Automatic screening turntable device for automobile parts and screening and loading method of automatic screening turntable device

Abstract

The invention is suitable for the technical field of assembly line equipment, and provides an automatic screening turntable device for automobile parts and a screening and loading method thereof.The automatic screening turntable device for the automobile parts comprises a vibration feeding module, a material preparation line feeding device, a material preparation conveying line, a loading line feeding device and a part loading conveying line; after being screened by the part straightening visual detection unit, the parts are transferred to the part preparation conveying line through the part preparation line feeding device, and after being subjected to size detection by the part appearance visual detection unit, the parts are loaded into part loading trays on the part loading conveying line through the loading line feeding device; the part loading conveying line utilizes an empty tray supply device, a first tray lifting device, a second tray lifting device and a full tray storage device to achieve automatic feeding, discharging and transferring of a part loading tray, meanwhile, a full tray visual detection unit is used for carrying out material shortage inspection on parts in the part loading tray, and the part loading conveying line is used for conveying the parts in the part loading tray. The whole-course automatic operation improves the efficiency.

Description

Technical Field

[0001] The invention is applicable to the technical field of assembly line equipment and provides an automatic screening turntable device for automobile parts and a screening and loading method thereof. Background Art

[0002] In the production and manufacturing of automotive parts, most of them are operated on assembly lines. In order to facilitate the grabbing of parts, many tiny parts need to be placed in a special tray to facilitate the recognition and use of the robot. In traditional production operations, most of them are manually arranged and placed one by one in the slot of the tray. The efficiency of manual operation is very low, resulting in increased costs. At the same time, due to the small size of some products, long-term manual operation and manual inspection can easily lead to omissions or misalignment, affecting subsequent use. Summary of the invention

[0003] To this end, the present invention provides an automatic screening turntable device for automobile parts and a screening and loading method thereof, which automatically aligns the parts through a flexible vibration plate, and then uses visual recognition to cooperate with a robot to align them and place them in a part limiting tooling for temporary storage. The robot then takes them out one by one and places them in a part loading tray. After the parts loading tray is full, it is automatically stored in a full tray storage device after a lack of material detection is performed by a full tray visual detection unit. The entire process is automated and does not require manual operation.

[0004] In order to achieve the above object, the present invention provides the following technical solution: an automatic screening turntable device for automobile parts, comprising:

[0005] A vibration feeding module, comprising a vibration feeding machine and a flexible vibration plate, wherein a part alignment plate is arranged inside the flexible vibration plate, and a part alignment visual inspection unit is arranged above the part alignment plate;

[0006] A material preparation conveyor line, comprising a material preparation conveyor belt, on which a plurality of part limiting fixtures are arranged;

[0007] A parts loading tray conveyor line comprises a tray transfer conveyor belt, an empty tray supply device, a first tray lifting device, a second tray lifting device and a full tray storage device are sequentially arranged along the conveying direction of the tray transfer conveyor belt, the empty tray supply device stores empty parts loading trays, the full tray storage device is used to store fully loaded parts loading trays, and a full tray visual detection unit is arranged above the second tray lifting device;

[0008] A material preparation line loading device is arranged between the vibration loading module and the material preparation conveyor line, and a pallet loading line loading device is arranged between the material preparation conveyor line and the parts pallet loading conveyor line. The material preparation line loading device and the pallet loading line loading device have the same structure and both include a manipulator, and the action end of the manipulator is connected to a material picking unit.

[0009] Furthermore, the first tray lifting device and the second tray lifting device have the same structure, and both include an operating tray lifting mechanism and a tray cutting device. The lifting portion of the operating tray lifting mechanism is provided with a tray positioning plate, and the tray positioning support plate is provided with a plurality of tray limiting blocks adapted to the parts loading tray. The tray cutting device includes a cutting rod lifting mechanism, and the lifting portion of the cutting rod lifting mechanism is provided with a tray cutting rod.

[0010] Furthermore, the empty tray supply device includes an empty tray lifting mechanism and an empty tray placing frame, the lifting portion of the empty tray lifting mechanism is fixedly provided with an empty tray support plate, the empty tray placing frame is arranged above the tray transfer conveyor belt, and empty parts loading trays are stacked from top to bottom in the empty tray placing frame, and a plurality of empty tray partition tongues are arranged at the lower part of the empty tray placing frame.

[0011] Furthermore, the full tray storage device includes a full tray lifting mechanism and a full tray placing frame, the lifting portion of the full tray lifting mechanism is fixedly provided with a full tray support plate, the full tray placing frame is arranged above the tray transfer conveyor belt, and a plurality of full tray partition tongues are arranged at the bottom of the full tray placing frame, and the full tray placing frame is used for stacking and storing fully loaded parts loading trays.

[0012] Furthermore, a tray shortage sensor is provided at the lower portion of the empty tray placement frame, and a tray full sensor is provided at the upper portion of the full tray placement frame.

[0013] Furthermore, a part appearance visual inspection unit is provided above the material preparation conveyor belt.

[0014] Furthermore, the material picking unit includes a rotating material picking base, and the rotating material picking base is fixedly provided with a plurality of suction cup lifting mechanisms, and the suction cup lifting mechanisms are provided with a plurality of parts picking suction cups.

[0015] Also included is a method for screening and loading automobile parts using the above-mentioned automatic screening turntable device for automobile parts, comprising the following steps:

[0016] S1. Parts vibration alignment step: the automobile parts to be screened are put into the vibration feeder, which breaks up the agglomerated automobile parts through vibration and conveys them to the parts alignment plate on the flexible vibration plate. The parts alignment plate is provided with a limit cavity for aligning the positions of automobile parts. After the high-frequency disordered vibration of the flexible vibration plate, some automobile parts will be aligned to a preset angle. At this time, the parts alignment visual detection unit provided above the parts alignment plate can identify these automobile parts, and transmit the position coordinates of some automobile parts to the feeding device on the material preparation line;

[0017] S2. Parts preparation step. In step S1, after the parts alignment visual inspection unit transmits the position coordinates of some automobile parts aligned to the preset angle to the material preparation line feeding device, the material preparation line feeding device uses a manipulator to cooperate with the material taking unit to pick up these parts at the preset angle, and then sequentially place them in the parts limiting fixtures on the material preparation conveyor. When the parts limiting fixture loaded with automobile parts moves on the material preparation conveyor and passes under the parts appearance visual inspection unit, the parts appearance visual inspection unit will detect whether the automobile parts on the parts limiting fixture are deformed;

[0018] S3. Parts loading steps: the empty tray support plate supports the empty parts loading trays stacked in the empty tray placement frame from below. When an empty parts loading tray is needed, the empty tray support plate moves downward with all the parts loading trays in the empty tray placement frame driven by the empty tray lifting mechanism. In the process of moving downward, several empty tray spacer tongues will be inserted into the lower end of the second-to-last layer of parts loading trays, so that except for the parts loading trays on the bottom layer, the remaining parts loading trays are all left in the empty tray placement frame, and the parts loading trays on the bottom layer are finally moved to the tray transfer conveyor during the descent of the empty tray support plate. Then the empty parts loading tray will be moved to the first tray lifting device. At the first tray lifting device, the empty parts loading tray will be stopped by the extended tray cut-off rod. At this time, the tray positioning tray will lift the empty parts loading tray away from below driven by the operating tray lifting mechanism. The tray transfer conveyor belt, at this time, the empty parts loading tray is just stuck between several tray limit blocks. At this time, the loading device on the tray loading line cooperates with the material picking unit to transfer the automobile parts that have passed the part appearance visual inspection unit in step S2 from the part limit fixture to the empty parts loading tray in sequence, until the empty parts loading tray is full of automobile parts, the tray positioning pallet will lower the fully loaded parts loading tray back to the tray transfer conveyor belt, at this time the tray cut-off rod is lowered, and the fully loaded parts loading tray will be transported to the second tray lifting device, and then the fully loaded parts loading tray will be lifted, and then the full tray visual inspection unit will detect whether the fully loaded parts loading tray is full of automobile parts. After the detection is correct, the fully loaded parts loading tray is transferred to the bottom of the full tray placement frame, and then lifted to the full tray placement frame by the full tray lifting mechanism to complete the final storage.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] 1. The present invention adopts a vibration loading module, a material preparation conveyor line and a parts loading conveyor line in conjunction with a material preparation line loading device and a loading line loading device to realize automatic screening and loading of automobile parts. It can automatically sort and load a large number of agglomerated tiny automobile parts after vibration alignment, material preparation and loading steps, and then be aligned and placed in a special parts loading tray in sequence without manual automatic operation. The loading efficiency is improved through the whole process through the flow-line operation. The three visual inspection units, namely, the parts alignment visual inspection unit, the parts shape visual inspection unit and the full tray visual inspection unit, are used to respectively select the aligned products, detect the shape and size and detect the full tray, so that automatic inspection is realized throughout the process to reduce manual operation errors.

[0021] 2. The present invention arranges an empty tray supply device and a full tray storage device at both ends of the tray transfer conveyor, respectively, which can realize automatic supply and automatic collection of parts loading trays, further enhance the automation of the equipment and improve the working efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of an automatic screening turntable device for automobile parts mentioned in the present invention;

[0023] Figure 2 for Figure 1 A top view of a rotary table device for automatic screening of automobile parts;

[0024] Figure 3 It is a structural schematic diagram of the vibration feeding module mentioned in the present invention;

[0025] Figure 4 It is a structural schematic diagram of the material preparation conveying line mentioned in the present invention;

[0026] Figure 5 It is a structural schematic diagram of the material preparation line loading device mentioned in the present invention;

[0027] Figure 6 It is a structural schematic diagram of the material taking unit mentioned in the present invention;

[0028] Figure 7 It is a structural schematic diagram of the parts loading and unloading conveyor line mentioned in the present invention;

[0029] Figure 8 It is a structural schematic diagram of the empty tray supply device mentioned in the present invention;

[0030] Fig. 9 It is a structural schematic diagram of the first tray lifting device mentioned in the present invention;

[0031] Fig.10 It is a schematic structural diagram of the full tray storage device mentioned in the present invention.

[0032] In the figure:

[0033] 100. Vibration feeding module, 110. Vibration loader, 120. Flexible vibration plate, 130. Parts alignment visual inspection unit;

[0034] 200, material preparation line upper feeding device, 210, manipulator, 220, material taking unit, 221, rotating material taking base, 222, suction cup lifting mechanism, 223, parts taking suction cup;

[0035] 300, material preparation conveyor line, 310, material preparation conveyor belt, 320, part positioning fixture, 330, part appearance visual inspection unit;

[0036] 400. Loading line loading device;

[0037] 500, parts loading and unloading conveyor line, 510, empty tray supply device, 511, empty tray lifting mechanism, 512, empty tray support plate, 513, empty tray placement frame, 514, empty tray material separation tongue, 515, tray shortage sensor, 520, first tray lifting device, 521, operating tray lifting mechanism, 522, tray positioning support plate, 523, tray limit block, 524, cut-off rod lifting mechanism, 525, tray cut-off rod, 530, second tray lifting device, 540, full tray storage device, 541, full tray lifting mechanism, 542, full tray support plate, 543, full tray placement frame, 544, full tray material separation tongue, 545, tray full sensor, 550, tray full visual detection unit, 560, tray transfer conveyor belt;

[0038] 600. Parts loading tray. DETAILED DESCRIPTION

[0039] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0040] For example, see the attached Figure 1 , Attachment Figure 2The present invention provides an automatic screening turntable device for automobile parts, which comprises a vibration feeding module 100, a material preparation conveying line 300 and a parts tray conveying line 500 in sequence. A material preparation line feeding device 200 is arranged between the vibration feeding module 100 and the material preparation conveying line 300. The material preparation line feeding device 200 is used to transfer automobile parts from the vibration feeding module 100 to the material preparation conveying line 300. A tray conveying line feeding device 400 is arranged between the material preparation conveying line 300 and the parts tray conveying line 500. The tray conveying line feeding device 400 is used to transfer automobile parts from the material preparation conveying line 300 to the parts tray conveying line 500. The material preparation line feeding device 200 has the same structure as the tray conveying line feeding device 400. Figure 5 As shown, they all include a manipulator 210, the action end of the manipulator 210 is connected to a material taking unit 220, the material taking unit 220 includes a rotating material taking base 221, and the rotating material taking base 221 is fixedly provided with a plurality of suction cup lifting mechanisms 222, as shown in the attached Figure 6 As shown, the suction cup lifting mechanism 222 is provided with a plurality of parts picking suction cups 223, and the parts picking suction cups 223 are designed based on the negative pressure adsorption principle. The plurality of suction cup lifting mechanisms 222 cooperate with the plurality of parts picking suction cups 223 connected to each suction cup lifting mechanism 222, so as to suck a plurality of automobile parts at one time, thereby improving the working efficiency.

[0041] Among them, as attached Figure 3 As shown, the vibration feeding module 100 includes a vibration feeding machine 110 and a flexible vibration plate 120. Both the vibration feeding machine 110 and the flexible vibration plate 120 are prior arts. The vibration feeding machine 110 uses a vibrator to evenly shake the agglomerated automobile parts and gradually feeds them into the flexible vibration plate 120. A part alignment plate is arranged in the flexible vibration plate 120. The flexible vibration plate 120 is based on a multi-directional vibration fitting technology and can control the scattered automobile parts to vibrate disorderly in random directions on the part alignment plate. A part alignment visual inspection unit 130 is arranged above the part alignment plate. The part alignment visual inspection unit 130 and the part shape visual inspection unit 330 mentioned below, The full tray visual inspection unit 550, all of which are CCD visual inspection units (i.e., charge coupled device visual inspection units, which can capture images of automobile parts through industrial cameras, and then process the collected images through various algorithms through computer software, such as filtering, edge detection, feature extraction, etc., to determine whether the detected objects meet the standards). After each fixed vibration program, the parts alignment visual inspection unit 130 can detect the placement shape of automobile parts in the parts alignment tray, and the computer software can identify automobile parts that meet the preset placement shape and send the coordinate information of their placement shape position to the material preparation line feeding device 200;

[0042] As attached Figure 4As shown, the material preparation conveyor line 300 includes a material preparation conveyor belt 310, which is a circulating transmission belt that can move in steps. A plurality of part limiting fixtures 320 are arranged on the material preparation conveyor belt 310, and limiting grooves are arranged in the part limiting fixtures 320 with reference to the shape of automobile parts. A part appearance visual inspection unit 330 is arranged above the material preparation conveyor belt 310. When the part limiting fixture 320 loads automobile parts and passes under the part appearance visual inspection unit 330, it can detect whether the automobile parts have quality problems such as deformation by collecting images of automobile parts and comparing them with preset data through computer software. If the product is defective, the loading device 400 on the loading line will skip the defective automobile parts when taking materials, and the defective automobile parts will automatically fall off the part limiting fixture 320 when the material preparation conveyor belt 310 moves to the bottom in a circular manner.

[0043] The parts loading conveyor line 500 is as shown in the attached Figure 7 As shown, it includes a tray transfer conveyor belt 560, and an empty tray supply device 510, a first tray lifting device 520, a second tray lifting device 530 and a full tray storage device 540 are sequentially arranged along the conveying direction of the tray transfer conveyor belt 560, as shown in the attached Figure 8As shown, the empty tray supply device 510 stores empty part loading trays 600, and the full tray storage device 540 is used to store fully loaded part loading trays 600. A tray full tray visual inspection unit 550 is arranged above the second tray lifting device 530. The empty tray supply device 510 includes an empty tray lifting mechanism 511 and an empty tray placement frame 513. The lifting part of the empty tray lifting mechanism 511 is fixedly provided with an empty tray support plate 512. The empty tray placement frame 513 is arranged above the tray transfer conveyor belt 560. Empty part loading trays 600 are stacked from top to bottom in the empty tray placement frame 513. A plurality of empty tray spacer tongues 514 are arranged at the lower part of the empty tray placement frame 513. The empty tray spacer tongues 514 are driven by a linear drive mechanism such as a cylinder and can be extended into the empty tray placement frame 513 to clamp the part loading tray 6 00, and can also be retracted when needed without affecting the part loading tray 600 from descending and leaving the empty tray placement frame 513. At the same time, a tray shortage sensor 515 is provided at the lower part of the empty tray placement frame 513. The tray shortage sensor 515 is arranged near the upper position of the empty tray partition tongue 514. Generally, a photoelectric sensing device can be adopted. Under normal circumstances, when the empty tray placement frame 513 retains enough part loading trays 600, the light beam and other sensing media emitted by the tray shortage sensor 515 will be blocked by the part loading tray 600. When the empty tray placement frame 513 has insufficient part loading trays 600, the height of the tray shortage sensor 515 is not blocked by the part loading tray 600, and a warning is issued at this time that the part loading tray 600 needs to be supplemented. The first tray lifting device 520 has the same structure as the second tray lifting device 530, as shown in the attached Fig. 9 As shown, they all include an operating tray lifting mechanism 521 and a tray cutting device. The lifting part of the operating tray lifting mechanism 521 is provided with a tray positioning plate, and the tray positioning support plate 522 is provided with a plurality of tray limiting blocks 523 adapted to the parts loading tray 600. The tray cutting device includes a cutting rod lifting mechanism 524, and the lifting part of the cutting rod lifting mechanism 524 is provided with a tray cutting rod 525. Fig.10As shown, the full tray storage device 540 includes a full tray lifting mechanism 541 and a full tray placement frame 543. The lifting part of the full tray lifting mechanism 541 is fixedly provided with a full tray support plate 542. The full tray placement frame 543 is arranged above the tray transfer conveyor belt 560. A plurality of full tray partitioning tongues 544 are arranged at the bottom of the full tray placement frame 543. The full tray partitioning tongues 544 are driven by a linear drive mechanism such as a cylinder, and can extend into the full tray placement frame 543 to clamp the bottommost part loading tray 60 in the full tray placement frame 543 when the full tray support plate 542 is lowered to store a new part loading tray 600. 00 is prevented from falling by the lower end, the full tray placing frame 543 is used for stacking and storing fully loaded parts loading trays 600, and a tray full sensor 545 is arranged on the upper portion of the full tray placing frame 543, and the tray full sensor 545 can adopt a photoelectric sensing device. When the fully loaded parts loading trays 600 stacked in the full tray placing frame 543 reach the height of the tray full sensor 545, the parts loading trays 600 will block the light beam medium emitted by the tray full sensor 545 and thus be sensed by the tray full sensor 545, and at this time, the full tray placing frame 543 can be reminded to clean up the fully loaded parts loading trays 600 stacked.

[0044] At the same time, this embodiment mentions a method for screening and loading automobile parts using the above-mentioned automatic screening turntable device for automobile parts, comprising the following steps:

[0045] S1. Parts vibration alignment step: the automobile parts to be screened are put into the vibration feeder 110, and the vibration feeder 110 breaks up the agglomerated automobile parts through vibration and conveys them to the parts alignment plate on the flexible vibration plate 120. The parts alignment plate is provided with a limit cavity for aligning the positions of automobile parts. After the high-frequency disordered vibration of the flexible vibration plate 120, some automobile parts will be aligned to a preset angle. At this time, the parts alignment visual detection unit 130 provided above the parts alignment plate can identify these automobile parts, and transmit the position coordinates of some automobile parts to the material preparation line upper feeding device 200;

[0046] S2. Parts preparation step. In step S1, after the parts alignment visual inspection unit 130 transmits the position coordinates of some automobile parts aligned to the preset angle to the material preparation line feeding device 200, the material preparation line feeding device 200 uses the manipulator 210 to cooperate with the material taking unit 220 to absorb these parts at the preset angle, and then sequentially place them in the parts limiting fixture 320 on the material preparation conveyor belt 310. When the parts limiting fixture 320 loaded with automobile parts moves on the material preparation conveyor belt 310 and passes under the parts appearance visual inspection unit 330, the parts appearance visual inspection unit 330 will detect whether the automobile parts on the parts limiting fixture 320 are deformed;

[0047] S3. Parts loading step: The empty tray support plate 512 supports the empty parts loading trays 600 stacked in the empty tray placement frame 513 from below. When an empty parts loading tray 600 is needed, the empty tray support plate 512 moves downward with all the parts loading trays 600 in the empty tray placement frame 513 under the drive of the empty tray lifting mechanism 511. During the downward movement, several empty tray spacer tongues 514 are inserted into the lower end of the second-to-last layer of parts loading trays 600, so that except for the bottom layer of parts loading trays 600, the remaining parts loading trays 600 are The trays 600 are all left in the empty tray placement frame 513, and the parts loading tray 600 on the bottom layer is finally moved to the tray transfer conveyor 560 during the descent of the empty tray support plate 512, and then the empty parts loading tray 600 is moved to the first tray lifting device 520, where the empty parts loading tray 600 is stopped by the extended tray cut-off rod 525, and at this time the tray positioning support plate 522 is driven by the operating tray lifting mechanism 521 to lift the empty parts loading tray 600 from below. The tray transfer conveyor 560, at this time, the empty parts loading tray 600 is just stuck between several tray limiting blocks 523, at this time, the loading device 400 on the tray loading line transfers the automobile parts that have passed the inspection of the parts appearance visual inspection unit 330 in step S2 from the parts limiting fixture 320 to the empty parts loading tray 600 in sequence through the manipulator 210 and the material taking unit 220, until the empty parts loading tray 600 is filled with automobile parts, the tray positioning support plate 522 will lower the fully loaded parts loading tray 600 back to the tray transfer conveyor 560. 0, at this time, the tray cut-off rod 525 is lowered, and the fully loaded parts loading tray 600 will be transported to the second tray lifting device 530, and then the fully loaded parts loading tray 600 will be lifted as the first tray lifting device 520, and then the tray full tray visual inspection unit 550 will detect whether the fully loaded parts loading tray 600 is full of automotive parts. After the inspection is correct, the fully loaded parts loading tray 600 is transferred to the bottom of the full tray placement frame 543, and then lifted into the full tray placement frame 543 by the full tray lifting mechanism 541 to complete the final storage.

[0048] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention. The directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0049] The above are only preferred embodiments of the present invention. Any person skilled in the art may modify the present invention by using the above technical solutions or modify it into an equivalent technical solution. Therefore, any simple modification or equivalent replacement made according to the technical solution of the present invention shall fall within the scope of protection claimed by the present invention.

Claims

1. An automatic screening turntable device for automobile parts, characterized in that: include: A vibration loading module (100) comprises a vibration loading machine (110) and a flexible vibration plate (120), wherein a part alignment plate is arranged inside the flexible vibration plate (120), and a part alignment visual inspection unit (130) is arranged above the part alignment plate; A material preparation conveyor line (300) comprises a material preparation conveyor belt (310), wherein a plurality of part limiting tooling (320) is arranged on the material preparation conveyor belt (310); A parts loading tray conveyor line (500) comprises a tray transfer conveyor belt (560), an empty tray supply device (510), a first tray lifting device (520), a second tray lifting device (530) and a full tray storage device (540) are sequentially arranged along the conveying direction of the tray transfer conveyor belt (560), the empty tray supply device (510) stores empty parts loading trays (600), the full tray storage device (540) is used to store fully loaded parts loading trays (600), and a full tray visual inspection unit (550) is arranged above the second tray lifting device (530); A material preparation line loading device (200) is arranged between the vibration loading module (100) and the material preparation conveyor line (300), and a pallet loading line loading device (400) is arranged between the material preparation conveyor line (300) and the parts pallet loading conveyor line (500). The material preparation line loading device (200) and the pallet loading line loading device (400) have the same structure and both include a manipulator (210). The action end of the manipulator (210) is connected to a material picking unit (220).

2. The automatic screening turntable device for automobile parts according to claim 1 is characterized in that: The first tray lifting device (520) and the second tray lifting device (530) have the same structure, and both include an operating tray lifting mechanism (521) and a tray cutting device. The lifting portion of the operating tray lifting mechanism (521) is provided with a tray positioning plate, and the tray positioning support plate (522) is provided with a plurality of tray limiting blocks (523) adapted to the parts loading tray (600). The tray cutting device includes a cutting rod lifting mechanism (524), and the lifting portion of the cutting rod lifting mechanism (524) is provided with a tray cutting rod (525).

3. The automatic screening turntable device for automobile parts according to claim 2 is characterized in that: The empty tray supply device (510) comprises an empty tray lifting mechanism (511) and an empty tray placing frame (513); the lifting portion of the empty tray lifting mechanism (511) is fixedly provided with an empty tray support plate (512); the empty tray placing frame (513) is arranged above a tray transfer conveyor belt (560); empty parts loading trays (600) are stacked from top to bottom in the empty tray placing frame (513); and a plurality of empty tray partitioning tongues (514) are arranged at the bottom of the empty tray placing frame (513).

4. The automatic screening turntable device for automobile parts according to claim 3 is characterized in that: The full tray storage device (540) comprises a full tray lifting mechanism (541) and a full tray placement frame (543); the lifting portion of the full tray lifting mechanism (541) is fixedly provided with a full tray support plate (542); the full tray placement frame (543) is arranged above the tray transfer conveyor belt (560); a plurality of full tray spacer tongues (544) are arranged at the bottom of the full tray placement frame (543); the full tray placement frame (543) is used for stacking and storing fully loaded parts loading trays (600).

5. The automatic screening turntable device for automobile parts according to claim 4 is characterized in that: A tray shortage sensor (515) is disposed at the lower portion of the empty tray placement frame (513), and a tray full sensor (545) is disposed at the upper portion of the full tray placement frame (543).

6. The automatic screening turntable device for automobile parts according to claim 1 is characterized in that: A part appearance visual inspection unit (330) is arranged above the material preparation conveyor belt (310).

7. The automatic screening turntable device for automobile parts according to claim 1 is characterized in that: The material picking unit (220) comprises a rotating material picking base (221), the rotating material picking base (221) is fixedly provided with a plurality of suction cup lifting mechanisms (222), and the suction cup lifting mechanisms (222) are provided with a plurality of part material picking suction cups (223).

8. A method for screening and loading automobile parts using the automatic screening turntable device for automobile parts according to claims 1 to 7, characterized in that: The steps include: S1. Parts vibration alignment step: the automobile parts to be screened are put into a vibration feeder (110), the vibration feeder (110) breaks up the agglomerated automobile parts through vibration, and then conveys them to a parts alignment plate on a flexible vibration plate (120), the parts alignment plate is provided with a limit cavity for aligning the positions of the automobile parts, and after the high-frequency disordered vibration of the flexible vibration plate (120), some automobile parts are aligned to a preset angle, and at this time, the parts alignment visual detection unit (130) provided above the parts alignment plate can identify these automobile parts, and transmit the position coordinates of some automobile parts to the material preparation line feeding device (200); S2. Parts preparation step, in step S1, after the parts alignment visual inspection unit (130) transmits the position coordinates of some automobile parts aligned to a preset angle to the material preparation line feeding device (200), the material preparation line feeding device (200) uses the manipulator (210) and the material taking unit (220) to absorb these parts at a preset angle, and then sequentially place them in the parts limiting fixture (320) on the material preparation conveyor belt (310). When the parts limiting fixture (320) loaded with automobile parts moves on the material preparation conveyor belt (310) and passes under the parts appearance visual inspection unit (330), the parts appearance visual inspection unit (330) will detect whether the automobile parts on the parts limiting fixture (320) are deformed; S3. Parts loading step: The empty tray support plate (512) supports the empty parts loading trays (600) stacked in the empty tray placement frame (513) from below. When an empty parts loading tray (600) is needed, the empty tray support plate (512) moves downward with all the parts loading trays (600) in the empty tray placement frame (513) driven by the empty tray lifting mechanism (511). During the downward movement, several empty tray spacer tongues (514) are inserted into the lower end of the second to last layer of parts loading trays (600), so that except for the bottom layer of parts loading trays (600), the remaining parts loading trays ( The parts loading tray (600) are all left in the empty tray placement frame (513), and the parts loading tray (600) on the bottom layer is finally moved to the tray transfer conveyor (560) during the descent of the empty tray support plate (512), and then the empty parts loading tray (600) is moved to the first tray lifting device (520), where the empty parts loading tray (600) is stopped by the extended tray stop rod (525), and at this time, the tray positioning support plate (522) is driven by the operating tray lifting mechanism (521) to lift the empty parts loading tray (600) from below. The tray transfer conveyor (560) is configured such that the empty parts loading tray (600) is just stuck between the plurality of tray limiting blocks (523). At this time, the loading device (400) on the tray loading line cooperates with the material taking unit (220) through the manipulator (210) to transfer the automobile parts that have passed the inspection of the parts appearance visual inspection unit (330) in step S2 from the parts limiting fixture (320) to the empty parts loading tray (600) in sequence, until the empty parts loading tray (600) is filled with automobile parts, and the tray positioning support plate (522) lowers the fully loaded parts loading tray (600) back to the tray transfer conveyor (560). 60), at this time, the tray cut-off rod (525) is lowered, and the fully loaded parts loading tray (600) is transported to the second tray lifting device (530), and then the fully loaded parts loading tray (600) is lifted in the same manner as the first tray lifting device (520), and then the tray full tray visual inspection unit (550) detects whether the fully loaded parts loading tray (600) is full of automobile parts. After the inspection is correct, the fully loaded parts loading tray (600) is transferred to the bottom of the full tray placement frame (543), and then lifted into the full tray placement frame (543) by the full tray lifting mechanism (541) to complete the final storage.

Images