Municipal asphalt concrete pavement construction device
By designing a municipal asphalt concrete pavement construction device including a power box, a drive mechanism and a crushing mechanism, the problem of low efficiency of municipal road cutting devices in the prior art is solved, and efficient construction of simultaneously cutting and removing both sides of the crack is achieved.
Patent Information
- Application Number
- CN202411892832.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-03-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing municipal road cutter device cannot cut on both sides of the crack at the same time, resulting in low processing efficiency and the inability to cut out the fixed-width cutting area. Additional crushing devices are required to be removed to reduce construction efficiency.
A municipal asphalt concrete pavement construction device is designed, including a power box, a drive mechanism and a crushing mechanism. The depth of the cutting wheel is adjusted through the lift box, and the cutting width is adjusted through the moving box, so as to achieve simultaneous cutting of both sides, and the concrete in the cutting area is removed through the crushing mechanism.
The cutting joints are opened on both sides of the crack at the same time, ensuring the width of the cutting area is fixed, improving construction efficiency, and directly removing the concrete in the cutting area through the crushing mechanism, simplifying the construction process.
Smart Images

Figure CN119571710A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of municipal road construction devices, and in particular to a municipal asphalt concrete pavement construction device. Background Art
[0002] Asphalt concrete pavement refers to various types of pavement paved with road asphalt materials mixed into mineral materials. It can improve the ability of paving aggregate to resist damage to the road surface caused by driving and natural factors, making the road surface smooth, dust-free, waterproof and durable.
[0003] Asphalt concrete pavement may develop cracks during long-term use. There are generally two ways to repair these cracks. One is direct grouting, which is only suitable for cases where the cracks are small. When the cracks are large, the crack position needs to be cut out and new asphalt concrete is re-paved at the cut position.
[0004] Although there are some mechanical slitting devices on the market, these devices can only cut gaps of fixed depth. The Chinese patent with patent application number: 202011210125.9 discloses a road slitting device with adjustable depth, which can adjust the depth of the slit. However, in the process of repairing pavement cracks, it is usually necessary to open cutting slits on both sides of the cracks, and then clear the materials in the cutting area between the cutting slits. The above patent only has a single cutting disc, and can only open a cutting slit on one side of the crack at a time, resulting in low processing efficiency. In addition, the width of the cutting area also has requirements for different degrees of crack propagation. The above patent cannot cut a cutting area of fixed width. After the cutting is completed, the concrete in the cutting area needs to be crushed and cleared using a crushing device, resulting in reduced construction efficiency. Summary of the invention
[0005] In order to solve the above problems, the present invention provides a municipal asphalt concrete pavement construction device, which is implemented through the following technical solutions.
[0006] A municipal asphalt concrete pavement construction device comprises a municipal pavement, a power box, a driving mechanism and a crushing mechanism; The left side of the power box is rotatably connected to an axle through a support plate, and the two ends of the axle are fixedly connected to the first running wheel, and the right side of the power box is fixedly connected to a hanging box through a pair of hanging plates, and the outer side of the hanging box is rotatably connected to the second running wheel, and the hanging boxes are symmetrically arranged front and back, and a lifting box is slidably connected between the paired hanging boxes, and a pair of moving boxes are slidably connected between the lifting boxes, and the inner lower part of the moving box is rotatably connected to a cutting wheel, and the cutting depth of the cutting wheel is adjusted by adjusting the height of the lifting box, and the cutting width is adjusted by adjusting the spacing between the moving boxes; The driving mechanism is used to drive the cutting wheel to rotate; The crushing mechanism is used to crush the cutting area so as to facilitate cleaning of the cutting area.
[0007] Preferably, the hanging plate is provided with a lifting slot, a lifting rod is fixedly connected in the lifting slot, lifting seats slidably connected to the lifting rod are fixedly connected to the front and rear sides of the lifting box, a first connecting rod is fixedly connected between the two lifting seats on the right, and a second connecting rod is fixedly connected between the two lifting seats on the left, an electric push rod is fixedly connected to the lower surface of the power box through a fixed seat, ear plates are fixedly connected to the front and rear sides of the fixed seat, a track rod is fixedly connected between the ear plate and the power box, a push seat is slidably connected to the track rod, the telescopic head of the electric push rod is fixedly connected to the push seat, a connecting rod is hinged between the push seat and the second connecting rod, the connecting rods are evenly arranged longitudinally, a battery is fixedly connected in the power box, and the left side plate of the power box is densely covered with heat dissipation holes, the electric push rod is powered by the battery, and the built-in motor of the electric push rod controls its stop, start and turn through the forward and reverse switch.
[0008] Preferably, a double-headed screw is rotatably connected between the two lifting seats on the right side, an adjustment seat is fixedly connected to the right side of the moving box, and the adjustment seat is slidably connected to the first connecting rod and meshes with the double-headed screw.
[0009] Preferably, the driving mechanism comprises a first transmission shaft, a second transmission shaft, a first driving shaft and a cutting motor; the first transmission shaft is rotatably connected between the power box and the hanging box, the first sleeve is rotatably connected in the lifting box, the outer wall of the first transmission shaft is provided with a first transmission groove, and the inner wall of the first sleeve is fixedly connected with a first transmission block slidably connected with the first transmission groove; the second transmission shaft is rotatably connected between the lifting boxes, the two ends of the second transmission shaft are linked with the first transmission shaft through a first bevel gear pair, the second sleeve is rotatably connected in the moving box, the outer wall of the second transmission shaft is provided with a second transmission groove, the inner wall of the second sleeve is fixedly connected with a second transmission block slidably connected with the second transmission groove, the cutting wheel is rotatably connected with the moving box through the first rotating shaft, the first rotating shaft and the second sleeve are fixedly connected with pulleys, and the two pulleys are linked by belts; the first driving shaft is rotatably connected in the power box, the cutting motor is fixedly connected to the front side of the power box, the output shaft of the cutting motor is connected to the first driving shaft through a coupling, and the first driving shaft and the first transmission shaft are linked by the second bevel gear pair.
[0010] Preferably, a second rotating shaft is rotatably connected between the front and rear side plates of the hanging box, the second rotating shaft is linked to the bottom of the first transmission shaft through a third bevel gear pair, the first worm is fixedly connected to the second rotating shaft, and a third rotating shaft is rotatably connected inside the hanging box, the second walking wheel is fixedly connected to the head of the third rotating shaft, and the first worm wheel meshing with the first worm is fixedly connected to the third rotating shaft.
[0011] Preferably, the crushing mechanism includes a third sleeve, a crushing rod, a second driving shaft and a crushing motor; a transmission box is fixedly connected to the right side of the power box, the forward and reverse switch is fixedly connected to the right side of the transmission box, and a pair of handles are also fixedly connected to the right side of the transmission box. The third sleeve is rotatably connected in the transmission box and is evenly arranged laterally. A reversing gear is fixedly connected to the third sleeve, and two adjacent reversing gears are meshed with each other. A telescopic rod is fixedly connected to the four corners of the bottom of the transmission box, and a mounting seat is fixedly connected to the bottom of the telescopic rod. The upper and lower ends of the crushing rod are respectively fixedly connected to the third transmission shaft and a crushing cutter head, the third transmission shaft is rotatably connected to the mounting seat, the third transmission shaft is slidably connected to the third sleeve, the outer wall of the third transmission shaft is provided with a third transmission groove, the inner wall of the third sleeve is fixedly connected with a third transmission block slidably connected to the third transmission groove, and the second driving shaft is rotatable. The gear train is connected to the transmission box through the fifth gear and the transmission box is connected to the transmission box through the fifth gear, and the transmission box has the second gear and the transmission box has a gear that is engaged with the first and second gears ...
[0012] Preferably, a PLC controller and a control switch are fixedly connected to the right side of the transmission box. The model of the PLC controller is STC15W201S. The PLC controller has a timer. The power interface of the PLC controller is electrically connected to the battery through the control switch. The output control end of the PLC controller is electrically connected to the cutting motor and the crushing motor through the timer. The PLC controller controls the cutting motor and the crushing motor through the timer to have a first working time T1 and a second working time T2 of alternating operation.
[0013] Preferably, it is assumed that within the second working time T2, the crushing motor rotates N times; the transmission ratio of the two bevel gears in the sixth bevel gear pair is 1:1; the number of heads of the second worm and the number of teeth of the second worm wheel are Z1 and Z2 respectively, then (Z 1 / Z2)*N=1.
[0014] The beneficial effect of the present invention is that the cutting depth of the cutting wheel can be adjusted by adjusting the height of the lifting box, and the spacing of the two cutting wheels can be adjusted when the spacing of the moving box is adjusted. The two cutting wheels can simultaneously open cutting seams on both sides of the crack and make the width of the cutting area fixed. During the cutting process, the asphalt concrete in the cutting area can be crushed by the crushing mechanism to facilitate the removal of the asphalt concrete in the cutting area. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solution of the present invention, the drawings required for use in the description of the specific implementation methods will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 : An axonometric diagram of a municipal asphalt concrete pavement construction device according to the present invention; Figure 2 : A three-dimensional schematic diagram of the bottom of a municipal asphalt concrete pavement construction device according to the present invention; Figure 3 : Schematic diagram of municipal pavement cutting construction; Figure 4 : A front view of a municipal asphalt concrete pavement construction device according to the present invention; Figure 5 : A three-dimensional schematic diagram of the structure below the power box of the present invention; Figure 6 : Figure 4 A cross-sectional view in the AA direction is shown; Figure 7 : Figure 6 A partial enlarged view of point Ⅰ is shown; Figure 8 : Figure 6 The local enlarged view of point II is shown; Fig. 9 : A transverse cross-sectional view of the position of the hanging box of the present invention; Fig.10 : Figure 4 A cross-sectional view in the direction BB is shown; Fig.11 : A partial cross-sectional view of the transmission box position of the present invention; Fig.12 : Fig.11 The local enlarged view of point Ⅲ is shown; Fig.13 : A three-dimensional transmission diagram of the crushing mechanism of the present invention; Fig.14: A schematic diagram of the internal structure of the power box of the present invention; Fig.15 : Circuit connection diagram of the PLC controller described in the present invention.
[0017] The reference numerals are as follows: R-Municipal pavement, R1-cutting seam, R2-cutting area.
[0018] 1-power box, 11-support plate, 12-axle, 13-first running wheel, 14-hanging plate, 15-hanging box, 16-second running wheel, 17-lifting box, 18-moving box, 19-cutting wheel.
[0019] 21-lifting slot, 22-lifting rod, 23-lifting seat, 24-first connecting rod, 25-second connecting rod, 26-fixed seat, 27-electric push rod, 28-ear plate, 29-track rod, 210-push seat, 211-connecting rod, 212-battery, 213-heat dissipation hole, 214-forward and reverse switch, 215-double-headed screw, 216-adjusting seat.
[0020] 31-first transmission shaft, 32-second transmission shaft, 33-first drive shaft, 34-cutting motor, 35-first sleeve, 36-first transmission groove, 37-first transmission block, 38-first bevel gear pair, 39-second sleeve, 310-second transmission groove, 311-second transmission block, 312-first rotating shaft, 313-pulley, 314-belt, 315-second bevel gear pair, 316-second rotating shaft, 317-third bevel gear pair, 318-first worm, 319-third rotating shaft, 320-first worm wheel.
[0021] 41-the third sleeve, 42-the crushing rod, 43-the second drive shaft, 44-the crushing motor, 45-the transmission box, 46-the handle, 47-the reversing gear, 48-the telescopic rod, 49-the mounting seat, 410-the third transmission shaft, 411-the crushing cutter head, 412-the third transmission groove, 413-the third transmission block, 414-the fourth rotating shaft, 415-the fourth bevel gear pair, 416-the fifth bevel gear pair, 417-the fifth rotating shaft, 418-the turntable, 419-the first pin shaft, 420-the second pin shaft, 421-the swing plate, 422-the second worm wheel, 423-the sixth rotating shaft, 424-the second worm, 425-the sixth bevel gear pair.
[0022] 51-PLC controller, 52-control switch, 53-timer. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] like Figure 1-15 As shown, the present invention has the following four specific embodiments. Embodiment 1
[0025] A municipal asphalt concrete pavement construction device, comprising a municipal pavement R, a power box 1, a driving mechanism and a crushing mechanism; The left side of the power box 1 is rotatably connected to an axle 12 through a support plate 11, and first running wheels 13 are fixedly connected to both ends of the axle 12. A hanging box 15 is fixedly connected to the right side of the power box 1 through a pair of hanging plates 14. The outer side of the hanging box 15 is rotatably connected to a second running wheel 16. The hanging boxes 15 are symmetrically arranged front and back. A lifting box 17 is slidably connected between the paired hanging boxes 15. A pair of moving boxes 18 is slidably connected between the lifting boxes 17. A cutting wheel 19 is rotatably connected to the inner lower part of the moving box 18. The cutting depth of the cutting wheel 19 is adjusted by adjusting the height of the lifting box 17, and the cutting width is adjusted by adjusting the spacing of the moving boxes 18. The driving mechanism is used to drive the cutting wheel 19 to rotate; The crushing mechanism is used to crush the cutting area to facilitate cleaning of the cutting area.
[0026] In this embodiment, Figure 1-2 As shown, when the device is used, the height of the lifting box 17 is first adjusted, and the lifting box 17 drives the movable box 18 and the cutting wheel 19 to move vertically, so as to adjust the bottom height of the cutting wheel 19. The distance between the bottom of the cutting wheel 19 and the first walking wheel 13 and the second walking wheel 16 is equal to the depth of the cutting seam R1.
[0027] The distance between the cutting wheels 19 can be adjusted by adjusting the interval between the two moving boxes 18 , and the distance between the two cutting wheels 19 is equal to the width of the cutting area R2 .
[0028] After the depth and width are adjusted, the device moves on the municipal road surface R through the first running wheel 13 and the second running wheel 16, and the driving mechanism drives the cutting wheel 19 to rotate, and the cutting wheel 19 completes the opening of the cutting seam R1. Figure 3 As shown, a cutting area R2 with a fixed width is formed between the two cutting seams R1, and the cutting area R2 is crushed by a crushing mechanism to facilitate the removal of the asphalt concrete in the cutting area R2. Embodiment 2
[0029] A lifting slot 21 is provided on the hanging plate 14, a lifting rod 22 is fixedly connected in the lifting slot 21, a lifting seat 23 slidably connected to the lifting rod 22 is fixedly connected to the front and rear sides of the lifting box 17, a first connecting rod 24 is fixedly connected between the two lifting seats 23 on the right, and a second connecting rod 25 is fixedly connected between the two lifting seats 23 on the left. An electric push rod 27 is fixedly connected to the lower surface of the power box 1 through a fixed seat 26, and ear plates 28 are fixedly connected to the front and rear sides of the fixed seat 26. The ear plates 28 are fixedly connected to the power box 1. There is a track rod 29, and a push seat 210 is slidably connected to the track rod 29. The telescopic head of the electric push rod 27 is fixedly connected to the push seat 210. A connecting rod 211 is hinged between the push seat 210 and the second connecting rod 25. The connecting rod 211 is evenly arranged longitudinally. A battery 212 is fixedly connected to the power box 1. The left side plate of the power box 1 is densely covered with heat dissipation holes 213. The electric push rod 27 is powered by the battery 212. The built-in motor of the electric push rod 27 controls its start and stop and steering through the forward and reverse switch 214.
[0030] Furthermore, a double-headed screw 215 is rotatably connected between the two lifting seats 23 on the right side, and an adjustment seat 216 is fixedly connected to the right side of the moving box 18. The adjustment seat 216 is slidably connected to the first connecting rod 24 and meshes with the double-headed screw 215.
[0031] Furthermore, the driving mechanism includes a first transmission shaft 31, a second transmission shaft 32, a first drive shaft 33 and a cutting motor 34; the first transmission shaft 31 is rotatably connected between the power box 1 and the hanging box 15, and a first sleeve 35 is rotatably connected in the lifting box 17. The outer wall of the first transmission shaft 31 is provided with a first transmission groove 36, and the inner wall of the first sleeve 35 is fixedly connected with a first transmission block 37 which is slidably connected to the first transmission groove 36; the second transmission shaft 32 is rotatably connected between the lifting boxes 17, and both ends of the second transmission shaft 32 are linked to the first transmission shaft 31 through a first bevel gear pair 38, and a second sleeve 39 is rotatably connected in the moving box 18. A second transmission groove 310 is formed on the outer wall of the moving shaft 32, and a second transmission block 311 is fixedly connected to the inner wall of the second sleeve 39 and is slidably connected to the second transmission groove 310. The cutting wheel 19 is rotatably connected to the moving box 18 through a first rotating shaft 312, and a pulley 313 is fixedly connected to the first rotating shaft 312 and the second sleeve 39, and the two pulleys 313 are linked by a belt 314; the first driving shaft 33 is rotatably connected in the power box 1, and the cutting motor 34 is fixedly connected to the front side of the power box 1, and the output shaft of the cutting motor 34 is connected to the first driving shaft 33 through a coupling, and the first driving shaft 33 and the first transmission shaft 31 are linked by a second bevel gear pair 315.
[0032] Furthermore, a second rotating shaft 316 is rotatably connected between the front and rear side plates of the hoisting box 15, and the second rotating shaft 316 is linked to the bottom of the first transmission shaft 31 through a third bevel gear pair 317. A first worm gear 318 is fixedly connected to the second rotating shaft 316. A third rotating shaft 319 is rotatably connected inside the hoisting box 15, and the second walking wheel 16 is fixedly connected to the head of the third rotating shaft 319. A first worm wheel 320 meshing with the first worm gear 318 is fixedly connected to the third rotating shaft 319.
[0033] In this embodiment, this embodiment discloses the technical features of the height adjustment of the lifting box 17, the spacing adjustment of the moving boxes 18, and the driving mechanism.
[0034] like Figure 5 As shown, the forward and reverse switch 214 can be used to control the electric push rod 27 to extend or shorten, thereby driving the push seat 210 to move left and right. When the push seat 210 moves to the right, the push seat 210 drives the lifting box 17 to descend through the connecting rod 211. At this time, the moving box 18 and the cutting wheel 19 descend synchronously.
[0035] The head of the double-headed screw 215 is provided with a knob for driving it to rotate. The movable boxes 18 on the front and rear sides are respectively engaged with two thread grooves with opposite rotation directions on the double-headed screw 215 through the adjustment seat 216. When the double-headed screw 215 rotates, the two movable boxes 18 can be moved closer to or away from each other, thereby adjusting the spacing between the two cutting wheels 19.
[0036] like Figure 6-8 As shown, when the cutting motor 34 is working, it drives the first driving shaft 33 to rotate, and the first driving shaft 33 drives the first transmission shaft 31 to rotate through the second bevel gear pair 315, and the first transmission shaft 31 drives the first sleeve 35 to rotate through the cooperation of the first transmission groove 36 and the first transmission block 37, so that when the lifting box 17 is at any height, the first transmission shaft 31 can drive the first sleeve 35 to rotate; The first sleeve 35 drives the second transmission shaft 32 to rotate through the first bevel gear pair 38, and the second transmission shaft 32 drives the second sleeve 39 to rotate through the cooperation of the second transmission groove 310 and the second transmission block 311, so that when the moving box 18 is in any position, the second transmission shaft 32 can drive the second sleeve 39 to rotate, and the second sleeve 39 drives the first rotating shaft 312 and the cutting wheel 19 to rotate through the cooperation of the pulley 313 and the belt 314.
[0037] like Figure 6 and 9As shown, the first transmission wheel also drives the second rotating shaft 316 and the first worm 318 to rotate through the third bevel gear pair 317, and the first worm wheel 320 meshing with the first worm 318 rotates, so that the third rotating shaft 319 and the second running wheel 16 rotate, thereby realizing the automatic running of the device. When the cutting wheel 19 rotates to open the cutting seam R1, the second running wheel 16 rotates to realize the running of the device, so that the cutting seam R1 is extended. The first worm wheel 320 and the first worm 318 are set to have a large transmission ratio, so that the running speed of the device is slow, and the cutting wheel 19 is prevented from breaking. Embodiment 3
[0038] The crushing mechanism includes a third sleeve 41, a crushing rod 42, a second drive shaft 43 and a crushing motor 44; a transmission box 45 is fixedly connected to the right side of the power box 1, a forward and reverse switch 214 is fixedly connected to the right side of the transmission box 45, and a pair of handles 46 are also fixedly connected to the right side of the transmission box 45. The third sleeve 41 is rotatably connected to the transmission box 45 and is evenly arranged laterally. A reversing gear 47 is fixedly connected to the third sleeve 41, and two adjacent reversing gears 47 are meshed with each other. Telescopic rods 48 are fixedly connected to the four corners of the bottom of the transmission box 45. The bottom of the rod 48 is fixedly connected with a mounting seat 49, and the upper and lower ends of the crushing rod 42 are respectively fixedly connected with a third transmission shaft 410 and a crushing cutter head 411, the third transmission shaft 410 is rotatably connected with the mounting seat 49, the third transmission shaft 410 is slidably connected with the third sleeve 41, the outer wall of the third transmission shaft 410 is provided with a third transmission groove 412, the inner wall of the third sleeve 41 is fixedly connected with a third transmission block 413 slidably connected with the third transmission groove 412, the second drive shaft 43 is rotatably connected in the power box 1, and the crushing motor 44 The output shaft of the crushing motor 44 is connected to the second drive shaft 43 by a coupling, and the middle part of the right side plate of the power box 1 is rotatably connected with the fourth rotating shaft 414. The left end of the fourth rotating shaft 414 is linked with the second drive shaft 43 through the fourth bevel gear pair 415, and the right end of the fourth rotating shaft 414 is linked with the third sleeve 41 on the leftmost side through the fifth bevel gear pair 416. The front and rear sides of the transmission box 45 are rotatably connected with the turntable 418 through the fifth rotating shaft 417. The mounting seat 49 is fixed with the fourth rotating shaft 414. A pin shaft 419, a second pin shaft 420 is eccentrically fixed on the turntable 418, a swing plate 421 is hinged between the first pin shaft 419 and the second pin shaft 420, one end of the fifth rotating shaft 417 extending into the transmission box 45 is fixedly connected to the second worm gear 422, a sixth rotating shaft 423 is symmetrically rotated front and back in the transmission box 45, a second worm 424 meshing with the second worm gear 422 is fixed on the sixth rotating shaft 423, and the left end of the sixth rotating shaft 423 is linked to the second driving shaft 43 through a sixth bevel gear pair 425.
[0039] In this embodiment, the technical features of the crushing mechanism are disclosed, such as Figure 10-13As shown, when the crushing motor 44 is working, it drives the second drive shaft 43 to rotate, the second drive shaft 43 drives the fourth rotating shaft 414 to rotate through the fourth bevel gear pair 415, and the fourth rotating shaft 414 drives the third sleeve 41 and the reversing gear 47 on the far left to rotate through the fifth bevel gear pair 416. The two adjacent reversing gears 47 are meshed with each other, that is, the third sleeves 41 rotate at the same time, and the directions of the two adjacent third sleeves 41 are opposite.
[0040] The third sleeve 41 drives the third transmission shaft 410 to rotate through the cooperation of the third transmission block 413 and the third transmission slot 412, and then the crushing rod 42 and the crushing cutter head 411 rotate, and the third transmission shaft 410 can be driven by the third sleeve 41 when it is at any height.
[0041] The second drive shaft 43 drives the sixth rotating shaft 423 and the second worm 424 to rotate through the sixth bevel gear pair 425, and the second worm wheel 422 meshing with the second worm 424 rotates, so that the fifth rotating shaft 417 and the rotating disk 418 rotate, and the rotating disk 418 drives the mounting seat 49 to rise and fall through the swing plate 421, so that the crushing rod 42 and the crushing cutter head 411 rise and fall. The crushing cutter head 411 crushes the asphalt concrete in the cutting area R2.
[0042] Assume that in the initial state, the second pin shaft 420 is located at the top, and when the crushing motor 44 is working, the turntable 418 rotates one circle. Then, when the crushing motor 44 is working, the crushing rod 42 and the crushing cutter head 411 rotate, and the crushing rod 42 drops first, and the asphalt concrete is crushed by the rotation of the crushing cutter head 411. The directions of the two adjacent crushing cutter heads 411 are opposite, that is, the cutting torques applied to the asphalt concrete by the two adjacent crushing cutter heads 411 are opposite. When the cutting heads enter the asphalt concrete, the opposite torques will pull, thereby crushing the asphalt concrete, and the crushing cutter heads 411 are close, so that the asphalt concrete is crushed. Embodiment 4
[0043] A PLC controller 51 and a control switch 52 are fixedly connected to the right side of the transmission box 45. The model of the PLC controller 51 is STC15W201S. The PLC controller 51 has a timer 53. The power interface of the PLC controller 51 is electrically connected to the battery 212 through the control switch 52. The output control end of the PLC controller 51 is electrically connected to the cutting motor 34 and the crushing motor 44 through the timer 53. The PLC controller 51 controls the cutting motor 34 and the crushing motor 44 through the timer 53 to have a first working time T1 and a second working time T2 that run alternately.
[0044] Furthermore, it is assumed that within the second working time T2, the crushing motor 44 rotates N times; the transmission ratio of the two bevel gears in the sixth bevel gear pair 425 is 1:1; the number of heads of the second worm 424 and the number of teeth of the second worm wheel 422 are Z1 and Z2 respectively, then (Z 1 / Z2)*N=1.
[0045] In this embodiment, the control circuit of the cutting motor 34 and the crushing motor 44 is disclosed, such as Fig.15 As shown, the model of the PLC controller 51 is STC15W201S. This model of PLC controller 51 is equipped with a timer 53. The timer 53 controls the cutting motor 34 and the crushing motor 44 to have a first working time T1 and a second working time T2 that run alternately. When the cutting motor 34 is working, the device moves and the cutting wheel 19 rotates to open the cutting seam R1. When the crushing motor 44 is working, the cutting area R2 is crushed.
[0046] In the second working time T2, the crushing motor 44 rotates N circles. Since the transmission ratio of the two bevel gears in the sixth bevel gear pair 425 is 1:1, the number of heads of the second worm 424 and the number of teeth of the second worm wheel 422 are Z1 and Z2 respectively. When the crushing motor 44 rotates 1 circle, the second worm wheel 422 rotates (Z 1 / Z2) turns, the turntable 418 rotates synchronously (Z 1 / Z2) circle, in the initial state, the second pin 420 is at the top. In one crushing process, the crushing rod 42 needs to be reciprocated and raised once, that is, in one crushing process, the turntable 418 rotates one circle. When (Z 1 / When Z2)*N=1, the turntable 418 rotates one circle during the working time of the crushing motor 44. The working principle of the present invention is:
[0047] First, the spacing of the cutting wheel 19 is adjusted by rotating the double-headed screw 215, and then the forward and reverse switch 214 is used to control the electric push rod 27 to extend or shorten to adjust the height of the cutting wheel 19. At the beginning, the first running wheel 13 and the cutting wheel 19 are in contact with the municipal pavement R. When the cutting wheel 19 rotates, it will enter the municipal pavement R until the second running wheel 16 is in contact with the municipal pavement R and enters the formal working state.
[0048] After the control switch 52 is turned on, the PLC controller 51 controls the cutting motor 34 and the crushing motor 44 to work alternately. When the cutting motor 34 is working, the crushing motor 44 is braked, the device moves and the cutting wheel 19 rotates to complete the opening of the cutting seam R1; then the cutting motor 34 is braked, the device remains stationary, and the crushing motor 44 works to crush the asphalt concrete in the cutting area R2.
[0049] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A municipal asphalt concrete pavement construction device, comprising a municipal pavement (R), a power box (1), a driving mechanism and a crushing mechanism; characterized in that: The left side of the power box (1) is rotatably connected to an axle (12) via a support plate (11), and both ends of the axle (12) are fixedly connected to first running wheels (13). The right side of the power box (1) is fixedly connected to a hanging box (15) via a pair of hanging plates (14), and the outer side of the hanging box (15) is rotatably connected to a second running wheel (16). The hanging boxes (15) are symmetrically arranged front and back, and a lifting box (17) is slidably connected between the pair of hanging boxes (15). A pair of moving boxes (18) is slidably connected between the lifting boxes (17), and a cutting wheel (19) is rotatably connected to the inner lower part of the moving box (18). The cutting depth of the cutting wheel (19) is adjusted by adjusting the height of the lifting box (17), and the cutting width is adjusted by adjusting the spacing between the moving boxes (18); The driving mechanism is used to drive the cutting wheel (19) to rotate; The crushing mechanism is used to crush the cutting area so as to facilitate cleaning of the cutting area.
2. A municipal asphalt concrete pavement construction device according to claim 1, characterized in that: The hanging plate (14) is provided with a lifting groove (21), a lifting rod (22) is fixedly connected in the lifting groove (21), lifting seats (23) slidably connected to the lifting rod (22) are fixedly connected to the front and rear sides of the lifting box (17), a first connecting rod (24) is fixedly connected between the two lifting seats (23) on the right side, and a second connecting rod (25) is fixedly connected between the two lifting seats (23) on the left side, an electric push rod (27) is fixedly connected to the lower surface of the power box (1) via a fixed seat (26), ear plates (28) are fixedly connected to the front and rear sides of the fixed seat (26), and the ear plates (28) are fixedly connected to the power box (1). A track rod (29) is connected, a push seat (210) is slidably connected to the track rod (29), a telescopic head of the electric push rod (27) is fixedly connected to the push seat (210), a connecting rod (211) is hinged between the push seat (210) and the second connecting rod (25), and the connecting rods (211) are evenly arranged longitudinally, a battery (212) is fixedly connected to the power box (1), and a left side plate of the power box (1) is densely covered with heat dissipation holes (213), the electric push rod (27) is powered by the battery (212), and the built-in motor of the electric push rod (27) is controlled to stop, start and turn by a forward / reverse switch (214).
3. A municipal asphalt concrete pavement construction device according to claim 2, characterized in that: A double-headed screw (215) is rotatably connected between the two lifting seats (23) on the right side, and an adjustment seat (216) is fixedly connected to the right side of the moving box (18). The adjustment seat (216) is slidably connected to the first connecting rod (24) and meshes with the double-headed screw (215).
4. A municipal asphalt concrete pavement construction device according to claim 3, characterized in that: The driving mechanism comprises a first transmission shaft (31), a second transmission shaft (32), a first driving shaft (33) and a cutting motor (34); the first transmission shaft (31) is rotatably connected between the power box (1) and the hanging box (15); a first sleeve (35) is rotatably connected in the lifting box (17); a first transmission groove (36) is formed on the outer wall of the first transmission shaft (31); a first transmission block (37) slidably connected to the first transmission groove (36) is fixedly connected to the inner wall of the first sleeve (35); the second transmission shaft (32) is rotatably connected between the lifting boxes (17); two ends of the second transmission shaft (32) are linked to the first transmission shaft (31) through a first bevel gear pair (38); a second sleeve (39) is rotatably connected in the moving box (18); the second transmission shaft (32) is rotatably connected to the first transmission shaft (31); The outer wall of the moving shaft (32) is provided with a second transmission groove (310); the inner wall of the second sleeve (39) is fixedly connected with a second transmission block (311) slidably connected to the second transmission groove (310); the cutting wheel (19) is rotationally connected to the moving box (18) via a first rotating shaft (312); pulleys (313) are fixedly connected to the first rotating shaft (312) and the second sleeve (39); the two pulleys (313) are linked via a belt (314); the first driving shaft (33) is rotationally connected to the power box (1); the cutting motor (34) is fixedly connected to the front side of the power box (1); the output shaft of the cutting motor (34) is connected to the first driving shaft (33) via a coupling; the first driving shaft (33) and the first transmission shaft (31) are linked via a second bevel gear pair (315).
5. A municipal asphalt concrete pavement construction device according to claim 4, characterized in that: A second rotating shaft (316) is rotatably connected between the front and rear side plates of the hanging box (15); the second rotating shaft (316) is linked to the bottom of the first transmission shaft (31) via a third bevel gear pair (317); a first worm gear (318) is fixedly connected to the second rotating shaft (316); a third rotating shaft (319) is rotatably connected inside the hanging box (15); the second walking wheel (16) is fixedly connected to the head of the third rotating shaft (319); and a first worm wheel (320) meshing with the first worm gear (318) is fixedly connected to the third rotating shaft (319).
6. A municipal asphalt concrete pavement construction device according to claim 4, characterized in that: The crushing mechanism comprises a third sleeve (41), a crushing rod (42), a second drive shaft (43) and a crushing motor (44); a transmission box (45) is fixedly connected to the right side of the power box (1); the forward / reverse switch (214) is fixedly connected to the right side of the transmission box (45); a pair of handles (46) are also fixedly connected to the right side of the transmission box (45); the third sleeve (41) is rotatably connected to the transmission box (45) and is evenly arranged laterally; a reversing gear (47) is fixedly connected to the third sleeve (41); two adjacent reversing gears (47) are meshed with each other; telescopic rods (46) are fixedly connected to the four corners of the bottom of the transmission box (45); 8), a mounting seat (49) is fixedly connected to the bottom of the telescopic rod (48), a third transmission shaft (410) and a crushing cutter head (411) are fixedly connected to the upper and lower ends of the crushing rod (42), respectively, the third transmission shaft (410) is rotatably connected to the mounting seat (49), the third transmission shaft (410) is slidably connected to the third sleeve (41), a third transmission groove (412) is formed on the outer wall of the third transmission shaft (410), a third transmission block (413) slidably connected to the third transmission groove (412) is fixedly connected to the inner wall of the third sleeve (41), and the second drive shaft (43) is rotatably connected to the power box (1) The crushing motor (44) is fixedly connected to the front side of the power box (1), and the output shaft of the crushing motor (44) is connected to the second drive shaft (43) through a coupling. The middle part of the right side plate of the power box (1) is rotatably connected to a fourth rotating shaft (414). The left end of the fourth rotating shaft (414) is linked to the second drive shaft (43) through a fourth bevel gear pair (415). The right end of the fourth rotating shaft (414) is linked to the third sleeve (41) on the leftmost side through a fifth bevel gear pair (416). The front and rear sides of the transmission box (45) are rotatably connected to a rotating disk (418) through a fifth rotating shaft (417). The mounting seat (49) is provided with a plurality of rotating shafts (418). A first pin shaft (419) is fixedly connected to the rotating disk (418); a second pin shaft (420) is eccentrically fixedly connected to the rotating disk (418); a swing plate (421) is hingedly connected between the first pin shaft (419) and the second pin shaft (420); one end of the fifth rotating shaft (417) extending into the transmission box (45) is fixedly connected to a second worm gear (422); a sixth rotating shaft (423) is symmetrically rotated in the transmission box (45); a second worm (424) meshing with the second worm gear (422) is fixedly connected to the sixth rotating shaft (423); and the left end of the sixth rotating shaft (423) is linked to the second drive shaft (43) via a sixth bevel gear pair (425).
7. A municipal asphalt concrete pavement construction device according to claim 6, characterized in that: A PLC controller (51) and a control switch (52) are fixedly connected to the right side of the transmission box (45). The model of the PLC controller (51) is STC15W201S. The PLC controller (51) is equipped with a timer (53). The power interface of the PLC controller (51) is electrically connected to the battery (212) through the control switch (52). The output control end of the PLC controller (51) is electrically connected to the cutting motor (34) and the crushing motor (44) through the timer (53). The PLC controller (51) controls the cutting motor (34) and the crushing motor (44) to have a first working time T1 and a second working time T2 for alternating operation through the timer (53).
8. A municipal asphalt concrete pavement construction device according to claim 7, characterized in that: Assume that within the second working time T2, the crushing motor (44) rotates N times; the transmission ratio of the two bevel gears in the sixth bevel gear pair (425) is 1:1; the number of heads of the second worm (424) and the number of teeth of the second worm wheel (422) are Z1 and Z2 respectively, then (Z 1 / Z2)*N=1.
Citation Information
Patent Citations
Depth-adjustable road joint cutting device
CN112538805A