Heat exchanger water quality treatment device and treatment method thereof

By using a raised filter mesh and multiple filter components in the heat exchanger water quality treatment device, the problem of easy blockage of the filter plate and shutdown and unblocking in the heat exchanger water quality treatment is solved, and efficient water quality treatment and equipment operation efficiency are improved.

CN119588065APending Publication Date: 2025-03-11ANHUI CHANGJIANG IRON & STEEL CO LTD
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Patent Information

Application Number
CN202411787752.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-03-11

AI Technical Summary

Technical Problem

After a long time of use, the pipelines and equipment of the heat exchanger are prone to rust, causing the water quality to deteriorate, affecting the use of hot water, and may lead to the pipeline blockage. Traditional filter plates are prone to blockage, and require shutdown and unblocking, reducing work efficiency.

Method used

A heat exchanger water quality treatment device is designed, using a raised filter mesh and at least two filter components. By setting up a raised filter mesh, filter water flows from the filter mesh to the collection box, reducing the probability of blockage, and enabling other filter components when unblocking to avoid shutdown operations.

Benefits of technology

It effectively reduces the probability of blockage of the filter assembly, avoids the shutdown of the heat exchanger during the blockage process, ensures the working efficiency of the heat exchanger, and automatically blocks the filter assembly through the control components, improving the reliability and efficiency of the equipment.

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Abstract

The invention discloses a heat exchanger water quality treatment device and a treatment method thereof, and belongs to the technical field of heat exchangers, the treatment device comprises a filter assembly, the filter assembly comprises a filter box, a first connecting pipe and a second connecting pipe are both communicated with the interior of the filter box, one side of the filter box is provided with an opening, and a filter screen assembly is installed in the filter box; the filter screen assembly can be arranged in the filter box from the position close to the opening, a control assembly used for controlling the filter screen assembly to move is fixed to the filter box, the filter screen assembly comprises an installation block installed in the opening, a collecting box is fixed to the installation block, a protruding filter screen is fixed to the upper portion of the collecting box, and water filtering holes are formed in the collecting box. According to the treatment device, by arranging the convex filter screen, filtered water can flow to the collection box from the filter screen, the filtered water is prevented from being filtered out from the same position on the filter screen, the probability that the filter screen assemblies are blocked is reduced, and by arranging the at least two filter assemblies, other filter assemblies can be started when the filter assemblies are unblocked.
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Description

Technical Field

[0001] The present invention belongs to the technical field of heat exchangers, and in particular relates to a heat exchanger water treatment device and a treatment method thereof. Background Art

[0002] After long-term use, the pipes and equipment of the heat exchanger are prone to rust and structure, which will deteriorate the water quality. This will not only affect the use of hot water, but may also cause the pipes to be blocked during use. Therefore, a filter plate is needed to filter the water.

[0003] Traditional filter plates are usually flat plates, and filtered water will be filtered out from the same position on the filter plate, which will cause the filter plate to be blocked. When unclogging the filter plate, the heat exchanger usually needs to be shut down, which makes the heat exchanger work inefficiently. In order to solve the above problems, a heat exchanger water quality treatment device is now provided.

[0004] It should be noted that the above contents belong to the technical knowledge of the inventor and do not necessarily constitute prior art. Summary of the invention

[0005] In order to solve the above problems, the purpose of the present invention is to provide a heat exchanger water quality treatment device and a treatment method thereof. By setting a raised filter net, the filtered water can flow from the filter net to the collection box, avoiding the filtered water from being filtered out from the same position on the filter net, thereby reducing the probability of clogging of the filter net component. By setting at least two filter components, other filter components can be activated when unblocking the filter component, avoiding the heat exchanger from shutting down during the unblocking process, thereby ensuring the working efficiency of the heat exchanger.

[0006] To achieve the above-mentioned purpose, the present invention proposes a heat exchanger water quality treatment device, the treatment device includes a filter assembly, the filter assembly includes a filter box, a first connecting pipe and a second connecting pipe are both connected to the inside of the filter box, an opening is provided on one side of the filter box, a filter assembly is installed in the filter box, the filter assembly can filter the box from near the opening, and a control assembly for controlling the movement of the filter assembly is fixed on the filter box.

[0007] The filter assembly comprises a mounting block mounted in the opening, a collecting box is fixed on the mounting block, a convex filter is fixed above the collecting box, and a water filtering hole is arranged inside the collecting box.

[0008] Furthermore, a sealing plate is fixed to one end of the mounting block located outside, and a rubber layer is provided on one side of the sealing plate close to the filter box.

[0009] Furthermore, the control component includes a connecting strip fixed to one side of the filter box, a vertical electric telescopic rod is fixed below the connecting strip, a horizontal guide rail is fixed on the output shaft of the electric telescopic rod, the guide rail is perpendicular to the side wall of the filter box, a vertical mounting plate is vertically fixed below the guide rail, an L-shaped bracket is slidably provided in the guide rail, a motor is fixed on the vertical plate of the L-shaped bracket, and a screw rod that cooperates with the thread of the mounting plate is fixed on the vertical shaft of the motor.

[0010] A rotating shaft is fixed to the end of the screw rod away from the motor, and the end of the rotating shaft away from the screw rod is rotatably connected to the sealing plate, a connecting block is fixed on the rotating shaft, a toggle rod is fixed on the side of the connecting block away from the filter box, a connecting ring coaxial with the screw rod is rotatably provided on the mounting plate, a connecting shaft is fixed to one side of the connecting ring, a support plate is vertically fixed to the connecting shaft, and under the natural action of gravity, the end of the connecting shaft away from the connecting ring is vertically downward.

[0011] Furthermore, there are at least two filtering components, and the processing device also includes a first connecting pipe connected above the water inlet pipe, the water outlet pipe and the filtering component, and a second connecting pipe connected below, the first connecting pipe is connected to the water inlet pipe, the second connecting pipe is connected to the water outlet pipe, the water inlet pipe is connected to the water outlet of the heat exchanger, the first connecting pipe is installed with a first switch valve and a first flow meter, the first flow meter is located between the first switch valve and the filtering component, and the second connecting pipe is installed with a second switch valve and a second flow meter.

[0012] Furthermore, the filter assembly also includes a waste box, which is located directly below the support plate.

[0013] Furthermore, a hook is fixed on one side of the filter box, and a hook adapted to the hook is fixed on the waste box.

[0014] A heat exchanger water quality treatment method is applied to the above-mentioned treatment device, and the treatment method is as follows:

[0015] Open the corresponding first switch valve and the second switch valve, so that the hot water output by the heat exchanger flows through the corresponding filter box. During the flow, impurities in the hot water are filtered through the filter assembly. By observing the two corresponding first flow meters and the second flow meters, if the flow of the first flow meter is greater than the preset value of the second flow meter, the corresponding filter assembly is unblocked and replaced with another filter assembly.

[0016] When unblocking, the filter assembly is pulled out from the filter box by starting the motor, and the filter assembly is flipped by starting the motor. When the collection box opening on the filter assembly faces downward, impurities collected on the filter assembly fall into the waste box. The filter assembly is controlled to descend into the waste box by starting the electric telescopic rod, and the filter assembly is controlled to swing left and right by starting the motor to hit the inner wall of the waste box to unblock the filter assembly. Then the filter assembly is reinstalled into the filter box and waits for the next use.

[0017] The heat exchanger water treatment device proposed by the present invention can bring the following beneficial effects:

[0018] 1. The treatment device of the present invention can make the filtered water flow from the filter screen to the collection box by providing a convex filter screen, thereby preventing the filtered water from being filtered out from the same position on the filter screen, thereby reducing the probability of clogging of the filter screen assembly;

[0019] 2. The processing device of the present invention is provided with at least two filter components, so that other filter components can be activated when the filter component is unblocked, thereby avoiding the shutdown of the heat exchanger during the unblocking process and ensuring the working efficiency of the heat exchanger;

[0020] 3. The processing device of the present invention is equipped with a control component, which can control the filter component to enter and exit the filter box through a motor, and can also control the filter component to flip and pour out impurities on the filter component through a motor. At the same time, the filter component can be controlled by the motor to collide with the inner wall of the waste box to shake the impurities remaining on the filter component into the waste box, thereby unblocking the filter component, achieving multiple uses of one machine and reducing equipment success. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0022] Figure 1 It is a structural schematic diagram of a heat exchanger water treatment device of the present invention.

[0023] Figure 2 It is a schematic diagram of the cutaway structure of the filter assembly of the present invention.

[0024] Figure 3 for Figure 2 Enlarged structural diagram at A in the middle. DETAILED DESCRIPTION

[0025] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in an exemplary manner in conjunction with the accompanying drawings.

[0026] In the description of the present invention, it is necessary to understand that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0027] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0028] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0029] In the present invention, unless otherwise clearly specified and limited, the first feature "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "one scheme", "some schemes", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the scheme or example are included in at least one scheme or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same scheme or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more schemes or examples in a suitable manner.

[0030] The embodiment of the present invention provides a heat exchanger water treatment device, the treatment device includes a water inlet pipe 1, a water outlet pipe 7 and at least two filter components 2, such as Figure 1 As shown, a first connecting pipe 3 is provided above the filter assembly 2, and a second connecting pipe 6 is provided below the filter assembly 2. The first connecting pipe 3 is connected to the water inlet pipe 1, and the second connecting pipe 6 is connected to the water outlet pipe 7. The water inlet pipe 1 is connected to the water outlet of the heat exchanger. The first connecting pipe 3 is installed with a first switch valve 4 and a first flow meter 5. The first flow meter 5 is located between the first switch valve 4 and the filter assembly 2. The second connecting pipe 6 is installed with a second switch valve 8 and a second flow meter 9.

[0031] The filter assembly 2 includes a filter box 21. The first connecting pipe 3 and the second connecting pipe 6 are both connected to the inside of the filter box 21. An opening 25 is provided on one side of the filter box 21. Figure 2As shown, a filter assembly is installed in the filter box 21, and the filter assembly can filter the box 21 from the opening 25. A control assembly for controlling the movement of the filter assembly is fixed on the filter box 21.

[0032] The filter assembly includes a mounting block 24 installed in the opening 25, a collecting box 22 is fixed on the mounting block 24, a raised filter screen 23 is fixed above the collecting box 22, and by providing the raised filter screen 23, filtered water can flow from the filter screen 23 to the collecting box 22, thereby preventing filtered water from being filtered out from the same position on the filter screen 23, thereby reducing the probability of clogging of the filter assembly, a water filter hole is provided inside the collecting box 22, a sealing plate 26 is fixed at one end of the mounting block 24 located outside, and a rubber layer is provided on the side of the sealing plate 26 close to the filter box 21.

[0033] The control assembly includes a connecting strip 27 fixed to one side of the filter box 21, a vertical electric telescopic rod 28 is fixed below the connecting strip 27, a horizontal guide rail 29 is fixed on the output shaft of the electric telescopic rod 28, the guide rail 29 is perpendicular to the side wall of the filter box 21, a vertical mounting plate 212 is vertically fixed below the guide rail 29, an L-shaped bracket 211 is slidably provided in the guide rail 29, a motor 213 is fixed on the vertical plate of the L-shaped bracket 211, a screw rod 214 threadedly matched with the mounting plate 212 is fixed on the vertical axis of the motor 213, a rotating shaft 215 is fixed to the end of the screw rod 214 away from the motor 213, and the end of the rotating shaft 215 away from the screw rod 214 is rotatably connected to the sealing plate 26, a connecting block 216 is fixed on the rotating shaft 215, a toggle rod 217 is fixed on the side of the connecting block 216 away from the filter box 21, and a connecting ring 218 coaxial with the screw rod 214 is rotatably provided on the mounting plate 212, as shown in FIG. Figure 3 As shown, a connecting shaft 219 is fixed to one side of the connecting ring 218, and a supporting plate 220 is vertically fixed to the connecting shaft 219. Under the natural effect of gravity, one end of the connecting shaft 219 away from the connecting ring 218 is vertically downward.

[0034] A hook 221 is fixed to one side of the filter box 21. The filter assembly 2 also includes a waste box 222. The waste box 222 is located directly below the support plate 220. A hook (not shown in the figure) that is compatible with the hook 221 is fixed to the waste box 222.

[0035] A heat exchanger water quality treatment method is applied to the above-mentioned treatment device, and the treatment method is as follows:

[0036] Open the corresponding first switch valve 4 and the second switch valve 8, so that the hot water output by the heat exchanger flows through the corresponding filter box 21. During the flow, impurities in the hot water are filtered through the filter assembly. By observing the two corresponding first flow meters 5 and the second flow meters 9, it is determined whether the filter assembly is blocked. If the flow of the first flow meter 5 is greater than the preset value of the second flow meter 9, it means that the filter assembly is blocked. When blocked, replace it with another filter assembly 2 to avoid stopping the heat exchanger during the blockage removal process.

[0037] When unblocking, the motor 213 is started to control the screw rod 214 to rotate, so that the filter assembly is pulled out from the filter box 21. After being pulled out, the support plate 220 is supported on the bottom of the sealing plate 26, and the toggle rod 217 moves to one side of the connecting shaft 219. The rotating shaft 215 enters the threaded hole on the mounting plate 212. The motor 213 is started to control the screw rod 214 to rotate, so that the toggle rod 217 can toggle the connecting shaft 219 to rotate, thereby driving the filter assembly to flip. When the box opening of the collection box 22 on the filter assembly is facing downward, the impurities collected on the filter assembly fall into the waste box 222. The filter assembly is controlled to descend into the waste box 222 by starting the electric telescopic rod 28. The filter assembly is controlled to swing left and right by starting the motor 213 to hit the inner wall of the waste box 222, so that the impurities remaining on the filter assembly can be shaken off into the waste box 222, so as to unblock the filter assembly, and then the filter assembly is reinstalled into the filter box 21, waiting for the next use.

[0038] Each embodiment in this specification is described in a progressive manner, and the same or similar parts between the embodiments can be referred to each other, and each embodiment focuses on the differences from other embodiments. In particular, for the system embodiment, since it is basically similar to the method embodiment, the description is relatively simple, and the relevant parts can be referred to the partial description of the method embodiment.

[0039] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.

Claims

1. A heat exchanger water treatment device, the treatment device comprising a filter assembly (2), characterized in that: The filter assembly (2) comprises a filter box (21), the first connecting pipe (3) and the second connecting pipe (6) are both connected to the inside of the filter box (21), an opening (25) is provided on one side of the filter box (21), a filter assembly is installed in the filter box (21), the filter assembly can filter the box (21) from the opening (25), and a control assembly for controlling the movement of the filter assembly is fixed on the filter box (21); The filter assembly comprises a mounting block (24) mounted in the opening (25), a collecting box (22) being fixed on the mounting block (24), a convex filter screen (23) being fixed above the collecting box (22), and a water filtering hole being arranged inside the collecting box (22).

2. A heat exchanger water treatment device according to claim 1, characterized in that: A sealing plate (26) is fixed to one end of the mounting block (24) located outside, and a rubber layer is provided on one side of the sealing plate (26) close to the filter box (21).

3. A heat exchanger water treatment device according to claim 2, characterized in that: The control assembly comprises a connecting bar (27) fixed to one side of the filter box (21), a vertical electric telescopic rod (28) is fixed below the connecting bar (27), a horizontal guide rail (29) is fixed on the output shaft of the electric telescopic rod (28), the guide rail (29) is perpendicular to the side wall of the filter box (21), a vertical mounting plate (212) is vertically fixed below the guide rail (29), an L-shaped bracket (211) is slidably provided in the guide rail (29), a motor (213) is fixed on the vertical plate of the L-shaped bracket (211), and a screw rod (214) threadedly matched with the mounting plate (212) is fixed on the vertical axis of the motor (213); A rotating shaft (215) is fixed to one end of the screw rod (214) away from the motor (213); one end of the rotating shaft (215) away from the screw rod (214) is rotatably connected to the sealing plate (26); a connecting block (216) is fixed to the rotating shaft (215); a toggle rod (217) is fixed to one side of the connecting block (216) away from the filter box (21); a connecting ring (218) coaxial with the screw rod (214) is rotatably provided on the mounting plate (212); a connecting shaft (219) is fixed to one side of the connecting ring (218); a supporting plate (220) is vertically fixed to the connecting shaft (219); and under the natural effect of gravity, one end of the connecting shaft (219) away from the connecting ring (218) is vertically downward.

4. A heat exchanger water treatment device according to claim 3, characterized in that: The filter components (2) are at least two in number, and the treatment device further comprises a first connecting pipe (3) connected above the water inlet pipe (1), the water outlet pipe (7) and the filter component (2), and a second connecting pipe (6) connected below the water inlet pipe (3), the first connecting pipe (3) connected to the water inlet pipe (1), the second connecting pipe (6) connected to the water outlet pipe (7), the water inlet pipe (1) connected to the water outlet of the heat exchanger, a first switch valve (4) and a first flow meter (5) installed on the first connecting pipe (3), the first flow meter (5) being located between the first switch valve (4) and the filter component (2), and a second switch valve (8) and a second flow meter (9) installed on the second connecting pipe (6).

5. A heat exchanger water treatment device according to claim 4, characterized in that: The filter assembly (2) further comprises a waste box (222), and the waste box (222) is located directly below the support plate (220).

6. A heat exchanger water treatment device according to claim 5, characterized in that: A hanging buckle (221) is fixed on one side of the filter box (21), and a hook adapted to the hanging buckle (221) is fixed on the waste box (222).

7. A method for treating water quality in a heat exchanger, applied to the treatment device according to claim 6, characterized in that: The processing method is as follows: Opening the corresponding first switch valve (4) and the second switch valve (8) so that the hot water outputted by the heat exchanger flows through the corresponding filter box (21), filtering impurities in the hot water through the filter assembly during the flow, and observing the two corresponding first flow meters (5) and the second flow meters (9). If the flow rate of the first flow meter (5) is greater than the preset value of the second flow meter (9), the corresponding filter assembly (2) is unblocked and replaced with another filter assembly (2); When unblocking, the filter assembly is pulled out of the filter box (21) by starting the motor (213), and the filter assembly is turned over by starting the motor (213). When the box opening of the collection box (22) on the filter assembly faces downward, the impurities collected on the filter assembly fall into the waste box (222). The filter assembly is controlled to descend into the waste box (222) by starting the electric telescopic rod (28), and the filter assembly is controlled to swing left and right by starting the motor (213) so that it hits the inner wall of the waste box (222), thereby unblocking the filter assembly. Then, the filter assembly is reinstalled into the filter box (21) and waits for the next use.