Short-distance drying oven
By designing a short-distance oven containing movable and fixed oven parts, multiple support plates and air nozzles are arranged between the exhaust plates, the existing ovens have low efficiency, large energy consumption and uneven air distribution problems, and the drying effect of efficient, energy-saving and simplified structure is achieved.
Patent Information
- Application Number
- CN202311134847.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-05
- Publication Date
- 2025-03-07
AI Technical Summary
The existing printing presses have low efficiency, high energy consumption, long drying routes, complex structures and high manufacturing costs, and the air nozzle design leads to uneven air separation.
A short-distance oven is designed, including a movable oven part and a fixed oven part, and is arranged between the exhaust plates using multiple support plates and air nozzles. The air nozzle includes a thin mouth side and a flared mouth side. The fixed oven part has an air inlet air distribution port and a discharge port to achieve double-sided drying and uniform air distribution.
The drying efficiency has been achieved exponentially improved, the equipment structure has been simplified, the cost has been reduced, the drying distance has been shortened, the wind speed has been increased several times, and the drying efficiency and printing efficiency have been significantly improved.
Smart Images

Figure CN119567718A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of printing ovens, in particular to a short-distance oven. Background Art
[0002] refer to Fig.12 The prior art shown is the style and structure of the oven in the prior art. The conventional oven of the existing printing press is generally 5-8m long to meet the drying requirements and the printing speed after drying can reach more than 300m / min.
[0003] Existing drying ovens have low efficiency, high energy consumption, long drying routes, complex structures and high manufacturing costs.
[0004] A search for "oven and air nozzle and flare" in the Chinese patent disclosure database did not find any relevant literature.
[0005] refer to Fig. 9 The existing design of the air nozzle is an independent component, which requires a lot of processing costs. In addition, the air nozzle in this form does not necessarily distribute the air evenly.
[0006] Searching for "air nozzle and uniform and oven and expansion" in the Chinese patent disclosure database, we found the wind circulation system of the short drying room of the stenter setting machine disclosed in CN108796924A; the double-layer combined drying tunnel disclosed in CN2648364Y; and the double-layer combined drying tunnel disclosed in CN1514196A. They are not directly related to this patent.
[0007] Therefore, a new type of oven structure is urgently needed, which first requires a short distance and secondly requires uniform air distribution. Summary of the invention
[0008] Purpose of the invention: To provide a short-distance oven with better effect. For specific purposes, see the multiple substantial technical effects in the specific implementation part.
[0009] In order to achieve the above purpose, the present invention adopts the following technical solutions: A short distance oven, characterized in that the oven comprises a movable oven part 16 and a fixed oven part 17; The gap between the movable oven part 16 and the fixed oven part 17 is the gap for the material 15; The movable oven part 16 includes a shell with a hollow space inside, and an air inlet pipe 9 and an air exhaust pipe 10 are arranged on the shell. The side plate 1 7 and the side plate 2 12 of the movable oven part 16 are connected by an outer plate 8 and a support plate 13. A plurality of support plates 11 are installed between the side plate 1 7, the side plate 2 12, the outer plate 8, and the support plate 13, and air nozzles are arranged. The tuyere comprises a tuyere narrow opening side 231 and a tuyere wide opening side 232; A fixed part air inlet 19 is arranged on the shell of the fixed oven part 17, and the fixed part air inlet 19 leads to a plurality of air inlet sub-portions 20; The air inlet outlet 20 leads to a plurality of air distribution plates, on which a plurality of holes 18 are arranged; A discharge port 21 is also arranged on the fixed oven part 17 .
[0010] A further technical solution of the present invention is that a plurality of exhaust plates are arranged in the movable oven part 16, and the air nozzles are arranged between the plurality of exhaust plates.
[0011] A further technical solution of the present invention is that the material can move along the roller 14 .
[0012] A further technical solution of the present invention is that the exhaust plate includes various forms for constructing a structure supporting the air nozzle.
[0013] A further technical solution of the present invention is that the air nozzle is located on a long strip structure.
[0014] A further technical solution of the present invention is that the material is printing paper.
[0015] A further technical solution of the present invention is that the movable oven part 16 and the fixed oven part 17 are integrated into an integral shell.
[0016] A further technical solution of the present invention is that the air nozzle comprises two sizes, namely, a 2 mm air nozzle 1 at both sides and a 1 mm air nozzle 3 in the middle.
[0017] The present invention adopting the above technical solution has the following beneficial effects compared with the prior art: the improved oven length is less than 1.5m to meet the drying requirements of a printing speed of 300m / min; the patent of the present invention can greatly reduce the length of the existing oven to 1.5, and the drying efficiency is doubled; the length of the super oven is 1 / 5 of the original oven length, which greatly shortens the length of the oven, simplifies the equipment structure, and reduces the cost. Under the same oven temperature, the wind speed is increased several times, and the drying efficiency is increased by the same multiple. The super oven adds an air guide plate on the basis of the original oven design, which can double the drying efficiency. Greatly improve the drying efficiency: greatly simplify the structure, reduce the manufacturing cost: greatly reduce the user's use cost. The preferred wind speed for drying is 60-80m / s.
[0018] 1. Greatly improve drying efficiency: 2. Greatly simplify the structure and reduce manufacturing costs 3. Significantly reduce the user's usage cost.
[0019] 1. Save 35% of energy; 2. Reduce the drying distance by two thirds; 3. Higher printing efficiency.
[0020] As a further explanation, this patent innovatively uses both a movable oven and a fixed oven to perform double-sided drying at the same time, wherein the fixed bellows part can blow air from one side, and the movable bellows part also has an air inlet and an air return outlet, thereby achieving double-sided hot air drying. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to further illustrate the present invention, the following is further described in conjunction with the accompanying drawings: Figure 1 This is the overall layout of the oven; Figure 2 This is a side view of the movable oven; Figure 3 It is the front schematic diagram of the movable oven; Figure 4 This is the layout diagram of the other side of the movable oven; Figure 5 A structural diagram of the side surface of the fixed oven; Figure 6 It is a front schematic diagram of a fixed oven; Figure 7 A structural diagram of another side of the fixed oven; Figure 8 This is the front structural diagram of the fixed oven; Fig. 9 is a cross-sectional view of the oven air nozzle; Fig.10 This is the front structural diagram of the oven air nozzle; Fig.11 This is the reverse structural diagram of the oven air nozzle; Fig.12 It is a structural diagram of the prior art; Among them: 1. 2mm air nozzle; 2. Exhaust plate 1; 3. 1mm air nozzle; 4. Exhaust plate 2; 5. Exhaust plate 3; 6. Exhaust plate 4; 7. Side plate 1; 8. Outer plate; 9. Air inlet duct; 10. Exhaust duct; 11. Support plate 1; 12. Side plate 2; 13. Support plate; 14. Roller; 15. Material; 16. Movable oven part; 17. Fixed oven part; 18. Hole; 19. Air inlet of fixed part; 20. Air inlet outlet; 21. Discharge port; 231. Narrow side of air nozzle; 232. Expanded side of air nozzle. Implementation
[0022] The present invention is further explained below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the following specific embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. In the description of the present invention, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", "top", "bottom", etc. is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific circumstances.
[0023] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0024] This patent provides a variety of parallel solutions. The different expressions are improved solutions or parallel solutions based on the basic solution. Each solution has its own unique characteristics. In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other. The fixing method not described in the text can be any fixing method such as thread fixing, bolt fixing or glue bonding.
[0025] Embodiment 1: In combination with all the drawings; A short distance oven, characterized in that the oven comprises a movable oven part 16 and a fixed oven part 17; The gap between the movable oven part 16 and the fixed oven part 17 is the gap for the material 15; The movable oven part 16 includes a shell with a hollow space inside, and an air inlet pipe 9 and an air exhaust pipe 10 are arranged on the shell. The side plate 1 7 and the side plate 2 12 of the movable oven part 16 are connected by an outer plate 8 and a support plate 13. A plurality of support plates 11 are installed between the side plate 1 7, the side plate 2 12, the outer plate 8, and the support plate 13, and air nozzles are arranged. The tuyere comprises a tuyere narrow opening side 231 and a tuyere wide opening side 232; A fixed part air inlet 19 is arranged on the shell of the fixed oven part 17, and the fixed part air inlet 19 leads to a plurality of air inlet sub-portions 20; The air inlet outlet 20 leads to a plurality of air distribution plates, on which a plurality of holes 18 are arranged; A discharge port 21 is also arranged on the fixed oven part 17 .
[0026] The substantial technical effect and implementation process of the technical solution here, i.e., the basic function, are as follows: Compared with the prior art, no special nozzle structure is required, but on a long strip structure, the cost can be greatly reduced, the airflow can be effectively made more uniform, and no special nozzle components are required. Referring to the narrow side 231 of the nozzle and the expanded side 232 of the nozzle, especially the expanded side 232 of the nozzle as a bell mouth, the air distribution is more uniform. The first is that a short distance is required, and the second is that the air distribution must be uniform. The improved oven length is less than 1.5m to meet the drying requirements of a printing speed of 300m / min; the patent of the present invention can greatly reduce the length of the existing oven to 1.5, and the drying efficiency is doubled; the length of the super oven is 1 / 5 of the original oven length, which greatly shortens the length of the oven, simplifies the equipment structure, and reduces the cost. Under the same oven temperature, the wind speed is increased several times, and the drying efficiency is increased by the same multiple. The super oven adds an air guide plate on the basis of the original oven design, which can double the drying efficiency. Greatly improve the drying efficiency: greatly simplify the structure, reduce the manufacturing cost: greatly reduce the user's use cost.
[0027] 1. Greatly improve drying efficiency: 2. Greatly simplify the structure and reduce manufacturing costs 3. Significantly reduce the user's usage cost.
[0028] As a further explanation, this patent innovatively uses both a movable oven and a fixed oven to perform double-sided drying at the same time, wherein the fixed bellows part can blow air from one side, and the movable bellows part also has an air inlet and an air return outlet, thereby achieving double-sided hot air drying.
[0029] The movable oven and the fixed oven are only relatively arranged in position, and the core is the material channel therein.
[0030] Embodiment 2: As a further improved solution or parallel solution or optional independent solution, a plurality of exhaust plates are arranged in the movable oven part 16, and the air nozzles are arranged between the plurality of exhaust plates. The substantial technical effect and the realization process of the technical solution here, i.e., the basic function, are as follows: the exhaust plate includes various forms, which are used to construct a structure supporting the air nozzle. Referring to the attached drawings, the overall structure is used to realize the arrangement and layout of the air nozzles and adapt to the walking curve of the material.
[0031] Embodiment 3: As a further improved solution or parallel solution or optional independent solution, the material can move along the roller 14. The substantial technical effect and implementation process of the technical solution here, i.e., the basic function, are as follows: the roller is used to support the material and to facilitate the movement of the material.
[0032] Embodiment 4: As a further improved solution or parallel solution or optional independent solution, the nozzle is located on a long strip structure. The substantial technical effect and implementation process of the technical solution here, i.e., the basic function, are as follows: Fig. 9 , Fig.10 , Fig.11 , this structure has a greater wind separation effect.
[0033] Embodiment 5: As a further improved solution or parallel solution or optional independent solution, the material is printing paper. The substantial technical effect and implementation process of the technical solution here, namely the basic function, are as follows: the ink can be dried quickly.
[0034] Embodiment 6: As a further improved solution or parallel solution or optional independent solution, the movable oven part 16 and the fixed oven part 17 are integrated into an integral shell. The substantial technical effect and the implementation process of the technical solution here, i.e., the basic function, are as follows: Similar implementation structures are within the protection scope of this patent.
[0035] Embodiment 7: As a further improved solution or parallel solution or optional independent solution, the air nozzle includes two sizes, namely 2mm air nozzles 1 on both sides and 1mm air nozzles 3 in the middle. The substantial technical effect and implementation process of the technical solution here, i.e. the basic function, are as follows: it can realize the control and distribution of air volume at different positions.
[0036] Innovatively, each of the above effects exists independently, and a set of structures can be used to combine the above results.
[0037] It should be noted that the multiple modules of this patent are the integration of modules of the prior art and do not involve new modules. Even if some modules use programs, the programs are undoubtedly known programs.
[0038] The basic principle, main features and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the protection required.
Claims
1. A short distance oven, characterized in that: The oven comprises a movable oven section (16) and a fixed oven section (17); The gap between the movable oven part (16) and the fixed oven part (17) is a gap for the material (15); The movable oven part (16) includes a shell having a hollow space inside, and an air inlet pipe (9) and an air exhaust pipe (10) are arranged on the shell. The side plate 1 (7) and the side plate 2 (12) of the movable oven part (16) are connected via an outer plate (8) and a support plate (13). A plurality of support plates 1 (11) are arranged with air nozzles between the side plate 1 (7), the side plate 2 (12), the outer plate (8) and the support plate (13); The tuyere comprises a tuyere narrow opening side (231) and a tuyere wide opening side (232); A fixed part air inlet (19) is arranged on the shell of the fixed oven part (17), and the fixed part air inlet (19) leads to a plurality of air inlet sub-portions (20); The air inlet outlet (20) leads to a plurality of air distribution plates, and a plurality of holes (18) are arranged on the air distribution plates; A discharge port (21) is also arranged on the fixed oven part (17).
2. A short distance oven as claimed in claim 1, characterized in that: A plurality of exhaust plates are arranged in the movable oven part (16), and the air nozzles are arranged between the plurality of exhaust plates.
3. A short distance oven as claimed in claim 1, characterized in that: The material can move along the roller (14).
4. A short distance oven as claimed in claim 2, characterized in that: Exhaust plates come in many forms and are used to build a structure that supports the air nozzles.
5. A short distance oven as claimed in claim 1, characterized in that: The air nozzle is located on a long strip-shaped structure.
6. A short distance oven as claimed in claim 1, characterized in that: The material is printing paper.
7. A short distance oven as claimed in claim 1, characterized in that: The movable oven part (16) and the fixed oven part (17) are integrated into an integral shell.
8. A short distance oven as claimed in claim 1, characterized in that: The nozzles come in two sizes: 2 mm nozzles on the sides (1) and 1 mm nozzles in the middle (3).
Citation Information
Patent Citations
Tentering setting machine short drying room air distribution circulation system
CN108796924A
Double layer composite baking tunnel
CN1514196A
Double layer combined drying tunnel
CN2648364Y
Whole width of cloth oven for wallpaper printed
CN206217363U
Energy-saving back blowing drying box
CN216993558U