A billboard manufacturing laminating apparatus and a method of laminating thereof
By designing a laminating equipment for billboard production, the mechanized collaborative work of the film-tearing structure, conveyor belt assembly, and film-cutting structure automates the cutting, tearing, and laminating of the film material, solving the problem of low efficiency in existing equipment and achieving high-efficiency laminating production.
Patent Information
- Application Number
- CN202411622569.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2044-11-14
AI Technical Summary
Existing billboard laminating equipment has low processing efficiency, cumbersome steps, and requires a lot of manual intervention, making it difficult to achieve efficient and automated operation.
Design a laminating equipment for billboard production, including a film-tearing structure, a conveyor belt assembly, a laminating structure, and a film-cutting structure. Through the coordinated work of mechanized components, the cutting, tearing, and laminating of the film material are completed automatically. The separation of the film and the paper and the rolling are achieved by using suction cup adsorption and a transmission mechanism.
It improved coating efficiency, reduced downtime between processes, enabled continuous coating operations, and improved production efficiency.
Smart Images

Figure CN119568499B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of film coating equipment, in particular to a film coating equipment for making billboards and a film coating method thereof. BACKGROUND
[0002] Billboards are usually exposed to outdoor environments and are easily eroded by wind, sunlight, rain, and dust and stains. Therefore, film coating is performed during billboard production. Film coating can form a protective film on the surface of the picture to prevent the ink of the picture from being worn, faded, or contaminated, while the picture can maintain bright and clear for a long time, enhancing the visual effect and attracting the attention of customers.
[0003] Existing film coating machines have simple structures, and the corresponding size is cut by hand, then the advertisement is put into the film coating machine, and the film and paper are separated by hand tearing. The film with adhesive is transported and rolled onto the advertisement by the film coating machine. The processing efficiency is low, the steps are complicated, and manual intervention is large. Therefore, a film coating equipment for making billboards is designed. SUMMARY
[0004] The present application aims to provide a film coating equipment for making billboards and a film coating method thereof to solve the problems in the background art.
[0005] To achieve the above problem-solving, the present application provides the following technical solution: a film coating equipment for making billboards, comprising a base, a controller, a first shaft support, a sleeve shaft, a film tearing structure, a conveyor belt assembly, a pair of film coating structures, and a film cutting structure. The base is rectangular. The controller is fixedly arranged on the upper wall of the base near the left end. The first shaft support is fixedly arranged on the upper wall of the left end of the base to the left of the controller. The first shaft support has a first bearing embedded in the middle of the other end. The sleeve shaft is fixedly inserted into the middle of the first bearing of the other end of the first shaft support. The film tearing structure is fixedly arranged on the upper wall of the base to the right of the controller. The conveyor belt assembly is fixedly arranged on the upper wall of the right end of the base, and the conveyor belt assembly corresponds to the film tearing structure. The pair of film coating structures are fixedly arranged on the upper wall of the base, and are staggered and opposite to each other on the left and right sides of the left end of the conveyor belt assembly. The film cutting structure is fixedly arranged on the upper wall of the base between the first film tearing structure and the conveyor belt. The film cutting structure is located to the left of the film coating structure.
[0006] Preferably, the film tearing structure includes a second shaft support, a second shaft rod, a first motor, a pair of first pulleys, a first belt and a first film tearing assembly; one end of the second shaft support is fixedly arranged on the upper wall of the base and located at the right side of the controller, the second shaft support is higher than the first shaft support, the other end of the second shaft support is embedded with a second bearing in the middle, one end of the second shaft rod is fixedly penetrated through the middle of the second bearing, the first motor is fixedly arranged on the other end of the second shaft support and located below the second shaft rod, a pair of first and second pulleys are respectively fixedly sleeved on the front end of the second shaft rod and the driving end of the first motor, the two ends of the first belt are respectively movably sleeved on the first pulley, and the first film tearing assembly is fixedly sleeved on the rear end of the second shaft rod.
[0007] Preferably, the first film tearing assembly includes a winding roller, a blocking edge, a first electric push rod, a disc support, a plurality of suction cups, a flow divider, a first side plate, a second side plate and an air pump; the winding roller is a circular roller structure, a convex groove communicating with the lower wall is formed in the middle of the lower wall, the blocking edge is semicircular, the blocking edge is fixedly sleeved on one end of the winding roller and fits the convex groove, one end of the first electric push rod is fixedly arranged in the middle of the upper wall in the convex groove, the disc support is movably embedded in the convex groove and fixedly connected to the telescopic end of the first electric push rod, a plurality of suction cups are respectively rotatably connected to the disc support at equal intervals, and the suction cups are located in the convex groove, the flow divider is fixedly arranged in the convex groove and located at the right side of the disc support, the flow divider is connected to the suction cups, the first side plate is circular, two pairs of support columns are arranged on the front side wall at equal intervals, the first side plate is detachably arranged on the side wall of one end of the winding roller through bolts, the second side plate is detachably arranged on the front side of the first side plate and located on the support columns, the second side plate is fixedly sleeved on the rear end of the second shaft rod in the middle, and the second side plate and the winding roller are respectively the same diameter as the first side plate, the upper walls of the second side plate and the winding roller are on the same horizontal plane as the upper wall of the conveying belt assembly, and the air pump is fixedly arranged in the middle of the front side wall of the first side plate, and the air inlet end of the air pump is connected to the flow divider through a pipeline penetrating the first side plate.
[0008] Preferably, the film covering structure comprises a first electric sliding rail, two pairs of slide columns, a first hydraulic cylinder, a third shaft support, a third shaft rod, a second motor, a pair of second pulleys, a second belt and a second film tearing assembly; the first electric sliding rail is fixedly arranged on the upper wall of the base and located at the front side of the left end of the conveying belt assembly; the left and right ends of the first electric sliding rail are respectively located at the left and right sides of the left end of the conveying belt assembly; a first sliding seat moving left and right is arranged on the first electric sliding rail; one end of each of the two pairs of slide columns is fixedly arranged on the upper wall of the first sliding seat of the first electric sliding rail and located at the four corner positions; one end of the first hydraulic cylinder is fixedly arranged on the upper wall of the middle part of the first sliding seat of the first electric sliding rail; one end of the third shaft support is movably sleeved on the other end of the slide column, and the other end of the third shaft support is connected with the telescopic end of the first hydraulic cylinder; a third bearing is embedded in the other end of the third shaft support; one end of the third shaft rod is fixedly penetrated through the middle part of the third bearing; the second motor is fixedly arranged on the front side of the third shaft support; a pair of second pulleys are fixedly sleeved on the driving end of the second motor and the front end of the third shaft rod; the two ends of the second belt are movably sleeved on the second pulleys; the second film tearing assembly has the same structure as the first film tearing assembly; and the second film tearing assembly is fixedly sleeved on the rear end of the third shaft rod.
[0009] Preferably, the film cutting structure comprises a second electric sliding rail, a second hydraulic cylinder, a bearing seat, a first cutting knife, a knife seat, a second cutting knife and a second electric push rod; the second electric sliding rail is fixedly arranged on the upper wall of the base and located at the rear side of the first electric sliding rail and the left side of the conveying belt assembly; one end of the second hydraulic cylinder is fixedly arranged on the second electric sliding rail and the second hydraulic cylinder moves forward and backward; the bearing seat is L-shaped; the rear end of the bearing seat is fixedly arranged on the telescopic end of the second hydraulic cylinder and located above the winding roller; one end of the first cutting knife is fixedly inserted into the inner wall of the front end of the bearing seat and the first cutting knife is upwardly inclined; the knife seat is L-shaped; the knife seat is movably arranged on the top end of the bearing seat close to the middle part; one end of the second cutting knife is fixedly arranged in one end of the knife seat and the second cutting knife is in close contact with the first cutting knife; the second cutting knife is downwardly inclined and the cutting edge of the second cutting knife is opposite to the cutting edge of the first cutting knife; and one end of the second electric push rod is movably arranged on the upper wall of the rear end of the bearing seat and the telescopic end of the second electric push rod is movably connected to the other end of the knife seat.
[0010] Preferably, the second film tearing assembly in one of the film covering structures is symmetrically and closely attached to the upper wall of the first film tearing assembly.
[0011] Preferably, the second film tearing assembly is respectively closely attached to the upper wall of the conveying belt assembly.
[0012] A film covering method of a billboard manufacturing film covering equipment, comprising the following steps:
[0013] Step one, through the stable support of the base, the equipment is powered on, and the controller is controlled and set.
[0014] Step two, the film roll is sleeved on the sleeve shaft of the first shaft support, then one end of the film roll is pulled and passes through the first film tearing assembly and the second film tearing assembly on the left side of the film covering structure between the conveying belt assembly, the second film tearing assembly is above the first film tearing assembly and is clamped downward, and the convex groove is opposite before clamping by controlling the rotation of the roll;
[0015] Step three, when the roll is clamped and the convex groove is opposite, the suction cup is extended into the convex groove and works by the corresponding air pump to generate suction, the second film tearing assembly adsorbs the film, and the first film tearing assembly adsorbs the film paper;
[0016] Step four, after the suction cups are adsorbed respectively, the roll in the first film tearing assembly is driven to rotate to wind the film paper below, and the film is continuously separated from the film paper as the roll of the first film tearing assembly continues to rotate;
[0017] Step five, during the rotation of the first film tearing assembly, the second film tearing assembly adsorbing the film is moved above the left end of the conveying belt assembly, then the advertisement needing to be covered with film is placed on the conveying belt assembly for conveying, the second film tearing assembly is controlled to descend to paste the film on one end of the advertisement and press down by the roll, then the corresponding suction cup is controlled to reset not to adsorb, and then the roll in the second film tearing assembly is controlled to rotate to drive the film to move with the advertisement to the right to continuously cover the film, while the other film covering structure is controlled to press down to convey the film and cover the film;
[0018] Step six, after the film is covered, the second film tearing assembly on the front side of the conveying belt assembly is repeatedly controlled to move to the left side of the conveying belt to the left side of the advertisement, at this time, the film is pressed down by the other film covering structure, then the suction cup of the second film tearing assembly moving to the left side is adsorbed to fix the film, then the film cutting structure between the second film tearing assembly and the conveying belt is driven to move forward to cut the film, and the advertisement can be continuously put in to cover the film again according to the above steps.
[0019] The advertisement board manufacturing film covering equipment and the film covering method have the advantages that the same first film tearing assembly and the second film tearing structure are matched by the simple transmission mechanism to clamp the film material and control the suction cup to adsorb both sides, then the film and the film paper are automatically separated by the reverse rotation of the first film tearing assembly and the second film tearing assembly, the film paper is wound, the film with the back glue is conveyed, the advertisement is moved by the conveying belt assembly, the film is pressed on the advertisement by the second film tearing structure and the suction cup is reset, the other film covering structure is matched to press down, then the film is conveyed and rolled on the advertisement by the movement of the advertisement; finally, the film is adsorbed by the second film tearing assembly after traction, the film cutting structure is driven to cut and facilitate the next traction and film covering.
[0020] 1. Automated operation and increased speed: When existing laminating machines use manual cutting, tearing and feeding, the speed of manual operation is limited and fatigue is easy to occur, which affects the overall laminating efficiency. However, the mechanical structure in this solution, through the cooperation between various components, such as the first film tearing component, the second film tearing component, the conveyor belt component and the film cutting structure, can carry out laminating operations continuously, which greatly improves production efficiency.
[0021] 2. Reduce downtime between processes: In manual operation, there is a transition time between completing one process (such as cutting) and the next process (such as peeling off the film), during which workers need to adjust tools and prepare materials. In automated lamination solutions, the connections between various components are tight. For example, after the film and the backing paper are separated and the backing paper is rolled up, the film with adhesive can be immediately conveyed to the next stage for lamination, with almost no downtime. This makes the entire lamination process smoother and further improves the overall lamination efficiency. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the assembly structure of the present invention;
[0023] Figure 2 This is a schematic diagram of the disassembled structure of the film-tearing structure of the present invention;
[0024] Figure 3 This is a schematic diagram of the disassembled structure of the coating structure of the present invention;
[0025] Figure 4 This is a schematic diagram of the disassembled membrane structure of the present invention;
[0026] Figure 5 For the present invention Figure 2 Enlarged view of section A in the image;
[0027] Figure 6 For the present invention Figure 2 Enlarged view of section B in the image;
[0028] Figure 7 For the present invention Figure 3 Enlarged view of section C in the image;
[0029] Figure 8 For the present invention Figure 4 Enlarged view of section D in the image;
[0030] Figure 9 For the present invention Figure 1 A magnified view of point E in the image.
[0031] In the figure: 1, base, 2, controller, 3, first shaft support, 4, sleeve shaft, 5, film tearing structure, 51, second shaft support, 52, second shaft rod, 53, first motor, 54, first pulley, 55, first belt, 56, first film tearing assembly, 561, winding roller, 562, blocking edge, 563, first electric push rod, 564, disc support, 565, suction disc, 566, flow divider, 567, first side plate, 568, second side plate, 569, air pump, 6, conveying belt assembly, 7, film covering structure, 71, first electric sliding rail, 72, sliding column, 73, first hydraulic cylinder, 74, third shaft support, 75, third shaft rod, 76, second motor, 77, second pulley, 78, second belt, 79, second film tearing assembly, 8, film cutting structure, 81, second electric sliding rail, 82, second hydraulic cylinder, 83, bearing seat, 84, first cutting knife, 85, knife seat, 86, second cutting knife, 87, second electric push rod, 9, convex groove, 10, support column. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0033] Please refer to Figures 1-9 The present application provides a technical solution: a billboard manufacturing film covering equipment, comprising a base 1, a controller 2, a first shaft support 3, a sleeve shaft 4, a film tearing structure 5, a conveying belt assembly 6, a pair of film covering structures 7, and a film cutting structure 8; the base 1 is rectangular, the controller 2 is fixedly arranged on the upper wall of the base 1 near the left end, one end of the first shaft support 3 is fixedly arranged on the upper wall of the left end of the base 1 and located to the left of the controller 2, a first bearing is embedded in the middle of the other end of the first shaft support 3, one end of the sleeve shaft 4 is fixedly inserted into the middle of the first bearing of the other end of the first shaft support 3, the film tearing structure 5 is fixedly arranged on the upper wall of the base 1 and located to the right of the controller 2, the conveying belt assembly 6 is fixedly arranged on the upper wall of the right end of the base 1 and corresponds to the film tearing structure 5, the pair of film covering structures 7 are fixedly arranged on the upper wall of the base 1 and staggered opposite to each other on the front and back of the left end of the conveying belt assembly 6, and the film cutting structure 8 is fixedly arranged on the upper wall of the base 1 between the first film tearing structure 5 and the conveying belt assembly 6 and located to the left of the film covering structure 7; the base 1 supports, the controller 2 controls the equipment, the sleeve shaft 4 of the first shaft support 3 is sleeved with the film material of the winding material, the film tearing structure 5 and the film covering structure 7 cooperate to separate the paper and demould, the film is pulled and pressed on the advertisement, the conveying belt assembly 6 moves and the film covering structure 7 rotates to roll and cover the film, the film material is adsorbed and fixed after processing by the film covering structure 7, and the film cutting structure 8 cuts the film material.
[0034] As a further scheme of the application, the film tearing structure 5 comprises a second shaft support 51, a second shaft rod 52, a first motor 53, a pair of first pulleys 54, a first belt 55 and a first film tearing assembly 56; one end of the second shaft support 51 is fixedly arranged on the upper wall of the base 1 and located at the right side of the controller 2, the second shaft support 51 is higher than the first shaft support 3, the other end of the second shaft support 51 is embedded with a second bearing in the middle, one end of the second shaft rod 52 is fixedly penetrated through the middle of the second bearing, the first motor 53 is fixedly arranged on the other end of the second shaft support 51 and located below the second shaft rod 52, the pair of first pulleys 54 are respectively fixedly sleeved on the front end of the second shaft rod 52 and the driving end of the first motor 53, the two ends of the first belt 55 are respectively movably sleeved on the first pulleys 54, and the first film tearing assembly 56 is fixedly sleeved on the rear end of the second shaft rod 52; driven by the first motor 53, the first pulleys 54 and the first belt 55 are used for transmission, the second shaft rod 52 is driven to rotate on the second shaft support 51 and the first film tearing assembly 56 is driven to rotate.
[0035] As a further scheme of the present application, the first film tearing assembly 56 comprises a roller 561, a stopper 562, a first electric push rod 563, a disc holder 564, a plurality of suction cups 565, a flow divider 566, a first side plate 567, a second side plate 568 and an air pump 569; the roller 561 is a round roller structure, a convex groove 9 is formed in the middle of the lower wall and communicates with the lower wall, the stopper 562 is semicircular, the stopper 562 is fixedly sleeved on one end of the roller 561 and matches the convex groove 9, one end of the first electric push rod 563 is fixedly arranged in the middle of the upper wall in the convex groove 9, the disc holder 564 is movably embedded in the convex groove 9 and is fixedly connected to the telescopic end of the first electric push rod 563, the plurality of suction cups 565 are respectively rotatably connected to the disc holder 564 at equal intervals, and the suction cups 565 are located in the convex groove 9, the flow divider 566 is fixedly arranged in the convex groove 9 and located to the right of the disc holder 564, the flow divider 566 is respectively connected to the suction cups 565, the first side plate 567 is circular, two pairs of supports 10 are arranged on the front side wall at equal intervals, the first side plate 567 is detachably arranged on the side wall of one end of the roller 561 through bolts, the second side plate 568 is detachably arranged in front of the first side plate 567 and located on the supports 10, the second side plate 568 is fixedly sleeved on the rear end of the second shaft 52 in the middle, and the second side plate 568 is respectively the same in diameter as the first side plate 567 and the roller 561, the upper walls of the second side plate 568 and the roller 561 are on the same horizontal plane as the upper wall of the conveying belt assembly 6, the air pump 569 is fixedly arranged in the middle of the front side wall of the first side plate 567, and the air inlet end of the air pump 569 is connected to the flow divider 566 through a pipeline penetrating the first side plate 567; the supports 10 on the first side plate 567 are oppositely mounted with the second side plate 568, the second side plate 568 is driven to rotate by being sleeved on the second shaft 52, the first side plate 567 drives the roller 561 to rotate by being connected with the roller 561, the suction cups 565 on the disc holder 564 are lifted by the first electric push rod 563 in the convex groove 9, and multiple suction cups 565 are synchronously suctioned by the air pump 569 through the flow divider 566.
[0036] As a further scheme of the present application, the film covering structure 7 comprises a first electric sliding rail 71, two pairs of slide columns 72, a first hydraulic cylinder 73, a third shaft support 74, a third shaft rod 75, a second motor 76, a pair of second pulleys 77, a second belt 78 and a second film tearing assembly 79; the first electric sliding rail 71 is fixedly arranged on the upper wall of the base 1 and located at the front side of the left end of the conveying belt assembly 6, the left and right ends of the first electric sliding rail 71 are respectively located at the left side and the right side of the left end of the conveying belt assembly 6, a first sliding seat moving left and right is arranged on the first electric sliding rail 71, one end of each of the two pairs of slide columns 72 is fixedly arranged on the upper wall of the first sliding seat of the first electric sliding rail 71 and located at the corner position, one end of the first hydraulic cylinder 73 is fixedly arranged on the upper wall of the middle part of the first sliding seat of the first electric sliding rail 71, one end of the third shaft support 74 is movably sleeved on the other end of the slide column 72, and the other end of the third shaft support 74 is connected with the telescopic end of the first hydraulic cylinder 73, a third bearing is embedded in the other end of the third shaft support 74, one end of the third shaft rod 75 is fixedly penetrated through the middle part of the third bearing, the second motor 76 is fixedly arranged on the front side of the third shaft support 74, the pair of second pulleys 77 are fixedly sleeved on the driving end of the second motor 76 and the front end of the third shaft rod 75 respectively, the two ends of the second belt 78 are movably sleeved on the second pulleys 77 respectively, the second film tearing assembly 79 has the same structure as the first film tearing assembly 56, and the second film tearing assembly 79 is fixedly sleeved on the rear end of the third shaft rod 75; the second film covering assembly is moved left and right by the first electric sliding rail 71, the height of the second film tearing assembly 79 is adjusted by the first hydraulic cylinder 73 driving the third shaft support 74 to move up and down on the slide column 72, the second film tearing assembly 79 is clamped above the left end of the conveying belt or above the first film tearing assembly 56 by the third shaft support 74 arranged transversely, the second motor 76 drives the second pulley 77 to rotate, and the second belt 78 drives the third shaft rod 75 to rotate on the third shaft support 74 to drive the second film tearing assembly 79 to rotate.
[0037] As a further scheme of the present application, the film cutting structure 8 comprises a second electric sliding rail 81, a second hydraulic cylinder 82, a bearing seat 83, a first cutting knife 84, a knife seat 85, a second cutting knife 86 and a second electric push rod 87; the second electric sliding rail 81 is fixedly arranged on the upper wall of the base 1 and located at the rear side of the first electric sliding rail 71, and the second electric sliding rail 81 is located at the left side of the conveying belt assembly 6; one end of the second hydraulic cylinder 82 is fixedly arranged on the second electric sliding rail 81 and the second hydraulic cylinder 82 moves forward and backward; the bearing seat 83 is L-shaped, the rear end of the bearing seat 83 is fixedly arranged on the telescopic end of the second hydraulic cylinder 82 and located above the roller 561; one end of the first cutting knife 84 is fixedly inserted into the front end side wall of the bearing seat 83 and the first cutting knife 84 is inclined upward; the knife seat 85 is L-shaped and movably arranged on the top end of the bearing seat 83 close to the middle part; one end of the second cutting knife 86 is fixedly arranged in one end of the knife seat 85 and the second cutting knife 86 is in close contact with the first cutting knife 84; the second cutting knife 86 is inclined downward and the cutting edge of the second cutting knife 86 is opposite to the cutting edge of the first cutting knife 84; one end of the second electric push rod 87 is movably arranged on the rear end upper wall of the bearing seat 83 and the telescopic end of the second electric push rod 87 is movably connected to the other end of the knife seat 85; the first cutting knife 84 and the second cutting knife 86 move forward and backward to feed and reset through the second electric sliding rail 81; the cutting height is adjusted through the second hydraulic cylinder 82; the second cutting knife 86 is flipped to be in close contact with the first cutting knife 84 to cut through the second electric push rod 87 driving the knife seat 85 to flip.
[0038] As a further scheme of the present application, the second film tearing assembly 79 in one of the film covering structures 7 is symmetrically and in close contact with the upper wall of the first film tearing assembly 56 for effectively adsorbing and tearing off the film material in close contact.
[0039] As a further scheme of the present application, the second film tearing assembly 79 is in close contact with the upper wall of the conveying belt assembly 6 respectively for pressing down the film covering and limiting.
[0040] Working principle:
[0041] The equipment is stably supported by the base 1, and the equipment is powered on, controlled and set through the controller 2;
[0042] Firstly, the film roll is sleeved on the sleeve shaft 4 of the first shaft support 3 for limiting, then one end of the film roll is pulled, and the film roll can be conveyed by rotating on the first shaft support 3 through the sleeve shaft 4; one end of the film material is pulled and passed above the roller 561 of the first film tearing assembly 56 and shielded by the blocking edge 562;
[0043] Then the first electric sliding rail 71 in the film covering structure 7 at the front side of the conveying belt assembly 6 is controlled to drive the corresponding second film covering assembly to move left, and the third shaft support 74 is lifted on the sliding column 72 through the elongation of the first hydraulic cylinder 73, so that the second film tearing assembly 79 is located above the first film tearing assembly 56;
[0044] Then control the first motor 53 and the second motor 76 drive, the first motor 53 through the first pulley 54 and the first belt 55 transmission drive the first shaft rod on the first shaft frame 3 rotation, and then through the second side plate 568 and the first shaft rod connection drive the roll 561 in the first film tearing assembly 56 rotation, at the same time the second motor 76 through the second pulley 77 and the second belt 78 transmission drive the third shaft rod 75 on the third shaft frame 74 rotation, drive the second film tearing assembly 79 rotation, make the suction cup 565 in the convex groove 9 of the first film tearing assembly 56 and the suction cup 565 in the second film tearing assembly 79 opposite, and drive the first electric push rod 563 elongation, the multiple suction cups 565 on the disc frame 564 drop out of the convex groove 9;
[0045] Then lower the second film tearing assembly 79 again, clamp the second film tearing assembly 79 and the first film tearing assembly 56 on the upper and lower sides of the film material, make the second film tearing assembly 79 contact with the film, and the first film tearing assembly 56 contact with the paper on the back of the film;
[0046] Through the drive control of the air pump 569 on the first side plate 567 between the support column 10, drive the multiple suction cups 565 through the shunt 566 to suck air, that is, the suction cups 565 generate suction force and are respectively adsorbed on the upper and lower sides of the film material; the second film tearing assembly 79 adsorbs the film, and the first film tearing assembly 56 adsorbs the film paper;
[0047] After the suction cups 565 are respectively adsorbed, the roll 561 in the first film tearing assembly 56 is driven to rotate clockwise to wind the paper under the film; when the winding of the first film tearing assembly 56 continues to separate the film from the paper and wind the paper (back paper), the second film tearing assembly 79 adsorbing the film is moved to the upper left end of the conveyor belt assembly 6 through the first electric sliding rail 71, and then the advertisement needing to be covered with film is placed on the left end of the conveyor belt assembly 6 and conveyed to the right, that is, the second film tearing assembly 79 is controlled to lower the film and paste it on one end of the advertisement, and then the corresponding suction cup 565 is controlled to reset and not to be adsorbed;
[0048] With the movement of the advertisement, the roll 561 in the second film tearing assembly 79 is controlled to rotate to drive the film to exert force, and the film can be continuously covered as the advertisement moves to the right; at the same time, another staggered film covering structure 7 is controlled to cooperate, and the other second film tearing assembly 79 is pressed to rotate the roll 561 to convey the film, and the advertisement is limited, or the film on the advertisement is adsorbed and pasted through the other film covering structure 7, and the film is pulled along with the advertisement moving to the right by means of the first electric sliding rail 71, and after being pulled to a certain distance, the film is reset again to be pulled from the left to the right repeatedly, so that the film is limited and conveyed, and the film is rolled and covered;
[0049] When the film is coated, the film and the advertising end are limited by another film coating structure 7, at this time the second film tearing assembly 79 in the film coating structure 7 located in the front side of the conveying belt assembly 6 moves left to approach the first film tearing assembly 56, then is lowered to adhere to the film wall separated from the backing paper, is adsorbed and fixed again by the suction cup 565, finally the second electric sliding rail 81 in the film cutting structure 8 can be driven to move forward to feed and cut the first cutter 84 and the second cutter 86;
[0050] By controlling the second hydraulic cylinder 82 to drive the bearing seat 83 to lift and adjust the included angle of the first cutter 84 and the second cutter 86 relative to the cross film, and driving the second electric push rod 87 to drive the cutter seat 85 to overturn a certain angle, the film can be cut by the relative reciprocating cross cutting of the first cutter 84 and the second cutter 86 to complete the film coating; at this time the film end is still limited by the second film tearing assembly 79, and the above steps can be continued to put the advertising to coat the film again.
[0051] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A signboard manufacturing apparatus using a film laminating device, characterized by, Including base (1), controller (2), first shaft support (3), sleeve shaft (4), film tearing structure (5), conveying belt assembly (6), a pair of film covering structure (7) and film cutting structure (8); The base (1) is rectangular, the controller (2) is fixedly arranged on the upper wall of the base (1) and close to the left end portion, one end of the first shaft support (3) is fixedly arranged on the upper wall of the left end of the base (1) and is located on the left side of the controller (2), the first bearing is embedded in the middle of the other end of the first shaft support (3), one end of the sleeve shaft (4) is fixedly inserted into the middle of the first bearing of the other end of the first shaft support (3), the film tearing structure (5) is fixedly arranged on the upper wall of the base (1) and is located on the right side of the controller (2), the conveying belt assembly (6) is fixedly arranged on the upper wall of the right end of the base (1), and the conveying belt assembly (6) corresponds to the film tearing structure (5), a pair of the film covering structure (7) is fixedly arranged on the upper wall of the base (1), and is respectively located on the front and rear sides of the left end of the conveying belt assembly (6) staggered opposite, the film cutting structure (8) is fixedly arranged on the upper wall of the base (1) and is located between the film tearing structure (5) and the conveying belt, and the film cutting structure (8) is located on the left side of the film covering structure (7); The film tearing structure (5) includes a second shaft support (51), a second shaft rod (52), a first motor (53), a pair of first pulleys (54), a first belt (55) and a first film tearing assembly (56); The first film tearing assembly (56) includes a winding roller (561), a blocking edge (562), a first electric push rod (563), a disc support (564), a plurality of suction cups (565), a flow divider (566), a first side plate (567), a second side plate (568) and an air pump (569); The roll (561) is a round roll structure, and a convex groove (9) communicated with the lower wall is provided in the middle of the lower wall. The stopper (562) is semicircular, and is fixedly sleeved on one end of the roll (561) and matched with the convex groove (9). The first electric push rod (563) is fixedly arranged in the middle of the upper wall in the convex groove (9). The disc holder (564) is movably embedded in the convex groove (9) and fixedly connected to the telescopic end of the first electric push rod (563). A plurality of suction cups (565) are rotatably connected to the disc holder (564) at equal intervals, and the suction cups (565) are located in the convex groove (9). The flow divider (566) is fixedly arranged in the convex groove (9) and located on the right side of the disc holder (564). The flow divider (566) is connected to the suction cups (565). The first side plate (567) is circular, and two pairs of support columns (10) are arranged on the front side wall at equal intervals. The first side plate (567) is detachably arranged on the side wall of one end of the roll (561) through bolts. The second side plate (568) is detachably arranged on the front side of the first side plate (567) and located on the support column (10). The second side plate (568) is fixedly sleeved on the rear end of the second shaft (52). The second side plate (568) has the same diameter as the first side plate (567) and the roll (561). The upper walls of the second side plate (568) and the roll (561) are on the same horizontal plane as the upper wall of the conveying belt assembly (6). The air pump (569) is fixedly arranged in the middle of the front side wall of the first side plate (567), and the air inlet end of the air pump (569) is connected to the flow divider (566) through a pipeline. The film covering structure (7) comprises a first electric sliding rail (71), two pairs of sliding columns (72), a first hydraulic cylinder (73), a third shaft support (74), a third shaft (75), a second motor (76), a pair of second pulleys (77), a second belt (78), and a second film tearing assembly (79). The second film tearing assembly (79) has the same structure as the first film tearing assembly (56).
2. The laminating apparatus for making an advertising board according to claim 1, wherein One end of the second shaft support (51) is fixedly arranged on the upper wall of the base (1) and located on the right side of the controller (2). The second shaft support (51) is higher than the first shaft support (3). The other end of the second shaft support (51) is embedded with a second bearing in the middle. One end of the second shaft (52) is fixedly arranged in the middle of the second bearing. The first motor (53) is fixedly arranged on the other end of the second shaft support (51) and located below the second shaft (52). A pair of first pulleys (54) are fixedly sleeved on the front end of the second shaft (52) and the driving end of the first motor (53), respectively. The first belt (55) is movably sleeved on the first pulleys (54) at both ends. The first film tearing assembly (56) is fixedly sleeved on the rear end of the second shaft (52).
3. The laminating apparatus for making a signboard according to claim 2, wherein The first electric sliding rail (71) is fixedly arranged on the upper wall of the base (1) and located at the front side of the left end of the conveying belt assembly (6), the left and right ends of the first electric sliding rail (71) are respectively located at the left side and the right side of the left end of the conveying belt assembly (6), the first electric sliding rail (71) is provided with a first sliding seat moving left and right, one end of two pairs of slide columns (72) is fixedly arranged on the upper wall of the first sliding seat of the first electric sliding rail (71) and located at the four corner positions, one end of the first hydraulic cylinder (73) is fixedly arranged on the upper wall of the middle part of the first sliding seat of the first electric sliding rail (71), one end of the third shaft support (74) is movably sleeved on the other end of the slide column (72), and one end of the third shaft support (74) is connected with the telescopic end of the first hydraulic cylinder (73), the other end of the third shaft support (74) is embedded with a third bearing, one end of the third shaft rod (75) is fixedly penetrated in the middle part of the third bearing, the second motor (76) is fixedly arranged on the front side of the third shaft support (74), one pair of second pulleys (77) are fixedly sleeved on the driving end of the second motor (76) and the front end of the third shaft rod (75), respectively, and the second belt (78) is movably sleeved on the second pulley (77) at two ends, the second film tearing assembly (79) is fixedly sleeved on the rear end of the third shaft rod (75).
4. The laminating apparatus for making an advertising board according to claim 3, wherein The film cutting structure (8) comprises a second electric sliding rail (81), a second hydraulic cylinder (82), a bearing seat (83), a first cutting knife (84), a knife seat (85), a second cutting knife (86) and a second electric push rod (87). The second electric sliding rail (81) is fixedly arranged on the upper wall of the base (1) and located at the rear side of the first electric sliding rail (71) and the left side of the conveying belt assembly (6), one end of the second hydraulic cylinder (82) is fixedly arranged on the second electric sliding rail (81) and moves forward and backward, the bearing seat (83) is L-shaped, the rear end of the bearing seat (83) is fixedly arranged on the telescopic end of the second hydraulic cylinder (82) and located above the winding roller (561), one end of the first cutting knife (84) is fixedly inserted into the front end side wall of the bearing seat (83), and the first cutting knife (84) is inclined upward, the knife seat (85) is L-shaped, the knife seat (85) is movably arranged on the top end of the bearing seat (83) close to the middle part, one end of the second cutting knife (86) is fixedly arranged in one end of the knife seat (85), and the second cutting knife (86) is attached to the first cutting knife (84), the second cutting knife (86) is inclined downward, and the cutting edge of the second cutting knife (86) is opposite to the cutting edge of the first cutting knife (84), one end of the second electric push rod (87) is movably arranged on the rear end upper wall of the bearing seat (83), and the telescopic end of the second electric push rod (87) is inclined and movably connected to the other end of the knife seat (85).
5. The method of claim 4, wherein the film is applied to the signboard by using a film application apparatus. The method comprises the following steps: Step one, through the stable support of the base (1), the equipment is powered on, and the controller (2) is controlled and set. Step two, the film roll is sleeved on the sleeve shaft (4) of the first shaft support (3), and then one end of the film roll is pulled and passed between the first film tearing assembly (56) and the second film tearing assembly (79) on the left side of the film covering structure (7) on the left side of the conveying belt assembly (6). The second film tearing assembly (79) is located above the first film tearing assembly (56) and is clamped by descending, and before clamping, the convex groove (9) is relatively rotated by rotating the winding roller (561); Step three, after the winding roller (561) is clamped and the convex groove (9) is relatively rotated, the suction cup (565) is controlled to extend out of the convex groove (9) and is pumped by the corresponding air pump (569) to generate suction force. The second film tearing assembly (79) absorbs the film, and the first film tearing assembly (56) absorbs the film paper; Step four, after the suction cup (565) is absorbed respectively, the winding roller (561) in the first film tearing assembly (56) is driven to rotate to wind the film paper below, and the film is continuously separated from the film paper as the winding of the first film tearing assembly (56) continues; Step five, during the rotation of the first film tearing assembly (56), the second film tearing assembly (79) that absorbs the film is moved above the left end of the conveying belt assembly (6), and then the advertisement that needs to be covered with film is placed on the conveying belt assembly (6) for conveying. The second film tearing assembly (79) is controlled to descend to paste the film on one end of the advertisement, and the winding roller (561) is pressed down, and then the corresponding suction cup (565) is controlled to reset and not to be absorbed. Then, as the advertisement moves, the winding roller (561) in the second film tearing assembly (79) is controlled to rotate to drive the film to exert force, and the advertisement moves to the right to continuously cover the film. At the same time, the other film covering structure (7) is controlled to press down to convey the film and cover the film; Step six, after the film is covered, the second film tearing assembly (79) on the front side of the conveying belt assembly (6) is repeatedly controlled to move to the left side of the advertisement on the left side of the conveying belt. At this time, the film is pressed down by the other film covering structure (7), and then the suction cup (565) of the second film tearing assembly (79) moving to the left side is absorbed to fix the film, and then the film cutting structure (8) between the second film tearing assembly (79) and the conveying belt is driven to move forward to cut the film, and the advertisement can be continuously put into the above steps to cover the film again.
Citation Information
Patent Citations
Film laminating machine
CN107934020A
Flexible printed circuit (FPC) film laminating machine film rolling dual-purpose structure and FPC film laminating machine
CN115955782A