Vortex spinning rubber roller sleeving and withdrawing all-in-one machine and machining method thereof

Abstract

The invention discloses a vortex spinning rubber roller sleeving and withdrawing all-in-one machine and a machining method thereof, and belongs to the technical field of rubber roller machining, the vortex spinning rubber roller sleeving and withdrawing all-in-one machine comprises a cabinet body and further comprises a rubber roller feeding device, a shaft sleeve feeding device, a pressing device, a positioning device and a transferring device, the rubber roller feeding device is installed on the left side of the cabinet body, and the shaft sleeve feeding device is installed on the right side of the cabinet body; the pressing device is installed on the middle side of the cabinet body, the two positioning devices are installed on the upper side of the cabinet body in a bilateral symmetry mode along the center axis of the pressing device, and the two transferring devices are installed on the upper side of the cabinet body in a bilateral symmetry mode along the center axis of the pressing device. The pressing device comprises a first support, a first air cylinder, a sliding support, a second support, a supporting rod and a fixing plate. In this way, rubber rollers and shaft sleeves can be fed one by one in a preset posture, pre-feeding and pressing assembling can be conducted on the rubber rollers only through one pressing device, and continuous assembling and discharging can be conducted on the rubber rollers and the shaft sleeves.

Description

Technical Field

[0001] The invention relates to the technical field of rubber roller processing, in particular to a vortex spinning rubber roller sleeve and withdrawal integrated machine and a processing method thereof. Background Art

[0002] The vortex spinning rubber roller is a key component in the vortex spinning machinery. It is usually made of special rubber materials and is generally composed of a rubber roller and a sleeve. It has excellent wear resistance, stable elasticity and good thermal stability. It can maintain a stable grip and a long service life under high-speed operation. In the vortex spinning process, the rubber roller contacts the fiber at high speed through precise mechanical control, and uses the generated eddy current to loosen, orient and twist the fiber to form high-quality yarn. The vortex spinning rubber roller has a short service life. After excessive wear, the rubber roller needs to be re-made, which makes the repeated processing frequency high. Manually making and unmaking rubber rollers and sleeves is a periodic job with a large amount of repetition, labor-intensive and low efficiency.

[0003] The Chinese patent with publication number CN221088811U proposes a rubber roller assembly device, including a workbench, a device box is fixedly connected to the top surface of the workbench, a reduction motor is fixedly connected to one side surface of the device box, a rotating drum is movably connected to one side surface of the device box through a bearing, a clamping electric push rod is fixedly connected to the inner cavity of the rotating drum, a clamping plate is fixedly connected to the telescopic end of the clamping electric push rod, a linear guide box is embedded and fixedly connected to the top surface of the workbench, one end of the linear guide box is fixedly connected to a servo motor, a threaded column is provided in the inner cavity of the linear guide box, a moving plate is slidably connected to the top surface of the linear guide box, an upper and lower electric push rods are fixedly connected to the top surface of the moving plate, the telescopic ends of the upper and lower electric push rods are fixedly connected to a fixing box, one side surface of the fixing box is fixedly connected to a limit box, a moving plate is provided in the inner cavity of the limit box, a one side surface of the moving plate is fixedly connected to a limit column, and a support body is slidably connected to the top surface of the fixing box.

[0004] However, the technical solution of this patent has the following problems:

[0005] This patent cannot load the rubber roller and the shaft sleeve one by one in a preset posture, and cannot continuously assemble and unload the rubber roller and the shaft sleeve.

[0006] Based on this, the present invention designs a vortex spinning rubber roller sleeve and withdrawing integrated machine and a processing method thereof to solve the above problems. Summary of the invention

[0007] In view of the above-mentioned shortcomings of the prior art, the present invention provides a vortex spinning rubber roller sleeve and withdrawal integrated machine and a processing method thereof.

[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions:

[0009] A vortex spinning rubber roller sleeve and withdrawing integrated machine comprises a cabinet, and also comprises: a rubber roller feeding device, a sleeve feeding device, a pressing device, a positioning device and a transfer device, wherein the rubber roller feeding device is installed on the left side of the cabinet, the sleeve feeding device is installed on the right side of the cabinet, the pressing device is installed on the middle side of the cabinet, two positioning devices are symmetrically installed on the upper side of the cabinet along the central axis of the pressing device, and two transfer devices are symmetrically installed on the upper side of the cabinet along the central axis of the pressing device, and the pressing device comprises: a first bracket, a first cylinder, a sliding bracket, a second bracket, a support rod and a fixing plate, the first bracket is fixedly installed on the middle side of the cabinet, the first cylinder is fixedly installed on the upper side of the first bracket, the sliding bracket is slidably connected to the first bracket, the output end of the first cylinder is fixedly connected to the upper surface of the sliding bracket, the second bracket is fixedly installed on the middle side of the cabinet, the second bracket is located directly below the first bracket, a circular hole is opened on the middle side of the second bracket, the support rod is fixedly installed on the middle side of the cabinet, the fixing plate is fixedly installed on the upper side of the support rod, and the fixing plate is located directly below the circular hole.

[0010] Furthermore, the pressing device also includes: a movable component, which is installed on the lower surface of the sliding bracket, and the movable component includes: a fixed sleeve, a sliding rod and a spring, the fixed sleeve is fixedly installed on the lower surface of the sliding bracket, the sliding rod is slidably connected to the lower side of the fixed sleeve, the spring is arranged in the fixed sleeve, the upper side of the spring is close to the fixed sleeve, and the lower side of the spring is close to the upper side of the sliding rod.

[0011] Furthermore, the pressing device further includes: a first proximity sensor, which is fixedly mounted on the lower side of the sliding bracket through a bracket.

[0012] Furthermore, the transfer device includes: a first linear module, a rotary cylinder, a second linear module and a pneumatic clamp, the first linear module is fixedly installed on the upper side of the cabinet, the rotary cylinder is fixedly installed on the output end of the first linear module, the second linear module is fixedly installed on the output end of the rotary cylinder, and the pneumatic clamp is fixedly installed on the output end of the second linear module. The pneumatic clamp of the transfer device on the left side of the cabinet and the pneumatic clamp of the transfer device on the right side of the cabinet have different chucks and are used to clamp rubber rollers and bushings.

[0013] Furthermore, the positioning device includes: a third bracket, a second cylinder and a positioning column, the third bracket is fixedly installed on the upper side of the cabinet, the second cylinder is fixedly installed on the third bracket, the upper side of the positioning column is slidably connected to the upper side of the third bracket, the lower side of the positioning column is fixedly connected to the output end of the second cylinder, and a conical surface is provided on the upper side of the positioning column. When the output end of the second cylinder is in a shortened state, the upper side of the positioning column is conically located in the third bracket.

[0014] Furthermore, the positioning device also includes: a second proximity sensor, which is fixedly mounted on the upper side of the third bracket. The conical surface set on the upper side of the left positioning column of the cabinet and the conical surface set on the upper side of the right positioning column of the cabinet are different in size and are used to lift the rubber roller and the sleeve so that they are located at the center position of the positioning column.

[0015] Furthermore, the rubber roller feeding device includes: a first vibration plate, a fixed baffle and a first conveying channel, the first vibration plate is fixedly installed on the left side of the cabinet, the fixed baffle is fixedly installed on the left side of the output end of the first vibration plate, and is used to block the upright rubber roller and make it fall back into the first vibration plate, one end of the first conveying channel is fixedly installed on the output end of the first vibration plate, and the other end of the first conveying channel is located at the third bracket position of the positioning device on the left side of the cabinet.

[0016] Furthermore, the sleeve feeding device includes: a second vibration plate, a rotating bracket, a first inclined plate, a second inclined plate and a second conveying channel, the second vibration plate is fixedly mounted on the right side of the cabinet, the rotating bracket is rotatably connected to the output end of the second vibration plate through a rotating shaft, the rotating bracket is in a herringbone shape, and a hook is provided on the right side of the rotating bracket for hooking one hollow end of the sleeve, the first inclined plate is fixedly mounted on the left side of the output end of the second vibration plate, the second inclined plate is located on the left side of the first inclined plate, the second inclined plate is fixedly mounted on the output end of the second vibration plate, one end of the second conveying channel is fixedly mounted on the output end of the second vibration plate, and the other end of the second conveying channel is located at the positioning device position on the right side of the cabinet.

[0017] Furthermore, a material removal plate is fixedly installed on the middle side of the cabinet, a material receiving box is arranged on the front side of the material removal plate, and the left side of the material removal plate is located at the transfer device position on the left side of the cabinet.

[0018] In order to better achieve the purpose of the present invention, the present invention also provides a method for processing a vortex spinning rubber roller, comprising the following steps:

[0019] Step 1: The first vibration plate of the rubber roller feeding device conveys the rubber roller, which is a cylinder. The fixed baffle blocks the upright rubber roller so that it falls back into the first vibration plate. The fallen rubber roller can pass through the fixed baffle normally and be conveyed to the first conveying channel by the first vibration plate, and then fall to the positioning device position on the left side of the cabinet through the first conveying channel; the second vibration plate of the sleeve feeding device conveys the sleeve, which is a cylinder with one end closed and the other end provided with an opening. The sleeve with the opening facing forward is conveyed outward through the second vibration plate, and the opening of the sleeve with the opening facing forward is rotated on the right side of the bracket. The hook on the side of the rotating bracket makes the shaft sleeve with the hole forward continue to move forward and fall to the first inclined plate. The lower side of the first inclined plate is the output end of the second vibrating plate. The shaft sleeve with the hole forward is transported to the second transport channel by the second vibrating plate, and falls from the second transport channel to the positioning device position on the right side of the cabinet; the shaft sleeve with the hole backward is transported outward through the second vibrating plate, and the shaft sleeve with the hole backward cannot be hooked by the hook on the right side of the rotating bracket, so that the shaft sleeve with the hole backward continues to move forward and passes through the first inclined plate, falls to the second inclined plate, and returns to the second vibrating plate from the second inclined plate;

[0020] Step 2: The output end of the second cylinder of the positioning device moves upward to drive the positioning column to move upward, and lift up the rubber roller and the sleeve. Since there are multiple rubber rollers stacked together on the upper side of the rubber roller, and multiple sleeves stacked together on the upper side of the sleeve, the rubber roller and the sleeve are lifted up and slide into the center position of the positioning column. The output end of the second cylinder moves downward to drive the positioning column to move downward, and the positioning of the rubber roller and the sleeve is completed;

[0021] Step 3: The output end of the second linear module of the transfer device on the left side of the cabinet moves forward to drive the pneumatic clamp forward, the pneumatic clamp starts to clamp the positioned rubber roller, the output end of the second linear module moves backward to drive the pneumatic clamp and the rubber roller backward, the output end of the rotary cylinder rotates to drive the second linear module, the pneumatic clamp and the rubber roller to the second bracket position of the pressing device; the output end of the first cylinder of the pressing device moves downward to drive the sliding bracket to move downward, the sliding bracket moves downward to drive the movable component to move downward, the sliding rod of the movable component moves downward and is inserted into the rubber roller at the second bracket position, at this time the spring undergoes elastic deformation and is compressed, the output end of the first cylinder moves upward to drive the sliding bracket to move upward, the sliding bracket moves upward to drive the movable component and the rubber roller to move upward, the output end of the second linear module moves backward to drive the pneumatic clamp backward;

[0022] Step 4: The output end of the second linear module of the transfer device on the right side of the cabinet moves forward to drive the pneumatic clamp forward, the pneumatic clamp starts to clamp the positioned sleeve, the output end of the second linear module moves backward to drive the pneumatic clamp and the sleeve backward, the output end of the rotary cylinder rotates to drive the second linear module, the pneumatic clamp and the sleeve to the second bracket position of the pressing device, the output end of the first linear module moves downward to drive the rotary cylinder, the second linear module, the pneumatic clamp and the sleeve to move downward, the sleeve falls into the circular hole on the middle side of the second bracket, the output end of the second linear module moves backward to drive the pneumatic clamp backward;

[0023] Step 5: The output end of the first cylinder moves downward to drive the sliding bracket to move downward, and the sliding bracket moves downward to drive the movable assembly and the rubber roller to move downward, the rubber roller is inserted into the shaft sleeve, and the fixed sleeve, the sliding rod and the spring of the movable assembly continue to move downward. At this time, the sliding rod is close to the upper side of the shaft sleeve, and the fixed sleeve is close to the upper side of the rubber roller. The fixed sleeve moves downward to push the rubber roller into the shaft sleeve, and at the same time, the sliding rod is pushed into the fixed sleeve by the shaft sleeve, and the spring is elastically deformed and further compressed. The rubber roller and the shaft sleeve are assembled, and the output end of the first cylinder moves upward to drive the sliding bracket to move upward, and the sliding bracket moves upward to drive the movable assembly to move upward, and the compressed spring recovers to push the sliding rod back to the initial position;

[0024] Step six: The output end of the second linear module of the transfer device on the left side of the cabinet moves forward to drive the pneumatic clamp to move forward. The pneumatic clamp starts to clamp the assembled rubber roller sleeve. The output end of the second linear module moves backward to drive the pneumatic clamp and the assembled rubber roller sleeve to move backward. The output end of the rotary cylinder rotates to drive the second linear module, the pneumatic clamp and the assembled rubber roller sleeve to rotate to the unloading plate position. The assembled rubber roller sleeve falls from the unloading plate into the receiving box.

[0025] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. The present invention rotates the rubber roller to the second bracket position of the pressing device through the transfer device on the left side of the cabinet; the first cylinder output end of the pressing device moves downward to drive the sliding bracket to move downward, the sliding bracket moves downward to drive the movable assembly to move downward, the sliding rod of the movable assembly moves downward to insert into the rubber roller at the second bracket position, at this time, the spring undergoes elastic deformation and is compressed, the first cylinder output end moves upward to drive the sliding bracket to move upward, the sliding bracket moves upward to drive the movable assembly and the rubber roller to move upward, the transfer device on the right side of the cabinet transfers the shaft sleeve to the circular hole on the middle side of the second bracket, the first cylinder output end moves downward to drive the sliding bracket to move downward, the sliding bracket moves downward to drive the movable assembly and the rubber roller to move downward, and the rubber roller is inserted into the shaft sleeve, which is conducive to pre-loading the rubber roller and pressing and assembling it at the same time by only one pressing device;

[0026] 2. The rubber roller is transported through the first vibration plate of the rubber roller feeding device, and the fixed baffle blocks the upright rubber roller so that it falls back into the first vibration plate. The fallen rubber roller can pass through the fixed baffle normally and be transported to the first conveying channel by the first vibration plate, and then fall to the position of the positioning device on the left side of the cabinet through the first conveying channel; the second vibration plate of the sleeve feeding device transports the sleeve, and the sleeve with the hole facing forward is transported outward through the second vibration plate. The hole of the sleeve with the hole facing forward is hooked by the hook on the right side of the rotating bracket, so that the sleeve with the hole facing forward continues to move forward and falls to the second vibration plate. An inclined plate, the lower side of the first inclined plate is the output end of the second vibrating plate, the sleeve with the hole facing forward is transported to the second conveying channel by the second vibrating plate, and falls from the second conveying channel to the position of the positioning device on the right side of the cabinet; the sleeve with the hole facing backward is transported outward through the second vibrating plate, and the sleeve with the hole facing backward cannot be hooked by the hook on the right side of the rotating bracket, so that the sleeve with the hole facing backward continues to move forward and passes through the first inclined plate, falls to the second inclined plate, and returns to the second vibrating plate from the second inclined plate; it is conducive to loading the rubber roller and the sleeve one by one in a preset posture;

[0027] 3. The rubber roller is loaded through the rubber roller loading device, and the shaft sleeve loading device performs directionally loading of the shaft sleeve. After the rubber roller and shaft sleeve are loaded, they are positioned through the positioning device. The transfer device transfers the positioned rubber roller and shaft sleeve one by one. The pressing device presses and assembles the rubber roller and shaft sleeve, which is conducive to the continuous assembly and unloading of the rubber roller and shaft sleeve. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0029] Figure 1 The three-dimensional structure of the present invention is shown in FIG. Figure 1 ;

[0030] Figure 2 It is a front view of the present invention;

[0031] Figure 3 A top view of the present invention;

[0032] Figure 4 The three-dimensional structure of the present invention is shown in FIG. Figure 2 ;

[0033] Figure 5 The three-dimensional structure of the present invention is shown in FIG. Figure 3 ;

[0034] Figure 6It is a partial structural schematic diagram of the equipment state before loading of the present invention;

[0035] Figure 7 It is a partial structural schematic diagram of the rubber roller and the shaft sleeve of the present invention in a clamping state after positioning;

[0036] Figure 8 It is a partial structural schematic diagram of the rubber roller of the present invention entering the pressing device state;

[0037] Fig. 9 It is a partial structural schematic diagram of the state where the shaft sleeve of the present invention enters the pressing device;

[0038] Fig.10 The schematic diagram of the partial structure of the rubber roller sleeve of the present invention after assembly and unloading Figure 1 ;

[0039] Fig.11 It is a top view of the rubber roller sleeve of the present invention after assembly and unloading;

[0040] Fig.12 For along Fig.11 Section view in the AA direction;

[0041] Fig.13 The schematic diagram of the partial structure of the rubber roller sleeve of the present invention after assembly and unloading Figure 2 .

[0042] The numbers in the figure represent:

[0043] 1. Cabinet; 2. Rubber roller feeding device; 21. First vibration plate; 22. Fixed baffle; 23. First conveying channel; 3. Bushing feeding device; 31. Second vibration plate; 32. Rotating bracket; 33. First inclined plate; 34. Second inclined plate; 35. Second conveying channel; 4. Pressing device; 41. First bracket; 42. First cylinder; 43. Sliding bracket; 44. Second bracket; 45. Support rod; 46. Fixed plate; 47. Fixed sleeve; 48. Sliding rod; 49. Spring; 410. First proximity sensor; 5. Positioning device; 51. Third bracket; 52. Second cylinder; 53. Positioning column; 54. Second proximity sensor; 6. Transfer device; 61. First linear module; 62. Rotating cylinder; 63. Second linear module; 64. Pneumatic clamp; 7. Unloading plate; 8. Receiving box. DETAILED DESCRIPTION

[0044] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0045] The present invention will be further described below in conjunction with the embodiments.

[0046] The terms “left”, “right”, “front”, “back”, “up” and “down” mentioned in the following description are oriented in the viewing direction of the front view.

[0047] Embodiment 1: In some embodiments, please refer to Figure 1-Figure 13 A vortex spinning rubber roller sleeve withdrawal integrated machine includes a cabinet 1, and also includes: a rubber roller feeding device 2, a sleeve feeding device 3, a pressing device 4, a positioning device 5 and a transfer device 6, the rubber roller feeding device 2 is installed on the left side of the cabinet 1, the sleeve feeding device 3 is installed on the right side of the cabinet 1, the pressing device 4 is installed on the middle side of the cabinet 1, two positioning devices 5 are symmetrically installed on the upper side of the cabinet 1 along the central axis of the pressing device 4, and two transfer devices 6 are symmetrically installed on the upper side of the cabinet 1 along the central axis of the pressing device 4. The pressing device 4 includes: a first bracket 41, a first cylinder 42, a sliding bracket 43, a second bracket 4 4. Support rod 45 and fixing plate 46. The first bracket 41 is fixedly installed on the middle side of the cabinet 1. The first cylinder 42 is fixedly installed on the upper side of the first bracket 41. The sliding bracket 43 is slidably connected to the first bracket 41. The output end of the first cylinder 42 is fixedly connected to the upper surface of the sliding bracket 43. The second bracket 44 is fixedly installed on the middle side of the cabinet 1. The second bracket 44 is located directly below the first bracket 41. A round hole is opened on the middle side of the second bracket 44. The support rod 45 is fixedly installed on the middle side of the cabinet 1. The fixing plate 46 is fixedly installed on the upper side of the support rod 45. The fixing plate 46 is located directly below the round hole.

[0048] The rubber roller is loaded by the rubber roller loading device 2, and the shaft sleeve loading device 3 performs directionally loading of the shaft sleeve. After the rubber roller and the shaft sleeve are loaded, they are positioned by the positioning device 5. The transfer device 6 transfers the positioned rubber roller and shaft sleeve one by one, and the pressing device 4 presses and assembles the rubber roller and the shaft sleeve.

[0049] The pressing device 4 also includes: a movable component, which is installed on the lower surface of the sliding bracket 43. The movable component includes: a fixed sleeve 47, a sliding rod 48 and a spring 49. The fixed sleeve 47 is fixedly installed on the lower surface of the sliding bracket 43, the sliding rod 48 is slidably connected to the lower side of the fixed sleeve 47, and the spring 49 is arranged in the fixed sleeve 47. The upper side of the spring 49 is close to the fixed sleeve 47, and the lower side of the spring 49 is close to the upper side of the sliding rod 48.

[0050] The output end of the first cylinder 42 of the pressing device 4 moves downward, driving the sliding bracket 43 to move downward, and the sliding bracket 43 moves downward to drive the movable component to move downward. The sliding rod 48 of the movable component moves downward and is inserted into the rubber roller. At this time, the spring 49 is elastically deformed and compressed, and the output end of the first cylinder 42 moves upward to drive the sliding bracket 43 to move upward. The sliding bracket 43 moves upward to drive the movable component and the rubber roller to move upward. At this time, the sleeve is transported to the circular hole on the middle side of the second bracket 44, and the lower side of the sleeve is close to the fixed plate 46. The output end of the first cylinder 42 moves downward to drive the sliding bracket 43 to move downward, and the sliding bracket 43 moves downward to drive the movable component The movable assembly and the rubber roller move downward, the rubber roller is inserted into the shaft sleeve, and the fixed sleeve 47, the sliding rod 48 and the spring 49 of the movable assembly continue to move downward. At this time, the sliding rod 48 is close to the upper side of the shaft sleeve, and the fixed sleeve 47 is close to the upper side of the rubber roller. The fixed sleeve 47 moves downward to push the rubber roller into the shaft sleeve. At the same time, the sliding rod 48 is pushed into the fixed sleeve 47 by the shaft sleeve, and the spring 49 is elastically deformed and further compressed. The rubber roller and the shaft sleeve are assembled, and the output end of the first cylinder 42 moves upward to drive the sliding bracket 43 to move upward. The sliding bracket 43 moves upward to drive the movable assembly upward, and the compressed spring 49 recovers to push the sliding rod 48 back to its initial position.

[0051] The pressing device 4 further includes: a first proximity sensor 410 , which is fixedly mounted on the lower side of the sliding bracket 43 through a bracket and is used to detect whether the rubber roller is normally inserted into the sliding rod 48 .

[0052] Embodiment 2: In some embodiments, Figure 1-Figure 13 As shown, as a preferred embodiment of the present invention, the transfer device 6 includes: a first linear module 61, a rotary cylinder 62, a second linear module 63 and a pneumatic clamp 64, the first linear module 61 is fixedly installed on the upper side of the cabinet 1, the rotary cylinder 62 is fixedly installed at the output end of the first linear module 61, the second linear module 63 is fixedly installed at the output end of the rotary cylinder 62, the pneumatic clamp 64 is fixedly installed at the output end of the second linear module 63, the pneumatic clamp 64 of the left transfer device 6 of the cabinet 1 and the pneumatic clamp 64 of the right transfer device 6 of the cabinet 1 have different chucks, which are used to clamp rubber rollers and bushings.

[0053] The output end of the second linear module 63 of the transfer device 6 on the left side of the cabinet 1 moves forward, driving the pneumatic clamp 64 to move forward. The pneumatic clamp 64 starts to clamp the positioned rubber roller. The output end of the second linear module 63 moves backward, driving the pneumatic clamp 64 and the rubber roller to move backward. The output end of the rotary cylinder 62 rotates to drive the second linear module 63, the pneumatic clamp 64 and the rubber roller to the position of the second bracket 44 of the pressing device 4. The sliding rod 48 of the pressing device 4 moves downward and is inserted into the rubber roller. Then the sliding rod 48 moves upward, driving the rubber roller to move upward, and the rubber roller loading is completed.

[0054] The output end of the second linear module 63 of the transfer device 6 on the right side of the cabinet 1 moves forward, driving the pneumatic clamp 64 to move forward. The pneumatic clamp 64 starts to clamp the positioned sleeve. The output end of the second linear module 63 moves backward, driving the pneumatic clamp 64 and the sleeve to move backward. The output end of the rotary cylinder 62 rotates and drives the second linear module 63, the pneumatic clamp 64 and the sleeve to rotate to the position of the second bracket 44 of the pressing device 4. The output end of the first linear module 61 moves downward, driving the rotary cylinder 62, the second linear module 63, the pneumatic clamp 64 and the sleeve to move downward. The sleeve falls into the circular hole on the middle side of the second bracket 44, and the sleeve loading is completed.

[0055] The positioning device 5 includes: a third bracket 51, a second cylinder 52 and a positioning column 53. The third bracket 51 is fixedly installed on the upper side of the cabinet 1, and the second cylinder 52 is fixedly installed on the third bracket 51. The upper side of the positioning column 53 is slidably connected to the upper side of the third bracket 51, and the lower side of the positioning column 53 is fixedly connected to the output end of the second cylinder 52. A conical surface is provided on the upper side of the positioning column 53. When the output end of the second cylinder 52 is in a shortened state, the upper side of the positioning column 53 is conically located in the third bracket 51.

[0056] The rubber roller is transported by the rubber roller feeding device 2 to the third bracket 51 of the positioning device 5 on the left side of the cabinet 1, and the sleeve is transported by the sleeve feeding device 3 to the third bracket 51 of the positioning device 5 on the right side of the cabinet 1. The output end of the second cylinder 52 of the positioning device 5 moves upward to drive the positioning column 53 to move upward, and lifts the rubber roller and the sleeve. Since there are multiple rubber rollers stacked together on the upper side of the rubber roller and multiple sleeves stacked together on the upper side of the sleeve, the rubber roller and the sleeve are lifted up and slide into the center position of the positioning column 53. The output end of the second cylinder 52 moves downward to drive the positioning column 53 to move downward, and the positioning of the rubber roller and the sleeve is completed.

[0057] The positioning device 5 also includes: a second proximity sensor 54, which is fixedly mounted on the upper side of the third bracket 51. The second proximity sensor 54 is used to detect whether the rubber roller and the sleeve are normally loaded onto the third bracket 51. The conical surface set on the upper side of the left positioning column 53 of the cabinet 1 and the conical surface set on the upper side of the right positioning column 53 of the cabinet 1 are different in size, and are used to lift the rubber roller and the sleeve so that they are located at the center position of the positioning column 53.

[0058] The rubber roller feeding device 2 includes: a first vibration plate 21, a fixed baffle 22 and a first conveying channel 23. The first vibration plate 21 is fixedly installed on the left side of the cabinet 1. The fixed baffle 22 is fixedly installed on the left side of the output end of the first vibration plate 21 to block the upright rubber roller and make it fall back into the first vibration plate 21. One end of the first conveying channel 23 is fixedly installed on the output end of the first vibration plate 21, and the other end of the first conveying channel 23 is located at the third bracket 51 position of the positioning device 5 on the left side of the cabinet 1.

[0059] The first vibration plate 21 of the rubber roller feeding device 2 conveys the rubber roller, which is a cylinder. The fixed baffle 22 blocks the upright rubber roller so that it falls back into the first vibration plate 21. The fallen rubber roller can pass through the fixed baffle normally and be conveyed to the first conveying channel 23 by the first vibration plate 21, and then fall to the position of the third bracket 51 of the positioning device 5 on the left side of the cabinet 1 through the first conveying channel 23.

[0060] The sleeve feeding device 3 includes: a second vibration disk 31, a rotating bracket 32, a first inclined plate 33, a second inclined plate 34 and a second conveying channel 35. The second vibration disk 31 is fixedly installed on the right side of the cabinet 1. The rotating bracket 32 ​​is rotatably connected to the output end of the second vibration disk 31 through a rotating shaft. The rotating bracket 32 ​​is a herringbone shape. A hook is provided on the right side of the rotating bracket 32 ​​for hooking one hollow end of the sleeve. The first inclined plate 33 is fixedly installed on the left side of the output end of the second vibration disk 31. The second inclined plate 34 is located on the left side of the first inclined plate 33. The second inclined plate 34 is fixedly installed on the output end of the second vibration disk 31. One end of the second conveying channel 35 is fixedly installed on the output end of the second vibration disk 31. The other end of the second conveying channel 35 is located at the third bracket 51 position of the positioning device 5 on the right side of the cabinet 1.

[0061] The second vibration disk 31 of the sleeve feeding device 3 conveys the sleeve. The sleeve is a cylinder with one end closed and the other end provided with an opening. The sleeve with the opening facing forward is conveyed outward through the second vibration disk 31. The opening of the sleeve with the opening facing forward is hooked by the hook on the right side of the rotating bracket 32, so that the sleeve with the opening facing forward continues to move forward and falls to the first inclined plate 33. The lower side of the first inclined plate 33 is the output end of the second vibration disk 31. The sleeve with the opening facing forward is conveyed to the second conveying channel 35 by the second vibration disk 31, and falls from the second conveying channel 35 to the position of the third bracket 51 of the positioning device 5 on the right side of the cabinet 1.

[0062] The shaft sleeve with the hole facing backward is transported outward through the second vibration plate 31, and the shaft sleeve with the hole facing backward cannot be hooked by the hook on the right side of the rotating bracket 32, so that the shaft sleeve with the hole facing backward continues to move forward, passes through the first inclined plate 33, falls to the second inclined plate 34, and returns to the second vibration plate 31 from the second inclined plate 34.

[0063] A material removal plate 7 is fixedly installed on the middle side of the cabinet 1 , a material receiving box 8 is arranged on the front side of the material removal plate 7 , and the left side of the material removal plate 7 is located at the position of the transfer device 6 on the left side of the cabinet 1 .

[0064] The transfer device 6 on the left side of the cabinet 1 transfers the assembled rubber roller sleeve to the position of the unloading plate 7, and drops it into the receiving box 8 from the unloading plate 7.

[0065] Embodiment 3: In some embodiments, Figure 1-Figure 13 As shown, as a preferred embodiment of the present invention, a method for processing a vortex spinning rubber roller comprises the following steps:

[0066] Step 1: The first vibration plate 21 of the rubber roller feeding device 2 conveys the rubber roller, which is a cylinder. The fixed baffle 22 blocks the upright rubber roller so that it falls back into the first vibration plate 21. The fallen rubber roller can pass through the fixed baffle normally and be conveyed to the first conveying channel 23 by the first vibration plate 21, and then fall to the third bracket 51 of the positioning device 5 on the left side of the cabinet 1 through the first conveying channel 23; the second vibration plate 31 of the sleeve feeding device 3 conveys the sleeve, which is a cylinder with one end closed and the other end provided with an opening. The sleeve with the opening facing forward is conveyed outward through the second vibration plate 31, and the opening of the sleeve with the opening facing forward is rotated by the right side of the rotating bracket 32. The hook is hooked, so that the shaft sleeve with the hole facing forward continues to move forward and falls to the first inclined plate 33. The lower side of the first inclined plate 33 is the output end of the second vibration plate 31. The shaft sleeve with the hole facing forward is transported to the second transport channel 35 by the second vibration plate 31, and falls from the second transport channel 35 to the position of the third bracket 51 of the positioning device 5 on the right side of the cabinet 1; the shaft sleeve with the hole facing backward is transported outward through the second vibration plate 31, and the shaft sleeve with the hole facing backward cannot be hooked by the hook on the right side of the rotating bracket 32, so that the shaft sleeve with the hole facing backward continues to move forward after passing through the first inclined plate 33, and falls to the second inclined plate 34, and then returns to the second vibration plate 31 from the second inclined plate 34;

[0067] Step 2: The output end of the second cylinder 52 of the positioning device 5 moves upward, driving the positioning column 53 to move upward, and lifting the rubber roller and the shaft sleeve. Since there are multiple rubber rollers stacked together on the upper side of the rubber roller, and multiple shaft sleeves stacked together on the upper side of the shaft sleeve, the rubber roller and the shaft sleeve are lifted up and slide into the center position of the positioning column 53. The output end of the second cylinder 52 moves downward, driving the positioning column 53 to move downward, and the positioning of the rubber roller and the shaft sleeve is completed;

[0068] Step 3: The output end of the second linear module 63 of the transfer device 6 on the left side of the cabinet 1 moves forward to drive the pneumatic clamp 64 to move forward, and the pneumatic clamp 64 starts to clamp the positioned rubber roller, and the output end of the second linear module 63 moves backward to drive the pneumatic clamp 64 and the rubber roller to move backward, and the output end of the rotary cylinder 62 rotates to drive the second linear module 63, the pneumatic clamp 64 and the rubber roller to the position of the second bracket 44 of the pressing device 4; the output end of the first cylinder 42 of the pressing device 4 moves downward to drive the sliding bracket 43 to move downward, and the sliding bracket 43 moves downward to drive the movable component to move downward, and the sliding rod 48 of the movable component moves downward and is inserted into the rubber roller at the position of the second bracket 44. At this time, the spring 49 undergoes elastic deformation and is compressed, and the output end of the first cylinder 42 moves upward to drive the sliding bracket 43 to move upward, and the sliding bracket 43 moves upward to drive the movable component and the rubber roller to move upward, and the output end of the second linear module 63 moves backward to drive the pneumatic clamp 64 to move backward;

[0069] Step 4: The output end of the second linear module 63 of the transfer device 6 on the right side of the cabinet 1 moves forward to drive the pneumatic clamp 64 to move forward, the pneumatic clamp 64 starts to clamp the positioned sleeve, the output end of the second linear module 63 moves backward to drive the pneumatic clamp 64 and the sleeve to move backward, the output end of the rotary cylinder 62 rotates to drive the second linear module 63, the pneumatic clamp 64 and the sleeve to rotate to the position of the second bracket 44 of the pressing device 4, the output end of the first linear module 61 moves downward to drive the rotary cylinder 62, the second linear module 63, the pneumatic clamp 64 and the sleeve to move downward, the sleeve falls into the circular hole on the middle side of the second bracket 44, the output end of the second linear module 63 moves backward to drive the pneumatic clamp 64 to move backward;

[0070] Step 5: The output end of the first cylinder 42 moves downward to drive the sliding bracket 43 to move downward, and the sliding bracket 43 moves downward to drive the movable assembly and the rubber roller to move downward, the rubber roller is inserted into the shaft sleeve, and the fixed sleeve 47, the sliding rod 48 and the spring 49 of the movable assembly continue to move downward. At this time, the sliding rod 48 is close to the upper side of the shaft sleeve, and the fixed sleeve 47 is close to the upper side of the rubber roller. The fixed sleeve 47 moves downward to push the rubber roller into the shaft sleeve, and at the same time, the sliding rod 48 is pushed into the fixed sleeve 47 by the shaft sleeve, and the spring 49 is elastically deformed and further compressed. The rubber roller and the shaft sleeve are assembled, and the output end of the first cylinder 42 moves upward to drive the sliding bracket 43 to move upward, and the sliding bracket 43 moves upward to drive the movable assembly to move upward, and the compressed spring 49 recovers to push the sliding rod 48 back to the initial position;

[0071] Step six: The output end of the second linear module 63 of the transfer device 6 on the left side of the cabinet 1 moves forward to drive the pneumatic clamp 64 to move forward. The pneumatic clamp 64 starts to clamp the assembled rubber roller sleeve. The output end of the second linear module 63 moves backward to drive the pneumatic clamp 64 and the assembled rubber roller sleeve to move backward. The output end of the rotary cylinder 62 rotates to drive the second linear module 63, the pneumatic clamp 64 and the assembled rubber roller sleeve to rotate to the position of the blanking plate 7. The assembled rubber roller sleeve falls from the blanking plate 7 into the receiving box 8.

[0072] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A vortex spinning rubber roller cover and uncovering machine, comprising a cabinet (1), characterized in that: Also includes: A rubber roller feeding device (2), a shaft sleeve feeding device (3), a pressing device (4), a positioning device (5) and a transfer device (6), wherein the rubber roller feeding device (2) is installed on the left side of a cabinet (1), the shaft sleeve feeding device (3) is installed on the right side of the cabinet (1), the pressing device (4) is installed on the middle side of the cabinet (1), two positioning devices (5) are installed on the upper side of the cabinet (1) symmetrically along the central axis of the pressing device (4), and two transfer devices (6) are installed on the upper side of the cabinet (1) symmetrically along the central axis of the pressing device (4), and the pressing device (4) comprises: a first bracket (41), a first cylinder (42), a sliding bracket (43), a second bracket (44), a support rod (45) and A fixed plate (46), the first bracket (41) is fixedly mounted on the middle side of the cabinet (1), the first cylinder (42) is fixedly mounted on the upper side of the first bracket (41), the sliding bracket (43) is slidably connected to the first bracket (41), the output end of the first cylinder (42) is fixedly connected to the upper surface of the sliding bracket (43), the second bracket (44) is fixedly mounted on the middle side of the cabinet (1), the second bracket (44) is located directly below the first bracket (41), a circular hole is opened on the middle side of the second bracket (44), the support rod (45) is fixedly mounted on the middle side of the cabinet (1), the fixed plate (46) is fixedly mounted on the upper side of the support rod (45), and the fixed plate (46) is located directly below the circular hole.

2. The vortex spinning rubber roller cover and uncovering machine according to claim 1, characterized in that: The pressing device (4) also includes: a movable component, which is installed on the lower surface of the sliding bracket (43), and the movable component includes: a fixed sleeve (47), a sliding rod (48) and a spring (49), the fixed sleeve (47) is fixedly installed on the lower surface of the sliding bracket (43), the sliding rod (48) is slidably connected to the lower side of the fixed sleeve (47), and the spring (49) is arranged in the fixed sleeve (47), the upper side of the spring (49) is in close contact with the fixed sleeve (47), and the lower side of the spring (49) is in close contact with the upper side of the sliding rod (48).

3. The vortex spinning rubber roller cover and uncovering machine according to claim 2, characterized in that: The pressing device (4) further comprises: a first proximity sensor (410), wherein the first proximity sensor (410) is fixedly mounted on the lower side of the sliding bracket (43) via a bracket.

4. The vortex spinning rubber roller cover and uncovering machine according to claim 3, characterized in that: The transfer device (6) comprises: a first linear module (61), a rotary cylinder (62), a second linear module (63) and a pneumatic clamp (64); the first linear module (61) is fixedly mounted on the upper side of the cabinet (1); the rotary cylinder (62) is fixedly mounted on the output end of the first linear module (61); the second linear module (63) is fixedly mounted on the output end of the rotary cylinder (62); the pneumatic clamp (64) is fixedly mounted on the output end of the second linear module (63); and the pneumatic clamp (64) of the transfer device (6) on the left side of the cabinet (1) and the pneumatic clamp (64) of the transfer device (6) on the right side of the cabinet (1) have different chucks.

5. The vortex spinning rubber roller cover and uncovering machine according to claim 4, characterized in that: The positioning device (5) comprises: a third bracket (51), a second cylinder (52) and a positioning column (53); the third bracket (51) is fixedly mounted on the upper side of the cabinet (1); the second cylinder (52) is fixedly mounted on the third bracket (51); the upper side of the positioning column (53) is slidably connected to the upper side of the third bracket (51); the lower side of the positioning column (53) is fixedly connected to the output end of the second cylinder (52); and the upper side of the positioning column (53) is provided with a conical surface.

6. The vortex spinning rubber roller cover and uncovering machine according to claim 5, characterized in that: The positioning device (5) further comprises: a second proximity sensor (54), the second proximity sensor (54) being fixedly mounted on the upper side of the third bracket (51), and the conical surface arranged on the upper side of the left positioning column (53) of the cabinet (1) and the conical surface arranged on the upper side of the right positioning column (53) of the cabinet (1) being of different sizes.

7. The vortex spinning rubber roller cover and uncovering machine according to claim 6, characterized in that: The rubber roller feeding device (2) comprises: a first vibration plate (21), a fixed baffle (22) and a first conveying channel (23); the first vibration plate (21) is fixedly mounted on the left side of the cabinet (1); the fixed baffle (22) is fixedly mounted on the left side of the output end of the first vibration plate (21); one end of the first conveying channel (23) is fixedly mounted on the output end of the first vibration plate (21); and the other end of the first conveying channel (23) is located at the position of a third bracket (51) of a positioning device (5) on the left side of the cabinet (1).

8. The vortex spinning rubber roller sleeve and unsleeving integrated machine according to claim 7, characterized in that: The sleeve feeding device (3) comprises: a second vibration disk (31), a rotating bracket (32), a first inclined plate (33), a second inclined plate (34) and a second conveying channel (35); the second vibration disk (31) is fixedly mounted on the right side of the cabinet (1); the rotating bracket (32) is rotatably connected to the output end of the second vibration disk (31) via a rotating shaft; the rotating bracket (32) is in a herringbone shape; a hook is arranged on the right side of the rotating bracket (32); the first inclined plate (33) is fixedly mounted on the left side of the output end of the second vibration disk (31); the second inclined plate (34) is located on the left side of the first inclined plate (33); the second inclined plate (34) is fixedly mounted on the output end of the second vibration disk (31); one end of the second conveying channel (35) is fixedly mounted on the output end of the second vibration disk (31); the other end of the second conveying channel (35) is located at the position of the third bracket (51) of the positioning device (5) on the right side of the cabinet (1).

9. The vortex spinning rubber roller cover and uncovering machine according to claim 8, characterized in that: A material removal plate (7) is fixedly mounted on the middle side of the cabinet (1), a material receiving box (8) is arranged on the front side of the material removal plate (7), and the left side of the material removal plate (7) is located at the position of the transfer device (6) on the left side of the cabinet (1).

10. A method for processing a vortex spinning rubber roller, using the vortex spinning rubber roller sleeve and withdrawing machine according to claim 9, characterized in that: The following steps are involved: Step 1: The first vibration plate (21) of the rubber roller feeding device (2) conveys the rubber roller, which is a cylindrical body. The fixed baffle (22) blocks the upright rubber roller so that it falls back into the first vibration plate (21). The fallen rubber roller passes normally and is conveyed by the first vibration plate (21) into the first conveying channel (23), and then falls to the position of the third bracket (51) of the positioning device (5) on the left side of the cabinet (1) through the first conveying channel (23); the second vibration plate (31) of the sleeve feeding device (3) conveys the sleeve, which is a cylindrical body with one end closed and the other end provided with an opening. The sleeve with the opening facing forward is conveyed outward through the second vibration plate (31), and the opening of the sleeve with the opening facing forward is hooked by the hook on the right side of the rotating bracket (32). , so that the shaft sleeve with the hole facing forward continues to move forward and falls to the first inclined plate (33), the lower side of the first inclined plate (33) is the output end of the second vibration plate (31), the shaft sleeve with the hole facing forward is transported to the second transport channel (35) by the second vibration plate (31), and falls from the second transport channel (35) to the position of the third bracket (51) of the positioning device (5) on the right side of the cabinet (1); the shaft sleeve with the hole facing backward is transported outward through the second vibration plate (31), and the shaft sleeve with the hole facing backward cannot be hooked by the hook on the right side of the rotating bracket (32), so that the shaft sleeve with the hole facing backward continues to move forward and passes through the first inclined plate (33), and falls to the second inclined plate (34), and returns to the second vibration plate (31) from the second inclined plate (34); Step 2: The output end of the second cylinder (52) of the positioning device (5) moves upward to drive the positioning column (53) to move upward, and lift up the rubber roller and the shaft sleeve. Since there are multiple rubber rollers stacked together on the upper side of the rubber roller, and multiple shaft sleeves stacked together on the upper side of the shaft sleeve, the rubber roller and the shaft sleeve are lifted up and slide into the center position of the positioning column (53). The output end of the second cylinder (52) moves downward to drive the positioning column (53) to move downward, and the positioning of the rubber roller and the shaft sleeve is completed; Step 3: The output end of the second linear module (63) of the transfer device (6) on the left side of the cabinet (1) moves forward to drive the pneumatic clamp (64) to move forward, the pneumatic clamp (64) starts to clamp the positioned rubber roller, the output end of the second linear module (63) moves backward to drive the pneumatic clamp (64) and the rubber roller to move backward, the output end of the rotary cylinder (62) rotates to drive the second linear module (63), the pneumatic clamp (64) and the rubber roller to rotate to the position of the second bracket (44) of the pressing device (4); the output end of the first cylinder (42) of the pressing device (4) The output end moves downward, driving the sliding bracket (43) to move downward, the sliding bracket (43) moves downward, driving the movable assembly to move downward, the sliding rod (48) of the movable assembly moves downward and is inserted into the rubber roller at the position of the second bracket (44), at which time the spring (49) undergoes elastic deformation and is compressed, the output end of the first cylinder (42) moves upward, driving the sliding bracket (43) to move upward, the sliding bracket (43) moves upward, driving the movable assembly and the rubber roller to move upward, and the output end of the second linear module (63) moves backward, driving the pneumatic clamp (64) to move backward; Step 4: the output end of the second linear module (63) of the transfer device (6) on the right side of the cabinet (1) moves forward to drive the pneumatic clamp (64) to move forward, the pneumatic clamp (64) starts to clamp the positioned sleeve, the output end of the second linear module (63) moves backward to drive the pneumatic clamp (64) and the sleeve to move backward, the output end of the rotary cylinder (62) rotates to drive the second linear module (63), the pneumatic clamp (64) and the sleeve to rotate to the position of the second bracket (44) of the pressing device (4), the output end of the first linear module (61) moves downward to drive the rotary cylinder (62), the second linear module (63), the pneumatic clamp (64) and the sleeve to move downward, the sleeve falls into the circular hole on the middle side of the second bracket (44), the output end of the second linear module (63) moves backward to drive the pneumatic clamp (64) to move backward; Step 5: The output end of the first cylinder (42) moves downward to drive the sliding bracket (43) to move downward, and the sliding bracket (43) moves downward to drive the movable assembly and the rubber roller to move downward. The rubber roller is inserted into the shaft sleeve, and the fixed sleeve (47), the sliding rod (48) and the spring (49) of the movable assembly continue to move downward. At this time, the sliding rod (48) is close to the upper side of the shaft sleeve, and the fixed sleeve (47) is close to the upper side of the rubber roller. The fixed sleeve (47) moves downward to push the rubber roller into the shaft sleeve. At the same time, the sliding rod (48) is pushed into the fixed sleeve (47) by the shaft sleeve. The spring (49) undergoes elastic deformation and is further compressed. The rubber roller and the shaft sleeve are assembled. The output end of the first cylinder (42) moves upward to drive the sliding bracket (43) to move upward. The sliding bracket (43) moves upward to drive the movable assembly to move upward. The compressed spring (49) recovers and pushes the sliding rod (48) back to the initial position. Step 6: The output end of the second linear module (63) of the transfer device (6) on the left side of the cabinet (1) moves forward to drive the pneumatic clamp (64) to move forward, and the pneumatic clamp (64) starts to clamp the assembled rubber roller sleeve. The output end of the second linear module (63) moves backward to drive the pneumatic clamp (64) and the assembled rubber roller sleeve to move backward. The output end of the rotary cylinder (62) rotates to drive the second linear module (63), the pneumatic clamp (64) and the assembled rubber roller sleeve to rotate to the position of the unloading plate (7), and the assembled rubber roller sleeve falls from the unloading plate (7) into the receiving box (8).

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