device for processing the inner surface of a plywood slot hole according to claim 1, characterized in that: A No. 2 slide rail (425) is fixedly connected to the surface of the No. 1 connecting plate (411), a No. 2 telescopic rod (427) is fixedly connected inside the No. 2 slide rail (425), an end of the No. 2 telescopic rod (427) is fixedly connected to the No. 2 slider (426), and a No. 2 spring (428) is arranged on the surface of the No. 2 telescopic rod (427), one end of the No. 2 spring (428) is fixedly connected to the No. 2 slide rail (425), and the other end of the No. 2 spring (428) is fixedly connected to the No. 2 slider (426), and a sanding belt limiting frame (429) is fixedly connected to the surface of the No. 2 slider (426), and the sanding belt limiting frame (429) is used to limit the sanding belt body (414).
8. The high-precision environmentally friendly grinding device for processing the inner surface of a plywood slot hole according to claim 1, characterized in that: The grinding direction adjustment mechanism (3) comprises a fixed frame (31), a first driving mechanism (32) is fixedly connected to the bottom of the fixed frame (31), and a first connecting shaft (33) is rotatably connected to the bottom of the fixed frame (31), an output end of the first driving mechanism (32) is fixedly connected to the first connecting shaft (33), a first mounting frame (34) is fixedly connected to the bottom of the first connecting shaft (33), a second driving mechanism (35) is fixedly connected to the side of the first mounting frame (34), an output end of the second driving mechanism (35) is fixedly connected to a second connecting shaft (36), the second connecting shaft (36) is rotatably connected to the first mounting frame (34), and an end of the second connecting shaft (36) is fixedly connected to the first connecting frame (37), the first connecting frame (37) is rotatably connected to the first mounting frame (34), and the first connecting frame (37) is fixedly connected to the second mounting frame (42).
9. A high-precision environmentally friendly grinding device for processing the inner surface of a plywood slot hole according to claim 1, characterized in that: The inner surface of the grinding box (1) is fixedly connected to a limiting mechanism (5), the upper part of which is provided with a dust removal mechanism (6), the limiting mechanism (5) is used to limit and fix the plywood with the slots to be ground, the dust removal mechanism (6) is used to remove dust during the grinding process, the limiting mechanism (5) comprises a plywood feed rack (51), the side of the plywood feed rack (51) is fixedly connected to a No. 1 cylinder (52), and the surface of the plywood feed rack (51) is slidably connected to A No. 2 clamping plate (57), a No. 5 mounting frame (53) is fixedly connected to the side of the No. 2 clamping plate (57), an output end of the No. 1 cylinder (52) is fixedly connected to the No. 5 mounting frame (53), a No. 2 connecting frame (54) is fixedly connected to the upper part of the No. 5 mounting frame (53), a No. 2 connecting frame (54) is fixedly connected to the No. 2 cylinder (55) at the lower part of the No. 2 connecting frame (54), a No. 1 clamping plate (56) is fixedly connected to the lower part of the No. 2 cylinder (55), and the No. 1 clamping plate (56) is located above the No. 2 clamping plate (57).
10. A high-precision environmentally friendly grinding device for processing the inner surface of a plywood slot hole according to claim 9, characterized in that: The dust removal mechanism (6) comprises a dust collector (61), the dust collection end of the dust collector (61) is fixedly connected to a dust collection hose (62), the surface of the dust collection hose (62) is fixedly connected to a dust collection hood (63), and the dust collection hood (63) is fixedly connected to the upper part of the second connecting frame (54).
Citation Information
Patent Citations
Density board fine grinding device
CN118682589A