Power distribution cabinet shell welding positioning tool
By designing a combined structure of the clamping frame, electromagnetic clamp and loose feedback bracket, the problem of the reduction in stability of the distribution cabinet shell welding positioning tool after long-term use is solved, and the stable clamping and angle fixation of the board is achieved, which improves the stability and reliability of the tooling.
Patent Information
- Application Number
- CN202411779756.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-03-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
After a long time of use, the inner wire top rod is prone to wear and loosening, resulting in a reduced stability of the angle of the rotating plate fixed, which may cause production safety accidents.
A distribution cabinet shell welding positioning tool is designed, using a combined structure of a clamping frame and electromagnetic clamps. Through the cooperation of the movable clamp and the loose feedback bracket, stable clamping and angle fixing of the plate are achieved.
It improves the stability of the clamp clamping on the plate for a long time, reduces the shaking of the movable clamp caused by fatigue and looseness, enhances the stability and reliability of the workpiece, and avoids the occurrence of production safety accidents.
Smart Images

Figure CN119589249A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of power distribution cabinet processing equipment, in particular to a power distribution cabinet shell welding positioning tool. Background Art
[0002] The power distribution cabinet is a closed metal cabinet used for power distribution, control and protection in the power system. The shell of the power distribution cabinet plays a role in safety protection for the entire power distribution cabinet;
[0003] Citing the utility model patent with Chinese publication number CN216097228U, the utility model patent relates to a welding positioning tool for a power distribution cabinet shell, including a lower clamping mechanism, a pair of adjustment mechanisms are installed at one end of the lower clamping mechanism, and the adjustment mechanisms are provided with a clamping mechanism, the lower clamping mechanism is used to clamp one of the shells, the clamping mechanism is used to clamp the other shell, and the adjustment mechanism is used to adjust the distance between the clamping mechanism and the lower clamping mechanism, and adjust the angle between the clamping mechanism and the lower clamping mechanism;
[0004] The utility model fixes the angle of the rotating plate by tightening the rotating plate with an inner push screw. After long-term use, the inner thread push rod is prone to wear and loosening, reducing the tightening amplitude of the inner thread push rod, thereby affecting the stability of the rotating plate angle fixation and may even cause production safety accidents. It is crucial to improve the stability of the plate clamping mechanism when fixing the angle. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a distribution cabinet housing welding positioning tool to solve the problems raised in the above background technology.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a distribution cabinet shell welding positioning tool, including a clamping frame, the clamping frame includes a fixed clamp, a movable clamp is slidably connected inside the fixed clamp, an electromagnetic clamp is fixedly connected to one side of the fixed clamp, a loose feedback bracket is slidably connected to the top of the fixed clamp, and the other side of the loose feedback bracket is slidably connected to one side of the movable clamp. The electromagnetic clamp includes: an electromagnetic clamp body, a clamp pressure plate, a follower disk, and a driver. The other side of the electromagnetic clamp body is fixedly connected to one side of the fixed clamp, the electromagnetic clamp body is rotatably connected to the movable clamp, the clamp pressure plate is slidably connected to the inside of the electromagnetic clamp body, the follower disk is slidably connected to one side of the fixed clamp, the other side of the driver is fixedly connected to one side of the loose feedback bracket, the bottom of the driver is electrically connected to the front of the electromagnetic clamp body through a wire, and the driver is electrically connected to an external power distribution device.
[0007] Preferably, the fixing fixture includes a bottom base, the top of the bottom base is fixedly connected to a rubber pad, the top of the bottom base is fixedly connected to a fixing screw, the number of the fixing screws is two and they are symmetrically distributed on the top of the bottom base, the surface of the fixing screw is slidably connected to a bottom pressure plate, the bottom of the bottom pressure plate is fixedly connected to the top of the bottom base through a spring, the surface of the fixing screw is threadedly connected to a hexagonal nut, the hexagonal nut is located at the top of the bottom pressure plate, the bottom of the bottom pressure plate is fixedly connected to a rubber pad, both sides of the bottom base are fixedly connected to positioning slides, the top of the positioning slides is fixedly connected to a rectangular through groove, the bottom of the rectangular through groove is fixedly connected to a circular blind hole, the back of the positioning slides is fixedly connected to a rotating base, one side of the rotating base is connected to a circular through hole, and the number of the rotating bases is two.
[0008] Preferably, the movable clamp includes a rotating shaft, a rectangular block is fixedly connected to one side of the rotating shaft, a circular stopper is fixedly connected to one side of the rectangular block, a spring is fixedly connected to the other side of the circular stopper, the rotating shaft surface is rotatably connected to the circular through hole of the rotating base, the other side of the rotating shaft is fixedly connected to a vertical slide, one side of the vertical slide is an inverted L-shape, a rectangular groove is fixedly connected to one side of the vertical slide, a top beam is fixedly connected to one side of the vertical slide, a rectangular rubber pad is fixedly connected to the front of the top beam, and a clamp slide box is fixedly connected to the front of the vertical slide, and the number of the vertical slide, the rotating shaft and the clamp slide box are all three and are symmetrically distributed on both sides of the top beam.
[0009] Preferably, the other side surface of the clamp slide box is serrated, one side of the clamp slide box is fixedly connected with a rectangular blind hole, the front side of the clamp slide box is fixedly connected with a rectangular blind hole, the rectangular blind hole on the front side of the clamp slide box is connected with the rectangular blind hole on one side, the inside of the clamp slide box is fixedly connected with a light rod, the inside of the clamp slide box is rotatably connected with a sliding screw rod, the back side of the sliding screw rod is fixedly connected with a handle, the inside of the light rod is slidably connected with a clamping slide, the top cross-section of the clamping slide is U-shaped, the back side of the clamping slide is slidably connected to the sliding screw rod, and the back side of the clamping slide is slidably connected to the light rod, A clamping block is fixedly connected to the back of the clamping slide, and a rubber pad is fixedly connected to the back of the clamping block. The other side of the clamping slide is connected with two circular through holes. The inside of the clamping slide is slidably connected to the clamping tooth plate through the circular through holes. The surface of the other side of the clamping tooth plate is serrated. The clamping tooth plate is slidably connected to the two circular through holes of the clamping slide through two threaded rods. Four hexagonal nuts are threadedly connected to the surface of the threaded rods, two of which are located on the other side of the clamping slide, and the other two are located on one side of the clamping tooth plate. The number of the clamping slide, the clamping block and the clamping tooth plate is two each.
[0010] Preferably, the front cross-section of the electromagnetic clamp body is an inverted J-shape, a circular through hole is connected to the other side of the inner wall of the electromagnetic clamp body, two circular blind holes are fixedly connected to the other side of the inner wall of the electromagnetic clamp body, an electromagnetic coil is fixedly connected to the surface of the circular blind hole, one side of the electromagnetic clamp body is connected to a circular blind hole, the electromagnetic clamp body is rotatably connected to the surface of the rotating shaft through the circular through hole on the other side, a circle of cylindrical blocks is fixedly connected to one side of the inner wall of the electromagnetic clamp body, and the number of the rubber cylindrical block groups is thirty and they are symmetrically distributed about the axis of the rotating shaft.
[0011] Preferably, the inside of the electromagnetic clamp body is slidably connected to a clamp pressure plate through a circular blind hole, and two metal round rods are fixedly connected to the other side of the clamp pressure plate. The metal round rods are slidably connected to the circular blind holes on the other side of the clamp pressure plate, and the rectangular hole surface of the rotating shaft is slidably connected to a follower plate, and a circle of circular blind holes is fixedly connected to the surface of one side of the follower plate, and the number, diameter and position of the circular blind holes on one side of the follower plate correspond to the cylindrical block on one side of the inner wall of the electromagnetic clamp body, and the number of electromagnetic clamps is two.
[0012] Preferably, the loose feedback bracket includes a bracket slider, the top of the bracket slider is connected with a circular through hole, the top of the bracket slider is fixedly connected to a sliding cylinder, one side surface of the sliding cylinder is fixedly connected to a driver, the interior of the sliding cylinder is a hollow structure, the bottom of the inner wall of the sliding cylinder is fixedly connected to a spring, the bottom of the sliding cylinder is fixedly connected to a distance sensor, and the inside of the sliding cylinder is slidably connected to a feedback slide rod.
[0013] Preferably, the bottom of the distance sensor is electrically connected to the driver through a wire, the bottom of the feedback slide rod is fixedly connected to the top of the spring inside the sliding cylinder, the top of the feedback slide rod is fixedly connected to a feedback joint through a cylindrical rod, the other side of the feedback joint is rotatably connected to a roller, the surface of the roller is slidably connected to a rectangular groove on one side of the vertical slide, and the number of the loose feedback brackets is two.
[0014] The present invention provides a welding positioning tool for a power distribution cabinet housing. It has the following beneficial effects:
[0015] 1. This kind of distribution cabinet shell welding positioning tooling is provided with a movable clamp with toothed surface engagement and fixing. After the clamp clamps the plate, it is fixed with a screw nut and a toothed plate to increase the fixed contact area of the clamp, increase the force-bearing area of the clamp fixing surface, and thus improve the stability of the clamp clamping the plate for a long time.
[0016] 2. This kind of distribution cabinet shell welding positioning tooling, by setting an electromagnetic clamp fixed on the bottom fixed fixture, uses the friction force when the electromagnetic clamp clamps the follower plate to limit the rotation of the movable clamp, thereby realizing the fixation of the distribution cabinet box body welding angle, and at the same time cooperates with the cylindrical block on the clamp body and the circular blind hole of the follower plate to further improve the stability of the clamp when clamping, and reduce the probability of the movable clamp shaking due to fatigue loosening.
[0017] 3. This kind of distribution cabinet shell welding positioning tooling, by setting a loose feedback bracket, when the movable clamp shakes and swings downward, the loose feedback bracket applies a reaction force through the spring inside it. When the loosening amplitude of the movable clamp is small, the downward movement of the movable clamp can be delayed. At the same time, the distance change signal of the sliding rod is fed back by the distance sensor inside the bracket. When the distance gradually decreases, the driver is used to increase the output current, thereby increasing the pressure applied by the clamp pressure plate of the electromagnetic clamp on the follow-up plate, thereby achieving precise control of the adverse phenomenon of the movable clamp shaking and moving downward, and improving the stability and reliability of the tooling clamping. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0019] Figure 2 It is a schematic diagram of the overall structure of the fixing fixture of the present invention;
[0020] Figure 3 It is a schematic diagram of the overall structure of the movable clamp of the present invention;
[0021] Figure 4 It is a schematic diagram of the overall structure of the clamp slide box of the present invention;
[0022] Figure 5 For the present invention Figure 1 A in the middle is a schematic diagram of the enlarged structure;
[0023] Figure 6 It is a schematic diagram of the overall structure of the clamping slide of the present invention;
[0024] Figure 7 It is a schematic diagram of the position relationship between the electromagnetic clamp and the loose feedback bracket of the present invention;
[0025] Figure 8 For the present invention Figure 1 A schematic diagram of the partially enlarged structure at B in the middle;
[0026] Fig. 9 A schematic diagram of the positional relationship between the electromagnetic clamp and the clamping frame of the present invention;
[0027] Fig.10 This is a cross-sectional view of the overall structure of the loose feedback bracket of the present invention;
[0028] Fig.11 It is a schematic diagram of the overall structure of the feedback joint of the present invention;
[0029] Fig.12 It is a schematic diagram of the position relationship between the feedback joint and the vertical slide of the present invention.
[0030] In the figure: 1. Clamping frame; 11. Fixed clamp; 111. Bottom base; 112. Fixed screw; 113. Bottom pressure plate; 114. Positioning slide; 115. Rotating base; 12. Movable clamp; 121. Vertical slide; 122. Rotating shaft; 123. Top beam; 124. Clamp slide box; 125. Sliding screw; 126. Light rod; 127. Clamping slide; 128. Clamping pressure block; 129. Clamping tooth plate; 2. Electromagnetic clamp; 21. Electromagnetic clamp body; 22. Clamp pressure plate; 23. Follow-up disk; 24. Driver; 3. Loose feedback bracket; 31. Bracket slider; 32. Sliding cylinder; 33. Distance sensor; 34. Feedback slide; 35. Feedback connector. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0032] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0033] Example 1: Please refer to Figure 1-6 The present invention provides a technical solution: a distribution cabinet housing welding positioning tool, comprising a clamping frame 1, the clamping frame 1 comprises a fixing fixture 11, the fixing fixture 11 comprises a bottom base 111, the top of the bottom base 111 is fixedly connected with a rubber pad, the top of the bottom base 111 is fixedly connected with a fixing screw 112, the number of the fixing screws 112 is two and they are symmetrically distributed on the top of the bottom base 111, the surface of the fixing screw 112 is slidably connected with a bottom pressing plate 113, the bottom of the bottom pressing plate 113 is connected to the bottom base by a spring The top of 111 is fixedly connected, the surface of the fixing screw 112 is threadedly connected with a hexagonal nut, the hexagonal nut is located on the top of the bottom pressure plate 113, the bottom of the bottom pressure plate 113 is fixedly connected with a rubber pad, both sides of the bottom base 111 are fixedly connected with positioning slides 114, the top of the positioning slide 114 is fixedly connected with a rectangular through groove, the bottom of the rectangular through groove is fixedly connected with a circular blind hole, the back of the positioning slide 114 is fixedly connected with a rotating base 115, one side of the rotating base 115 is connected with a circular through hole, and the number of the rotating base 115 is two;
[0034] The fixed fixture 11 is slidably connected to a movable fixture 12 inside, and the movable fixture 12 includes a rotating shaft 122, a rectangular block is fixedly connected to one side of the rotating shaft 122, a circular stopper is fixedly connected to one side of the rectangular block, a spring is fixedly connected to the other side of the circular stopper, the surface of the rotating shaft 122 is rotatably connected to the circular through hole of the rotating base 115, and a vertical slide 121 is fixedly connected to the other side of the rotating shaft 122, one side of the vertical slide 121 is in a reverse L shape, one side of the vertical slide 121 is fixedly connected to a rectangular groove, one side of the vertical slide 121 is fixedly connected to a top beam 123, and the front side of the top beam 123 is fixedly connected There is a rectangular rubber pad, a fixture slide box 124 is fixedly connected to the front of the vertical slide 121, the number of the vertical slide 121, the rotating shaft 122, and the fixture slide box 124 are all three and are symmetrically distributed on both sides of the top beam 123, the surface of the other side of the fixture slide box 124 is serrated, one side of the fixture slide box 124 is fixedly connected to a rectangular blind hole, the front of the fixture slide box 124 is fixedly connected to a rectangular blind hole, the rectangular blind hole on the front of the fixture slide box 124 is connected to the rectangular blind hole on one side, the inside of the fixture slide box 124 is fixedly connected to a light rod 126, and the inside of the fixture slide box 124 is rotatably connected to a sliding screw rod 125, The back of the sliding screw rod 125 is fixedly connected with a handle, and the interior of the light rod 126 is slidably connected with a clamping slide 127. The top cross-section of the clamping slide 127 is U-shaped. The back of the clamping slide 127 is slidably connected to the sliding screw rod 125, and the back of the clamping slide 127 is slidably connected to the light rod 126. The back of the clamping slide 127 is fixedly connected with a clamping pressure block 128, and the back of the clamping pressure block 128 is fixedly connected with a rubber pad. The other side of the clamping slide 127 is connected with two circular through holes. The interior of the clamping slide 127 is slidably connected to the clamping tooth plate 129 through the circular through holes. The surface of the other side of the clamping tooth plate 129 It is a sawtooth shape, and the clamping tooth plate 129 is slidably connected to the two circular through holes of the clamping slide 127 through two threaded rods. Four hexagonal nuts are threaded on the surface of the threaded rods, two of which are located on the other side of the clamping slide 127, and the other two are located on one side of the clamping tooth plate 129. There are two clamping slides 127, clamping pressure blocks 128, and clamping tooth plates 129. After the clamp clamps the plate, it is fixed with screws and nuts to fit the tooth plates, which increases the fixed contact area of the clamp, increases the force-bearing area of the fixed surface of the clamp, and thereby improves the stability of the clamp's clamping of the plate for a long time.
[0035] When in use, after the plate to be welded is prepared, the plate to be welded at the bottom is placed on the top of the bottom base 111. After it is placed securely, the hexagonal nut is rotated downward with a hexagonal wrench. The hexagonal nut presses the bottom pressure plate 113 downward along the vertical direction of the fixing screw 112 through the gasket. At the same time, the bottom of the bottom pressure plate 113 squeezes the spring, and the bottom of the plate is squeezed against the top of the bottom base 111. When the rubber pad at the bottom of the bottom pressure plate 113 is completely in contact with the plate and the hexagonal nut cannot be rotated downward any further, stop rotating the hexagonal nut downward to complete the fixation of the bottom plate.
[0036] After the plate at the bottom is fixed, the plate to be fixed on the movable clamp 12 is lifted, and the plate is passed through the area between the top beam 123 and the clamping block 128. After determining the position of the plate, the handle of the sliding screw rod 125 behind the top beam 123 is shaken, and the sliding screw rod 125 rotates to drive the clamping slide 127 to move, and the clamping slide 127 drives the clamping block 128 to move until the rubber pad of the clamping block 128 is squeezed with the plate, and the back of the plate is squeezed with the rubber pad of the top beam 123. When the sliding screw rod 125 cannot be shaken because the clamping slide 127 cannot continue to move, the hexagonal nut on the threaded rod of the clamping tooth plate 129 is loosened, and the position of the clamping tooth plate 129 is adjusted until the tooth plate on the clamping tooth plate 129 is fully engaged with the tooth plate of the clamping slide 127, and the hexagonal nut is tightened, which makes the clamping tooth plate 129 unable to slide, thereby fixing the clamp position of the movable clamp 12.
[0037] Example 2: Please refer to Figure 1-9 , based on the first embodiment, the present invention provides a technical solution: an electromagnetic clamp 2 is fixedly connected to one side of the fixed clamp 11, the number of the electromagnetic clamps 2 is two, the other side of the electromagnetic clamp body 21 is fixedly connected to one side of the fixed clamp 11, the electromagnetic clamp body 21 is rotatably connected to the movable clamp 12, the front cross-section of the electromagnetic clamp body 21 is an inverted J-shape, the other side of the inner wall of the electromagnetic clamp body 21 is connected with a circular through hole, the other side of the inner wall of the electromagnetic clamp body 21 is fixedly connected with two circular blind holes, the surface of the circular blind hole is fixedly connected with an electromagnetic coil, one side of the electromagnetic clamp body 21 is connected with a circular blind hole, the electromagnetic clamp body 21 is rotatably connected to the surface of the rotating shaft 122 through the circular through hole on the other side, one side of the inner wall of the electromagnetic clamp body 21 is fixedly connected with a circle of cylindrical blocks, the number of rubber cylindrical block groups is thirty and they are symmetrically distributed about the axis of the rotating shaft 122;
[0038] The front cross-section of the electromagnetic clamp body 21 is an inverted J-shape, and a circular through hole is connected to the other side of the inner wall of the electromagnetic clamp body 21, and two circular blind holes are fixedly connected to the other side of the inner wall of the electromagnetic clamp body 21, and an electromagnetic coil is fixedly connected to the surface of the circular blind hole, and a circular blind hole is connected to one side of the electromagnetic clamp body 21, and the electromagnetic clamp body 21 is rotatably connected to the surface of the rotating shaft 122 through the circular through hole on the other side, and a circle of cylindrical blocks is fixedly connected to one side of the inner wall of the electromagnetic clamp body 21, and the number of rubber cylindrical block groups is thirty and is symmetrically distributed about the axis of the rotating shaft 122;
[0039] Preferably, the inside of the electromagnetic clamp body 21 is slidably connected to a clamp pressure plate 22 through a circular blind hole, and two metal round rods are fixedly connected to the other side of the clamp pressure plate 22, and the metal round rods are slidably connected to the circular blind holes on the other side of the clamp pressure plate 22, and the rectangular hole surface of the rotating shaft 122 is slidably connected to a follower disk 23, and a circle of circular blind holes is fixedly connected to the surface of one side of the follower disk 23, and the number, diameter and position of the circular blind holes on one side of the follower disk 23 correspond to the cylindrical block on one side of the inner wall of the electromagnetic clamp body 21. The friction force when the electromagnetic clamp 2 clamps the follower disk 23 limits the rotation of the movable clamp 12, thereby achieving the fixation of the welding angle of the distribution cabinet box, and at the same time, the connection between the cylindrical block on the clamp body and the circular blind hole of the follower disk 23 further improves the stability of the clamp during clamping, and reduces the probability of shaking of the movable clamp due to fatigue loosening.
[0040] When in use, after completing the fixing process of the two plates in Example 1, rotate the position of the movable clamp 12, adjust the movable clamp 12 to the angle required for welding and docking, start the driver 24, and after the driver 24 is started, control the electromagnetic clamp 2 to start. After the electromagnetic clamp 2 is started, the electromagnetic coil inside the electromagnetic clamp body 21 is energized to generate electromagnetic force, and the electromagnetic force drives the metal round rod of the clamp pressure plate 22 to slide in the direction of the follower disk 23, thereby driving the clamp pressure plate 22 to slide in the direction of the follower disk 23. After the clamp pressure plate 22 contacts the follower disk 23, the clamp pressure plate 22 drives the follower disk 23 to slide along the rectangular block of the rotating shaft 122. At this time, The surface of the moving disk 23 is squeezed against the spring of the rotating shaft 122 until the circular blind hole of the moving disk 23 is plugged into the cylindrical block of the electromagnetic clamp body 21. The electromagnetic clamp body 21 is continuously energized to maintain the squeezing state of the clamp pressure plate 22 on the moving disk 23 and the plugging state of the cylindrical block of the electromagnetic clamp body 21 and the circular blind hole of the moving disk 23, thereby achieving the fixation of the movable clamp 12. At this time, the moving disk 23 cannot rotate due to the friction between the clamp pressure plate 22 and the plugging with the electromagnetic clamp body 21, and the movable clamp 12 slidingly connected to the moving disk 23 cannot rotate either, thereby achieving the fixation of the movable clamp 12, and then welding work can be carried out.
[0041] Example 3: Please refer to Figure 1-12On the basis of the first and second embodiments, the present invention provides a technical solution: a loose feedback bracket 3 is slidably connected to the top of the fixed fixture 11, the number of the loose feedback brackets 3 is two, the other side of the loose feedback bracket 3 is slidably connected to one side of the movable fixture 12, the loose feedback bracket 3 includes a bracket slider 31, the top of the bracket slider 31 is connected with a circular through hole, the top of the bracket slider 31 is fixedly connected to a sliding cylinder 32, one side surface of the sliding cylinder 32 is fixedly connected to a driver 24, the interior of the sliding cylinder 32 is a hollow structure, the bottom of the inner wall of the sliding cylinder 32 is fixedly connected to a spring, the bottom of the sliding cylinder 32 is fixedly connected to a distance sensor 33, the bottom of the distance sensor 33 is electrically connected to the driver 24 through a wire, the interior of the sliding cylinder 32 is slidably connected to a feedback slide bar 34, and the feedback slide bar The bottom of 34 is fixedly connected to the top of the spring inside the sliding cylinder 32, and the top of the feedback slide rod 34 is fixedly connected to a feedback joint 35 through a cylindrical rod. The other side of the feedback joint 35 is rotatably connected to a roller, and the surface of the roller is slidably connected to the rectangular groove on one side of the vertical slide 121. The loose feedback bracket 3 applies a reaction force through the spring inside it. When the loosening amplitude of the movable clamp 12 is small, the downward movement of the movable clamp 12 can be delayed. At the same time, the slide rod distance change signal is fed back by the distance sensor 33 inside the bracket. When the distance gradually decreases, the driver 24 increases the output current, thereby increasing the pressure applied by the clamp pressure plate 22 of the electromagnetic clamp 2 on the follower plate 23, thereby achieving precise control of the adverse phenomenon of the movable clamp 12 shaking and moving downward, and improving the stability and reliability of the tooling clamping.
[0042] When in use, after executing the process of Example 1, in the process of Example 2, the bracket slide block 31 is slid along the rectangular groove at the top of the positioning slideway 114 to adjust the position of the bracket slide block 31, and the vertical relationship between the loose feedback bracket 3 and the positioning slideway 114 is maintained. After determining the position of the bracket slide block 31, the cylindrical pin is passed through the circular through hole at the top of the bracket slide block 31 and the circular blind hole at the bottom of the rectangular groove of the positioning slideway 114 to fix the position of the bracket slide block 31. When the movable clamp 12 begins to loosen due to the unstable clamping of the clamp pressure plate 22 and the follower plate 23, the movable clamp 12 will rotate downward under the action of gravity, thereby causing the vertical slide 121 and the pulley of the feedback joint 35 to slide relative to each other. At the same time, because the position of the bracket slide block 31 has been fixed, the feedback joint 35 is squeezed by the vertical slide 121. It starts to move downward, the feedback connector 35 drives the feedback slide bar 34 to slide downward, the feedback slide bar 34 squeezes the spring to delay the downward sliding process of the movable clamp 12, and the distance between the feedback slide bar 34 and the distance sensor 33 gradually decreases. The distance sensor 33 feeds back a signal of the distance change between the distance sensor 33 and the feedback slide bar 34 to the driver 24. After receiving the signal of the distance reduction, the driver 24 increases the current leading to the electromagnetic clamp body 21, thereby increasing the electromagnetic force of the electromagnetic clamp body 21, and increasing the pressure of the clamp pressure plate 22 on the follower disk 23, resulting in an increase in the friction between the clamp pressure plate 22 and the follower disk 23, until the movable clamp 12 stops moving downward, the signal fed back by the distance sensor 33 is analyzed by the driver 24 and judged to be unchanged in distance, and the driver 24 maintains the current leading to the electromagnetic clamp body 21;
[0043] When the welding cooling work is completed, loosen the hexagonal nut, and then loosen the clamping tooth plate 129 and the bottom pressure plate 113, lift the welded product out of the tooling, then pull out the cylindrical pin inside the bracket slider 31, turn off the driver 24, and cut off the power to the electromagnetic clamp body 21. The follower disk 23 drives the clamp pressure plate 22 to reset under the action of the spring, and the movable clamp 12 resumes free rotation.
[0044] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A welding positioning tool for a switch cabinet housing, comprising a clamping frame (1), characterized in that: The clamping frame (1) comprises a fixed clamp (11), a movable clamp (12) is slidably connected inside the fixed clamp (11), an electromagnetic clamp (2) is fixedly connected to one side of the fixed clamp (11), a loose feedback bracket (3) is slidably connected to the top of the fixed clamp (11), and the other side of the loose feedback bracket (3) is slidably connected to one side of the movable clamp (12); The electromagnetic clamp (2) comprises: An electromagnetic clamp body (21), the other side of the electromagnetic clamp body (21) being fixedly connected to one side of the fixed clamp (11), and the electromagnetic clamp body (21) being rotatably connected to the movable clamp (12); A clamp pressure plate (22), wherein the clamp pressure plate (22) is slidably connected to the interior of the electromagnetic clamp body (21); A follower plate (23), the interior of the follower plate (23) being slidably connected to one side of the fixing fixture (11); A driver (24), the other side of the driver (24) being fixedly connected to one side of the loose feedback bracket (3), and the bottom of the driver (24) being electrically connected to the front side of the electromagnetic clamp body (21) via a wire.
2. A distribution cabinet housing welding positioning tool according to claim 1, characterized in that: The fixing fixture (11) comprises a bottom base (111), a rubber pad is fixedly connected to the top of the bottom base (111), a fixing screw (112) is fixedly connected to the top of the bottom base (111), two fixing screws (112) are in number and are symmetrically distributed on the top of the bottom base (111), a bottom pressure plate (113) is slidably connected to the surface of the fixing screw (112), the bottom of the bottom pressure plate (113) is fixedly connected to the top of the bottom base (111) via a spring, and the surface of the fixing screw (112) is threadedly connected to the top of the bottom base (111). A hexagonal nut is connected, the hexagonal nut is located on the top of the bottom pressure plate (113), the bottom of the bottom pressure plate (113) is fixedly connected to a rubber pad, both sides of the bottom base (111) are fixedly connected to positioning slides (114), the top of the positioning slide (114) is fixedly connected to a rectangular through groove, the bottom of the rectangular through groove is fixedly connected to a circular blind hole, the back of the positioning slide (114) is fixedly connected to a rotating base (115), one side of the rotating base (115) is connected to a circular through hole, and the number of the rotating bases (115) is two.
3. A distribution cabinet housing welding positioning tool according to claim 2, characterized in that: The movable clamp (12) comprises a rotating shaft (122), one side of the rotating shaft (122) is fixedly connected to a rectangular block, one side of the rectangular block is fixedly connected to a circular stopper, the other side of the circular stopper is fixedly connected to a spring, the surface of the rotating shaft (122) is rotatably connected to a circular through hole of a rotating base (115), the other side of the rotating shaft (122) is fixedly connected to a vertical slide (121), one side of the vertical slide (121) is in an inverted L-shape, one side of the vertical slide (121) is fixedly connected to a rectangular groove, one side of the vertical slide (121) is fixedly connected to a top beam (123), the front side of the top beam (123) is fixedly connected to a rectangular rubber pad, and the front side of the vertical slide (121) is fixedly connected to a clamp slide box (124), and the number of the vertical slide (121), the rotating shaft (122), and the clamp slide box (124) is three and symmetrically distributed on both sides of the top beam (123).
4. A distribution cabinet housing welding positioning tool according to claim 3, characterized in that: The surface of the other side of the clamp slide box (124) is serrated, one side of the clamp slide box (124) is fixedly connected with a rectangular blind hole, the front side of the clamp slide box (124) is fixedly connected with a rectangular blind hole, the rectangular blind hole on the front side of the clamp slide box (124) is connected with the rectangular blind hole on one side, the clamp slide box (124) is fixedly connected with a light rod (126) inside, the clamp slide box (124) is rotatably connected with a sliding screw rod (125) inside, the back side of the sliding screw rod (125) is fixedly connected with a handle, the light rod (126) is slidably connected with a clamping slide (127) inside, the top cross-section of the clamping slide (127) is U-shaped, the back side of the clamping slide (127) is slidably connected to the sliding screw rod (125), and the back side of the clamping slide (127) is slidably connected to the light rod (126). The clamping slide (127) is connected with a clamping pressure block (128) on the back side thereof, and a rubber pad is fixedly connected with the back side thereof. The other side of the clamping slide (127) is connected with two circular through holes. The inside of the clamping slide (127) is slidably connected with a clamping tooth plate (129) through the circular through holes. The other side surface of the clamping tooth plate (129) is serrated. The clamping tooth plate (129) is slidably connected with the two circular through holes of the clamping slide (127) through two threaded rods. Four hexagonal nuts are threadedly connected to the surface of the threaded rods, two of which are located on the other side of the clamping slide (127), and the other two are located on one side of the clamping tooth plate (129). The number of the clamping slide (127), the clamping pressure block (128), and the clamping tooth plate (129) is two.
5. The welding positioning tool for the housing of a power distribution cabinet according to claim 4, characterized in that: The front cross-section of the electromagnetic clamp body (21) is an inverted J-shape, the other side of the inner wall of the electromagnetic clamp body (21) is connected to a circular through hole, the other side of the inner wall of the electromagnetic clamp body (21) is fixedly connected to two circular blind holes, the surfaces of the circular blind holes are fixedly connected to electromagnetic coils, one side of the electromagnetic clamp body (21) is connected to a circular blind hole, the electromagnetic clamp body (21) is rotatably connected to the surface of the rotating shaft (122) through the circular through hole on the other side, one side of the inner wall of the electromagnetic clamp body (21) is fixedly connected to a circle of cylindrical blocks, the number of the rubber cylindrical block groups is thirty and they are symmetrically distributed about the axis of the rotating shaft (122).
6. A distribution cabinet housing welding positioning tool according to claim 5, characterized in that: The electromagnetic clamp body (21) is slidably connected to a clamp pressure plate (22) via a circular blind hole inside, and two metal round rods are fixedly connected to the other side of the clamp pressure plate (22), and the metal round rods are slidably connected to the circular blind holes on the other side of the clamp pressure plate (22). The rectangular hole surface of the rotating shaft (122) is slidably connected to a follower plate (23), and a circle of circular blind holes is fixedly connected to the surface of one side of the follower plate (23), and the number, diameter and position of the circular blind holes on one side of the follower plate (23) correspond to the cylindrical block on one side of the inner wall of the electromagnetic clamp body (21), and the number of the electromagnetic clamps (2) is two.
7. A distribution cabinet housing welding positioning tool according to claim 6, characterized in that: The loose feedback bracket (3) comprises a bracket slider (31), the top of the bracket slider (31) is connected with a circular through hole, the top of the bracket slider (31) is fixedly connected with a sliding cylinder (32), a side surface of the sliding cylinder (32) is fixedly connected with a driver (24), the interior of the sliding cylinder (32) is a hollow structure, the bottom of the inner wall of the sliding cylinder (32) is fixedly connected with a spring, the bottom of the sliding cylinder (32) is fixedly connected with a distance sensor (33), and the interior of the sliding cylinder (32) is slidably connected with a feedback slide rod (34).
8. The welding positioning tool for the housing of a power distribution cabinet according to claim 7, characterized in that: The bottom of the distance sensor (33) is electrically connected to the driver (24) via a wire, the bottom of the feedback slide rod (34) is fixedly connected to the top of the spring inside the sliding cylinder (32), the top of the feedback slide rod (34) is fixedly connected to a feedback connector (35) via a cylindrical rod, the other side of the feedback connector (35) is rotatably connected to a roller, the surface of the roller is slidably connected to a rectangular groove on one side of the vertical slide (121), and the number of the loose feedback brackets (3) is two.
Citation Information
Patent Citations
Power distribution cabinet shell welding positioning tool
CN216097228U