A winding protection device for sun photometer rotation

Abstract

The present invention discloses an anti-winding protection device for rotating a sun photometer, comprising a turntable housing, an upper connecting seat rotatably mounted on the bottom of the turntable housing, a rotary power assembly fixedly mounted inside the turntable housing, the rotary power assembly comprising a transmission sleeve seat fixed inside the turntable housing, a reducer fixed on the transmission sleeve seat, a stepper motor, and a motor flange, wherein the stepper motor is embedded in the motor flange, and the output shaft of the stepper motor passes through the motor flange and is connected to the input end of the reducer. In the present invention, a slip ring is provided on the rotating support shaft, the inner ring and the outer ring of the slip ring rotate relative to each other, and the slip ring plays a conductive role; and specifically, the slip ring is fixed to the rotating support shaft through the inner ring, and the outer ring of the conductive slip ring is fixedly connected to the bottom of the outer surface of the turntable housing through the outer ring fixing pin, and is used to control the relative stillness of the outer ring relative to the housing during rotational movement, prevent the outer ring from moving, and protect the connecting wire.

Description

Technical Field

[0001] The invention relates to the technical field of sun photometers, in particular to a winding prevention protection device for sun photometer rotation. Background Art

[0002] Sunphotometers are primarily used to measure the radiant brightness of the sun and sky in different visible and near-infrared wavelengths, directions, and time periods to estimate the characteristics of atmospheric components such as aerosols, water vapor, and ozone. These instruments are used in applications such as atmospheric environmental monitoring and satellite calibration. During measurement, sunphotometers require precise sun tracking and sky scanning. This is achieved through precise motion control of the turntable's azimuth and elevation axes. Furthermore, sun tracking accuracy must be better than 0.1 degrees, requiring automated, rapid tracking methods.

[0003] When the sunphotometer is tracking, the rotating shaft drives the communication and power sockets on the housing to rotate together. However, during the sunphotometer's development, due to software and circuit design flaws and inexperienced debuggers, unexpected rotation errors occurred, leading to over-travel rotation, entanglement of the power and communication cables, and damage to related components. Summary of the Invention

[0004] (1) Technical problems solved

[0005] In view of the deficiencies in the prior art, the present invention provides an anti-winding protection device for rotation of a sunphotometer, which solves the problems raised in the above-mentioned background technology.

[0006] (2) Technical solution

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: a winding prevention protection device for the rotation of a sunphotometer, comprising a turntable housing, an upper connecting seat rotatably mounted on the bottom of the turntable housing, a rotary power assembly fixedly mounted inside the turntable housing, the rotary power assembly comprising a transmission sleeve seat fixed inside the turntable housing, a reducer fixed on the transmission sleeve seat, and further comprising a stepper motor and a motor flange, the stepper motor being embedded in the motor flange, the output shaft of the stepper motor passing through the motor flange and connected to the input end of the reducer, and the motor flange being fixed on the flange surface of the reducer, the reducer having a reducer terminal output shaft, the lower end of the reducer terminal output shaft being connected to a rotating support shaft via a transmission key;

[0008] A slip ring is installed on the rotating support shaft, and the outer ring of the slip ring is fixedly connected to the lower end of the turntable shell through the outer ring fixing pin shaft, and the inner ring of the slip ring is fixedly installed on the rotating support shaft, and the slip ring has an inner ring wire lead-in end and an outer ring wire lead-out end; a dynamic sealing seat is fixedly installed on the bottom of the upper connecting seat, and a transmission shaft sealing cabin is installed on the bottom of the upper connecting seat, and the transmission shaft sealing cabin is located below the upper connecting seat, and the lower end of the rotating support shaft is rotatably inserted into the interior of the transmission shaft sealing cabin. The rotating support shaft is a hollow structure for routing wires, and a power supply and communication transmission components are fixedly installed inside the transmission shaft sealing cabin.

[0009] Preferably, a slewing support assembly is fixedly installed inside the turntable shell, and the slewing support assembly includes a radial bearing 1 installed in the upper seat hole at the bottom of the turntable shell through an upper bearing cover, and the rotating support shaft is arranged through the inner ring of the radial bearing 1. The upper end of the turntable shell is fixedly embedded with an upper bearing cover for limiting the radial bearing 1, and the lower seat hole at the bottom of the turntable shell is also embedded with a thrust bearing, and the upper connecting seat is embedded under the turntable shell, and the seat hole of the upper connecting seat is installed with a radial bearing 2, the thrust bearing is arranged close to the upper end of the rotating support shaft, and the radial bearing 2 is arranged close to the lower end of the rotating support shaft.

[0010] Preferably, a sealing element three is embedded in the dynamic sealing seat, a dynamic sealing pressure cover one is fixed on the dynamic sealing seat on the outside of the sealing element three, a sealing element four is installed in the bottom hole of the upper connecting seat, and a dynamic sealing pressure cover two for fixing the sealing element four is also fixed on the bottom of the upper connecting seat.

[0011] Preferably, the power supply and communication transmission component includes aviation socket 1 and aviation socket 2 fixedly installed inside the transmission shaft sealed cabin, and the tops of aviation socket 1 and aviation socket 2 are respectively provided with plug sealing locking part 1 and plug sealing locking part 2, and a socket cover is fixedly installed at the bottom of the transmission shaft sealed cabin, and a sealing gasket is provided between the socket cover and the transmission shaft sealed cabin.

[0012] Preferably, a sealing element 1 is provided at the upper end portion of the upper connecting seat, and the sealing element 1 is provided between the turntable shell and the upper connecting seat.

[0013] Preferably, an optical coupling assembly is provided on the transmission sleeve seat, and a wire outlet hole communicating with the upper connecting seat is provided at the bottom of the turntable shell.

[0014] Preferably, a second sealing element is provided between the lower end of the rotating support shaft and the transmission shaft sealing compartment.

[0015] Preferably, a mounting base is fixedly mounted on the bottom of the transmission shaft sealing cabin, and an adjusting bolt is provided in the threaded hole at the bottom of the mounting base.

[0016] (3) Beneficial effects

[0017] The present invention provides a sunlight meter anti-winding protection device, which has the following beneficial effects:

[0018] 1. In the present invention, a slip ring is provided on the rotating support shaft. The inner ring and outer ring of the slip ring rotate relative to each other, and the slip ring serves as a conductor. Specifically, the slip ring is fixed to the rotating support shaft via the inner ring, and the outer ring of the conductive slip ring is fixedly connected to the bottom of the outer surface of the turntable shell via the outer ring fixing pin. This is used to control the relative stillness of the outer ring relative to the shell during rotation, prevent the outer ring from moving, and protect the connecting wires. After the rotating support shaft and the transmission shaft sealed compartment are inserted and matched, they are locked together by axial fixation. The interior of the rotating support shaft is a hollow structure for routing wires. The lead wires of the inner ring of the lower conductive slip ring are connected to the aviation socket through the routing port on the side wall. The lead wires of the outer ring of the upper slip ring enter the turntable through the routing hole in the shell and connect to the control board, drive board, and various components, thereby realizing power supply and communication control transmission connection for the instrument.

[0019] 2. In the present invention, by providing sealing element three and sealing element four, the interior of the instrument housing is absolutely sealed from the perspective of the combination of dynamic and static sealing, thereby improving the protection level of the equipment, protecting the internal components from corrosion by the external environment and interference of the air on the measurement module, and improving the reliability and adaptability of the product in field environments. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional structural diagram of an anti-winding protection device for sun photometer rotation proposed by the present invention;

[0021] Figure 2 This is a top view of the structure of an anti-winding protection device for sun photometer rotation proposed by the present invention;

[0022] Figure 3 for Figure 2 D-D sectional structural diagram;

[0023] Figure 4 for Figure 2 C-C sectional structural diagram;

[0024] Figure 5 for Figure 4 A magnified structural diagram of point A;

[0025] Figure 6 for Figure 4 Enlarged structure diagram at point B.

[0026] Figure: 1. Turntable housing; 2. Stepper motor; 3. Motor flange; 4. Reducer; 5. Transmission sleeve seat; 6. Optocoupler assembly; 7. Wire outlet; 8. Aviation socket 2; 9. Sealing element 1; 10. Slip ring; 101. Outer ring wire lead-out terminal; 102. Inner ring wire lead-in terminal; 11. Outer ring fixing pin; 12. Sealing element 2; 13. Upper connecting seat; 14. Mounting base; 15. Transmission shaft sealing compartment; 16. Sealing gasket; 17. Plug Seat cover; 18. Upper bearing cover; 19. Centripetal bearing 1; 20. Thrust bearing; 21. Dynamic seal cover 2; 22. Rotating support shaft; 23. Transmission key; 24. Reducer end output shaft; 25. Sealing element 3; 26. Sealing element 4; 27. Centripetal bearing 2; 28. Dynamic seal seat; 29. ​​Adjusting bolt; 30. Plug seal locking piece 1; 31. Aviation socket 1; 32. Plug seal locking piece 2; 33. Dynamic seal cover 1. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0028] See also Figures 1 to 6 The present invention provides a technical solution: an anti-winding protection device for the rotation of a sunphotometer. The present invention provides a technical solution: an anti-winding protection device for the rotation of a sunphotometer, comprising a turntable shell 1, an upper connecting seat 13 rotatably mounted on the bottom of the turntable shell 1, a rotary power assembly fixedly mounted inside the turntable shell 1, the rotary power assembly comprising a transmission sleeve seat 5 fixed inside the turntable shell 1, a reducer 4 fixed on the transmission sleeve seat 5, and further comprising a stepper motor 2 and a motor flange 3. The stepper motor 2 is embedded in the motor flange 3, the output shaft of the stepper motor 2 passes through the motor flange 3 and is connected to the input end of the reducer 4, and the motor flange 3 is fixed on the flange surface of the reducer 4, the reducer 4 has a reducer terminal output shaft 24, the lower end of the reducer terminal output shaft 24 is connected to a rotating support shaft 22 through a transmission key 23; the upper part of the rotating support shaft 22 has a double keyway structure, and the transmission key 23 is used to perform transmission connection with the terminal output shaft. The design of this double keyway improves the stability of the transmission and the uniformity of the force.

[0029] The stepper motor 2 is started, and under the action of the reducer 4, the rotation support shaft 22 is driven to rotate at a low speed, thereby realizing the relative rotation and adjustment of the angle of the turntable housing 1, and completing the rotation adjustment of the sunphotometer.

[0030] A slip ring 10 is installed on the rotating support shaft 22. The outer ring of the slip ring 10 is fixedly connected to the lower end of the turntable shell 1 through the outer ring fixing pin 11. The inner ring of the slip ring 10 is fixedly installed on the rotating support shaft 22. The slip ring 10 has an inner ring wire lead-in end 102 and an outer ring wire lead-out end 101; a dynamic sealing seat 28 is fixedly installed at the bottom of the upper connecting seat 13, and a transmission shaft sealing cabin 15 is installed at the bottom of the upper connecting seat 13. The transmission shaft sealing cabin 15 is located below the upper connecting seat 13. The lower end of the rotating support shaft 22 is rotatably inserted into the inside of the transmission shaft sealing cabin 15. The rotating support shaft 22 is a hollow structure for routing wires. The power supply and communication transmission components are fixedly installed inside the transmission shaft sealing cabin 15.

[0031] A slip ring 10 is provided on the rotating support shaft 22. The inner ring and outer ring of the slip ring 10 rotate relative to each other, and the slip ring 10 plays a conductive role. Specifically, the outer ring of the slip ring 10 is fixedly connected to the lower end of the turntable shell 1 through the outer ring fixing pin 11. The inner ring of the slip ring 10 is fixedly installed on the rotating support shaft 22, and is used to control the relative stillness of the outer ring relative to the turntable shell 1 during rotational movement, prevent the outer ring from moving, and protect the connecting wires.

[0032] A slewing support assembly is fixedly installed inside the turntable shell 1, and the slewing support assembly includes a radial bearing 19 installed in the upper seat hole at the bottom of the turntable shell 1 through an upper bearing cover 18. The rotating support shaft 22 is arranged through the inner ring of the radial bearing 19. The upper end of the turntable shell 1 is fixedly embedded with an upper bearing cover 18 for limiting the radial bearing 19. The lower seat hole at the bottom of the turntable shell 1 is also embedded with a thrust bearing 20. The upper connecting seat 13 is embedded under the turntable shell 1, and the base seat hole of the upper connecting seat 13 is installed with a radial bearing 27. The thrust bearing 20 is arranged near the upper end of the rotating support shaft 22, and the radial bearing 27 is arranged near the lower end of the rotating support shaft 22.

[0033] A sealing element three 25 is embedded inside the dynamic sealing seat 28, and a dynamic sealing gland one 33 is fixed to the dynamic sealing seat 28 on the outside of the sealing element three 25. A sealing element four 26 is installed in the bottom hole of the upper connecting seat 13, and a dynamic sealing gland two 21 for fixing the sealing element four 26 is also fixed to the bottom of the upper connecting seat 13.

[0034] The radial bearing 27 is fixed in the seat hole through the dynamic sealing seat 28. The upper part of the rotating support shaft 22 is equipped with a thrust bearing 20, which bears the weight of the entire instrument. Centripetal bearings are designed at the upper and lower ends. This structural design greatly improves the rotation accuracy, strengthens the shaft's load-bearing capacity and anti-overturning moment, as well as its impact resistance, avoiding damage to the transmission system caused by large impact forces during transportation and handling, perfectly protecting the deceleration device, and improving the reliability of the shaft transmission support.

[0035] The dynamic seal seat 28 is a structural device with a sealing seat hole. It is designed with a special sealing element that is rotatably connected to the rotating support shaft 22. It is fixed to the dynamic seal seat 28 via a dynamic seal gland 1 33. Seal element 3 25 completes the first dynamic seal; seal element 4 26 completes the second dynamic seal on the rotating support shaft 22, increasing the reliability of the dynamic seal. Dynamic seal gland 2 21 is also fixed. A radial sealing groove is designed at the lower end of the rotating support shaft 22. A sealing ring is installed in the radial sealing groove to provide a static seal with the mating contact surface of the mounting hole of the transmission shaft seal chamber 15.

[0036] The power supply and communication transmission components include an aviation socket 1 31 and an aviation socket 2 8 fixedly installed inside the transmission shaft sealed cabin 15. The tops of the aviation socket 1 31 and the aviation socket 2 8 are respectively provided with a plug sealing locking part 1 30 and a plug sealing locking part 2 32. A socket cover 17 is fixedly installed at the bottom of the transmission shaft sealed cabin 15, and a sealing gasket 16 is provided between the socket cover 17 and the transmission shaft sealed cabin 15.

[0037] The transmission shaft sealing chamber 15 is a structure with a flange edge, and a convex ring structure is designed on the outer edge of the flange. The groove structure of the transmission shaft sealing chamber 15 and the upper connecting seat 13 forms a maze structure to prevent dust. The design and structural characteristics of the maze have the characteristics of physical dustproof structure, which reduces external pollution to the transmission system, protects the transmission device, and improves the durability of the transmission system. The tops of aviation socket 1 31 and aviation socket 2 8 are respectively fixed to the socket cover 17 by plug sealing locking member 1 30 and plug sealing locking member 2 32, and then fixed to the transmission shaft sealing chamber 15 through the sealing gasket 16. The plug sealing locking member is a special locking device that can be injected with glue to achieve a sealed interface connection. The aviation socket itself also has a sealing ring, which has the effect of sealing against water and dust, greatly improving the protection level of the instrument.

[0038] A sealing element 9 is provided at the upper end of the upper connecting seat 13 , and the sealing element 9 is provided between the turntable housing 1 and the upper connecting seat 13 .

[0039] An optical coupling component 6 is provided on the transmission sleeve seat 5. The optical coupling component 6 cooperates with the control system to complete the relatively precise position of the rotating shaft. A wire outlet hole 7 connected to the upper connecting seat 13 is opened at the bottom of the turntable shell 1. The outer ring lead wire of the upper slip ring 10 enters the interior of the turntable shell 1 and is connected to the control board, drive board, and various components to realize the power supply and communication control transmission connection of the instrument.

[0040] A sealing element 2 12 is provided between the lower end of the rotating support shaft 22 and the transmission shaft sealing chamber 15 to improve the sealing degree between the two.

[0041] A mounting base 14 is fixedly mounted on the bottom of the transmission shaft sealing chamber 15 , and an adjusting bolt 29 is provided in a threaded hole at the bottom of the mounting base 14 .

[0042] The transmission shaft sealing chamber 15 is inserted and fixed on the mounting base 14 to complete the support of the entire instrument; the mounting base 14 is provided with an adjusting bolt 29 for adjusting the horizontal working state.

[0043] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A sun photometer anti-winding protection device, characterized by: The invention comprises a turntable housing (1), an upper connecting seat (13) rotatably mounted on the bottom of the turntable housing (1), a rotary power assembly fixedly mounted inside the turntable housing (1), the rotary power assembly comprising a transmission sleeve seat (5) fixed inside the turntable housing (1), a reducer (4) fixed on the transmission sleeve seat (5), and a stepper motor (2) and a motor flange (3), wherein the stepper motor (2) is embedded in the motor flange (3), the output shaft of the stepper motor (2) passes through the motor flange (3) and is connected to the input end of the reducer (4), and the motor flange (3) is fixed on the flange surface of the reducer (4), and the reducer (4) has a reducer terminal output shaft (24), and the lower end of the reducer terminal output shaft (24) is connected to the rotating support shaft (22) through a transmission key (23); A slip ring (10) is installed on the rotating support shaft (22), and the outer ring of the slip ring (10) is fixedly connected to the lower end of the turntable shell (1) through the outer ring fixing pin (11), and the inner ring of the slip ring (10) is fixedly installed on the rotating support shaft (22), and the slip ring (10) has an inner ring wire introduction end (102) and an outer ring wire lead-out end (101); a dynamic sealing seat (28) is fixedly installed on the bottom of the upper connecting seat (13), and a transmission shaft sealing cabin (15) is installed on the bottom of the upper connecting seat (13), and the transmission shaft sealing cabin (15) is located below the upper connecting seat (13). The lower end of the rotating support shaft (22) is rotatably inserted into the inside of the transmission shaft sealing cabin (15), and the rotating support shaft (22) is a hollow structure for routing wires. A power supply and communication transmission components are fixedly installed inside the transmission shaft sealing cabin (15); A sealing element three (25) is embedded in the dynamic sealing seat (28), and a dynamic sealing cover one (33) is fixed on the dynamic sealing seat (28) on the outside of the sealing element three (25). A sealing element four (26) is installed in the bottom hole of the upper connecting seat (13), and a dynamic sealing cover two (21) for fixing the sealing element four (26) is also fixed on the bottom of the upper connecting seat (13).

2. The anti-winding protection device for sunphotometer rotation according to claim 1, characterized in that: A rotary support assembly is fixedly installed inside the turntable shell (1), and the rotary support assembly includes a radial bearing (19) installed in the upper seat hole at the bottom of the turntable shell (1) through an upper bearing cover (18), and the rotary support shaft (22) is arranged through the inner ring of the radial bearing (19). The upper end of the turntable shell (1) is fixedly embedded with an upper bearing cover (18) for limiting the radial bearing (19), and the lower seat hole at the bottom of the turntable shell (1) is also embedded with a thrust bearing (20). The upper connecting seat (13) is embedded under the turntable shell (1), and the base seat hole of the upper connecting seat (13) is installed with a radial bearing (27). The thrust bearing (20) is arranged near the upper end of the rotary support shaft (22), and the radial bearing (27) is arranged near the lower end of the rotary support shaft (22).

3. The anti-winding protection device for sunphotometer rotation according to claim 1, characterized in that: The power supply and communication transmission assembly comprises an aviation socket 1 (31) and an aviation socket 2 (8) fixedly mounted inside a transmission shaft sealing cabin (15); a plug sealing locking member 1 (30) and a plug sealing locking member 2 (32) are respectively provided on the tops of the aviation socket 1 (31) and the aviation socket 2 (8); a socket cover (17) is fixedly mounted on the bottom of the transmission shaft sealing cabin (15); and a sealing gasket (16) is provided between the socket cover (17) and the transmission shaft sealing cabin (15).

4. The anti-winding protection device for sunphotometer rotation according to claim 1, characterized in that: A sealing element 1 (9) is provided at the upper end of the upper connecting seat (13), and the sealing element 1 (9) is provided between the turntable housing (1) and the upper connecting seat (13).

5. The anti-winding protection device for sunphotometer rotation according to claim 1, characterized in that: An optical coupling assembly (6) is provided on the transmission sleeve seat (5), and a wire outlet hole (7) communicating with the upper connecting seat (13) is provided at the bottom of the turntable housing (1).

6. The anti-winding protection device for sunphotometer rotation according to claim 1, characterized in that: A second sealing element (12) is provided between the lower end of the rotating support shaft (22) and the transmission shaft sealing chamber (15).

7. The anti-winding protection device for sunphotometer rotation according to claim 1, characterized in that: A mounting base (14) is fixedly mounted on the bottom of the transmission shaft sealing chamber (15), and an adjusting bolt (29) is provided in a threaded hole at the bottom of the mounting base (14).

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