Factory safety intelligent patrol system and method
By introducing embedded safety helmet equipment, cloud servers and emergency incident command modules into the factory safety patrol system, the location, physical signs and environmental information of patrol personnel is collected and monitored in real time, and the problems of real-time deployment and emergency response in the existing system are solved, improving the convenience and life safety of patrols.
Patent Information
- Application Number
- CN202411727660.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-03-07
AI Technical Summary
The existing factory safety inspection system has weak signal in closed environments, difficult to grasp real-time location information, untimely emergency response, single terminal functions and low integration, resulting in difficulty in patrol deployment and threatened life safety.
A factory security intelligent patrol system was designed, including embedded safety helmet equipment, cloud servers and emergency incident command modules. The safety helmet equipment integrates the STM32 processor, communication unit, parameter monitoring unit and camera unit to collect and upload parameter information and real-time images to the cloud server. The cloud server performs data processing and sends it to the emergency event command module for visual display.
The real-time monitoring and display of the safety inspection personnel in the entire factory are realized, and the command personnel's ability to control emergency events and the convenience of patrols is improved, the efficiency of identifying hidden danger areas is improved, and the impact on production is reduced.
Smart Images

Figure CN119575907A_ABST
Abstract
Description
Technical Field
[0001] This document relates to the field of intelligent inspection technology, and in particular to a factory safety intelligent inspection system and method. Background Art
[0002] Safety inspection is one of the most basic and effective safety management methods in enterprise safety management. The existing factory safety inspection system has the following problems: the closed environment signal of some factory equipment is weak, and the commander cannot grasp the location information of the inspectors in real time during the safety inspection, which makes it difficult to deploy the real-time inspection; high temperature, smoke and toxic gases threaten the life safety of the inspectors during the factory safety inspection, and the commander cannot grasp the physical parameters of the inspectors in real time during the safety inspection, which makes emergency response untimely; the existing factory safety inspection terminal has a single function and low integration. Considering the importance of existing factory safety inspections in enterprise safety management, it is difficult to deploy inspections in real time and deal with emergencies during factory safety inspections. The problems of single function and low integration of factory safety inspection terminals need to be solved urgently. Summary of the invention
[0003] One or more embodiments of this specification provide a factory safety intelligent inspection system, including:
[0004] Embedded helmet equipment, cloud server, emergency incident command module;
[0005] The embedded helmet device includes a helmet and an STM32 processor, a communication unit, a parameter monitoring unit and a camera unit integrated on the helmet; the parameter monitoring unit is used to collect parameter information in real time, the camera unit is used to collect real-time images, and the STM32 processor is used to package the collected parameter information and real-time images, and upload the packaged information data to the cloud server through the communication unit;
[0006] The cloud server is used to receive and store the information data uploaded by the embedded helmet device, process the received information data, and send the processed data to the emergency incident command module;
[0007] The emergency incident command module includes a display for receiving processed data sent by the cloud server and performing visual display through the display.
[0008] Furthermore, the parameter monitoring unit specifically includes an environmental parameter detection unit, which includes a temperature and humidity sensor and a gas detection sensor installed on the safety helmet, and is specifically used to monitor the temperature, humidity, CO concentration and CO2 concentration of the external environment.
[0009] Furthermore, the parameter monitoring unit also includes a vital sign information detection unit, and the patrol personnel vital sign information detection unit includes an electrocardiogram monitoring sensor and a temperature sensor, which are used to monitor the heart rate and body temperature data of the patrol personnel respectively, and the temperature sensor is placed on the forehead of the patrol personnel.
[0010] Furthermore, the parameter monitoring unit also includes a spatial information acquisition unit, which includes a global positioning system GPS and an inertial measurement unit, and the GPS and inertial measurement unit are arranged on the safety helmet; the GPS is used to obtain the geographical location and altitude information of the patrol personnel in real time; the inertial measurement unit is used to obtain the movement speed, direction and posture information of the patrol personnel.
[0011] Furthermore, the embedded safety helmet device also includes an alarm module, which includes a buzzer for issuing a buzzer alarm according to an alarm signal when the environmental parameter monitoring module detects abnormal environmental information; wherein the abnormal environmental information includes: external environmental temperature, CO concentration or CO2 concentration higher than a set value.
[0012] Furthermore, the embedded safety helmet device also includes a lighting module, which includes a lighting lamp. The lighting lamp is integrated on the safety helmet, and the lighting lamp switch is manually turned on or off by the inspector.
[0013] Furthermore, the cloud server is specifically used to perform calculation and visualization processing on the received packaged parameter information and real-time images.
[0014] Furthermore, the cloud server is also used to retrieve and distribute the stored information data according to the data request of the emergency event command module.
[0015] Furthermore, the emergency incident command module is also used to: determine whether there are abnormalities in environmental parameters and vital signs information based on the processed data sent by the received cloud server. If so, send an alarm signal to the embedded safety helmet device and issue a synchronous alarm through the display.
[0016] One or more embodiments of this specification provide a factory safety intelligent inspection method, including:
[0017] Collect parameter information and real-time images in real time through the embedded helmet device, package the collected parameter information and real-time images, and upload the packaged information data to the cloud server through the communication unit;
[0018] The information data is received and stored through the cloud server, and the received information data is processed and sent to the emergency incident command module;
[0019] The processed data sent by the cloud server is received through the emergency incident command module and visualized through the display.
[0020] By adopting the embodiment of the present invention to conduct safety inspections in factories, the embedded safety helmet device, the cloud server, and the emergency event command module can cooperate with each other to display the real-time location information, real-time vital sign information, environmental information, and recorded evidence of all safety inspectors in the entire factory to the command personnel, so that the command personnel can have a more comprehensive control over emergency events and make correct judgments more timely, thereby improving the life safety of the inspectors and the convenience of safety inspections; the hidden danger areas can also be identified at any time through video, which improves the efficiency of discovering and rectifying subtle hidden dangers and reduces the impact on production.
[0021] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention, it can be implemented according to the contents of the specification. In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are listed below. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate one or more embodiments of this specification or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this specification. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0023] Figure 1 A schematic diagram of the composition of a factory safety intelligent inspection system provided in one or more embodiments of this specification;
[0024] Figure 2 A block diagram of a factory safety intelligent inspection system provided for one or more embodiments of this specification;
[0025] Figure 3 A flowchart of a factory safety intelligent inspection method provided in one or more embodiments of this specification. DETAILED DESCRIPTION
[0026] In order to enable those skilled in the art to better understand the technical solutions in one or more embodiments of this specification, the following will be combined with the drawings in one or more embodiments of this specification to clearly and completely describe the technical solutions in one or more embodiments of this specification. Obviously, the described embodiments are only part of the embodiments of this specification, not all of the embodiments. Based on one or more embodiments of this specification, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of this document.
[0027] System Example
[0028] According to an embodiment of the present invention, a factory safety intelligent inspection system is provided. Figure 1 A schematic diagram of a factory safety intelligent inspection system provided in one or more embodiments of this specification, such as Figure 1 As shown, the factory safety intelligent inspection system according to the embodiment of the present invention specifically includes: an embedded helmet device 10, a cloud server 12 and an emergency event command module 14, wherein the embedded helmet device belongs to the lower computer part, the lower computer system may include several embedded helmet devices, the cloud server and the emergency event command module belong to the upper computer system, and the factory safety intelligent inspection system block diagram is shown in FIG. Figure 2 shown.
[0029] The embedded hard hat device 10 includes a hard hat and an STM32 processor, a communication unit, a parameter monitoring unit and a camera unit integrated on the hard hat; the parameter monitoring unit is used to collect parameter information in real time, the camera unit is used to collect real-time images, and the STM32 processor is used to package the collected parameter information and real-time images into JSON data packets, and upload the packaged information data to the cloud server 12 through the 4G communication unit.
[0030] like Figure 2As shown, the parameter monitoring unit specifically includes an environmental parameter detection unit (environmental information acquisition module), a vital sign information detection unit (vital sign information acquisition module) and a spatial information acquisition unit (Beidou positioning module). The environmental parameter detection unit includes a temperature and humidity sensor and a gas detection sensor installed on a safety helmet, which are used to monitor the temperature, humidity, CO concentration and CO2 concentration of the external environment; the patrol personnel vital sign information detection unit includes an electrocardiogram monitoring sensor and a temperature sensor, which are respectively used to monitor the heart rate and body temperature data of the patrol personnel, and the temperature sensor is placed at a position where the safety helmet is close to the forehead of the patrol personnel; the spatial information acquisition unit includes a global positioning system GPS and an inertial measurement unit, and the GPS and the inertial measurement unit are arranged on the safety helmet; the GPS is used to obtain the geographical location (latitude and longitude) and altitude information of the patrol personnel in real time; the inertial measurement unit is used to obtain the movement speed, direction and posture information of the patrol personnel.
[0031] The embedded helmet device also includes a lighting module, which includes a lighting lamp. The lighting lamp is integrated on the helmet, and the lighting lamp switch is manually turned on or off by the inspector.
[0032] The embedded safety helmet device also includes an alarm module, which includes a buzzer, which is used to emit a buzzer alarm according to an alarm signal when the environmental parameter monitoring module monitors abnormal environmental information, so as to notify patrol personnel to evacuate quickly; wherein, the abnormal environmental information includes: external environmental temperature, CO concentration or CO2 concentration higher than the set value.
[0033] The cloud server 12 is used to receive and store the information data uploaded by the embedded helmet device, process the received information data, and send the processed data to the emergency event command module 14.
[0034] Specifically, the cloud server calculates and visualizes the received packaged parameter information and real-time images, and stores the processed data in the database. The data information stored in the database is retrieved and distributed by the cloud server according to the data request received from the emergency event command module.
[0035] The emergency command module 14 includes a display for receiving the processed data sent by the cloud server 12, and displays the environmental parameters, the vital signs information of the patrol personnel, the spatial information of the patrol personnel, and the real-time images collected by the camera unit on a visual web page through the display, so that the command personnel can understand the real-time inspection situation and make corresponding dispatching measures. The emergency command module 14 is also used to: determine whether there is an abnormality in the environmental parameters and vital signs information based on the processed data sent by the cloud server, and if so, send an alarm signal to the embedded helmet device and synchronize the alarm through the display.
[0036] Method Embodiment
[0037] According to an embodiment of the present invention, a factory safety intelligent inspection method is provided. Figure 3 A flowchart of a factory safety intelligent inspection method provided by one or more embodiments of this specification, such as Figure 3 As shown, the factory safety intelligent inspection method according to an embodiment of the present invention specifically includes:
[0038] S1. Collect parameter information and real-time images in real time through the embedded helmet device, package the collected parameter information and real-time images, and upload the packaged information data to the cloud server through the communication unit.
[0039] The collected parameter information includes environmental parameters, vital signs information and spatial information. Specifically, the monitored environmental parameters include the temperature, humidity, CO concentration and CO2 concentration of the external environment; the vital signs information includes the heart rate and body temperature data of the patrol personnel; the spatial information includes the geographical location (latitude and longitude) and altitude information of the patrol personnel, as well as the movement speed, direction and posture information of the patrol personnel.
[0040] S2. Receive and store the information data through the cloud server, process the received information data and send it to the emergency incident command module.
[0041] Specifically, the cloud server calculates and visualizes the received packaged parameter information and real-time images, and stores the processed data in the database. The data information stored in the database is retrieved and distributed by the cloud server according to the data request received from the emergency event command module.
[0042] S3. Receive the processed data sent by the cloud server through the emergency incident command module and visualize it through the display.
[0043] The environmental parameters, vital signs information of the inspectors, spatial information of the inspectors, and real-time images collected by the camera unit are displayed on a visual web page through the display, so that the commander can understand the real-time inspection situation and make corresponding dispatching measures. According to the processed data sent by the receiving cloud server, it is judged whether there is an abnormality in the environmental parameters and vital signs information. If so, an alarm signal is sent to the embedded helmet device, and a synchronous alarm is issued through the display.
[0044] The beneficial effects of the present invention are as follows:
[0045] When conducting safety inspections in factories, the present invention can, with the cooperation of embedded safety helmet equipment, cloud servers, and emergency event command modules, display the real-time location information, real-time vital sign information, environmental information, and recorded evidence collection of all safety inspectors in the entire factory to command personnel, so that command personnel can have a more comprehensive control over emergency events and make correct judgments more timely, thereby improving the life safety of inspectors and the convenience of safety inspections; hidden danger areas can also be identified at any time through video, which improves the efficiency of discovering and rectifying subtle hidden dangers and reduces the impact on production.
[0046] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A factory safety intelligent inspection system, characterized in that: include: Embedded helmet equipment, cloud server, emergency incident command module; The embedded helmet device includes a helmet and an STM32 processor, a communication unit, a parameter monitoring unit and a camera unit integrated on the helmet; the parameter monitoring unit is used to collect parameter information in real time, the camera unit is used to collect real-time images, and the STM32 processor is used to package the collected parameter information and real-time images, and upload the packaged information data to the cloud server through the communication unit; The cloud server is used to receive and store the information data uploaded by the embedded helmet device, process the received information data, and send the processed data to the emergency incident command module; The emergency incident command module includes a display for receiving processed data sent by the cloud server and performing visual display through the display.
2. The system according to claim 1, characterized in that The parameter monitoring unit specifically includes an environmental parameter detection unit, which includes a temperature and humidity sensor and a gas detection sensor installed on the safety helmet, and is specifically used to monitor the temperature, humidity, CO concentration and CO2 concentration of the external environment.
3. The system according to claim 1, characterized in that The parameter monitoring unit also includes a vital sign information detection unit, and the patrol personnel vital sign information detection unit includes an electrocardiogram monitoring sensor and a temperature sensor, which are respectively used to monitor the heart rate and body temperature data of the patrol personnel, and the temperature sensor is placed on the forehead of the patrol personnel.
4. The system according to claim 1, characterized in that The parameter monitoring unit also includes a spatial information acquisition unit, which includes a global positioning system GPS and an inertial measurement unit, and the GPS and inertial measurement unit are arranged on the safety helmet; the GPS is used to obtain the geographical location and altitude information of the patrol personnel in real time; the inertial measurement unit is used to obtain the movement speed, direction and posture information of the patrol personnel.
5. The system according to claim 1, characterized in that The embedded safety helmet device also includes an alarm module, which includes a buzzer for issuing a buzzer alarm according to an alarm signal when the environmental parameter monitoring module detects abnormal environmental information; wherein the abnormal environmental information includes: external environmental temperature, CO concentration or CO2 concentration higher than a set value.
6. The system according to claim 1, characterized in that The embedded helmet device also includes a lighting module, which includes a lighting lamp. The lighting lamp is integrated on the helmet, and the lighting lamp switch is manually turned on or off by the inspector.
7. The system according to claim 1, characterized in that The cloud server is specifically used to perform calculation and visualization processing on the received packaged parameter information and real-time images.
8. The system according to claim 1, characterized in that The cloud server is also used to retrieve and distribute the stored information data according to the data request of the emergency event command module.
9. The system according to claim 1, characterized in that The emergency incident command module is also used to: determine whether there are abnormalities in environmental parameters and vital signs information based on the processed data sent by the received cloud server. If so, send an alarm signal to the embedded safety helmet device and issue a synchronous alarm through the display.
10. A factory safety intelligent inspection method, characterized in that: include: Collect parameter information and real-time images in real time through the embedded helmet device, package the collected parameter information and real-time images, and upload the packaged information data to the cloud server through the communication unit; The information data is received and stored through the cloud server, and the received information data is processed and sent to the emergency incident command module; The processed data sent by the cloud server is received through the emergency incident command module and visualized through the display.