Intelligent heat exchange system, vehicle and switching control method of intelligent heat exchange system
By installing temperature sensors and controllers in the cooling water supply system, the intelligent heat exchange system can automatically switch heat exchangers according to the ambient temperature, solving the problem that traditional heat exchange systems are difficult to adapt to at different ambient temperatures, and achieving stable operation of the test specimen throughout the year and improving system energy efficiency.
Patent Information
- Application Number
- CN202411683817.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-03-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional heat exchange systems are difficult to adapt to at different ambient temperatures, which may cause the subject's specimen to have the problem of "over-temperature in summer and over-cooling in winter".
Design an intelligent heat exchange system, by installing a temperature sensor and controller in the cooling water supply system, and automatically switch different heat exchangers according to the cooling water temperature, ensuring that the system can operate effectively at different ambient temperatures.
The use of heat exchangers is realized automatically adjusted according to the ambient temperature, avoiding the over-temperature or super-cooling problems of the subject's sample in different seasons, and improving the stability and energy efficiency of the system.
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Figure CN119567796A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of heat exchange and cooling of a test machine, and in particular to an intelligent heat exchange system, a vehicle and a switching control method thereof. Background Art
[0002] The heat exchange and cooling of the test machine mainly rely on the heat exchanger and the corresponding cooling system. The heat exchanger is a key device for realizing heat transfer between different media. It transfers the heat of the high-temperature fluid to the low-temperature fluid through heat conduction and convection, realizes heat recovery and reuse, and thus improves energy utilization efficiency. In refrigeration equipment, such as water-cooled chillers, heat exchangers are used to absorb and discharge heat to maintain the normal operation of the system. At the same time, according to the cooling requirements, the cooling system can adopt direct liquid cooling, indirect liquid cooling, natural liquid cooling or forced liquid cooling to achieve efficient heat transfer and cooling effects. In summary, the heat exchange and cooling process of the test machine is inseparable from the synergy of the heat exchanger and the cooling system, which together ensure the efficient and stable operation of the test machine.
[0003] In the related technology, the traditional heat exchange system mainly uses the heat exchanger as the carrier, and uses cooling water to cool the test machine. The industry usually selects the heat exchanger based on the maximum heat dissipation, and then considers the design margin, and often selects a larger heat exchanger. Because the influence of the cooling water temperature was not considered when the heat exchanger system was designed, the developed heat exchange system is prone to "overheating in summer and overcooling in winter" during use. This means that in summer, the cooling water temperature is relatively high, and a large-flow heat exchanger can meet the heat dissipation requirements of the test machine; in winter, the cooling water temperature is lower. If the heat exchanger continues to be used, the test machine will not be able to work normally due to overcooling. Summary of the invention
[0004] The present application provides an intelligent heat exchange system, a vehicle and a switching control method thereof, which can realize automatic switching of the heat exchanger according to the cooling water temperature, enhance the system's adaptability to different ambient temperatures, ensure the stable operation of the test machine throughout the year, and effectively solve the problem of "overheating in summer and overcooling in winter" that the test machine is prone to in traditional heat exchange systems.
[0005] In a first aspect, an embodiment of the present application provides an intelligent heat exchange system, which includes:
[0006] A cooling water supply system, wherein the cooling water supply system is equipped with a temperature sensor, a pipeline 1 is connected in series between the output end and the input end of the cooling water supply system, and the pipeline 1 is equipped with a heat exchanger 1 and a valve 1;
[0007] Pipeline 2, the pipeline 2 is connected in parallel with the pipeline 1, the pipeline 2 is equipped with a heat exchanger 2 and a valve 2, and the heat exchange capacity of the heat exchanger 2 is less than the heat exchange capacity of the heat exchanger 1;
[0008] A controller, wherein the controller is signal-connected to the cooling water supply system, the valve 1 and the valve 2;
[0009] The controller is used to control valve one to open and valve two to close when the temperature value of the cooling water before working monitored by the temperature sensor is greater than a preset temperature value, or to control valve one to close and valve two to open when the temperature value of the cooling water before working monitored by the temperature sensor is less than or equal to the preset temperature value.
[0010] In combination with the first aspect, in one implementation, the pipeline 1 is installed with a valve 3 and a valve 4, and the valve 1 and the valve 2 are both located between the valve 3 and the valve 4;
[0011] The intelligent heat exchange system comprises:
[0012] A cleaning device, the input end and the output end of the cleaning device are connected between the valve three and the valve four, and are connected in parallel with the pipeline one and the pipeline two;
[0013] The controller is signal-connected to the valve three and the valve four;
[0014] The controller is used to control the valve three and the valve four to close, and control the valve one and the valve two to open when the cleaning device needs to work.
[0015] In combination with the first aspect, in one embodiment, the cleaning device includes:
[0016] A cleaning pipeline, the input end and the output end of the cleaning pipeline are connected between the valve three and the valve four, and are connected in parallel with the pipeline one and the pipeline two;
[0017] A water tank, a water pump and a metering unit, wherein the water tank, the water pump and the metering unit are connected in sequence and installed in the cleaning pipeline;
[0018] Valve five and valve six, the valve five and the valve six are installed in the cleaned pipeline, and the water storage tank, the water pump and the metering unit are located between the valve five and the valve six.
[0019] In combination with the first aspect, in one embodiment, the intelligent heat exchange system includes:
[0020] Pressure sensor 1 and pressure sensor 2, wherein the pressure sensor 1 and the pressure sensor 2 are installed on the pipeline 1, and the heat exchanger 1 is located between the pressure sensor 1 and the pressure sensor 2;
[0021] The controller is used to control the cleaning device to operate, and control valve three and valve four to close, and control valve one and valve two to open when the pressure difference between pressure sensor one and pressure sensor two is greater than a preset pressure difference, and the actual measured value of the operating temperature of the tested sample is greater than a preset target temperature.
[0022] In combination with the first aspect, in one embodiment, the intelligent heat exchange system includes:
[0023] Pressure sensor 3 and pressure sensor 4, wherein the pressure sensor 3 and the pressure sensor 4 are installed on the pipeline 2, and the heat exchanger 2 is located between the pressure sensor 3 and the pressure sensor 4;
[0024] The controller is used to control the cleaning device to operate, and control valve three and valve four to close, and control valve one and valve two to open when the pressure difference between pressure sensor three and pressure sensor four is greater than a preset pressure difference, and the actual measured value of the operating temperature of the tested sample is greater than a preset target temperature.
[0025] In a second aspect, an embodiment of the present application provides a vehicle, which includes an intelligent heat exchange system as described in some of the above embodiments.
[0026] In a third aspect, the embodiments of the present application provide a switching control method of the intelligent heat exchange system as described in some of the above embodiments, which comprises the following steps:
[0027] Real-time acquisition of the temperature sensor to collect the temperature value of the cooling water before the cooling water supply system works;
[0028] If the temperature value of the cooling water monitored by the temperature sensor is greater than the preset temperature value, control valve one is opened and valve two is closed to make heat exchanger one work. If the temperature value of the cooling water monitored by the temperature sensor is less than or equal to the preset temperature value, control valve one is closed and valve two is opened to make heat exchanger two work.
[0029] In combination with the third aspect, in one embodiment, if it is determined that the temperature value of the cooling water monitored by the temperature sensor is greater than the preset temperature value, the control valve 1 is opened and the valve 2 is closed to make the heat exchanger 1 work; if it is determined that the temperature value of the cooling water monitored by the temperature sensor is less than or equal to the preset temperature value, the control valve 1 is closed and the valve 2 is opened to make the heat exchanger 2 work, the method further comprises:
[0030] If the pressure difference before and after the monitored heat exchanger 1 is greater than the preset pressure difference, and the measured value of the operating temperature of the tested sample is greater than the preset target temperature, the cleaning device is controlled to work, and valves 3 and 4 are controlled to be closed.
[0031] In combination with the third aspect, in one embodiment, if it is determined that the temperature value of the cooling water monitored by the temperature sensor is greater than the preset temperature value, the control valve 1 is opened and the valve 2 is closed to make the heat exchanger 1 work; if it is determined that the temperature value of the cooling water monitored by the temperature sensor is less than or equal to the preset temperature value, the control valve 1 is closed and the valve 2 is opened to make the heat exchanger 2 work, the method further comprises:
[0032] If the pressure difference before and after the monitored heat exchanger 2 is greater than the preset pressure difference, and the measured value of the operating temperature of the tested sample is greater than the preset target temperature, the cleaning device is controlled to work, and control valves 3 and 4 are closed.
[0033] In combination with the third aspect, in one embodiment, if it is determined that the temperature value of the cooling water monitored by the temperature sensor is greater than the preset temperature value, the control valve 1 is opened and the valve 2 is closed to make the heat exchanger 1 work; if it is determined that the temperature value of the cooling water monitored by the temperature sensor is less than or equal to the preset temperature value, the control valve 1 is closed and the valve 2 is opened to make the heat exchanger 2 work, the method further comprises:
[0034] If the pressure difference before and after the monitored heat exchanger 2 is less than the preset pressure difference, and the actual measured value of the operating temperature of the tested sample is greater than the preset target temperature, the cooling water flow supply insufficient alarm of the cooling water supply system is triggered.
[0035] The beneficial effects brought by the technical solution provided in the embodiments of the present application include:
[0036] The temperature sensor installed in the cooling water supply system monitors the pre-working temperature of the cooling water in real time. This is the basis for the intelligent adjustment of the system, ensuring that the system can accurately sense the changes in ambient temperature. Pipeline 1 and pipeline 2 are designed in parallel. Heat exchanger 1 is installed in pipeline 1, which has a strong heat exchange capacity and is suitable for meeting the large heat dissipation requirements of the sample machine during high temperatures in summer; heat exchanger 2 is installed in pipeline 2, which has a weak heat exchange capacity and is suitable for preventing the sample machine from being overcooled during low temperatures in winter. The controller is connected to the temperature sensor, valve 1 and valve 2 signals, and intelligently controls the opening and closing of the valve according to the cooling water temperature value monitored by the temperature sensor. When the temperature is higher than the preset value (such as in summer), the controller opens valve 1 and closes valve 2, so that the cooling water can adapt to heat exchange through pipeline 1 and heat exchanger 1; when the temperature is lower than the preset value (such as in winter), the controller closes valve 1 and opens valve 2, so that the cooling water can adapt to heat exchange through pipeline 2 and heat exchanger 2, thereby avoiding overcooling of the sample machine. Through the above-mentioned technical means, this intelligent heat exchange system can automatically adjust the use of the heat exchanger according to the changes in ambient temperature, ensuring that the test machine can maintain a suitable operating temperature range in different seasons throughout the year, avoiding overheating in summer and overcooling in winter, thereby improving the stability and energy efficiency of the system. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0038] Figure 1 This is a structural diagram of the intelligent heat exchange system.
[0039] In the figure: 1. Cooling water supply system; 2. Temperature sensor; 3. Pipeline one; 4. Heat exchanger one; 5. Valve one; 6. Pipeline two; 7. Heat exchanger two; 8. Valve two; 9. Valve three; 10. Valve four; 11. Cleaning device; 1101. Cleaning pipeline; 1102. Water storage tank; 1103. Water pump; 1104. Metering unit; 1105. Valve five; 1106. Valve six. DETAILED DESCRIPTION
[0040] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0041] The embodiments of the present application provide an intelligent heat exchange system, a vehicle and a switching control method thereof, which can realize automatic switching of the heat exchanger according to the cooling water temperature, enhance the system's adaptability to different ambient temperatures, ensure the stable operation of the test machine throughout the year, and effectively solve the problem of "overheating in summer and overcooling in winter" that the test machine is prone to in traditional heat exchange systems.
[0042] First, as Figure 1As shown, an embodiment of the present application provides an intelligent heat exchange system, which includes: a cooling water supply system 1, wherein the cooling water supply system 1 is equipped with a temperature sensor 2, and a pipeline 3 is connected in series between the output end and the input end of the cooling water supply system 1, and the pipeline 3 is equipped with a heat exchanger 4 and a valve 5; a pipeline 2 6, wherein the pipeline 2 6 is connected in parallel with the pipeline 1 3, and the pipeline 2 6 is equipped with a heat exchanger 2 7 and a valve 2 8, and the heat exchange capacity of the heat exchanger 2 7 is less than the heat exchange capacity of the heat exchanger 1 4; a controller, wherein the controller is signal-connected with the cooling water supply system 1, the valve 1 5 and the valve 2 8; the controller is used to open the valve 1 5 and close the valve 2 8 when the temperature value of the cooling water before the operation monitored by the temperature sensor 2 is greater than the preset temperature value, or control the closing of the valve 1 5 and the opening of the valve 2 8 when the temperature value of the cooling water before the operation monitored by the temperature sensor 2 is less than or equal to the preset temperature value.
[0043] In this embodiment, the temperature sensor 2 installed in the cooling water supply system 1 monitors the temperature of the cooling water in real time. The temperature sensor 2 transmits the monitored temperature value to the controller in real time. Pipeline 1 3 and pipeline 2 6 are connected in parallel, and are respectively equipped with heat exchangers with different heat exchange capacities. The heat exchange capacity of heat exchanger 1 4 is relatively strong and is suitable for high temperature environments (such as summer). The heat exchange capacity of heat exchanger 2 7 is relatively weak and is suitable for low temperature environments (such as winter). The controller compares the temperature value fed back by the temperature sensor 2 with the preset temperature value. When the temperature value is higher than the preset temperature value (such as summer), the controller sends a signal to open valve 1 5 and close valve 2 8, so that the cooling water passes through pipeline 1 3 and heat exchanger 1 4 to adapt to heat exchange. When the temperature value is lower than or equal to the preset temperature value, the controller sends a signal to close valve 1 5 and open valve 2 8, so that the cooling water passes through pipeline 2 6 and heat exchanger 2 7 to adapt to heat exchange to prevent the sample machine from being overcooled. Through intelligent control and dual-pipeline design, the system can automatically adjust the heat exchange efficiency according to the ambient temperature to ensure that the sample machine can be maintained within a suitable operating temperature range in different seasons throughout the year. It avoids the problem of "overheating in summer and overcooling in winter" caused by traditional heat exchange systems that do not consider the influence of cooling water temperature. It improves the stability and energy efficiency of the system and reduces unnecessary energy waste.
[0044] For example, the ambient temperature is usually between 0℃ and 40℃ throughout the year, and the interval of 10℃ can be divided into: 10℃, 20℃, 30℃, 40℃. 10℃ and 20℃ are defined as winter environment, and the average temperature value of winter environment is 15℃; 30℃ and 40℃ are defined as summer environment, and the average temperature value of summer environment is 35℃, and the cooling water temperature is measured in real time. Here, the preset temperature value is defined as 20℃. When the cooling water temperature is lower than 20℃, it is executed according to pipeline 26 and heat exchanger 27; when the cooling water temperature is higher than 20℃, it is executed according to pipeline 13 and heat exchanger 14.
[0045] In combination with the first aspect, in one embodiment, the pipeline 1 3 is installed with valve 3 9 and valve 4 10, and the valve 1 5 and valve 2 8 are both located between the valve 3 9 and the valve 4 10; the intelligent heat exchange system includes: a cleaning device 11, the input and output ends of the cleaning device 11 are connected between the valve 3 9 and the valve 4 10, and are connected in parallel with the pipeline 1 3 and the pipeline 2 6; the controller is signal-connected to the valve 3 9 and the valve 4 10; the controller is used to control the closing of the valve 3 9 and the valve 4 10, and the opening of the valve 1 5 and the valve 2 8 when the cleaning device 11 needs to work.
[0046] In this embodiment, valve three 9 and valve four 10 are added to pipeline one 3, and the input and output ends of the cleaning device 11 are connected between valve three 9 and valve four 10, forming a cleaning loop in parallel with pipeline one 3 and pipeline two 6. When the cleaning device 11 needs to work (for example, the heat exchanger is cleaned regularly to maintain its heat exchange efficiency), the controller sends a signal to close valve three 9 and valve four 10 to cut off the flow of cooling water in pipeline one 3. At the same time, the controller opens valve one 5 and valve two 8, so that the cleaning device 11 can clean heat exchanger one 4 and heat exchanger two 7 through pipeline one 3 and pipeline two 6. During the cleaning process, the cleaning device 11 contains a cleaning agent or a high-pressure water flow, etc., which is used to remove dirt and sediment on the surface of the heat exchanger, thereby restoring its heat exchange performance. By adding a cleaning device 11 and corresponding valve control logic, the intelligent heat exchange system can not only automatically adjust the heat exchange efficiency according to the ambient temperature, but also clean the heat exchanger regularly to ensure that it maintains efficient heat exchange performance for a long time. This helps to extend the service life of the heat exchanger and reduce the loss of heat exchange efficiency and energy waste caused by dirt deposition. The automatic control of the cleaning function also improves the maintenance convenience and operational reliability of the system.
[0047] In combination with the first aspect, in one embodiment, the cleaning device 11 includes: a cleaning pipeline 1101, the input end and the output end of the cleaning pipeline 1101 are connected between the valve three 9 and the valve four 10, and are connected in parallel with the pipeline one 3 and the pipeline two 6; a water tank 1102, a water pump 1103 and a metering unit 1104, the water tank 1102, the water pump 1103 and the metering unit 1104 are connected in sequence and installed on the cleaning pipeline 1101; a valve five 1105 and a valve six 1106, the valve five 1105 and the valve six 1106 are installed on the cleaning pipeline 1101, and the water tank 1102, the water pump 1103 and the metering unit 1104 are located between the valve five 1105 and the valve six 1106.
[0048] In this embodiment, the cleaning device 11 mainly includes a cleaning pipeline 1101, a water storage tank 1102, a water pump 1103, a metering unit 1104, a valve five 1105 and a valve six 1106. The input end and the output end of the cleaning pipeline 1101 are connected between the valve three 9 and the valve four 10, and are connected in parallel with the pipeline one 3 and the pipeline two 6 to form a cleaning loop. The water storage tank 1102 is used to store water or cleaning agents required for cleaning. The water pump 1103 is responsible for pumping the water or cleaning agents in the water storage tank 1102 into the cleaning pipeline 1101. The metering unit 1104 is used to measure and control the flow of the cleaning fluid to ensure the accuracy and effectiveness of the cleaning process. The valve five 1105 and the valve six 1106 are installed on the cleaning pipeline 1101 to control the flow direction and flow state of the cleaning fluid. When the cleaning device 11 needs to work, the controller sends a signal to close the valve three 9 and the valve four 10 to cut off the flow of cooling water in the pipeline one 3. At the same time, the controller opens valve five 1105 and valve six 1106, so that the cleaning fluid can clean the heat exchanger one 4 and the heat exchanger two 7 through the cleaning pipeline 1101. The water pump 1103 starts to pump the water or cleaning agent in the water tank 1102 into the cleaning pipeline 1101, and controls the flow rate through the metering unit 1104. The cleaning fluid circulates in the cleaning pipeline 1101 to clean the heat exchanger and remove dirt and sediment. It can ensure that the heat exchanger maintains efficient heat exchange performance for a long time. The combined use of the water tank 1102, the water pump 1103 and the metering unit 1104 makes the cleaning process more controllable and reliable, reducing waste and unnecessary energy consumption in the cleaning process.
[0049] In combination with the first aspect, in one embodiment, the intelligent heat exchange system includes: pressure sensor 1 and pressure sensor 2, wherein the pressure sensor 1 and the pressure sensor 2 are installed on the pipeline 1 3, and the heat exchanger 1 4 is located between the pressure sensor 1 and the pressure sensor 2; the controller is used to control the cleaning device 11 to work, close the valve 3 9 and the valve 4 10, and open the valve 1 5 and the valve 2 8 when the pressure difference between the pressure sensor 1 and the pressure sensor 2 is greater than the preset pressure difference, and the measured value of the operating temperature of the tested sample is greater than the preset target temperature.
[0050] In this embodiment, pressure sensor 1 and pressure sensor 2 are installed on pipeline 1 3 to monitor pressure changes. Heat exchanger 1 4 is located between the two pressure sensors and is responsible for heat exchange. The controller performs control according to the data of the pressure sensor and the temperature sensor (monitoring the operating temperature of the tested sample). When the pressure difference between pressure sensors 1 and 2 and the operating temperature of the tested sample exceed the preset value, it means that the pipeline of the heat exchange system is blocked and the operation is abnormal and needs to be cleaned. The controller starts the cleaning device 11, closes valve 3 9 and valve 4 10 at the same time, opens valve 1 5 and valve 2 8, and cleans pipeline 1 3 and pipeline 2 6 at the same time. The efficient and stable operation of the intelligent heat exchange system is ensured, and the optimized management of the heat exchange process is achieved by precisely controlling the coordinated work of each component.
[0051] In combination with the first aspect, in one embodiment, the intelligent heat exchange system includes: pressure sensor three and pressure sensor four, the pressure sensor three and the pressure sensor four are installed on the pipeline two 6, and the heat exchanger two 7 is located between the pressure sensor three and the pressure sensor four, and the controller is used to control the cleaning device 11 to work, control the valve three 9 and the valve four 10 to close, and control the valve one 5 and the valve two 8 to open when the pressure difference between the pressure sensor three and the pressure sensor four is greater than the preset pressure difference and the measured value of the operating temperature of the tested sample is greater than the preset target temperature.
[0052] In this embodiment, the specific working principle refers to pressure sensor 1 and pressure sensor 2 to detect and judge the blockage of pipeline 2 6. If it is determined that there is blockage, the cleaning device 11 is started to flush and clean pipeline 1 3 and pipeline 2 6.
[0053] In a second aspect, an embodiment of the present application provides a vehicle, which includes an intelligent heat exchange system as described in some of the above embodiments.
[0054] In a third aspect, the embodiments of the present application provide a switching control method of the intelligent heat exchange system as described in some of the above embodiments, which comprises the following steps:
[0055] S100: Real-time acquisition of the temperature value of the cooling water collected by the temperature sensor 2 before the cooling water supply system 1 works;
[0056] S200: If it is determined that the temperature value of the cooling water monitored by the temperature sensor 2 is greater than the preset temperature value, then control is performed to open valve 1 5 and close valve 2 8 to make the heat exchanger 1 4 work; if it is determined that the temperature value of the cooling water monitored by the temperature sensor 2 is less than or equal to the preset temperature value, then control is performed to close valve 1 5 and open valve 2 8 to make the heat exchanger 2 7 work.
[0057] In this embodiment, the temperature sensor 2 installed in the cooling water supply system 1 monitors the temperature of the cooling water in real time. The temperature sensor 2 transmits the monitored temperature value to the controller in real time. Pipeline 1 3 and pipeline 2 6 are connected in parallel, and are respectively equipped with heat exchangers with different heat exchange capacities. The heat exchange capacity of heat exchanger 1 4 is relatively strong and is suitable for high temperature environments (such as summer). The heat exchange capacity of heat exchanger 2 7 is relatively weak and is suitable for low temperature environments (such as winter). The controller compares the temperature value fed back by the temperature sensor 2 with the preset temperature value. When the temperature value is higher than the preset temperature value (such as summer), the controller sends a signal to open valve 1 5 and close valve 2 8, so that the cooling water passes through pipeline 1 3 and heat exchanger 1 4 to adapt to heat exchange. When the temperature value is lower than or equal to the preset temperature value, the controller sends a signal to close valve 1 5 and open valve 2 8, so that the cooling water passes through pipeline 2 6 and heat exchanger 2 7 to adapt to heat exchange to prevent the sample machine from being overcooled. Through intelligent control and dual-pipeline design, the system can automatically adjust the heat exchange efficiency according to the ambient temperature to ensure that the sample machine can be maintained within a suitable operating temperature range in different seasons throughout the year. It avoids the problem of "overheating in summer and overcooling in winter" caused by traditional heat exchange systems that do not consider the influence of cooling water temperature. It improves the stability and energy efficiency of the system and reduces unnecessary energy waste.
[0058] Further, in one embodiment, after S200, the following steps are included:
[0059] S300: If the pressure difference before and after the monitored heat exchanger 4 is greater than the preset pressure difference, and the measured value of the operating temperature of the tested sample is greater than the preset target temperature, the cleaning device 11 is controlled to work, and the valve three 9 and the valve four 10 are closed.
[0060] In this embodiment, pressure sensors are arranged before and after the heat exchanger 4 to monitor the pressure difference before and after it in real time. At the same time, the actual measured value of the operating temperature of the tested sample is obtained and compared with the preset target temperature value. When the pressure difference before and after the heat exchanger exceeds the preset value, and the actual measured value of the operating temperature of the tested sample is higher than the target temperature value, the controller sends a signal to control the cleaning device 11 to start working, and at the same time closes the valves related to the cleaning device (such as valve three 9 and valve four 10) to ensure the effective implementation of the cleaning process and the safety of the system. By cleaning the heat exchanger regularly or on demand, the dirt and blockage inside it are removed to maintain its efficient heat exchange performance. Avoid abnormal system pressure and decreased heat exchange efficiency caused by blockage of the heat exchanger, thereby improving the overall stability of the system. Ensuring that the heat exchanger always works in the best condition helps to optimize the energy efficiency of the entire cooling water supply system. Regular cleaning of the heat exchanger can reduce its wear and corrosion, thereby extending its service life.
[0061] Further, in one embodiment, after S200, the following steps are included:
[0062] S400: If the pressure difference before and after the monitored heat exchanger 2 7 is greater than the preset pressure difference, and the measured value of the operating temperature of the tested sample is greater than the preset target temperature, the cleaning device 11 is controlled to work and the valve 3 9 and the valve 4 10 are closed.
[0063] In this embodiment, pressure sensors are arranged before and after the heat exchanger 2 7 to monitor the pressure difference before and after it in real time. At the same time, the actual measured value of the operating temperature of the tested sample is obtained and compared with the preset target temperature value. When the pressure difference before and after the heat exchanger exceeds the preset value, and the actual measured value of the operating temperature of the tested sample is higher than the target temperature value, the controller sends a signal to control the cleaning device 11 to start working, and at the same time closes the valves related to the cleaning device (such as valve three 9 and valve four 10) to ensure the effective implementation of the cleaning process and the safety of the system. By cleaning the heat exchanger regularly or on demand, the dirt and blockage inside it are removed to maintain its efficient heat exchange performance. Avoid abnormal system pressure and decreased heat exchange efficiency caused by blockage of the heat exchanger, thereby improving the overall stability of the system. Ensuring that the heat exchanger always works in the best condition helps to optimize the energy efficiency of the entire cooling water supply system. Regular cleaning of the heat exchanger can reduce its wear and corrosion, thereby extending its service life.
[0064] Further, in one embodiment, after S200, the following steps are included:
[0065] S500: If the pressure difference before and after the monitored heat exchanger 2 7 is less than the preset pressure difference, and the measured value of the operating temperature of the tested sample is greater than the preset target temperature, then the cooling water flow supply insufficient warning of the cooling water supply system 1 is triggered.
[0066] In this embodiment, the pressure difference before and after the heat exchanger 2 7 is less than the preset value, and the actual temperature value of the prototype exceeds the standard. The cooling water supply system 1 is warned of insufficient cooling water flow. Step S500 is an important part of the heat exchanger monitoring system, ensuring that when the pressure difference is abnormally low and the temperature of the prototype is too high, a warning of insufficient cooling water supply can be issued in time. This helps to ensure the stable operation of the system and avoid equipment damage or performance degradation due to insufficient cooling. Through this step, potential cooling system problems can be discovered and dealt with in a timely manner to ensure the safety and reliability of the entire system.
[0067] In the above embodiments, S300 , S400 and S500 may be in a parallel relationship, regardless of the order.
[0068] In the description of the present application, it should be noted that the terms "upper", "lower", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. Unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.
[0069] It should be noted that, in this application, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
[0070] The above description is only a specific implementation of the present application, so that those skilled in the art can understand or implement the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest range consistent with the principles and novel features applied for herein.
Claims
1. An intelligent heat exchange system, characterized in that: It includes: A cooling water supply system (1), wherein the cooling water supply system (1) is equipped with a temperature sensor (2), a pipeline (3) is connected in series between the output end and the input end of the cooling water supply system (1), and the pipeline (3) is equipped with a heat exchanger (4) and a valve (5); Pipeline 2 (6), the pipeline 2 (6) is connected in parallel with the pipeline 1 (3), the pipeline 2 (6) is equipped with a heat exchanger 2 (7) and a valve 2 (8), the heat exchange capacity of the heat exchanger 2 (7) is smaller than the heat exchange capacity of the heat exchanger 1 (4); A controller, the controller being in signal connection with the cooling water supply system (1), the valve 1 (5) and the valve 2 (8); The controller is used to control the valve one (5) to open and the valve two (8) to close when the temperature value of the cooling water before the operation monitored by the temperature sensor (2) is greater than a preset temperature value, or to control the valve one (5) to close and the valve two (8) to open when the temperature value of the cooling water before the operation monitored by the temperature sensor (2) is less than or equal to the preset temperature value.
2. The intelligent heat exchange system according to claim 1, characterized in that: The pipeline one (3) is installed with a valve three (9) and a valve four (10), and the valve one (5) and the valve two (8) are both located between the valve three (9) and the valve four (10); The intelligent heat exchange system comprises: A cleaning device (11), wherein the input end and the output end of the cleaning device (11) are connected between the valve three (9) and the valve four (10), and are connected in parallel with the pipeline one (3) and the pipeline two (6); The controller is signal-connected to the valve three (9) and the valve four (10); The controller is used to control the valve three (9) and the valve four (10) to close, and control the valve one (5) and the valve two (8) to open when the cleaning device (11) needs to work.
3. The intelligent heat exchange system according to claim 2, characterized in that: The cleaning device (11) comprises: A cleaning pipeline (1101), wherein the input end and the output end of the cleaning pipeline (1101) are connected between the valve three (9) and the valve four (10), and are connected in parallel with the pipeline one (3) and the pipeline two (6); A water storage tank (1102), a water pump (1103) and a metering unit (1104), wherein the water storage tank (1102), the water pump (1103) and the metering unit (1104) are sequentially connected and installed on the cleaning pipeline (1101); Valve five (1105) and valve six (1106), the valve five (1105) and the valve six (1106) are installed in the cleaned pipeline (1101), and the water storage tank (1102), the water pump (1103) and the metering unit (1104) are located between the valve five (1105) and the valve six (1106).
4. The intelligent heat exchange system according to claim 2, characterized in that: The intelligent heat exchange system comprises: A pressure sensor 1 and a pressure sensor 2, wherein the pressure sensor 1 and the pressure sensor 2 are installed on the pipeline 1 (3), and the heat exchanger 1 (4) is located between the pressure sensor 1 and the pressure sensor 2; The controller is used to control the cleaning device (11) to work, control the valve three (9) and the valve four (10) to close, and control the valve one (5) and the valve two (8) to open when the pressure difference between the pressure sensor one and the pressure sensor two is greater than a preset pressure difference, and the actual measured value of the operating temperature of the tested sample is greater than a preset target temperature.
5. The intelligent heat exchange system according to claim 2, characterized in that: The intelligent heat exchange system comprises: Pressure sensor three and pressure sensor four, wherein the pressure sensor three and the pressure sensor four are installed on the pipeline two (6), and the heat exchanger two (7) is located between the pressure sensor three and the pressure sensor four; The controller is used to control the cleaning device (11) to work, control the valve three (9) and the valve four (10) to close, and control the valve one (5) and the valve two (8) to open when the pressure difference between the pressure sensor three and the pressure sensor four is greater than a preset pressure difference, and the actual measured value of the operating temperature of the tested sample is greater than a preset target temperature.
6. A vehicle, characterized in that: It comprises the intelligent heat exchange system as described in any one of claims 1-5.
7. A switching control method for an intelligent heat exchange system according to any one of claims 1 to 5, characterized in that: It includes the following steps: A temperature sensor (2) is used to collect the temperature value of cooling water before the cooling water supply system (1) starts working. If it is determined that the temperature value of the cooling water monitored by the temperature sensor (2) is greater than the preset temperature value, the control valve one (5) is opened and the valve two (8) is closed, so that the heat exchanger one (4) works; if it is determined that the temperature value of the cooling water monitored by the temperature sensor (2) is less than or equal to the preset temperature value, the control valve one (5) is closed and the valve two (8) is opened, so that the heat exchanger two (7) works.
8. The switching control method of the intelligent heat exchange system according to claim 7, characterized in that: After the above method, if it is determined that the temperature value of the cooling water monitored by the temperature sensor (2) is greater than the preset temperature value, the control valve 1 (5) is opened and the valve 2 (8) is closed, so that the heat exchanger 1 (4) works; if it is determined that the temperature value of the cooling water monitored by the temperature sensor (2) is less than or equal to the preset temperature value, the control valve 1 (5) is closed and the valve 2 (8) is opened, so that the heat exchanger 2 (7) works, the method comprises: If the pressure difference before and after the monitored heat exchanger 1 (4) is greater than the preset pressure difference, and the measured value of the operating temperature of the tested sample is greater than the preset target temperature, the cleaning device (11) is controlled to work, and the valve 3 (9) and the valve 4 (10) are controlled to be closed.
9. The switching control method of the intelligent heat exchange system according to claim 7, characterized in that: After the above method, if it is determined that the temperature value of the cooling water monitored by the temperature sensor (2) is greater than the preset temperature value, the control valve 1 (5) is opened and the valve 2 (8) is closed, so that the heat exchanger 1 (4) works; if it is determined that the temperature value of the cooling water monitored by the temperature sensor (2) is less than or equal to the preset temperature value, the control valve 1 (5) is closed and the valve 2 (8) is opened, so that the heat exchanger 2 (7) works, the method comprises: If the pressure difference before and after the monitored heat exchanger 2 (7) is greater than the preset pressure difference, and the measured value of the operating temperature of the tested sample is greater than the preset target temperature, the cleaning device (11) is controlled to work, and the control valve 3 (9) and valve 4 (10) are closed.
10. The switching control method of the intelligent heat exchange system according to claim 7, characterized in that: After the above method, if it is determined that the temperature value of the cooling water monitored by the temperature sensor (2) is greater than the preset temperature value, the control valve 1 (5) is opened and the valve 2 (8) is closed, so that the heat exchanger 1 (4) works; if it is determined that the temperature value of the cooling water monitored by the temperature sensor (2) is less than or equal to the preset temperature value, the control valve 1 (5) is closed and the valve 2 (8) is opened, so that the heat exchanger 2 (7) works, the method comprises: If the pressure difference before and after the monitored heat exchanger 2 (7) is less than the preset pressure difference, and the actual measured value of the operating temperature of the tested sample is greater than the preset target temperature, the cooling water flow supply insufficient alarm of the cooling water supply system (1) is triggered.
Citation Information
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